CN116751236A - Preparation method of sucrose fatty acid diester - Google Patents

Preparation method of sucrose fatty acid diester Download PDF

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Publication number
CN116751236A
CN116751236A CN202310655596.8A CN202310655596A CN116751236A CN 116751236 A CN116751236 A CN 116751236A CN 202310655596 A CN202310655596 A CN 202310655596A CN 116751236 A CN116751236 A CN 116751236A
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China
Prior art keywords
fatty acid
sucrose fatty
sucrose
acid diester
crude product
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CN202310655596.8A
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Chinese (zh)
Inventor
冯连顺
张文彪
熊康泰
肖聪
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Wuhan Tangzhi Pharmaceutical Co ltd
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Wuhan Tangzhi Pharmaceutical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H13/00Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids
    • C07H13/02Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids by carboxylic acids
    • C07H13/04Compounds containing saccharide radicals esterified by carbonic acid or derivatives thereof, or by organic acids, e.g. phosphonic acids by carboxylic acids having the esterifying carboxyl radicals attached to acyclic carbon atoms
    • C07H13/06Fatty acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H1/00Processes for the preparation of sugar derivatives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H1/00Processes for the preparation of sugar derivatives
    • C07H1/06Separation; Purification

Abstract

The application discloses a preparation method of sucrose fatty acid diester, and relates to the technical field of preparation of sucrose fatty acid ester. The method comprises the following steps: (1) Adding sucrose, fatty acid methyl ester and a catalyst into a solvent, and carrying out transesterification under the condition of reduced pressure to obtain a sucrose fatty acid ester crude product; (2) Concentrating, purifying and separating the sucrose fatty acid ester crude product to obtain the sucrose fatty acid diester. The method can improve the content of the diester in the crude product by controlling the reaction condition, and can stabilize the content of the diester by more than 90 percent and even up to 95 percent by adding a special purification means.

