CN116759608A - Air supply system of commercial vehicle fuel cell and residual pressure recovery working method - Google Patents
Air supply system of commercial vehicle fuel cell and residual pressure recovery working method Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 113
- 238000011084 recovery Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 60
- 238000001816 cooling Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000007789 gas Substances 0.000 description 82
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- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/70—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by fuel cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
- H01M8/04111—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants using a compressor turbine assembly
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0662—Treatment of gaseous reactants or gaseous residues, e.g. cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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Abstract
Description
技术领域Technical field
本发明涉及一种车用燃料电池空气供给系统,具体涉及一种商用车燃料电池空气供给系统及余压回收工作方法。The invention relates to a vehicle fuel cell air supply system, and in particular to a commercial vehicle fuel cell air supply system and a residual pressure recovery working method.
背景技术Background technique
随着国家对节能减排的倡导及相关政策的支持,被誉为“终极环保车”的燃料电池汽车已进行示范推广并逐步进入市场。现有的燃料电池汽车都不能很好的回收气压制动和电堆尾排的余压,也不能很好的降低燃料电池空气供给系统的能量消耗,造成压缩空气浪费、能量利用率低等问题。因此,如何创造性的提出一种车用燃料电池空气供给系统,既能对气压制动和电堆尾排进行余压回收,又能降低燃料电池空气供给系统的能量消耗,是本领域亟待解决的问题。With the country's advocacy of energy conservation and emission reduction and the support of relevant policies, fuel cell vehicles, known as the "ultimate environmentally friendly vehicles", have been demonstrated and promoted and gradually entered the market. Existing fuel cell vehicles cannot well recover the residual pressure of the air brake and the stack tail row, nor can they well reduce the energy consumption of the fuel cell air supply system, resulting in problems such as waste of compressed air and low energy utilization. . Therefore, how to creatively propose a vehicle fuel cell air supply system that can not only recover the residual pressure of the air brake and stack exhaust, but also reduce the energy consumption of the fuel cell air supply system is an urgent problem in this field. question.
发明专利CN202010069731.7提出了一种具有尾气能量回收功能的PEM燃料电池发电装置,该发明专利的不足是,只实现了对电堆尾排的余压回收,降低了燃料电池空气供给系统的能量消耗,但未能对气压制动进行余压回收;发明专利CN202210590029.4提出了一种气压制动能量回收系统,该发明专利的不足是,只实现了对气压制动的余压回收,未能对电堆尾排进行余压回收,亦未能降低燃料电池空气供给系统的能量消耗。The invention patent CN202010069731.7 proposes a PEM fuel cell power generation device with exhaust gas energy recovery function. The disadvantage of this invention patent is that it only realizes the residual pressure recovery of the tail row of the stack, which reduces the energy of the fuel cell air supply system. consumption, but fails to recover the residual pressure of the air brake; the invention patent CN202210590029.4 proposes an air brake energy recovery system. The shortcoming of the invention patent is that it only realizes the recovery of the residual pressure of the air brake, and does not It can recover the residual pressure in the tail row of the stack, but it also fails to reduce the energy consumption of the fuel cell air supply system.
发明内容Contents of the invention
为解决上述技术问题,本发明提出一种商用车燃料电池空气供给系统的工作方法,旨在通过空气供给系统将气压制动和电堆尾排的压缩空气进行回收利用,既避免了气压制动和电堆尾排压缩空气的浪费,又减少了空气供给系统的能量消耗。In order to solve the above technical problems, the present invention proposes a working method of a commercial vehicle fuel cell air supply system, which aims to recycle the compressed air from the pneumatic brake and the rear row of the stack through the air supply system, thereby avoiding the need for pneumatic braking. And the waste of compressed air at the rear of the stack reduces the energy consumption of the air supply system.
本发明提供了一种商用车燃料电池空气供给系统,其中,包括:气压制动系统空压机、第一三通阀、压力传感器、储气筒、空气滤清器、第二三通阀、废气涡轮式空压机、中冷器、散热器、水箱、冷却风扇、增湿器、燃料电池电堆、尾排电磁阀、水气分离器和回收水泵;The invention provides a commercial vehicle fuel cell air supply system, which includes: a pneumatic brake system air compressor, a first three-way valve, a pressure sensor, an air reservoir, an air filter, a second three-way valve, an exhaust gas Turbine air compressor, intercooler, radiator, water tank, cooling fan, humidifier, fuel cell stack, tail exhaust solenoid valve, water and gas separator and recovery water pump;
