CN116759158A - Non-contact cable core dancer - Google Patents
Non-contact cable core dancer Download PDFInfo
- Publication number
- CN116759158A CN116759158A CN202310829450.0A CN202310829450A CN116759158A CN 116759158 A CN116759158 A CN 116759158A CN 202310829450 A CN202310829450 A CN 202310829450A CN 116759158 A CN116759158 A CN 116759158A
- Authority
- CN
- China
- Prior art keywords
- cable core
- limiting
- lifting
- supporting
- dancer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000000670 limiting effect Effects 0.000 claims abstract description 190
- 230000008093 supporting effect Effects 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 230000005484 gravity Effects 0.000 abstract description 11
- 238000013461 design Methods 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000000275 quality assurance Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 238000005452 bending Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000004804 winding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000007665 sagging Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
The invention discloses a non-contact type cable core dancer, which relates to the field of cable processing and comprises a cable core supporting mechanism and a cable core limiting mechanism which are sequentially arranged; the cable core supporting mechanism comprises a supporting roller, and the supporting roller is provided with a supporting and limiting groove for limiting the cable core; the cable core limiting mechanism comprises a limiting abutting plate, a first clamping structure is arranged on one side, close to the supporting roller, of the limiting abutting plate, a second clamping structure is arranged on one side, far away from the supporting roller, of the limiting abutting plate, and the first clamping structure and the second clamping structure are used for clamping and limiting the cable core. The dancer overcomes the problems of the prior dancer in the production process of the cable core, such as follow-up cable production quality caused by the fact that the cable core is sagged by gravity, and has the advantages of simple and reasonable design, convenient operation, long service life, low failure rate, easy maintenance and replacement, high control precision, production efficiency improvement and cable production quality assurance.
Description
Technical Field
The invention relates to the field of cable processing, in particular to a non-contact type cable core dancer.
Background
Cables are a generic term for items such as optical cables and electric cables. The cable has a plurality of purposes, is mainly used for controlling multiple functions such as installation, connection equipment, power transmission and the like, is common and indispensable in daily life, and is required to be insulated due to electrification, and special care is required during installation. In the cable production process, the quality of the cable core determines the quality of the whole cable, so that the cable core production of the cable is particularly concerned. In order to manufacture the quality of production, the whole cable core is generally manufactured and processed in the cable core production process, and then the cable core is segmented and used for reprocessing according to requirements to produce the required cable. Because the cable core of production is long in the conveying distance in the course of processing, the cable core receives gravity and can take place "sagging" in the middle of pulling, influence the processingquality of cable core (conductor), so just add the "production line that is used for reducing cable core" sagging "and assisted the dancer of moving in the middle of cable core auxiliary traction device and cable core forming device, the" production line that uses is assisted the dancer of moving in the present "production line" and is assisted the dancer of pulling of producing line with coaxial argon arc welding, this kind of dancer adopts contact tension pulley, pendulum rod, gear drive potentiometre or drives cam displacement sensor's mode and control, it is frequent that the pendulum rod is buckled to influence outer conductor embossing quality and cable core deformation after the cable core atress to adopt this kind of dancer, the problem that the potentiometer wearing life is short or cam displacement sensor type's clearance increases the control precision is low after the increase, influence the production quality of whole cable.
Disclosure of Invention
The invention aims to provide a non-contact type cable core dancer, which solves the problems of follow-up cable production quality caused by 'gravity sagging' of a cable core in the cable core production process of the conventional dancer.
The aim of the invention is realized by the following technical scheme:
a non-contact type cable core dancer comprises a cable core supporting mechanism and a cable core limiting mechanism which are sequentially arranged;
the cable core supporting mechanism comprises a supporting roller, the supporting roller is rotatably installed and connected on the first lifting structure, and a supporting and limiting groove for limiting the cable core is formed in the supporting roller;
the cable core limiting mechanism comprises a limiting abutting plate, the limiting abutting plate is movably installed and connected to the second lifting structure, a first clamping structure is arranged on one side, close to the supporting roller, of the limiting abutting plate, a second clamping structure is arranged on one side, far away from the supporting roller, of the limiting abutting plate, and the first clamping structure and the second clamping structure are used for clamping and limiting a cable core passing through the first clamping structure and the second clamping structure;
a cable core guiding mechanism is arranged on one side, far away from the limiting abutting plate, of the second clamping structure, and the cable core guiding mechanism is used for guiding and limiting a cable core passing through the cable core guiding mechanism;
the cable core guiding mechanism is provided with an auxiliary tractor for driving the cable core to move on one side far away from the second clamping structure, the auxiliary tractor is arranged on the supporting platform, and the cable core guiding mechanism is also arranged and connected on the supporting platform.