Description

Preparation method of sucrose fatty acid diester
Technical Field
The application relates to the technical field of preparation of sucrose fatty acid esters, in particular to a preparation method of sucrose fatty acid diester.
Background
Sucrose fatty acid ester is a kind of edible surfactant with safe use and excellent performance, and is widely applied to food industry, pharmaceutical industry, daily chemical industry and other industrial and agricultural departments.
At present, the industrialized production of sucrose fatty acid ester mainly adopts an ester exchange method, for example, the patent with publication number of CN86106683A discloses a method for synthesizing sucrose fatty acid ester by using a solvent method, and fatty acid ester is mainly obtained by esterification reaction of fatty acid and lower alcohol; then carrying out transesterification reaction with sucrose in propylene glycol solvent under certain conditions and in the presence of a catalyst, separating the solvent, and removing impurities and unreacted reactants in the product by using sodium chloride solution. The publication No. CN102850413A discloses a method for preparing sucrose fatty acid ester, which comprises the following steps: (1) Taking fatty acid methyl ester and sucrose as raw materials, taking potassium carbonate as a catalyst, taking potassium stearate as an emulsifier, adding a three-phase transfer catalyst, and synthesizing sucrose ester under the conditions of normal pressure or reduced pressure at the reaction temperature of 80-145 ℃; (2) Stopping reacting for 2-10 hours, adding mixed solvent for extraction, filtering and washing to obtain a phase transfer catalyst, decompressing and desolventizing, and drying to obtain a sucrose ester product.
However, at present, the methods mainly produce sucrose monoester, and synthesis and purification of sucrose diester are reported; in the process of purifying sucrose fatty acid ester in the prior art, the purifying method is complex, for example, the patent with publication number of CN106854226A discloses a refining method of sucrose fatty acid ester, and the method comprises the following steps: adding water into the sucrose fatty acid ester crude product, heating, regulating pH value, carrying out solid-liquid separation after semisolid precipitation, collecting semisolid substances, washing with hot water to obtain semisolid mixture, adding organic solvent, heating, stirring, standing for layering, cooling the organic layer substance to room temperature to obtain semitransparent congealing mixture, and conveying to sucrose fatty acid ester extraction equipment for differential contact countercurrent extraction. The technology adopts differential contact type countercurrent extraction equipment for extraction, has higher equipment requirement and complex purification method.
Therefore, the present application provides a preparation method which is simple and can improve the diester content and the total diester yield in sucrose fatty acid ester, and the technical problem to be solved in the present application is urgent.
Disclosure of Invention
Aiming at the defects of the prior art, one of the purposes of the application is to provide a preparation method of sucrose fatty acid diester, wherein the content of the sucrose fatty acid diester prepared by the method and the total yield of the diester are high.
In order to achieve the technical purpose, the application mainly adopts the following technical scheme:
a method for preparing sucrose fatty acid diester, comprising the following steps:
(1) Adding sucrose, fatty acid methyl ester and a catalyst into a solvent, and carrying out transesterification under the condition of reduced pressure to obtain a sucrose fatty acid ester crude product;
(2) Concentrating, purifying and separating the sucrose fatty acid ester crude product to obtain the sucrose fatty acid diester.
In a preferred embodiment of the present application, in step (1), the fatty acid methyl ester is selected from any one of methyl laurate or methyl palmitate; the catalyst is selected from any one of potassium carbonate or potassium hydroxide; the solvent is selected from N, N-dimethylformamide, dimethyl sulfoxide, a mixture of N, N-dimethylformamide and toluene or a mixture of N, N-dimethylformamide and tetrahydrofuran.
In a preferred embodiment of the present application, in step (1), the transesterification is carried out at a pressure of 0.2 to 0.8kPa, the transesterification temperature is 70 to 120℃and the reaction time is 6 to 18 hours.
In a preferred embodiment of the present application, in the step (1), the amount of the fatty acid methyl ester added is 2 to 6 times the amount of the sucrose added, the amount of the catalyst added is 1 to 10% of the amount of the sucrose added, and 4 to 8L of the solvent is used for every 1kg of sucrose.
In another preferred embodiment of the present application, in the step (2), the purification method is to extract the sucrose fatty acid ester crude product, collect the organic phase, and then recrystallize the extracted organic phase.
Further, when the sucrose fatty acid ester crude product is extracted, the extraction solvent is ethyl acetate/brine mixture, and the volume ratio of ethyl acetate to brine in the extraction solvent is ethyl acetate to brine=4-10:1.
Further, when the extract is subjected to extractive recrystallization, the recrystallization solvent used is an 80% n-butanol-water solution.
Further, the separation method is to filter the recrystallized product to obtain an upper layer solid, and then to dry the upper layer solid to obtain the sucrose fatty acid diester.
Compared with the prior art, the application has the following beneficial effects:
the method can improve the content of the diester in the crude product by controlling the reaction conditions, and can stabilize the content of the diester by more than 90 percent, even up to 95 percent by adding a special purification means;
the method has the advantages of mild reaction conditions, simple purification, low cost and stable process, and is easy for industrialized mass production.
Detailed Description
Hereinafter, embodiments of the present application will be described in detail. It should be noted that the technical features or combinations of technical features described in the following embodiments should not be regarded as being isolated, and they may be combined with each other and with each other to achieve a better technical effect.
Example 1
A method for preparing sucrose fatty acid diester, comprising the following steps:
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.2kPa, wherein the transesterification temperature is 80 ℃, and the reaction time is 8 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of the sucrose, the adding amount of the catalyst is 5 percent of the adding amount of the sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, extracting by utilizing an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate to brine=7:1), collecting an organic phase, dissolving the organic phase in 80% of n-butanol aqueous solution for recrystallization, filtering, and drying the upper solid obtained by filtering to obtain the sucrose fatty acid diester.
Example 2
A method for preparing sucrose fatty acid diester, comprising the following steps:
(1) Weighing sucrose, methyl palmitate and potassium hydroxide according to a proportion, adding into dimethyl sulfoxide, and carrying out transesterification under the pressure condition of 0.4kPa, wherein the transesterification temperature is 70 ℃ and the reaction time is 18 hours, thus obtaining a sucrose fatty acid ester crude product;