所述第一三通阀上设有第一阀门、第二阀门和第三阀门,所述第二三通阀上设有第四阀门、第五阀门和第六阀门,所述废气涡轮式空压机包括空气进口、空气出口、废气进口和废气出口,所述中冷器包括第一进口、第一出口、第二进口和第二出口,所述燃料电池电堆包括阳极入口、阳极出口、阴极入口和阴极出口,所述水气分离器包括湿气进口、液体出口和气体出口;The first three-way valve is provided with a first valve, a second valve and a third valve, the second three-way valve is provided with a fourth valve, a fifth valve and a sixth valve, and the exhaust gas turbine air The compressor includes an air inlet, an air outlet, an exhaust gas inlet and an exhaust gas outlet; the intercooler includes a first inlet, a first outlet, a second inlet and a second outlet; the fuel cell stack includes an anode inlet, an anode outlet, Cathode inlet and cathode outlet, the water gas separator includes a moisture inlet, a liquid outlet and a gas outlet;
所述商用车燃料电池空气供给系统中,所述气压制动系统空压机的一端与送风管路连通,另一端与第一三通阀的第一阀门连通,所述第一三通阀的第二阀门与储气筒连通,且所述第二阀门与所述储气筒之间的连接管路上还安装有压力传感器;所述第一三通阀的第三阀门与第二三通阀的第四阀门连通,所述空气滤清器的出气口与第二三通阀的第二阀门连通,所述空气滤清器的进气口与送风管路连通,所述废气涡轮式空压机的空气进口与第二三通阀的第六阀门连通,所述废气涡轮式空压机的空气出口与中冷器的第一进口连通,所述冷却风扇装配于散热器的一侧;所述散热器的一端与中冷器的第二进口连通,另一端与水箱的出口端连通,所述中冷器的第二出口与水箱的进口端连通,所述增湿器的进口端与中冷器的第一出口连通,所述增湿器的出口端与燃料电池电堆的阴极入口连通,所述尾排电磁阀的一端与燃料电池电堆的阴极出口连通,另一端与水气分离器的湿气进口连通,所述水气分离器的液体出口与回收水泵进口端连通,气体出口与废气涡轮式空压机的废气进口连通,所述回收水泵的出口端与水箱的进口端连通,所述废气涡轮式空压机的废气出口与排气管路连通。In the commercial vehicle fuel cell air supply system, one end of the air compressor of the pneumatic braking system is connected to the air supply pipeline, and the other end is connected to the first valve of the first three-way valve, and the first three-way valve The second valve of the first three-way valve is connected to the air storage tank, and a pressure sensor is also installed on the connecting pipeline between the second valve and the air storage tank; the third valve of the first three-way valve and the second three-way valve The fourth valve is connected, the air outlet of the air filter is connected with the second valve of the second three-way valve, the air inlet of the air filter is connected with the air supply pipeline, and the exhaust gas turbine air pressure The air inlet of the machine is connected to the sixth valve of the second three-way valve, the air outlet of the exhaust gas turbine air compressor is connected to the first inlet of the intercooler, and the cooling fan is assembled on one side of the radiator; One end of the radiator is connected to the second inlet of the intercooler, the other end is connected to the outlet end of the water tank, the second outlet of the intercooler is connected to the inlet end of the water tank, and the inlet end of the humidifier is connected to the inlet end of the water tank. The first outlet of the cooler is connected, the outlet end of the humidifier is connected with the cathode inlet of the fuel cell stack, one end of the tail row solenoid valve is connected with the cathode outlet of the fuel cell stack, and the other end is separated from the water vapor. The moisture inlet of the water vapor separator is connected, the liquid outlet of the water vapor separator is connected with the inlet end of the recovery water pump, the gas outlet is connected with the waste gas inlet of the waste gas turbine air compressor, and the outlet end of the recovery water pump is connected with the inlet end of the water tank. , the exhaust gas outlet of the exhaust gas turbine air compressor is connected with the exhaust pipeline.
如上所述的商用车燃料电池空气供给系统,其中,可选的是,所述第一三通阀和所述第二三通阀均为三通电磁阀。In the above commercial vehicle fuel cell air supply system, optionally, the first three-way valve and the second three-way valve are both three-way solenoid valves.
如上所述的商用车燃料电池空气供给系统,其中,可选的是,该商用车燃料电池空气供给系统至少具有两种工作状态:The commercial vehicle fuel cell air supply system as described above, optionally, the commercial vehicle fuel cell air supply system has at least two working states:
第一工作状态下,所述气压制动系统空压机所在的气压制动系统存在余压;In the first working state, there is residual pressure in the pneumatic braking system where the air compressor of the pneumatic braking system is located;
第二工作状态下,所述气压制动系统空压机所在的气压制动系统不存在余压。In the second working state, there is no residual pressure in the pneumatic braking system where the air compressor of the pneumatic braking system is located.
如上所述的商用车燃料电池空气供给系统,其中,可选的是,所述第一工作状态与所述第二工作状态之间的切换由所述储气筒内的压力值确定。As mentioned above, in the commercial vehicle fuel cell air supply system, optionally, the switching between the first working state and the second working state is determined by the pressure value in the air tank.
本发明还提出了一种商用车燃料电池空气供给系统的余压回收工作方法,用于如上所述的商用车燃料电池空气供给系统,包括第一工作状态下燃料电池空气供给系统的工作方法和第二工作状态下燃料电池空气供给系统的工作方法。The invention also proposes a working method for residual pressure recovery of a commercial vehicle fuel cell air supply system, which is used in the commercial vehicle fuel cell air supply system as described above, including a working method of the fuel cell air supply system in the first working state and The working method of the fuel cell air supply system in the second working state.