Preferably, the second lifting structure comprises a second lifting inner column and a second lifting outer column arranged through the center, one end of the second lifting inner column is arranged in a hollow cavity of the second lifting outer column in a lifting manner, and one end of the second lifting outer column far away from the second lifting inner column is used for being fixedly connected with the ground;
the limiting abutting plate is connected to the second lifting inner column through the sliding installation of the first sliding block.
Preferably, the first clamping structure comprises a first finger cylinder, the output end of the first finger cylinder is provided with a first clamping jaw used for clamping and limiting the cable core, and the first clamping jaw is provided with a first cable core limiting groove used for limiting the cable core and allowing the cable core to pass through;
the first finger cylinder is fixedly installed and connected on the first fixing plate, one side end of the first fixing plate is connected with the output end of the first hydraulic cylinder through the first connecting block, the first hydraulic cylinder is installed and connected at one side end of the second sliding block, and the second sliding block is installed and connected on the second lifting inner column in a sliding mode.
Preferably, the second clamping structure comprises a second finger cylinder, the output end of the second finger cylinder is provided with a second clamping jaw used for clamping and limiting the cable core, and the second clamping jaw is provided with a second cable core limiting groove used for limiting the cable core and allowing the cable core to pass through;
the second finger cylinder is fixedly installed and connected on the second fixing plate, one side end of the second fixing plate is connected with the output end of the second hydraulic cylinder through the second connecting block, and the second hydraulic cylinder is installed and connected at one side end of the second sliding block far away from the first hydraulic cylinder.
Preferably, a third sliding block is arranged above the second sliding block, and the third sliding block is slidably arranged and connected on the second lifting inner column;
the third slider is close to the one side end of spacing butt board and is connected with the connecting seat, install on the connecting seat and be connected with ultrasonic sensor for carry out the detection of distance to the cable core of motion.
Preferably, the first lifting structure comprises a first lifting inner column and a first lifting outer column arranged through a center, one end of the first lifting inner column is arranged in a hollow cavity of the first lifting outer column in a lifting manner, and one end of the first lifting outer column far away from the first lifting inner column is used for being fixedly connected with the ground;
the support roller pivoted is connected with the pivot, the pivot is close to one side of first lift inner column and is connected with the connecting plate through the bolt is adjustable, the connecting plate passes through fourth slider and first lift inner column sliding connection.
Preferably, the cable core guiding mechanism comprises a limiting guiding groove for limiting and supporting the cable core, the bottom end of the limiting guiding groove is connected with a guiding shaft, one end of the guiding shaft, which is far away from the limiting guiding groove, movably penetrates through the top end surface of one side of the limiting supporting plate, and the bottom end of the limiting supporting plate is connected with the supporting platform through a rotating structure;
the guide shaft is provided with a first telescopic spring in a penetrating mode, one end of the first telescopic spring is connected with one end, close to the limiting guide groove, of the guide shaft, and the other end of the first telescopic spring is connected with the limiting support plate.
Preferably, the rotating structure comprises a rotating table, one end of the rotating table is rotatably connected with the limiting support plate, and the other end of the rotating table is connected with the support platform in a lifting manner through a hydraulic cylinder.
Preferably, a limiting shaft sleeve is arranged on one side, far away from the limiting guide groove, of the limiting support plate, the limiting shaft sleeve is arranged in a through center and in a conical shape, a cable core penetrates through one end, with a large cross section, of the limiting shaft sleeve, and penetrates out of one end, with a small cross section, of the limiting shaft sleeve and enters the auxiliary tractor;
the bottom end of the limiting shaft sleeve is connected with a movable shaft, and one end of the movable shaft, which is far away from the limiting shaft sleeve, movably penetrates through the top end surface of one side, which is far away from the limiting guide groove, of the limiting support plate;
the movable shaft is provided with a second telescopic spring in a penetrating mode, one end of the second telescopic spring is connected with one end, close to the limiting shaft sleeve, of the movable shaft, and the other end of the second telescopic spring is connected with the limiting support plate.
Preferably, a first rotating roller is arranged on one side, close to the limiting shaft sleeve, of the auxiliary tractor, the first rotating roller is rotationally connected with a first positioning plate through a rotating shaft, the first positioning plate is connected with a supporting platform, and a cable core passes through the limiting shaft sleeve and enters the auxiliary tractor under the supporting and limiting action of the first rotating roller;
the auxiliary tractor is provided with the second rotor roller on one side of keeping away from first rotor roller, the second rotor roller is connected with the second locating plate through pivot pivoted, the second locating plate is connected with supporting platform, and the cable core is worn out from auxiliary tractor and is passed through from the second rotor roller support limiting effect.