wherein, the addition amount of the methyl palmitate is 6 times of the addition amount of the sucrose, the addition amount of the catalyst is 10 percent of the addition amount of the sucrose, and 8L of dimethyl sulfoxide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, extracting by utilizing an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate to brine=4:1), collecting an organic phase, dissolving the organic phase in 80% of n-butanol-water solution for recrystallization, filtering, and drying the upper solid obtained by filtering to obtain sucrose fatty acid diester.
Example 3
A method for preparing sucrose fatty acid diester, comprising the following steps:
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.8kPa, wherein the transesterification temperature is 120 ℃, and the reaction time is 6 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 2 times of the adding amount of the sucrose, the adding amount of the catalyst is 1% of the adding amount of the sucrose, and 4L dimethyl sulfoxide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product in a vacuum drying mode, extracting by using an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate: brine=10:1), collecting an organic phase, dissolving the organic phase in 80% of n-butanol-water solution for recrystallization, filtering, and drying the upper solid obtained by filtering to obtain sucrose fatty acid diester.
Comparative example 1
Substantially the same as in example 1, the main difference is that: potassium stearate is also added into the reaction system.
A method for preparing sucrose fatty acid diester, comprising the following steps:
(1) Weighing sucrose, methyl laurate, potassium carbonate and potassium stearate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.2kPa, wherein the transesterification temperature is 80 ℃ and the reaction time is 8 hours, thus obtaining a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of sucrose, the adding amount of catalyst potassium carbonate is 5% of the adding amount of sucrose, the adding amount of potassium stearate is 5% of the adding amount of sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, extracting by utilizing an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate to brine=7:1), collecting an organic phase, dissolving the organic phase in 80% of n-butanol-water solution for recrystallization, filtering, and drying the upper solid obtained by filtering to obtain sucrose fatty acid diester.
Comparative example 2
Substantially the same as in example 1, the main difference is that: the pressure (vacuum) of the reaction.
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 5kPa, wherein the transesterification temperature is 80 ℃, and the reaction time is 8 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of the sucrose, the adding amount of the catalyst potassium carbonate is 5% of the adding amount of the sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, extracting by utilizing an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate to brine=7:1), collecting an organic phase, dissolving the organic phase in 80% of n-butanol aqueous solution for recrystallization, filtering, and drying the upper solid obtained by filtering to obtain the sucrose fatty acid diester.
Comparative example 3
Substantially the same as in example 1, the main difference is that: the purification process of the sucrose fatty acid ester crude product is different.
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.2kPa, wherein the transesterification temperature is 80 ℃, and the reaction time is 8 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of the sucrose, the adding amount of the catalyst potassium carbonate is 5% of the adding amount of the sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) After mixing the sucrose fatty acid ester crude product with ethanol (2L ethanol is used for each 1kg of sucrose fatty acid ester crude product), the mixture is neutralized with glacial acetic acid, and the pH is adjusted to 7. Heating to boiling, standing, layering, collecting upper solution, vacuumizing (below 7 mmHg) and heating to 105deg.C, evaporating to obtain oily sucrose ester, and cooling to room temperature to become waxy. And wrapping the waxy solid obtained by the reaction with filter cloth at a constant temperature of 35 ℃, and squeezing by a squeezer to obtain massive sucrose ester. And co-dissolving the block products with 3-10% absolute ethyl alcohol at 70 ℃, then keeping the temperature between 18 and 25 ℃, wrapping with filter cloth, squeezing, and collecting diester products.
Comparative example 4
Substantially the same as in example 1, the main difference is that: the purification process of the sucrose fatty acid ester crude product is different.
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.2kPa, wherein the transesterification temperature is 80 ℃, and the reaction time is 8 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of the sucrose, the adding amount of the catalyst potassium carbonate is 5% of the adding amount of the sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, dissolving the concentrated solution in 80% of n-butanol-water solution for recrystallization, filtering, extracting the upper layer solid obtained by filtering by using an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is ethyl acetate: brine=7:1), collecting an organic phase, concentrating and drying to obtain the sucrose fatty acid diester.
Comparative example 5
Substantially the same as in example 1, the main difference is that: the purification process of the sucrose fatty acid ester crude product is different.
(1) Weighing sucrose, methyl laurate and potassium carbonate according to a proportion, adding into N, N-dimethylformamide, and carrying out transesterification under the pressure condition of 0.2kPa, wherein the transesterification temperature is 80 ℃, and the reaction time is 8 hours, so as to obtain a sucrose fatty acid ester crude product;
wherein, the adding amount of methyl laurate is 3 times of the adding amount of the sucrose, the adding amount of the catalyst potassium carbonate is 5% of the adding amount of the sucrose, and 6L of N, N-dimethylformamide is correspondingly used for every 1kg of sucrose.
(2) Concentrating the sucrose fatty acid ester crude product by adopting a reduced pressure distillation mode, extracting by utilizing an ethyl acetate/brine mixture (the volume ratio of ethyl acetate to brine is equal to 7:1), collecting an organic phase, cooling to room temperature, carrying out differential contact type countercurrent extraction in extraction equipment, concentrating the material discharged from a discharge port in vacuum, and drying to obtain sucrose fatty acid diester.
The sucrose fatty acid diester content, monoester content, and total ester content obtained in examples 1 to 3 and comparative examples 1 to 4 of the present application were measured, and the results are shown in Table 1 below.
TABLE 1
Wherein, the content represents the weight of each component in the collected sucrose fatty acid diester to the total product: yield represents the ratio of the weight of sucrose fatty acid diester actually produced during the preparation to the weight of sucrose fatty acid diester theoretically produced.
Although a few embodiments of the present application have been described herein, those skilled in the art will appreciate that changes can be made to the embodiments herein without departing from the spirit of the application. The above-described embodiments are exemplary only, and should not be taken as limiting the scope of the claims herein.