如上所述的商用车燃料电池空气供给系统的余压回收工作方法,其中,可选的是,在第一工作状态下,控制第一三通阀的第一阀门和第三阀门导通,其第二阀门关闭,第二三通阀的第四阀门和第六阀门导通,其第二阀门关闭,尾排电磁阀导通,气压制动系统溢出的压缩空气经第一三通阀、第二三通阀进入废气涡轮式空压机进行再增压,经过中冷器冷却后进入增湿器增湿,而后增湿空气流进燃料电池堆的阴极入口,未反应的空气和反应产物水从燃料电池堆的阴极出口流经尾排电磁阀进入水气分离器,水通过回收水泵进入水箱进行利用,带有动能的废气进入废气涡轮式空压机的废气进口,推动涡轮旋转进行增压,将动能利用完后的废气经过废气涡轮式空压机的废气出口排入大气;在此过程中,空气压缩机将原本已经压缩的空气再进行压缩,且燃料电池电堆的尾排气体带动废气涡轮式空压机的涡轮做功,从而对气压制动和电堆尾排进行余压回收,使空气供给系统所消耗的能量大幅度降低。As described above, the residual pressure recovery working method of the commercial vehicle fuel cell air supply system, wherein, optionally, in the first working state, the first valve and the third valve of the first three-way valve are controlled to be conductive, and The second valve is closed, the fourth valve and the sixth valve of the second three-way valve are connected, the second valve is closed, the tail solenoid valve is connected, and the compressed air overflowing from the pneumatic braking system passes through the first three-way valve and the sixth valve. The two- and three-way valve enters the exhaust gas turbine air compressor for re-pressurization. After being cooled by the intercooler, it enters the humidifier for humidification. Then the humidified air flows into the cathode inlet of the fuel cell stack, and the unreacted air and reaction product water It flows from the cathode outlet of the fuel cell stack through the tail solenoid valve and enters the water-gas separator. The water enters the water tank through the recovery water pump for utilization. The exhaust gas with kinetic energy enters the exhaust gas inlet of the exhaust gas turbine air compressor, driving the turbine to rotate for supercharging. , the exhaust gas after kinetic energy is used is discharged into the atmosphere through the exhaust gas outlet of the exhaust gas turbine air compressor; in this process, the air compressor re-compresses the originally compressed air, and the exhaust gas from the fuel cell stack It drives the turbine of the exhaust gas turbine air compressor to do work, thereby recovering the residual pressure of the air pressure brake and the stack exhaust, greatly reducing the energy consumed by the air supply system.
如上所述的商用车燃料电池空气供给系统的余压回收工作方法,其中,可选的是,在第二工作状态下,控制第一三通阀的第一阀门和第二阀门导通,其第二阀门关闭;The residual pressure recovery working method of the commercial vehicle fuel cell air supply system as described above, wherein, optionally, in the second working state, the first valve and the second valve of the first three-way valve are controlled to be conductive, which The second valve is closed;
第二三通阀的第五阀门和第六阀门导通,其第四阀门关闭,尾排电磁阀导通,气压制动系统空气压缩机向储气筒供气,外界空气通过空气滤清器过滤经第二三通阀进入废气涡轮式空压机进行增压,经过中冷器冷却后进入增湿器增湿,而后增湿空气流进燃料电池堆的阴极入口,未反应的空气和反应产物水从燃料电池堆的阴极出口流经尾排电磁阀进入水气分离器,水通过回收水泵进入水箱进行利用,带有动能的废气进入废气涡轮式空压机的废气进口,推动涡轮旋转进行增压进行,将动能利用完后的废气经过废气涡轮式空压机的废气出口排入大气;在此过程中,燃料电池电堆的尾排气体带动废气涡轮式空压机的涡轮做功,将空气进行压缩,从而实现对电堆尾排的余压回收,使空气供给系统所消耗的能量降低。The fifth and sixth valves of the second three-way valve are turned on, the fourth valve is closed, the tail solenoid valve is turned on, the air compressor of the air pressure brake system supplies air to the air reservoir, and the outside air is filtered through the air filter It enters the exhaust gas turbine air compressor through the second three-way valve for pressurization. After being cooled by the intercooler, it enters the humidifier for humidification. Then the humidified air flows into the cathode inlet of the fuel cell stack, and the unreacted air and reaction products Water flows from the cathode outlet of the fuel cell stack through the tail solenoid valve and enters the water-gas separator. The water enters the water tank through the recovery water pump for utilization. The exhaust gas with kinetic energy enters the exhaust gas inlet of the exhaust turbine air compressor, driving the turbine to rotate for increased energy consumption. Pressure is carried out, and the exhaust gas after kinetic energy is used is discharged into the atmosphere through the exhaust gas outlet of the exhaust gas turbine air compressor; during this process, the exhaust gas of the fuel cell stack drives the turbine of the exhaust gas turbine air compressor to do work, The air is compressed to recover the residual pressure in the rear row of the stack and reduce the energy consumed by the air supply system.
如上所述的商用车燃料电池空气供给系统的余压回收工作方法,其中,可选的是,根据压力传感器数值与预设值的比较结果,以确定燃料电池空气供给系统的工作状态:The residual pressure recovery working method of the commercial vehicle fuel cell air supply system as described above, wherein, optionally, the working status of the fuel cell air supply system is determined based on the comparison result of the pressure sensor value and the preset value:
当压力传感器数值大于预设值时,将燃料电池空气供给系统切换到第一工作状态;When the pressure sensor value is greater than the preset value, switch the fuel cell air supply system to the first working state;
当压力传感器数值不大于预设值时,将燃料电池空气供给系统切换到第二工作状态。When the value of the pressure sensor is not greater than the preset value, the fuel cell air supply system is switched to the second working state.
如上所述的商用车燃料电池空气供给系统的余压回收工作方法,其中,可选的是,通过控制第一三通阀和第二三通阀,实现第一工作状态下燃料电池空气供应系统的工作方法和第二工作状态下燃料电池空气供应系统的工作方法之间的切换。The residual pressure recovery working method of the commercial vehicle fuel cell air supply system as described above, wherein, optionally, the fuel cell air supply system in the first working state is realized by controlling the first three-way valve and the second three-way valve. switching between the working method and the working method of the fuel cell air supply system in the second working state.
如上所述的商用车燃料电池空气供给系统的余压回收工作方法,其中,可选的是,燃料电池开始工作时,所述气压制动系统空压机工作。As described above, the residual pressure recovery working method of the commercial vehicle fuel cell air supply system, wherein, optionally, when the fuel cell starts to operate, the air compressor of the pneumatic brake system operates.