The beneficial effects of the invention are as follows: this dancer is arranged in to cable core processing, and when long-range transport receipts line, supports spacingly to the cable core, reduces because long-range transport, and the cable core receives gravity, and the cable core takes place to buckle and warp, influences the quality of the whole cable of later stage. The dancer comprises a cable core supporting mechanism and a cable core limiting mechanism which are sequentially arranged in structural design; the cable core supporting mechanism comprises a supporting roller, the supporting roller is rotatably installed and connected on the first lifting structure, and the supporting roller is provided with a supporting and limiting groove for limiting the cable core; the first lifting structure is used for adjusting and controlling the height of the supporting roller arranged on the first lifting structure, so that the requirement on different height positions is met when the cable core is wound, the supporting limiting groove formed in the supporting roller is used for limiting the cable core, the cable core is prevented from falling from the supporting roller when winding is avoided, and the cable core is reduced to deviate, so that the cable core is deformed and bent; the cable core limiting mechanism comprises a limiting abutting plate, the limiting abutting plate is movably installed and connected on the second lifting structure, and the height position of the limiting abutting plate installed on the second lifting structure is adjusted through the second lifting structure, so that the cable core limiting mechanism is suitable for the requirements of cable cores on different heights; the cable core clamping device comprises a support roller, a limiting abutting plate, a first clamping structure, a second clamping structure, a first clamping structure and a second clamping structure, wherein the first clamping structure is arranged on one side of the limiting abutting plate, which is close to the support roller, and the second clamping structure is arranged on one side of the limiting abutting plate, which is far away from the support roller; the cable core passing through between the first clamping structure and the second clamping structure is clamped and limited through the first clamping structure and the second clamping structure, and the cable core is abutted against the limiting abutting plate, so that deformation and bending of the cable core due to the fact that the cable core is subjected to gravity are reduced; a cable core guiding mechanism is arranged on one side, far away from the limiting abutting plate, of the second clamping structure, and the cable core guiding mechanism is used for guiding and limiting a cable core passing through the cable core guiding mechanism; an auxiliary tractor for driving the cable core to move is arranged on one side, far away from the second clamping structure, of the cable core guiding mechanism, the auxiliary tractor is arranged on the supporting platform, and the cable core guiding mechanism is also arranged and connected on the supporting platform; the auxiliary tractor is used for pulling the cable core to move and is convenient to take up through the take-up device, and forward power is provided for taking up the cable core. From the structural of dancer that whole design is improved, this dancer has overcome current dancer in cable core production process, because the cable core receives "gravity sag", and cause some of follow-up cable production quality to list problem, this dancer design is simple reasonable, convenient operation, long service life, the fault rate is low and easy maintenance is changed to control accuracy is high, has improved production efficiency, has guaranteed the production quality of cable.
Drawings
FIG. 1 is a schematic diagram of a non-contact type cable dancer according to the present invention;
FIG. 2 is a schematic diagram of a cable core supporting mechanism of a non-contact type cable core dancer according to the present invention;
FIG. 3 is a schematic view of a cable core limiting mechanism of a non-contact type cable core dancer according to the present invention;
FIG. 4 is a schematic diagram showing a connection structure on a supporting platform of a non-contact type cable core dancer according to the present invention;
FIG. 5 is a schematic diagram of a cable core guiding mechanism of a non-contact type cable core dancer according to the present invention;
in the figure, the three-dimensional-control device comprises a 3-supporting platform, 11-supporting rollers, 12-fourth sliding blocks, 21-limiting abutting plates, 22-first sliding blocks, 23-first finger air cylinders, 24-first hydraulic cylinders, 25-second sliding blocks, 26-second finger air cylinders, 27-second hydraulic cylinders, 28-third sliding blocks, 29-ultrasonic sensors, 31-auxiliary tractors, 32-limiting guide grooves, 33-limiting supporting plates, 34-rotating tables, 35-limiting shaft sleeves, 36-first rotating rollers, 37-second rotating rollers, 321-guide shafts, 322-first telescopic springs, 351-movable shafts and 352-second telescopic springs.
Detailed Description
For the purpose of making the technical solution and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element.