Claims (8)

1. The preparation method of the sucrose fatty acid diester is characterized by comprising the following steps:
(1) Adding sucrose, fatty acid methyl ester and a catalyst into a solvent, and carrying out transesterification under the condition of reduced pressure to obtain a sucrose fatty acid ester crude product;
(2) Concentrating, purifying and separating the sucrose fatty acid ester crude product to obtain the sucrose fatty acid diester.
2. The method for producing sucrose fatty acid diester according to claim 1, wherein in the step (1), the fatty acid methyl ester is selected from any one of methyl laurate and methyl palmitate; the catalyst is selected from any one of potassium carbonate or potassium hydroxide; the solvent is selected from N, N-dimethylformamide, dimethyl sulfoxide, a mixture of N, N-dimethylformamide and toluene or a mixture of N, N-dimethylformamide and tetrahydrofuran.
3. The method for producing sucrose fatty acid diester according to claim 1, wherein in step (1), the transesterification reaction is carried out under a pressure of 0.2 to 0.8kPa, the transesterification reaction temperature is 70 to 120 ℃, and the reaction time is 6 to 18 hours.
4. The method for producing a sucrose fatty acid diester according to claim 1, wherein in the step (1), the fatty acid methyl ester is added in an amount of 2 to 6 times the amount of sucrose added, the catalyst is added in an amount of 1 to 10% of the amount of sucrose added, and 4 to 8L of the solvent is used for every 1kg of sucrose.
5. The method for producing sucrose fatty acid diester according to claim 1, wherein in the step (2), the crude sucrose fatty acid ester is extracted, the organic phase is collected, and the extracted organic phase is recrystallized.
6. The method according to claim 5, wherein the extraction solvent used in extracting the sucrose fatty acid ester crude product is ethyl acetate/brine mixture, and the volume ratio of ethyl acetate to brine in the extraction solvent is ethyl acetate/brine=4-10:1.
7. The method according to claim 5, wherein the recrystallization solvent used in the extractive recrystallization is 80% n-butanol-water solution.
8. The method for preparing sucrose fatty acid diester according to claim 7, wherein the separation method is to filter the recrystallized product to obtain an upper solid, and then dry the upper solid to obtain sucrose fatty acid diester.
CN202310655596.8A 2023-06-02 2023-06-02 Preparation method of sucrose fatty acid diester Pending CN116751236A (en)

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