本发明与现有技术相比,有益成果在于:Compared with the prior art, the beneficial results of this invention are:
该空气供给系统将气压制动系统溢出的压缩空气导入废气涡轮式空压机再增压,从而进入电堆反应,将电堆尾排带有动能的气体导入废气涡轮式空压机推动涡轮旋转做功,既能避免气压制动和电堆尾排压缩空气的浪费,又能减少空气供给系统的能量消耗,提高燃料电池整体效率。This air supply system introduces the compressed air overflowing from the air pressure brake system into the exhaust gas turbine air compressor and then pressurizes it, thereby entering the reactor reactor, and introduces the gas with kinetic energy from the exhaust of the reactor into the exhaust gas turbine air compressor to drive the turbine rotation. It can not only avoid the waste of pneumatic braking and compressed air at the rear of the stack, but also reduce the energy consumption of the air supply system and improve the overall efficiency of the fuel cell.
附图说明Description of the drawings
图1为本发明的系统结构示意图;Figure 1 is a schematic diagram of the system structure of the present invention;
图2为本发明的基本工作流程示意图。Figure 2 is a schematic diagram of the basic work flow of the present invention.
附图标记说明:Explanation of reference symbols:
1-气压制动系统空压机,2-第一三通阀,3-压力传感器,4-储气筒,5-空气滤清器,6-第二三通阀,7-废气涡轮式空压机,8-中冷器,9-散热器,10-水箱,11-冷却风扇,12-增湿器,13-燃料电池电堆,14-尾排电磁阀,15-水气分离器,16-回收水泵;1-Pneumatic brake system air compressor, 2-first three-way valve, 3-pressure sensor, 4-air reservoir, 5-air filter, 6-second three-way valve, 7-exhaust gas turbine air pressure Machine, 8-intercooler, 9-radiator, 10-water tank, 11-cooling fan, 12-humidifier, 13-fuel cell stack, 14-tail solenoid valve, 15-water gas separator, 16 -Recycling water pump;
21-第一阀门,22-第二阀门,23-第三阀门;21-the first valve, 22-the second valve, 23-the third valve;
61-第四阀门,62-第五阀门,63-第六阀门;61-the fourth valve, 62-the fifth valve, 63-the sixth valve;
71-空气进口,72-空气出口,73-废气进口,74-废气出口;71-air inlet, 72-air outlet, 73-exhaust gas inlet, 74-exhaust gas outlet;
81-第一进口,82-第一出口,83-第二进口,84-第二出口;81-first import, 82-first export, 83-second import, 84-second export;
131-阳极入口,132-阳极出口,133-阴极入口,134-阴极出口;131-anode inlet, 132-anode outlet, 133-cathode inlet, 134-cathode outlet;
151-湿气进口,152-液体出口,153-气体出口。151-moisture inlet, 152-liquid outlet, 153-gas outlet.
具体实施方式Detailed ways
为了说明的简单和清楚,附图中的元件不一定按比例绘制。不同附图中相同的附图标记表示相同或相似的元件,因此执行相似的功能。此外,为了简化描述,省略了众所周知的步骤和元件的描述和细节。此外,在本申请的以下详细描述中,阐述了许多具体细节,以便提供对本申请的透彻理解。然而,应当理解,本申请可以在没有这些具体细节的情况下实施。在其他情况下,没有详细描述众所周知的方法、过程、组件和电路,以免不必要地模糊本申请的各个方面。For simplicity and clarity of illustration, elements in the figures are not necessarily drawn to scale. The same reference numbers in different drawings identify the same or similar elements, and therefore perform similar functions. Furthermore, descriptions and details of well-known steps and elements are omitted in order to simplify the description. Additionally, in the following detailed description of the application, numerous specific details are set forth in order to provide a thorough understanding of the application. However, it is understood that the application may be practiced without these specific details. In other instances, well-known methods, procedures, components and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present application.
本发明结合示意图进行详细描述,在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。The present invention will be described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional diagrams showing the device structure will be partially enlarged according to the general scale. Moreover, the schematic diagrams are only examples and shall not limit the present invention. scope of protection. In addition, the three-dimensional dimensions of length, width and depth should be included in actual production.
同时在本发明的描述中,需要说明的是,术语中的“上、下、内和外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一、第二或第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。At the same time, in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper, lower, inner and outer" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention. The invention and simplified description are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore are not to be construed as limitations of the invention. Furthermore, the terms "first, second or third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例1Example 1
如图1所示,本实施例提供了一种商用车燃料电池空气供给系统,包括:气压制动系统空压机1、第一三通阀2、压力传感器3、储气筒4、空气滤清器5、第二三通阀6、废气涡轮式空压机7、中冷器8、散热器9、水箱10、冷却风扇11、增湿器12、燃料电池电堆13、尾排电磁阀14、水气分离器15和回收水泵16。气压制动系统空压机1用于将空气压缩并输入到储气筒4内,以供制动使用。压力传感器3用于检测储气筒4内的压力。空气滤清器5用于过滤空气中的杂质,第一三通阀2和第二三通阀6用于改变高压空气的传输路径。As shown in Figure 1, this embodiment provides a commercial vehicle fuel cell air supply system, including: an air brake system air compressor 1, a first three-way valve 2, a pressure sensor 3, an air reservoir 4, and an air filter. 5, second three-way valve 6, exhaust gas turbine air compressor 7, intercooler 8, radiator 9, water tank 10, cooling fan 11, humidifier 12, fuel cell stack 13, tail exhaust solenoid valve 14 , water and gas separator 15 and recovery water pump 16. The air compressor 1 of the pneumatic braking system is used to compress air and input it into the air reservoir 4 for braking. The pressure sensor 3 is used to detect the pressure in the air reservoir 4 . The air filter 5 is used to filter impurities in the air, and the first three-way valve 2 and the second three-way valve 6 are used to change the transmission path of high-pressure air.