As shown in fig. 1 to 5, the non-contact type cable core dancer is used for supporting and limiting a cable core when the cable core is processed and is taken up in a long-distance conveying manner, so that the cable core is reduced to be subjected to gravity due to long-distance conveying, and the cable core is bent and deformed to influence the quality of the whole cable in the later stage. The dancer comprises a cable core supporting mechanism and a cable core limiting mechanism which are sequentially arranged in structural design; the cable core supporting mechanism comprises a supporting roller 11, the supporting roller 11 is rotatably arranged and connected on the first lifting structure, and the supporting roller 11 is provided with a supporting and limiting groove for limiting the cable core; the first lifting structure is used for adjusting and controlling the height of the supporting roller 11 arranged on the first lifting structure, so that the requirement on different height positions is met when the cable core is wound, the supporting limiting groove formed in the supporting roller 11 is used for limiting the cable core, the cable core is prevented from falling from the supporting roller when the cable is wound, and the cable core is reduced from shifting, so that the cable core is deformed and bent; the cable core limiting mechanism comprises a limiting abutting plate 21, the limiting abutting plate 21 is movably installed and connected on the second lifting structure, and the height position of the limiting abutting plate 21 installed on the second lifting structure is adjusted through the second lifting structure, so that the requirements of the cable core on different heights are met; a first clamping structure is arranged on one side, close to the supporting roller 11, of the limiting abutting plate 21, a second clamping structure is arranged on one side, far away from the supporting roller, of the limiting abutting plate, and the first clamping structure and the second clamping structure are used for clamping and limiting a cable core passing through the first clamping structure and the second clamping structure; the cable core passing through between the first clamping structure and the second clamping structure is clamped and limited through the first clamping structure and the second clamping structure, and the cable core is abutted against the limiting abutting plate 21, so that deformation and bending of the cable core due to gravity are reduced; a cable core guiding mechanism is arranged on one side of the second clamping structure, which is far away from the limiting abutting plate 21, and is used for limiting the cable core passing through the cable core guiding mechanism; an auxiliary tractor 31 for driving the cable core to move is arranged on one side, far away from the second clamping structure, of the cable core guiding mechanism, the auxiliary tractor 31 is arranged on the supporting platform 3, and the cable core guiding mechanism is also arranged and connected on the supporting platform 3; the auxiliary tractor 31 is used for pulling the cable core to move and is convenient to take up through the take-up device, and forward power is provided for taking up the cable core, so that the purpose of taking up is achieved.
Further, when the dancer is in practical implementation, one end of the cable core firstly passes through the dancer with improved design, and the end head passes through the auxiliary tractor 31, so that the cable core is wound up by the auxiliary tractor 31 to provide power. The cable core supporting mechanism arranged on the dancer comprises a supporting roller 11, wherein the supporting roller 11 is rotatably installed and connected on a first lifting structure, and the supporting roller 11 is provided with a supporting and limiting groove for limiting a cable core; the first lifting structure for lifting comprises a first lifting inner column and a first lifting outer column arranged through a center, one end of the first lifting inner column is arranged in a hollow cavity of the first lifting outer column in a lifting manner, and one end of the first lifting outer column far away from the first lifting inner column is fixedly connected with the ground; the support roller 11 is rotationally connected with a rotating shaft, one side of the rotating shaft, which is close to the first lifting inner column, is adjustably connected with a connecting plate through a bolt, and the connecting plate is in sliding connection with the first lifting inner column through a fourth sliding block 12; in the implementation, the supporting roller 11 is roughly adjusted to be at a proper height by adjusting the relative heights of the first lifting inner column and the first lifting outer column, and then the height of the supporting roller 11 is finely adjusted through the fourth sliding block 12, so that the cable core passes through the dancer with improved design to be kept horizontal, and bending deformation is reduced; the cable core passes through the support limiting groove of the support roller 11, then passes through the cable core limiting mechanism, and is supported and limited through the cable core limiting mechanism.
Further, in the embodiment, this cable core stop gear includes spacing butt plate 21, spacing butt plate 21 mobilizable erection joint is on second elevation structure, one side that spacing butt plate 21 is close to backing roll 11 is provided with first clamping structure, one side that spacing butt plate 21 kept away from backing roll 11 is provided with second clamping structure, first clamping structure and second clamping structure are arranged in carrying out the centre gripping spacing with the cable core that passes through in first clamping structure and the second clamping structure, carry out the centre gripping with the cable core and support and let the cable core support lean on spacing butt plate 21, reduce the cable core and take place "bending deformation" in the centre because of receiving gravity. In the implementation process, the second lifting structure is adjusted and controlled, so that the limit abutting plate 21 arranged on the second lifting structure is approximately adjusted to a proper height position. In a specific design, the second lifting structure comprises a second lifting inner column and a second lifting outer column arranged through a center, one end of the second lifting inner column is arranged in a hollow cavity of the second lifting outer column in a lifting manner, and one end of the second lifting outer column far away from the second lifting inner column is used for being fixedly connected with the ground; the limiting abutting plate 21 is slidably installed and connected on the second lifting inner column through the first sliding block 22; the limiting abutting plate 21 is approximately adjusted to a proper height position by adjusting the relative heights of the second lifting inner column and the second lifting outer column, then the limiting abutting plate 21 is moved to an optimal height position by controlling and adjusting the first sliding block 22, so that the cable core can abut against the limiting abutting plate 21 under the clamping limiting action of the first clamping structure and the second clamping structure, and the bending deformation of the middle cable core between the limiting abutting plate 21 is reduced. Then, the first clamping structure and the second clamping structure are adjusted to the optimal height position through adjusting the second sliding block 25, the first clamping structure comprises a first finger air cylinder 23, a first clamping jaw used for clamping and limiting a cable core is mounted and connected at the output end of the first finger air cylinder 23, and a first cable core limiting groove used for limiting the cable core and allowing the cable core to pass through is formed in the first clamping jaw; the first finger cylinder 23 is fixedly installed and connected on the first fixed plate, one side end of the first fixed plate is connected with the output end of the first hydraulic cylinder 24 through a first connecting block, the first hydraulic cylinder 24 is installed and connected on one side end of the second sliding block 25, and the second sliding block 25 is installed and connected on the second lifting inner column in a sliding manner; the second clamping structure comprises a second finger cylinder 26, a second clamping jaw used for clamping and limiting the cable core is mounted and connected at the output end of the second finger cylinder 26, and a second cable core limiting groove used for limiting the cable core and allowing the cable core to pass through is formed in the second clamping jaw; the second finger cylinder 26 is fixedly installed and connected on the second fixed plate, one side end of the second fixed plate is connected with the output end of the second hydraulic cylinder 27 through the second connecting block, and the second hydraulic cylinder 27 is installed and connected at one side end of the second sliding block 25 far away from the first hydraulic cylinder 24. In performing the adjustment control, the first hydraulic cylinder 24 and the second hydraulic cylinder 27 installed and connected to both sides of the second slider 25 are moved to the proper height position by controlling the movement of the second slider 25, and then according to actual requirements, for example: the distance between the first finger cylinder 23 and the supporting roller 11, the distance between the first finger cylinder 23 and the second finger cylinder 26, the distance between the second finger cylinder 26 and the auxiliary tractor 31 and the like are required, the first finger cylinder 23 and the second finger cylinder 26 are respectively adjusted to be at proper distance positions through the first hydraulic cylinder 24 and the second hydraulic cylinder 27, then the first finger cylinder 23 is controlled and adjusted to drive the first clamping jaw to limit and clamp a cable core in a first cable core limiting groove formed in the first clamping jaw, the second finger cylinder 26 is controlled and adjusted to drive the second clamping jaw to limit and clamp the cable core in a second cable core limiting groove formed in the second clamping jaw, and the cable core between the first clamping jaw and the second clamping jaw is enabled to be abutted against the limiting abutting plate 21, so that sagging deformation of the cable core due to gravity is reduced. In the implementation process, a third sliding block 28 is arranged above the second sliding block 25, and the third sliding block 28 is slidably arranged and connected on the second lifting inner column; one side end of the third sliding block 28, which is close to the limiting abutting plate 21, is connected with a connecting seat, and an ultrasonic sensor 29 is installed and connected on the connecting seat and used for detecting the distance of a moving cable core; the ultrasonic sensor 29 can be adjusted and moved to a proper height position through the third sliding block 28, the ultrasonic sensor 29 can convert the conveyed distance into an electric signal in real time and feed the electric signal back to an electrical control system (such as a PLC), process control is performed, the distance conveyed by the cable core is adjusted and controlled, and the winding speed, the winding number and the like are controlled during winding.
Further, in order to reduce the bending deformation of the cable core from the cable core limiting mechanism to the distance between the auxiliary traction machine 31, a cable core guiding mechanism is disposed on one side of the second clamping structure of the cable core limiting mechanism away from the limiting abutting plate 21, and the cable core guiding mechanism is used for guiding and limiting the cable core passing through the cable core guiding mechanism; the cable core guiding mechanism is provided with the auxiliary tractor 31 that is used for driving the cable core to remove in the side installation of keeping away from second clamping structure, and auxiliary tractor 31 installs on supporting platform 3, and cable core guiding mechanism also installs and connects on supporting platform 3. In the embodiment, the cable core guiding mechanism comprises a limiting guide groove 32 for limiting and supporting the cable core, the bottom end of the limiting guide groove 32 is connected with a guide shaft 321, one end, far away from the limiting guide groove 32, of the guide shaft 321 movably penetrates through the top end face of one side of a limiting support plate 33, and the bottom end of the limiting support plate 33 is connected with a support platform 3 through a rotating structure; the guide shaft 321 is provided with a first telescopic spring 322 in a penetrating way, one end of the first telescopic spring 322 is connected with one end, close to the limiting guide