如图1所示,所述第一三通阀2上设有第一阀门21、第二阀门22、第三阀门23,所述第二三通阀6上设有第四阀门61、第五阀门62、第六阀门63,所述废气涡轮式空压机7上设有空气进口71、空气出口72、废气进口73和废气出口74,所述中冷器8包括第一进口81、第一出口82、第二进口83和第二出口84,所述燃料电池电堆13包括阳极入口131、阳极出口132、阴极入口133和阴极出口134,所述水气分离器15包括湿气进口151、液体出口152和气体出口153。As shown in Figure 1, the first three-way valve 2 is provided with a first valve 21, a second valve 22, and a third valve 23, and the second three-way valve 6 is provided with a fourth valve 61, a fifth valve 61, and a third valve 23. Valve 62 and sixth valve 63. The exhaust gas turbine air compressor 7 is provided with an air inlet 71, an air outlet 72, an exhaust gas inlet 73 and an exhaust gas outlet 74. The intercooler 8 includes a first inlet 81, a first Outlet 82, second inlet 83 and second outlet 84. The fuel cell stack 13 includes an anode inlet 131, anode outlet 132, cathode inlet 133 and cathode outlet 134. The moisture separator 15 includes a moisture inlet 151, Liquid outlet 152 and gas outlet 153.
具体地,所述商用车燃料电池空气供给系统中,所述气压制动系统空压机1的一端与送风管路连通,另一端与第一三通阀2的第一阀门21连通,所述第一三通阀2的第二阀门22与储气筒4连通,且第二阀门22与储气筒之间的连接管路上还安装有压力传感器3,所述第一三通阀2的第三阀门23与第二三通阀6的第四阀门61连通,所述空气滤清器5的出气口与第二三通阀6的第五阀门62连通,空气滤清器5的进气口与送风管路连通,所述废气涡轮式空压机7的空气进口71与第二三通阀6的第六阀门63连通,空气出口72与中冷器8的第一进口81连通,所述冷却风扇11装配于散热器9后方,所述散热器9的一端与中冷器8的第二进口83连通,另一端与水箱10的出口端连通,所述中冷器8的第二出口84与水箱10的进口端连通,所述增湿器12的进口端与中冷器8的第一出口82连通;出口端与燃料电池电堆13的阴极入口133连通,所述尾排电磁阀14的一端与燃料电池电堆13的阴极出口134连通,另一端与水气分离器15的湿气进口151连通,所述水气分离器15的液体出口152与回收水泵16进口端连通,气体出口153与废气涡轮式空压机7的废气进口73连通,所述回收水泵16的出口端与水箱10的进口端连通,所述废气涡轮式空压机7的废气出口74与排气管路连通。Specifically, in the commercial vehicle fuel cell air supply system, one end of the air compressor 1 of the pneumatic braking system is connected to the air supply pipeline, and the other end is connected to the first valve 21 of the first three-way valve 2, so The second valve 22 of the first three-way valve 2 is connected to the air reservoir 4, and a pressure sensor 3 is installed on the connecting pipeline between the second valve 22 and the air reservoir. The valve 23 is connected to the fourth valve 61 of the second three-way valve 6, the air outlet of the air filter 5 is connected to the fifth valve 62 of the second three-way valve 6, and the air inlet of the air filter 5 is connected to The air supply pipeline is connected, the air inlet 71 of the exhaust gas turbine air compressor 7 is connected to the sixth valve 63 of the second three-way valve 6, and the air outlet 72 is connected to the first inlet 81 of the intercooler 8. The cooling fan 11 is installed behind the radiator 9 . One end of the radiator 9 is connected to the second inlet 83 of the intercooler 8 , and the other end is connected to the outlet of the water tank 10 . The second outlet 84 of the intercooler 8 is connected to the cooling fan 11 . It is connected with the inlet end of the water tank 10 , the inlet end of the humidifier 12 is connected with the first outlet 82 of the intercooler 8 ; the outlet end is connected with the cathode inlet 133 of the fuel cell stack 13 , and the tail row solenoid valve 14 One end is connected to the cathode outlet 134 of the fuel cell stack 13, and the other end is connected to the moisture inlet 151 of the water vapor separator 15. The liquid outlet 152 of the water vapor separator 15 is connected to the inlet end of the recovery water pump 16, and the gas outlet 153 is connected to the exhaust gas inlet 73 of the exhaust gas turbine air compressor 7, the outlet end of the recovery water pump 16 is connected to the inlet end of the water tank 10, and the exhaust gas outlet 74 of the exhaust gas turbine air compressor 7 is connected to the exhaust pipeline. .
具体实施时,第一三通阀2和第二三通阀6均为电磁阀,以便于通过控制器进行控制。具体实施时,可以通过整车控制器来实现对于第一三通阀2和第二三通阀6的控制。In specific implementation, both the first three-way valve 2 and the second three-way valve 6 are solenoid valves to facilitate control by the controller. In specific implementation, the control of the first three-way valve 2 and the second three-way valve 6 can be realized through the vehicle controller.
优选地,所述气压制动系统空压机1为两级增压式超高速电动空气压缩机,可充分提高进入气压制动系统的空气的流量和压力,进而保证气压制动系统的效率。Preferably, the air compressor 1 of the air brake system is a two-stage supercharged ultra-high-speed electric air compressor, which can fully increase the flow rate and pressure of the air entering the air brake system, thereby ensuring the efficiency of the air brake system.
优选地,所述储气筒4是能够承受一定压力且密封性好的容器设备,能够很好的储存气压制动系统的压缩空气。Preferably, the air storage cylinder 4 is a container device that can withstand a certain pressure and has good sealing properties, and can well store the compressed air of the pneumatic braking system.