groove 32, of the guide shaft 321, and the other end of the first telescopic spring 322 is connected with the limiting support plate 33. And, the rotating structure that sets up includes revolving stage 34, and the rotatable and spacing backup pad 33 of one end of revolving stage 34 is connected, and the other end of revolving stage 34 passes through the pneumatic cylinder and is connected with supporting platform 3 liftable. Therefore, the height of the rotary table 34 can be adjusted through the hydraulic cylinder, the limit guide groove 32 on the rotary table 34 and the cable core are kept at the same horizontal plane, and the limit guide groove 32, the support roller 11, the first cable core limit groove of the first clamping mechanism, the second cable core limit groove of the second clamping mechanism and the inlet and outlet port of the auxiliary tractor 31 are kept at the same horizontal plane, so that the bending deformation in the cable core winding process is reduced. In the implementation process, the cable core passes through the second cable core limiting groove of the second clamping structure, then passes through the limiting guide groove 32, and is supported and guided to be limited through the limiting guide groove 32, and meanwhile, the cable core is enabled to pass through the limiting guide groove 32 to keep certain mobility through the elastic contact between the first telescopic spring 322 and the limiting support plate 33 at the bottom end of the limiting guide groove 32, so that bending deformation is avoided. And when the cable core passes through the rear of the limit guide groove 32, a limit shaft sleeve 35 is designed, and the implementation is as follows: a limiting shaft sleeve 35 is arranged on one side, far away from the limiting guide groove 32, of the limiting support plate 33, the limiting shaft sleeve 35 is arranged in a through center and in a conical shape, a cable core penetrates through one end, with a large section, of the limiting shaft sleeve 35, and penetrates out of one end, with a small section, of the limiting shaft sleeve 35 and enters the auxiliary tractor 31; the bottom end of the limiting shaft sleeve 35 is connected with a movable shaft 351, and one end of the movable shaft 351, which is far away from the limiting shaft sleeve 35, movably passes through the top end surface of one side, which is far away from the limiting guide groove 32, of the limiting support plate 33; the movable shaft 351 is provided with a second telescopic spring 352 in a penetrating manner, one end of the second telescopic spring 352 is connected with one end of the movable shaft 351, which is close to the limiting shaft sleeve 35, and the other end of the second telescopic spring 352 is connected with the limiting support plate 33. After the cable core passes through the limit guide groove 32, the cable core is then penetrated from the end with the large section of the limit shaft sleeve 35, penetrates from the end with the small section of the limit shaft sleeve 35, enters the auxiliary tractor 3, and provides traction power through the auxiliary tractor 3. The limiting shaft sleeve 35 is arranged as a cone-shaped body with a through center, so that when the cable core passes through the limiting shaft sleeve 35 of the cone-shaped body, the cable core is extruded and adjusted through the limiting shaft sleeve 35, and the cable core passes through the limiting shaft sleeve 35 in a straight mode and enters the auxiliary tractor 3.
Further, in the embodiment, a first rotating roller 36 is arranged on one side, close to the limiting shaft sleeve 35, of the auxiliary tractor 3, the first rotating roller 36 is rotatably connected with a first positioning plate through a rotating shaft, the first positioning plate is connected with the supporting platform 3, and a cable core passes through the limiting shaft sleeve and enters the auxiliary tractor 3 under the supporting and limiting action of the first rotating roller 36; the auxiliary tractor 3 is provided with the second rotor roller 37 far away from one side of first rotor roller 36, and second rotor roller 37 is connected with the second locating plate through pivot pivoted, and the second locating plate is connected with supporting platform 3, and the cable core is worn out from auxiliary tractor 3 and passes through under the spacing effect of second rotor roller 37 support. After the cable core passes through the limiting shaft sleeve 35, the cable core enters the auxiliary tractor 3 under the supporting and limiting action of the first rotating roller 36, the auxiliary tractor 3 provides power to pull the cable core to move, and then the cable core passes through the second rotating roller 37 at the outlet end of the auxiliary tractor 3 under the supporting and limiting action and enters the wire collecting device to carry out wire collecting processing and the like. The slide blocks, the hydraulic cylinders, the telescopic structure, the auxiliary tractors, and the like used in the test examples are all controllable in the prior art, and specific embodiments thereof are not described in detail in the examples. From the structural of dancer that whole design is improved, this dancer has overcome current dancer in cable core production process, because the cable core receives "gravity sag", and cause some of follow-up cable production quality to list problem, this dancer design is simple reasonable, convenient operation, long service life, the fault rate is low and easy maintenance is changed to control accuracy is high, has improved production efficiency, has guaranteed the production quality of cable.
The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the specific details of the embodiments in the above description, and various simple modifications can be made to the technical solutions of the present invention within the scope of the technical concept of the present invention, and all the simple modifications belong to the protection scope of the present invention. In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further. Furthermore, the foregoing description of the preferred embodiment of the invention is provided for the purpose of limiting the invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention; meanwhile, any combination of various embodiments of the present invention can be made without departing from the spirit of the present invention, which should also be regarded as the disclosure of the present invention.