通过以上结构,使得商用车燃料电池空气供给系统至少具有两种工作状态:Through the above structure, the commercial vehicle fuel cell air supply system has at least two working states:
第一工作状态下,所述气压制动系统空压机所在的气压制动系统存在余压;在此工作状态下,储气筒4内的压力达到预设值,气压制动系统空压机1将空气压缩,压缩后的空气经第一阀门21、第三阀门23、第四阀门61和第六阀门63进入到废气涡轮式空压机7的空气进口,由废气涡轮式空压机7进行二次压缩。相比于仅通过废气涡轮式空压机7具有以下两方面的好处,一方面,相同功率下能够提高压缩比,另一方面,在输出压力相等的情况下,能够降低能耗。由于制动所需要的空气压力很容易达到,相比于用于给燃料电池供气的空压机,对于气压制动系统空压机1的转速要求不高,而用于给燃料电池供气的空压机对于转速的要求极高。通过这种方式,能够降低对于废气涡轮式空压机7的转速要求,降低空气压缩机的制造成本。In the first working state, there is residual pressure in the pneumatic braking system where the air compressor of the pneumatic braking system is located; in this working state, the pressure in the air reservoir 4 reaches the preset value, and the air compressor of the pneumatic braking system 1 The air is compressed, and the compressed air enters the air inlet of the exhaust gas turbine air compressor 7 through the first valve 21, the third valve 23, the fourth valve 61 and the sixth valve 63, and is processed by the exhaust gas turbine air compressor 7 Secondary compression. Compared with the exhaust gas turbine air compressor 7 alone, it has the following two advantages: on the one hand, the compression ratio can be increased under the same power; on the other hand, when the output pressure is equal, the energy consumption can be reduced. Since the air pressure required for braking is easy to achieve, the speed requirements for the air compressor 1 of the pneumatic braking system are not high compared to the air compressor used to supply air to the fuel cell. The air compressor has extremely high speed requirements. In this way, the rotation speed requirements for the exhaust gas turbine air compressor 7 can be reduced, and the manufacturing cost of the air compressor can be reduced.
第二工作状态下,所述气压制动系统空压机所在的气压制动系统不存在余压。即,此时,储气筒4内压力不足,气压制动系统空压机1所压缩的空气均通入到储气筒4内。由于气压制动系统空压机1在制动后,能够很快地将压力补充到储气筒4内,而且,在制动时,燃料电池电堆负载降低,对于气压制动系统空压机1的转速要求也不高。因而,通过合理控制第一三通阀2和第二三通阀6,能够使气压制动系统空压机1与废气涡轮式空压机7合理分配功率,使得废气涡轮式空压机7对于最高转速需求降低,从而降低空气压缩机的制造成本。In the second working state, there is no residual pressure in the pneumatic braking system where the air compressor of the pneumatic braking system is located. That is, at this time, the pressure in the air reservoir 4 is insufficient, and all the air compressed by the air compressor 1 of the air brake system flows into the air reservoir 4 . Since the air compressor 1 of the air brake system can quickly replenish the pressure into the air reservoir 4 after braking, and the fuel cell stack load is reduced during braking, the air compressor 1 of the air brake system The speed requirements are not high either. Therefore, by reasonably controlling the first three-way valve 2 and the second three-way valve 6, the power of the air compressor 1 of the pneumatic braking system and the exhaust gas turbine air compressor 7 can be reasonably distributed, so that the exhaust gas turbine air compressor 7 can The maximum speed requirement is reduced, thereby reducing the manufacturing cost of the air compressor.
实施例2Example 2
请参照图2,本实施例提供了一种商用车燃料电池空气供给系统的余压回收工作方法,包括有气压制动余压回收燃料电池空气供给系统以及无气压制动余压回收燃料电池空气供应系统的工作方法。即,在第一工作状态和第二工作状态下的工作方法。Please refer to Figure 2. This embodiment provides a working method for residual pressure recovery of a commercial vehicle fuel cell air supply system, including a fuel cell air supply system with air brake residual pressure recovery and a fuel cell air supply system without air brake residual pressure recovery. How supply systems work. That is, the working method in the first working state and the second working state.
所述有气压制动余压回收的燃料电池空气供给系统的工作方法,其工作实现在于,燃料电池开始工作时,气压制动系统的空压机1不停的为储气筒4输送压缩空气,同时,传感器信号处理系统中,采集传感器信号并对传感器信号进行处理,对于处理后的信号,可以通过数据存储模块进行存储;其中,采集传感器的信号包括压力传感器3的信号、燃料电池工作状态信号、负载信号等,具体地,可以通过车辆上的总线获取各种传感器信号,包括不限制加速踏板信号、制动踏板信号、车速信号等。The working method of the fuel cell air supply system with pneumatic brake residual pressure recovery is realized in that when the fuel cell starts to work, the air compressor 1 of the pneumatic brake system continuously delivers compressed air to the air storage tank 4, At the same time, in the sensor signal processing system, sensor signals are collected and processed. The processed signals can be stored through the data storage module; among them, the collected sensor signals include the signal of the pressure sensor 3 and the fuel cell working status signal. , load signals, etc. Specifically, various sensor signals can be obtained through the bus on the vehicle, including unlimited accelerator pedal signals, brake pedal signals, vehicle speed signals, etc.