Claims (10)
1. The non-contact type cable core dancer is characterized by comprising a cable core supporting mechanism and a cable core limiting mechanism which are sequentially arranged;
the cable core supporting mechanism comprises a supporting roller (11), the supporting roller (11) is rotatably installed and connected on the first lifting structure, and the supporting roller (11) is provided with a supporting and limiting groove for limiting the cable core;
the cable core limiting mechanism comprises a limiting abutting plate (21), the limiting abutting plate (21) is movably installed and connected to the second lifting structure, a first clamping structure is arranged on one side, close to the supporting roller (11), of the limiting abutting plate (21), a second clamping structure is arranged on one side, far away from the supporting roller (11), of the limiting abutting plate (21), and the first clamping structure and the second clamping structure are used for clamping and limiting a cable core passing through the first clamping structure and the second clamping structure;
a cable core guiding mechanism is arranged on one side, far away from the limiting abutting plate (21), of the second clamping structure, and the cable core guiding mechanism is used for guiding and limiting a cable core passing through the cable core guiding mechanism;
the cable core guiding mechanism is provided with an auxiliary tractor (31) for driving the cable core to move on one side far away from the second clamping structure, the auxiliary tractor (31) is installed on the supporting platform (3), and the cable core guiding mechanism is also installed and connected on the supporting platform (3).
2. The non-contact type cable core dancer of claim 1, wherein the second lifting structure comprises a second lifting inner column and a second lifting outer column arranged through a center, one end of the second lifting inner column is arranged in a hollow cavity of the second lifting outer column in a lifting manner, and one end of the second lifting outer column far away from the second lifting inner column is used for being fixedly connected with the ground;
the limiting abutting plate (21) is connected to the second lifting inner column in a sliding mode through the first sliding block (22).
3. The non-contact type cable core dancer according to claim 2, wherein the first clamping structure comprises a first finger cylinder (23), a first clamping jaw for clamping and limiting a cable core is mounted and connected at the output end of the first finger cylinder (23), and a first cable core limiting groove for limiting the cable core and allowing the cable core to pass is formed in the first clamping jaw;
the first finger cylinder (23) is fixedly installed and connected to the first fixing plate, one side end of the first fixing plate is connected with the output end of the first hydraulic cylinder (24) through the first connecting block, the first hydraulic cylinder (24) is installed and connected to one side end of the second sliding block (25), and the second sliding block (25) is installed and connected to the second lifting inner column in a sliding mode.
4. A non-contact type cable core dancer according to claim 3, wherein the second clamping structure comprises a second finger cylinder (26), the output end of the second finger cylinder (26) is provided with a second clamping jaw for clamping and limiting a cable core, and the second clamping jaw is provided with a second cable core limiting groove for limiting the cable core and allowing the cable core to pass through;
the second finger cylinder (26) is fixedly installed and connected to the second fixing plate, one side end of the second fixing plate is connected with the output end of the second hydraulic cylinder (27) through a second connecting block, and the second hydraulic cylinder (27) is installed and connected to one side end, far away from the first hydraulic cylinder (24), of the second sliding block (25).
5. The non-contact type cable core dancer as claimed in claim 4, wherein a third slider (28) is arranged above the second slider (25), and the third slider (28) is slidably mounted and connected to the second lifting inner column;
one side end of the third sliding block (28) close to the limiting abutting plate (21) is connected with a connecting seat, and an ultrasonic sensor (29) is installed and connected on the connecting seat and used for detecting the distance of a moving cable core.
6. The non-contact type cable core dancer of claim 1, wherein the first lifting structure comprises a first lifting inner column and a first lifting outer column arranged through a center, one end of the first lifting inner column is arranged in a hollow cavity of the first lifting outer column in a lifting manner, and one end of the first lifting outer column far away from the first lifting inner column is used for being fixedly connected with the ground;
the support roller (11) is rotationally connected with a rotating shaft, one side of the rotating shaft, which is close to the first lifting inner column, is connected with a connecting plate through a bolt in an adjustable mode, and the connecting plate is in sliding connection with the first lifting inner column through a fourth sliding block (12).
7. The non-contact type cable core dancer according to claim 1, wherein the cable core guiding mechanism comprises a limiting guide groove (32) for limiting and supporting the cable core, the bottom end of the limiting guide groove (32) is connected with a guide shaft (321), one end of the guide shaft (321) far away from the limiting guide groove (32) movably penetrates through the top end face of one side of a limiting support plate (33), and the bottom end of the limiting support plate (33) is connected with a support platform (3) through a rotating structure;
the guide shaft (321) is provided with a first telescopic spring (322) in a penetrating mode, one end of the first telescopic spring (322) is connected with one end, close to the limiting guide groove (32), of the guide shaft (321), and the other end of the first telescopic spring (322) is connected with the limiting support plate (33).