压力传感器3检测储气筒4的压力值,并与预设值进行判断,具体地,可以控制控制器执行判断。即,通过模式切换条件判断系统进行判断,以确定该系统处于第一工作状态还是第二工作状态,也就是通过模式切换条件判断系统进行判断以确定该系统为有气压制动余压回收系统,还是无气压制动余压回收系统。The pressure sensor 3 detects the pressure value of the air reservoir 4 and makes a judgment with the preset value. Specifically, the controller can be controlled to perform the judgment. That is, the mode switching condition judgment system is used to judge to determine whether the system is in the first working state or the second working state, that is, the mode switching condition judgment system is used to judge to determine that the system has an air brake residual pressure recovery system, There is still no air brake residual pressure recovery system.
当其压力数值达到预设值时,整车控制器控制第一三通阀2的第一阀门21和第三阀门23导通,其第二阀门22关闭,第二三通阀6的第四阀门61和第六阀门63导通,其第五阀门62关闭,尾排电磁阀14导通,气压制动系统溢出的压缩空气经第一三通阀2、第二三通阀6进入废气涡轮式空压机7进行再增压,经过中冷器8冷却后进入增湿器12增湿,而后增湿空气流进燃料电池堆13的阴极入口133,未反应的空气和反应产物水从燃料电池堆13的阴极出口134流经尾排电磁阀14进入水气分离器15,水通过回收水泵16进入水箱10进行利用,带有动能的废气进入废气涡轮式空压机7的废气进口73,推动涡轮旋转进行增压,将动能利用完后的废气经过废气涡轮式空压机7的废气出口74排入大气。在此过程中,废气涡轮式空压机7将原本已经压缩的空气再进行压缩,且燃料电池电堆13的尾排气体带动废气涡轮式空压机7的涡轮做功,从而对气压制动和电堆尾排进行余压回收,使空气供给系统所消耗的能量大幅度降低。When the pressure value reaches the preset value, the vehicle controller controls the first valve 21 and the third valve 23 of the first three-way valve 2 to open, the second valve 22 of the first three-way valve 2 to close, and the fourth valve of the second three-way valve 6 to open. The valve 61 and the sixth valve 63 are connected, the fifth valve 62 is closed, the tail solenoid valve 14 is connected, and the compressed air overflowing from the air pressure brake system enters the exhaust gas turbine through the first three-way valve 2 and the second three-way valve 6 The air compressor 7 is repressurized, and after being cooled by the intercooler 8, it enters the humidifier 12 for humidification, and then the humidified air flows into the cathode inlet 133 of the fuel cell stack 13, and the unreacted air and reaction product water are discharged from the fuel The cathode outlet 134 of the battery stack 13 flows through the tail solenoid valve 14 and enters the water-gas separator 15. The water enters the water tank 10 through the recovery water pump 16 for utilization. The exhaust gas with kinetic energy enters the exhaust gas inlet 73 of the exhaust turbine air compressor 7. The turbine is pushed to rotate for supercharging, and the exhaust gas after kinetic energy is used is discharged into the atmosphere through the exhaust gas outlet 74 of the exhaust gas turbine air compressor 7 . During this process, the exhaust gas turbine air compressor 7 recompresses the originally compressed air, and the exhaust gas of the fuel cell stack 13 drives the turbine of the exhaust gas turbine air compressor 7 to do work, thereby braking the air pressure. Residual pressure recovery is performed with the stack tail row to significantly reduce the energy consumed by the air supply system.
所述无气压制动余压回收的燃料电池空气供给系统的工作方法,其工作实现在于,燃料电池开始工作时,压力传感器3检测储气筒4的压力值,当其压力数值小于预设值时,整车控制器控制第一三通阀2的第一阀门21和第二阀门22导通,其第三阀门23关闭,第二三通阀的第五阀门62和第六阀门63导通,其第四阀门61关闭,尾排电磁阀14导通,此时,气压制动系统空气压缩机1向储气筒4供气,外界空气通过空气滤清器5过滤经第二三通阀6进入废气涡轮式空压机7进行增压,经过中冷器8冷却后进入增湿器12增湿,而后增湿空气流进燃料电池堆13的阴极入口133,未反应的空气和反应产物水从燃料电池堆13的阴极出口134流经尾排电磁阀14进入水气分离器15,水通过回收水泵16进入水箱10进行利用,带有动能的废气进入废气涡轮式空压机7的废气进口73,推动涡轮旋转进行增压进行,将动能利用完后的废气经过废气涡轮式空压机7的废气出口74排入大气。在此过程中,燃料电池电堆13的尾排气体带动废气涡轮式空压机7的涡轮做功,将空气进行压缩,从而实现对电堆尾排的余压回收,使空气供给系统所消耗的能量降低。The working method of the fuel cell air supply system without air brake residual pressure recovery is realized by: when the fuel cell starts to work, the pressure sensor 3 detects the pressure value of the air reservoir 4, and when the pressure value is less than the preset value , the vehicle controller controls the first valve 21 and the second valve 22 of the first three-way valve 2 to conduct, the third valve 23 of the first three-way valve 2 to close, the fifth valve 62 and the sixth valve 63 of the second three-way valve to conduct, The fourth valve 61 is closed, and the tail solenoid valve 14 is turned on. At this time, the air compressor 1 of the air brake system supplies air to the air reservoir 4, and the outside air is filtered by the air filter 5 and enters through the second three-way valve 6. The exhaust gas turbine air compressor 7 pressurizes, and after being cooled by the intercooler 8, it enters the humidifier 12 for humidification, and then the humidified air flows into the cathode inlet 133 of the fuel cell stack 13, and the unreacted air and reaction product water flow from The cathode outlet 134 of the fuel cell stack 13 flows through the tail solenoid valve 14 and enters the water gas separator 15. The water enters the water tank 10 through the recovery water pump 16 for utilization, and the exhaust gas with kinetic energy enters the exhaust gas inlet 73 of the exhaust turbine air compressor 7 , the turbine is driven to rotate for supercharging, and the exhaust gas after kinetic energy is used is discharged into the atmosphere through the exhaust gas outlet 74 of the exhaust gas turbine air compressor 7 . During this process, the tail exhaust gas of the fuel cell stack 13 drives the turbine of the exhaust gas turbine air compressor 7 to perform work, compressing the air, thereby realizing the recovery of the residual pressure in the tail stack of the fuel cell stack, so that the air supply system consumes energy is reduced.
具体地,根据压力传感器数值与预设值的比较结果,以确定燃料电池空气供给系统的工作状态:当压力传感器数值大于预设值时,将燃料电池空气供给系统切换到第一工作状态;当压力传感器数值不大于预设值时,将燃料电池空气供给系统切换到第二工作状态。Specifically, the working state of the fuel cell air supply system is determined according to the comparison result between the pressure sensor value and the preset value: when the pressure sensor value is greater than the preset value, the fuel cell air supply system is switched to the first working state; When the value of the pressure sensor is not greater than the preset value, the fuel cell air supply system is switched to the second working state.
即,可以根据压力传感器数值进行判断,使燃料电池系统控制器控制第一三通阀2和第二三通阀6相应阀门的导通和关闭,进而控制有气压制动余压回收燃料电池空气供应系统的工作方法和无气压制动余压回收燃料电池空气供应系统的工作方法的切换。That is, it can be judged based on the value of the pressure sensor, so that the fuel cell system controller controls the opening and closing of the corresponding valves of the first three-way valve 2 and the second three-way valve 6, and then controls the recovery of fuel cell air with air brake residual pressure. Switching between the working method of the supply system and the working method of the fuel cell air supply system without air brake residual pressure recovery.
通过这种方式,可以将气压制动和电堆尾排的压缩空气进行回收利用,既能避免气压制动和电堆尾排的压缩空气的浪费,又能减少空气供给系统的能量消耗。In this way, the compressed air from the pneumatic brake and the rear row of the stack can be recycled and reused, which can not only avoid the waste of compressed air from the pneumatic brake and the rear row of the stack, but also reduce the energy consumption of the air supply system.
实施例3Example 3
本实施例在实施例1或2的基础上所作的进一步改进,相同之处不再赘述。以下仅对不同之处予以说明。This embodiment is further improved on the basis of Embodiment 1 or 2, and the similarities will not be described again. Only the differences are explained below.
具体地,预设值可以是一个范围,如,最小预设值到最大预设值之间,当压力传感器的数值小于最小预设值时,当前的工作状态为第二工作状态;当压力传感器的数据大于最大预设值时,当前的工作状态为第一工作状态;在第一工作状态和第二工作状态下,其工作方法在实施例1和2中已经详细说明,此处不再赘述。Specifically, the preset value can be a range, such as between the minimum preset value and the maximum preset value. When the value of the pressure sensor is less than the minimum preset value, the current working state is the second working state; when the pressure sensor When the data is greater than the maximum preset value, the current working state is the first working state; in the first working state and the second working state, the working method has been described in detail in Embodiments 1 and 2, and will not be described again here. .
当压力传感器的数值介于最小预设值和最大预设值之间时,其工作状态为第三工作状态。第三工作状态的设置,是为了更加灵活地控制气压制动系统空压机1压缩后的空气流向,如,可以是:在燃料电池电堆负载较小时,全部流入储气筒4,直到达到第一工作状态或第二工作状态;也可以:在燃料电池电堆负载较大时,经第一三通阀2和第二三通阀6全部流入废气涡轮式空压机7进行增压,直到电堆负载降低或储气筒4压力低于最小预设值;还可以是:在燃料电池堆负载适中时,控制气压制动系统空压机1压缩后的空气部分流向储气筒4,部分流向废气涡轮式空压机7进行增压,空气流向可以是同步分流,也可以是以间断的方式分流,即,相邻的两时段分别控制压缩后的空气分别流向储气筒4和废气涡轮式空压机7。When the value of the pressure sensor is between the minimum preset value and the maximum preset value, its working state is the third working state. The third working state is set to more flexibly control the flow direction of the air compressed by the air compressor 1 of the pneumatic braking system. For example, it can be: when the load of the fuel cell stack is small, all the air flows into the air reservoir 4 until it reaches the third working state. The first working state or the second working state; it can also be: when the fuel cell stack load is large, all the gas flows into the exhaust gas turbine air compressor 7 through the first three-way valve 2 and the second three-way valve 6 for pressurization until The stack load is reduced or the pressure of the air reservoir 4 is lower than the minimum preset value; it can also be: when the fuel cell stack load is moderate, the air compressed by the air compressor 1 of the pneumatic braking system is controlled to flow partially to the air reservoir 4 and partially to the exhaust gas. The turbine air compressor 7 performs supercharging, and the air flow direction can be divided synchronously or in an intermittent manner, that is, the compressed air is controlled to flow to the air reservoir 4 and the exhaust gas turbine air compressor in two adjacent periods respectively. Machine 7.
通过这种方式,能够灵活控制气压制动系统空压机1压缩后的空气流向,以在制动和降低废气涡轮式空压机7的最高转速之间取得平衡,进而达到最佳效果。In this way, the flow direction of the air compressed by the air compressor 1 of the pneumatic braking system can be flexibly controlled to achieve a balance between braking and reducing the maximum rotation speed of the exhaust gas turbine air compressor 7, thereby achieving the best effect.
以上对本发明技术方案进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。The technical solution of the present invention has been described above. It should be understood that the present invention is not limited to the specific embodiments described above. Those skilled in the art can make various variations or modifications within the scope of the claims, which does not affect the essence of the present invention.
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