8. The non-contact type cable core dancer of claim 7, wherein the rotating structure comprises a rotating table (34), one end of the rotating table (34) is rotatably connected with a limiting support plate (33), and the other end of the rotating table (34) is in liftable connection with the support platform (3) through a hydraulic cylinder.
9. The non-contact type cable core dancer according to claim 7, wherein a limiting shaft sleeve (35) is arranged on one side of the limiting support plate (33) far away from the limiting guide groove (32), the limiting shaft sleeve (35) is arranged in a through-center and conical manner, and a cable core penetrates from one end with a large section of the limiting shaft sleeve (35), penetrates from one end with a small section of the limiting shaft sleeve (35), and enters into the auxiliary tractor (31);
the bottom end of the limiting shaft sleeve (35) is connected with a movable shaft (351), and one end, far away from the limiting shaft sleeve (35), of the movable shaft (351) movably penetrates through the top end face of one side, far away from the limiting guide groove (32), of the limiting support plate (33);
the movable shaft (351) is provided with a second telescopic spring (352) in a penetrating mode, one end of the second telescopic spring (352) is connected with one end, close to the limiting shaft sleeve (35), of the movable shaft (351), and the other end of the second telescopic spring (352) is connected with the limiting support plate (33).
10. The non-contact type cable core dancer according to claim 9, wherein a first rotating roller (36) is arranged on one side, close to the limiting shaft sleeve (35), of the auxiliary tractor (3), the first rotating roller (36) is rotatably connected with a first positioning plate through a rotating shaft, the first positioning plate is connected with the supporting platform (3), and a cable core passes through the limiting shaft sleeve and enters the auxiliary tractor (3) under the supporting and limiting action of the first rotating roller (36);
one side of the auxiliary tractor (3) far away from the first rotating roller (36) is provided with a second rotating roller (37), the second rotating roller (37) is connected with a second positioning plate through rotating of a rotating shaft, the second positioning plate is connected with the supporting platform (3), and a cable core penetrates out of the auxiliary tractor (3) and passes through the second rotating roller (37) under the supporting and limiting effects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310829450.0A CN116759158A (en) | 2023-07-07 | 2023-07-07 | Non-contact cable core dancer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310829450.0A CN116759158A (en) | 2023-07-07 | 2023-07-07 | Non-contact cable core dancer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116759158A true CN116759158A (en) | 2023-09-15 |
Family
ID=87955146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310829450.0A Pending CN116759158A (en) | 2023-07-07 | 2023-07-07 | Non-contact cable core dancer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116759158A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117612807A (en) * | 2023-11-30 | 2024-02-27 | 江苏帝一集团有限公司 | Cold-resistant sealed waterproof data cable apparatus for producing |
-
2023
- 2023-07-07 CN CN202310829450.0A patent/CN116759158A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117612807A (en) * | 2023-11-30 | 2024-02-27 | 江苏帝一集团有限公司 | Cold-resistant sealed waterproof data cable apparatus for producing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102036895B (en) | Cable transport device | |
| CN207726490U (en) | A kind of full-automatic cable terminal thread feeding mechanism | |
| CN116759158A (en) | Non-contact cable core dancer | |
| CN111702032A (en) | Unwinding mechanism | |
| CN203998298U (en) | Cloth feed machine pay-off | |
| CN205471971U (en) | Receive slicer that winding machine independently removed winding displacement | |
| CN106672676A (en) | Band steel steering and pinching device | |
| CN112478581A (en) | System and method for detecting deflection torque of pipe belt machine | |
| CN109534051A (en) | Production system for processing film | |
| CN113102898A (en) | Laser marking machine of accurate blowing | |
| CN201343326Y (en) | Inlet looper carriage with a deviation correcting device | |
| CN205739617U (en) | A kind of adjustable reel machine of core axle | |
| CN114888207A (en) | Automatic wire feeding equipment | |
| CN210705101U (en) | Double knives spouts a yard and divides strip machine | |
| CN210126957U (en) | Non-setting adhesive product rolling non-stop roll changing and proximity rolling device | |
| CN211304955U (en) | Pole piece deviation rectifying cutter mechanism with feeding mechanism | |
| CN210253633U (en) | Metal hose forming machine | |
| CN215280410U (en) | Marking platform of accurate blowing | |
| CN117161597B (en) | Welding production line of strip steel for automobile | |
| CN220949868U (en) | Plate strip deviation rectifying machine | |
| CN216369513U (en) | Draw gear and have this draw gear's cold rolling system | |
| CN217432644U (en) | Copper line unreeling device with preprocessing device | |
| CN114261811B (en) | Rewinding machine | |
| CN220781802U (en) | Strip steel off-line inspection station | |
| CN115172851B (en) | Positive device is pacified to utmost point ear |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |