CN116750582B - High-strength blended yarn winding equipment and working method thereof - Google Patents
High-strength blended yarn winding equipment and working method thereof Download PDFInfo
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- CN116750582B CN116750582B CN202311064922.4A CN202311064922A CN116750582B CN 116750582 B CN116750582 B CN 116750582B CN 202311064922 A CN202311064922 A CN 202311064922A CN 116750582 B CN116750582 B CN 116750582B
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- 238000004804 winding Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 101
- 230000005540 biological transmission Effects 0.000 claims abstract description 66
- 238000003860 storage Methods 0.000 claims abstract description 51
- 238000004140 cleaning Methods 0.000 claims description 23
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 abstract description 14
- 238000005119 centrifugation Methods 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/702—Arrangements for confining or removing dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/283—Traversing devices driven by pneumatic or hydraulic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Abstract
The invention belongs to the technical field of yarn processing, and discloses high-strength blended yarn winding equipment and a working method thereof. According to the invention, the rotation of the wind-up roller is utilized to act on the water storage tank during winding, so that the centrifugation of water flow is realized, the rotation direction is changed through the change of the internal pressure value of the water storage tank and the flow of the water flow in the power tank, the rotation motion is converted into the left-right reciprocating motion, and the left-right reciprocating motion is flexibly connected with the water storage tank, so that the problem that the wiring and the rotation are difficult to synchronize during the hard connection or the power transmission of different devices can be effectively avoided, the automatic wiring during winding and the automatic wiring stopping during the winding stopping are realized, and the winding quality is effectively improved.
Description
Technical Field
The invention belongs to the technical field of yarn processing, and particularly relates to high-strength blended yarn winding equipment and a working method thereof.
Background
The high-strength blended yarn is a yarn formed by mixing two or more fibers, and has higher strength and wear resistance. The blend can be adjusted as desired to achieve the desired characteristics. Common blended yarns include polyester cotton blended yarns, polyester nylon blended yarns, and the like. In the production and processing of blended yarn, a yarn winding device is often required to wind the blended yarn, and the yarn winding device is a device specially used for winding the yarn from a spindle onto a winding drum, and is an important component in a spinning production line and is used for winding and packaging the yarn produced by a spinning machine so as to facilitate subsequent processing and sales.
The traditional blended yarn winding equipment mainly comprises a winding roller capable of rotating, generally one end of yarn is wound on the winding roller and the winding process of the yarn is realized through the rotation of the winding roller, but in the actual winding process, in order to prevent the yarn from being completely wound on one end of the winding roller, a device is usually used for driving the yarn to reciprocate, but the motion of a yarn displacement device and a winding roller rotating device of the currently used device is not synchronous, the operation personnel are required to manually match, the automatic wiring during winding of the yarn cannot be realized, the automatic wiring stopping after winding is stopped, and the winding quality is poor.
When the blended yarn is coiled, two or more fibers are mixed to form the blended yarn, and meanwhile, the surface of the yarn is stained with certain dust or certain burrs are generated on the surface of the yarn in the production process of a factory, at the moment, the whole diameter of the yarn has fine change, and when the fine change is coiled, certain superposition can occur, so that the phenomenon of uneven wiring or uneven wiring of the coiled yarn is caused, and the quality of the yarn is seriously affected.
Disclosure of Invention
The invention aims to provide high-strength blended yarn winding equipment and a working method thereof, which are used for solving the problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a high strength blended yarn spiral equipment, includes the wind-up roll, the left and right sides of wind-up roll all is equipped with the fixed plate, the equal fixed lug board in top of fixed plate, the front end of wind-up roll is equipped with the guide yarn subassembly, the left and right sides of guide yarn subassembly is connected with the front of two fixed plates respectively, is located the left side the left end of fixed plate is equipped with power transmission subassembly, be connected between the one end of power transmission subassembly and the guide yarn subassembly, the equal fixed mounting of medial surface of fixed plate has the bearing, the equal fixed mounting of medial surface of bearing has the drive seat, the drive seat rotates with the fixed plate to be connected, the guide yarn subassembly is including the fixed rail that is located the wind-up roll in front, the equal fixedly connected with installation pole in left and right sides at the fixed rail back, the installation pole is connected with the front of fixed plate, power transmission subassembly includes water storage tank and power tank, the left end of fixed plate, the power tank is located the left side of guide yarn subassembly, be located the right side fixed connection of right side motor, the right side is connected with the drive seat, the drive seat is kept away from to the drive seat is all connected with the drive shaft between the drive seat.
As a further technical scheme of the invention, the left end and the right end of the wind-up roll are fixedly connected with limiting plates through connecting shafts, the inner side surface of the transmission seat is provided with a limiting groove, and the inside of the limiting groove is movably clamped with a movable plate.
As a further technical scheme of the invention, the rear end of the movable plate is fixedly connected with a limiting spring positioned in the limiting groove, the other end of the limiting spring is connected with the other end of the inner cavity of the transmission seat, the limiting plate is movably clamped with the limiting groove, and one end of the limiting plate is contacted with one end of the limiting groove.
Before winding, the limiting plate at one end of the wind-up roller is required to be inserted into the limiting groove in the corresponding end transmission seat and is contacted with the movable plate, meanwhile, certain pressure is applied to the movable plate, at the moment, the limiting spring is compressed and drives the movable plate to move relative to the limiting groove until the limiting plate at the other end of the wind-up roller can be inserted into the corresponding transmission seat, the wind-up roller can be installed by loosening the pressure applied to the movable plate, meanwhile, the dismounting process can be realized by applying pressure to one end to enable the other end to be exposed when the winding is completed, and when the winding is performed, the motor can be started to drive the transmission shaft at one end to rotate, the transmission seat drives the wind-up roller to rotate, and the wind-up roller can also drive the transmission seat at the left end and the transmission shaft to rotate and transmit power to the power transmission assembly.
As a further technical scheme of the invention, the inside of the water storage tank is movably connected with vortex blades, the right ends of the vortex blades are provided with connecting shafts and are in transmission connection with a left transmission shaft through the connecting shafts, and the right ends of the water storage tank are connected with a left fixing plate through connecting columns.
As a further technical scheme of the invention, the middle part of the left side of the water storage tank is fixedly communicated with a water inlet valve, the middle part of the top end of the water storage tank is fixedly communicated with a water discharge valve, clear water is stored in the water storage tank, the left end of the power tank is fixedly communicated with a water inlet pipe, the right end of the power tank is fixedly communicated with a water discharge pipe, the other end of the water inlet pipe is communicated with the water inlet valve, and the other end of the water discharge pipe is fixedly communicated with the water discharge valve.
As a further technical scheme of the invention, the middle part of the power tank is movably connected with a first power shaft, the outer side surface of the first power shaft is fixedly sleeved with an impeller positioned in the power tank, the bottom end of the first power shaft penetrates through the bottom end of the power tank and is fixedly connected with a first connecting rod, one end of the first connecting rod, which is far away from the first power shaft, is movably connected with a second connecting rod through a rotating shaft, one end of the second connecting rod, which is far away from the first connecting rod, is movably connected with a second power shaft through a rotating shaft, and the top end of the second power shaft is connected with the yarn guiding assembly.
The vortex blade can be synchronously driven to rotate due to the rotation of the wind-up roller when yarn winding is performed, the rotation of the vortex blade can generate pressure change in the water storage tank, water in the water storage tank is thrown out through the drain valve, the water can be conveyed through the drain pipe and enter the power tank, the impeller in the power tank is subjected to pressure to rotate, the water flow can flow back through the water inlet pipe, the water flow can flow back to the water storage tank again through the smaller factor of the pressure value in the middle of the vortex blade, the circulation is completed in the water storage tank, the pressure value in the water storage tank tends to be balanced after the wind-up roller stops rotating, and the vortex blade and the impeller stop rotating.
As a further technical scheme of the invention, a guide block is movably clamped in the fixed guide rail, the guide block moves left and right relative to the fixed guide rail, the bottom end of the guide block is connected with the top end of the second power shaft, and a guide hole is formed in the middle of the guide block.
When the impeller rotates, the first power shaft rotates along with the impeller and drives the first connecting rod to rotate, the second connecting rod swings along with the impeller, an included angle between the first connecting rod and the second connecting rod changes along with the impeller, a certain pulling force and a certain pushing force are applied to the guide block, the guide block can move left and right relative to the fixed guide rail, and the blended yarn is driven to move left and right through the guide hole on the front face of the guide block, so that the blended yarn is uniformly arranged on the outer surface of the winding roller to complete the winding process in cooperation with the rotation of the winding roller.
Through utilizing the rotation when wind-up roll is coiled to act on the water storage tank, realize the centrifugation of rivers and change the direction of rotation through the change of water storage tank internal pressure value and the flow of power jar internal water flow to turn into the reciprocating motion about with rotary motion, and be in flexonics between the two, wiring and the rotatory problem that is difficult to synchronous according to that leads to when can effectively avoiding hard connection or different devices carry out power transmission, automatic wiring when having realized the reel and the automatic stop wiring when the reel stops have effectively improved the reel quality.
As a further technical scheme of the invention, the front surface of the guide block is fixedly connected with an extension shaft, the front surface of the extension shaft is fixedly connected with a cleaning plate, the bottom end of the cleaning plate is fixedly connected with a bearing box, and the middle part of the cleaning plate is provided with a rubber brush.
As a further technical scheme of the invention, the left side and the right side of the top end of the guide block are fixedly connected with electric telescopic rods, the output end of each electric telescopic rod is provided with a mounting frame, the back surface of each mounting frame is fixedly connected with a tension adjusting plate, and the tension adjusting plates are parallel to the guide block.
Before use, the yarn passes through the cleaning plate and then passes through the guide hole in advance and passes through the tension adjusting plate until being coiled and fixed with the surface of the winding roller, and the winding roller can synchronously drive the left and right displacement of the cleaning plate when the guide block moves left and right relative to the fixed guide rail;
through the utilization of the winding action when the yarn is coiled, the action when the yarn is wired is matched, and the automatic cleaning of the surface of the yarn can be realized by depending on the friction between the yarn and the yarn, so that the uniformity of the thickness of the yarn is realized when the automatic wiring of the yarn is finished, the problem that the wiring is uneven and uneven after the coiling is caused by the subtle change of the diameter of the yarn in the traditional device is avoided, and the quality of the yarn is improved.
In the coiling process of the yarn, when the tension of the yarn is reduced, namely the yarn is loosened when being coiled, the electric telescopic rod can be started to drive the mounting frame to move upwards, the tension adjusting plate can be synchronously driven to move upwards at the moment, upward acting force can be provided for the yarn, the yarn can be tightly tensioned at the moment, otherwise, when the yarn is excessively tensioned and is about to break, the electric telescopic rod can be started to drive the mounting frame and the tension adjusting plate to descend so as to relax the yarn, tension adjustment of the yarn can be completed, and coiling efficiency is improved.
Through the further utilization of the rotation action when the yarn is coiled, the automatic wiring of the yarn is matched, the tightening and loosening of the yarn are realized through the actions of lifting the yarn and pulling down the yarn, the automatic adjustment of the tension during the coiling of the yarn is realized through the tightening and loosening before the coiling of the yarn, the problem of inconsistent tightness of the yarn during the coiling of the yarn of the traditional device is effectively avoided, and the coiling quality is improved.
A method of operating a high strength blended yarn winding apparatus comprising the steps of:
s1: before winding the yarn, a limiting plate at one end of the winding roller can be inserted into the limiting groove, pressure is applied to the inner side surface of the limiting groove, at the moment, a movable plate positioned in the limiting groove is subjected to acting force to displace towards the inner side surface, a limiting spring is compressed, at the moment, the limiting plate at the other side can be movably clamped with the limiting groove at the other side, the pressure applied to the movable plate at one side is released, the winding roller can be mounted, otherwise, the winding roller can be dismounted after winding is finished, and meanwhile, preparation can be completed by enabling one end of the yarn to pass through a guide hole and a tension adjusting plate and winding and fixing with the winding roller during winding;
s2: after the preparation of the device is finished, the winding roller can be driven to rotate through the transmission shaft and the transmission seat by starting the motor so as to wind yarns, the vortex blades can be driven to rotate at the same time, and centrifugal force is generated to throw out water flow in the water storage tank, at the moment, the water flow can enter the power tank through the drain valve and the drain pipe and push the impeller to rotate, and negative pressure can be generated in the middle of the water storage tank to re-suck the water flow into the water storage tank through the water inlet pipe and the water inlet valve so as to finish circulation;
s3: the first power shaft can be synchronously driven to rotate when the power tank rotates, the left and right reciprocating displacement of the guide block is realized through the first connecting rod and the second connecting rod, the left and right reciprocating displacement of the yarn is realized through the guide hole, the left and right uniform wiring of the yarn is further completed, the winding process is completed, meanwhile, the cleaning plate can scrape off the foreign matters on the surface of the yarn, and the foreign matters are collected into the receiving box to complete winding;
s4: when the yarn winding is too loose in tension or too tight in tension, the electric telescopic rod can be started to drive the mounting frame and the tension adjusting plate to move up and down, and then upward or downward acting force is applied to the yarn to enable the yarn to be tightened or loosened, so that winding effect is improved.
The beneficial effects of the invention are as follows:
1. according to the invention, the rotation of the wind-up roller is utilized to act on the water storage tank during winding, so that the centrifugation of water flow is realized, the rotation direction is changed through the change of the internal pressure value of the water storage tank and the flow of the water flow in the power tank, the rotation motion is converted into the left-right reciprocating motion, and the left-right reciprocating motion is flexibly connected with the water storage tank, so that the problem that the wiring and the rotation are difficult to synchronize during the hard connection or the power transmission of different devices can be effectively avoided, the automatic wiring during winding and the automatic wiring stopping during the winding stopping are realized, and the winding quality is effectively improved.
2. According to the invention, through the utilization of the winding action when the yarn is wound, the action when the yarn is routed is matched, and the automatic cleaning of the surface of the yarn can be realized by means of friction between the yarn and the yarn, so that the automatic routing of the yarn is completed, the uniformity of the thickness of the yarn is realized, the problems of uneven routing and uneven routing after winding caused by slight change of the diameter of the yarn in the traditional device are avoided, and the quality of the yarn is improved.
3. According to the invention, through further utilization of the rotation action during yarn winding and matching with automatic wiring of the yarns, the tightening and loosening of the yarns are realized through the actions of lifting the yarns and pulling down the yarns, the automatic adjustment of the tension during yarn winding is realized through tightening and loosening before yarn winding, the problem of inconsistent yarn tightness during yarn winding in the traditional device is effectively avoided, and the winding quality is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic illustration of the cooperation of the stationary plate and motor structure of the present invention;
FIG. 3 is a schematic cross-sectional view showing the internal structure of the fixing plate of the present invention;
FIG. 4 is a schematic cross-sectional view of the internal structure of the transmission seat of the present invention;
FIG. 5 is a schematic view showing the structure of the yarn guide assembly of the present invention;
FIG. 6 is a schematic cross-sectional view showing the internal structure of the water storage tank of the present invention;
FIG. 7 is a schematic view of a portion of the structure of the power transmission assembly of the present invention;
fig. 8 is an enlarged schematic view of the structure at a in fig. 4.
In the figure: 1. a wind-up roll; 2. fixing the ear plate; 3. a bearing; 4. a transmission seat; 5. a limit groove; 6. a limiting plate; 7. a movable plate; 8. a limit spring; 9. a transmission shaft; 10. a mounting base; 11. a motor; 12. a yarn guide assembly; 121. a fixed guide rail; 122. a mounting rod; 123. an electric telescopic rod; 124. a mounting frame; 125. a tension adjusting plate; 126. a guide hole; 127. an extension shaft; 128. a cleaning plate; 129. a receiving box; 1210. a guide block; 13. a power transmission assembly; 131. a water storage tank; 132. a water inlet valve; 133. a drain valve; 134. a swirl vane; 135. a power tank; 136. an impeller; 137. a water inlet pipe; 138. a drain pipe; 139. a first power shaft; 1310. a first link; 1311. a second link; 1312. a second power shaft; 14. and a fixing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 8, in the embodiment of the invention, a high-strength yarn mixing and winding device comprises a winding roller 1, wherein both the left side and the right side of the winding roller 1 are respectively provided with a fixed plate 14, the top ends of the fixed plates 14 are respectively fixedly provided with a fixed lug plate 2, the front end of the winding roller 1 is provided with a yarn guide assembly 12, both the left end and the right end of the yarn guide assembly 12 are respectively connected with the front surfaces of the two fixed plates 14, the left end of the left fixed plate 14 is provided with a power transmission assembly 13, one end of the power transmission assembly 13 is connected with the yarn guide assembly 12, the inner side of the fixed plate 14 is fixedly provided with a bearing 3, the inner side of the bearing 3 is fixedly provided with a transmission seat 4, the transmission seat 4 is rotatably connected with the fixed plate 14, the yarn guide assembly 12 comprises a fixed guide rail 121 which is positioned right in front of the winding roller 1, both the left side and the right side of the fixed rail 121 are fixedly connected with a mounting rod 122, the mounting rod 122 is connected with the front surface of the fixed plate 14, the power transmission assembly 13 comprises a water storage tank 131 and a power tank 135, the left end of the power storage tank 131 is positioned at the left side of the fixed plate 14, the bearing 3 is positioned at the left end of the right end of the fixed plate 12, the right end of the motor is positioned at the right end of the fixed seat 10 is connected with the transmission seat 10, and the transmission seat is connected with the transmission seat 9, and the transmission end is connected with the transmission shaft end 9, which is far from the transmission end is fixedly connected with the transmission seat 9, and the transmission shaft is positioned at the transmission end, and is connected with the transmission seat 9.
As shown in fig. 3, fig. 4 and fig. 8, both ends all are connected with limiting plate 6 through the connecting axle fixedly about wind-up roll 1, limit groove 5 has been seted up to the medial surface of drive seat 4, the inside activity joint of limit groove 5 has fly leaf 7, the rear end fixedly connected with of fly leaf 7 is located the inside spacing spring 8 of limit groove 5, the other end of spacing spring 8 is connected with the other end of drive seat 4 inner chamber, movable joint between limiting plate 6 and the limit groove 5, the one end of limiting plate 6 contacts with the one end of limit groove 5.
Before winding, the limiting plate 6 at one end of the wind-up roller 1 is required to be inserted into the limiting groove 5 in the corresponding end transmission seat 4 and is contacted with the movable plate 7, meanwhile, a certain pressure is applied to the movable plate 7, at the moment, the limiting spring 8 is compressed and drives the movable plate 7 to move relative to the limiting groove 5 until the limiting plate 6 at the other end of the wind-up roller 1 can be inserted into the corresponding transmission seat 4, the wind-up roller 1 can be installed by loosening the pressure applied to the movable plate 7, meanwhile, when the winding is completed, the dismounting process can be realized by applying the pressure to one end to expose the other end, and when the winding is completed, the motor 11 can be started to drive the transmission shaft 9 at one end to rotate, the wind-up roller 1 is driven to rotate through the transmission seat 4, and the wind-up roller 1 can also drive the transmission seat 4 at the left end and the transmission shaft 9 to rotate and transmit power to the power transmission assembly 13.
As shown in fig. 1, fig. 4 and fig. 6 and fig. 7, the inside swing joint of the water storage tank 131 has vortex blade 134, the right-hand member of vortex blade 134 installs the connecting axle and is connected through the transmission between connecting axle and the left transmission shaft 9, the right-hand member of water storage tank 131 is connected through the spliced pole with the fixed plate 14 on the left, the middle part on the left side of water storage tank 131 is fixed to communicate and is had water drainage valve 133 in the middle part on the top of water storage tank 131, the inside storage of water storage tank 131 has the clear water, the left end fixed intercommunication of power tank 135 has inlet tube 137, the right-hand member fixed intercommunication of power tank 135 has drain pipe 138, be linked together between the other end of inlet tube 137 and inlet valve 132, fixed intercommunication between the other end of drain pipe 138 and the drain valve 133, the middle part swing joint of power tank 135 has first power axle 139, the lateral surface fixed sleeve who is located the inside of power tank 135 has impeller 136, the bottom of first power axle 139 runs through the bottom of power tank 135 and is connected with first connecting rod 1310 through fixed, one end of first connecting rod 1310 is kept away from first pivot 1311 through swing joint, one end of first connecting rod 1310 is kept away from first connecting rod 1312 is connected with second connecting rod 1312 through swing joint between the first connecting rod 1312 and the top end of first connecting rod 12.
When the yarn is wound, the vortex blades 134 can be synchronously driven to rotate due to the rotation of the wind-up roller 1, at the moment, the rotation of the vortex blades 134 can generate pressure change in the water storage tank 131 and throw out water flow in the water storage tank 131 through the drain valve 133, at the moment, the water flow can be conveyed through the drain pipe 138 and enter the power tank 135, at the moment, the impeller 136 in the power tank 135 is subjected to pressure rotation, the water flow can flow back through the water inlet pipe 137 and flow back to the water storage tank 131 again due to the fact that the pressure value in the middle of the vortex blades 134 is smaller, circulation is completed, and after the wind-up roller 1 stops rotating, the pressure value in the water storage tank 131 tends to balance, and the vortex blades 134 and the impeller 136 stop rotating.
As shown in fig. 1, 5 and 7, a guide block 1210 is movably clamped in the fixed guide rail 121, the guide block 1210 moves left and right relative to the fixed guide rail 121, the bottom end of the guide block 1210 is connected with the top end of the second power shaft 1312, and a guide hole 126 is formed in the middle of the guide block 1210.
Embodiment one:
when the impeller 136 rotates, the first power shaft 139 rotates with it and drives the first link 1310 to rotate, the second link 1311 swings with it, the angle between the first link 1310 and the second link 1311 changes with it, and a certain pulling force and pushing force are applied to the guide block 1210, at this time, the guide block 1210 can move left and right relative to the fixed guide rail 121, and the blended yarn is driven to move left and right by the guide hole 126 on the front of the guide block 1210, so that it is uniformly arranged on the outer surface of the wind-up roller 1 to cooperate with the rotation of the wind-up roller 1 to complete the winding process.
Through utilizing the rotation when wind-up roll 1 is coiled to act on water storage tank 131, realize the centrifugation of rivers and change the direction of rotation through the change of water storage tank 131 internal pressure value and the flow of power jar 135 internal water flow to change rotary motion into left and right reciprocating motion, and be in flexonics between the two, wiring and the rotatory problem that is difficult to synchronous according to that leads to when can effectively avoiding hard connection or different devices carry out power transmission, automatic wiring when having realized the coiling and the automatic stop wiring when the coiling stops, effectively improved the coiling quality.
As shown in fig. 5, the front surface of the guide block 1210 is fixedly connected with an extension shaft 127, the front surface of the extension shaft 127 is fixedly connected with a cleaning plate 128, the bottom end of the cleaning plate 128 is fixedly connected with a receiving box 129, the middle part of the cleaning plate 128 is provided with a rubber brush, the left side and the right side of the top end of the guide block 1210 are fixedly connected with electric telescopic rods 123, the output end of each electric telescopic rod 123 is provided with a mounting frame 124, the back surface of each mounting frame 124 is fixedly connected with a tension adjusting plate 125, and the tension adjusting plates 125 are parallel to the guide block 1210.
Embodiment two:
before use, the yarn passes through the cleaning plate 128 and then passes through the guide hole 126 and passes through the tension adjusting plate 125 until being coiled and fixed with the surface of the wind-up roller 1, and when the guide block 1210 moves left and right relative to the fixed guide rail 121, the left and right displacement of the cleaning plate 128 can be synchronously driven, and due to the rotation of the wind-up roller 1 and the left and right displacement of the guide block 1210, the yarn can move back and forth relative to the cleaning plate 128, namely the outer surface of the yarn is always contacted with the inner side surface of the cleaning plate 128, so that the outer surface of the yarn can be scraped and cleaned under the action of the cleaning plate 128, and impurities and burrs of the yarn are scraped and enter the lower receiving box 129 to be completely collected;
through the utilization of the winding action when the yarn is coiled, the action when the yarn is wired is matched, and the automatic cleaning of the surface of the yarn can be realized by depending on the friction between the yarn and the yarn, so that the uniformity of the thickness of the yarn is realized when the automatic wiring of the yarn is finished, the problem that the wiring is uneven and uneven after the coiling is caused by the subtle change of the diameter of the yarn in the traditional device is avoided, and the quality of the yarn is improved.
In the coiling process of the yarn, when the tension of the yarn is reduced, namely the yarn is loosened when being coiled, the mounting frame 124 can be driven to move upwards by starting the electric telescopic rod 123, the tension adjusting plate 125 can be synchronously driven to move upwards at the moment, upward acting force can be provided for the yarn, the yarn can be tightly tensioned at the moment, otherwise, when the yarn is excessively tensioned and is about to break, the mounting frame 124 and the tension adjusting plate 125 can be driven to be lowered by starting the electric telescopic rod 123 to relax, the tension adjustment of the yarn can be completed, and the coiling efficiency is improved.
Through the further utilization of the rotation action when the yarn is coiled, the automatic wiring of the yarn is matched, the tightening and loosening of the yarn are realized through the actions of lifting the yarn and pulling down the yarn, the automatic adjustment of the tension during the coiling of the yarn is realized through the tightening and loosening before the coiling of the yarn, the problem of inconsistent tightness of the yarn during the coiling of the yarn of the traditional device is effectively avoided, and the coiling quality is improved.
A method of operating a high strength blended yarn winding apparatus comprising the steps of:
s1: before winding the yarn, the limiting plate 6 at one end of the wind-up roller 1 can be inserted into the limiting groove 5, pressure is applied to the inner side surface of the limiting groove 5, the movable plate 7 positioned in the limiting groove 5 is displaced to the inner side surface under the action of the acting force, the limiting spring 8 is compressed, the limiting plate 6 at the other side and the limiting groove 5 at the other side can be movably clamped, the pressure applied to the movable plate 7 at one side is released, the wind-up roller 1 can be mounted, otherwise, the wind-up roller 1 can be dismounted after winding is finished, and meanwhile, one end of the yarn needs to pass through the guide hole 126 and the tension adjusting plate 125 and be wound and fixed with the wind-up roller 1 during winding, so that preparation can be completed;
s2: after the preparation of the device is completed, the winding roller 1 can be driven to rotate through the transmission shaft 9 and the transmission seat 4 by starting the motor 11 so as to wind yarns, meanwhile, the vortex blades 134 can be driven to rotate, centrifugal force is generated to throw out water flow in the water storage tank 131, at the moment, the water flow can enter the power tank 135 through the drain valve 133 and the drain pipe 138 and push the impeller 136 to rotate, negative pressure can be generated in the middle of the water storage tank 131 to re-suck the water flow into the water storage tank 131 through the water inlet pipe 137 and the water inlet valve 132, and circulation is completed;
s3: when the power tank 135 rotates, the first power shaft 139 can be synchronously driven to rotate, the left and right reciprocating displacement of the guide block 1210 is realized through the first connecting rod 1310 and the second connecting rod 1311, the left and right reciprocating displacement of the yarn is realized through the guide hole 126, the left and right uniform wiring of the yarn is further finished, the winding process is finished, meanwhile, the cleaning plate 128 can scrape off the foreign matters on the surface of the yarn, and the foreign matters are collected into the receiving box 129 to finish winding;
s4: when the yarn winding is too loose in tension or too tight in tension, the electric telescopic rod 123 can be started to drive the mounting frame 124 and the tension adjusting plate 125 to move up and down, so that upward or downward acting force is applied to the yarn to tighten or loosen the yarn, and winding effect is improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a high strength blended yarn spiral equipment, includes wind-up roll (1), its characterized in that: the utility model discloses a yarn-guiding device, including wind-up roll (1), wind-up roll, yarn-guiding component, mounting rod (122) are all fixedly connected with front of two fixed plates (14), be located the left side the left end of fixed plate (14) is equipped with power transmission subassembly (13), be connected between one end of power transmission subassembly (13) and yarn-guiding component (12), the medial surface of fixed plate (14) is all fixedly connected with bearing (3), the medial surface of bearing (3) is all fixedly connected with transmission seat (4), transmission seat (4) and fixed plate (14) rotate and are connected, yarn-guiding component (12) are including being located fixed guide rail (121) in wind-up roll (1) the dead ahead, the left and right sides at the back of fixed guide rail (121) are all fixedly connected with mounting rod (122), power transmission subassembly (135) are connected with front of fixed plate (14) and yarn-guiding component (12), left side (135) are located the power transmission subassembly (131) are located in the water storage tank (12), the right end of the right fixing plate (14) is fixedly connected with a mounting seat (10), the top end of the mounting seat (10) is fixedly connected with a motor (11), one end, far away from the winding roller (1), of the transmission seat (4) is fixedly connected with a transmission shaft (9), and the output end of the motor (11) is in transmission connection with the right transmission shaft (9);
the inside of the water storage tank (131) is movably connected with a vortex blade (134), the right end of the vortex blade (134) is provided with a connecting shaft and is in transmission connection with a left transmission shaft (9) through the connecting shaft, and the right end of the water storage tank (131) is connected with a left fixed plate (14) through a connecting column;
the water storage device is characterized in that a water inlet valve (132) is fixedly communicated with the middle of the left side of the water storage tank (131), a water discharge valve (133) is fixedly communicated with the middle of the top end of the water storage tank (131), clear water is stored in the water storage tank (131), a water inlet pipe (137) is fixedly communicated with the left end of the power tank (135), a water discharge pipe (138) is fixedly communicated with the right end of the power tank (135), the other end of the water inlet pipe (137) is communicated with the water inlet valve (132), and the other end of the water discharge pipe (138) is fixedly communicated with the water discharge valve (133);
the middle part swing joint of power jar (135) has first power shaft (139), the fixed impeller (136) that are located the inside of power jar (135) that cup joints of lateral surface of first power shaft (139), the bottom of first power shaft (139) runs through the bottom of power jar (135) and through fixedly connected with first connecting rod (1310), the one end that first power shaft (139) was kept away from to first connecting rod (1310) is through pivot swing joint second connecting rod (1311), the one end that first connecting rod (1310) was kept away from to second connecting rod (1311) is through pivot swing joint second power shaft (1312), be connected between the top of second power shaft (1312) and yarn guide subassembly (12).
2. A high strength blended yarn winding apparatus as claimed in claim 1, wherein: both ends all are connected with limiting plate (6) through the connecting axle fixedly about wind-up roll (1), limiting groove (5) have been seted up to the medial surface of drive seat (4), the inside activity joint of limiting groove (5) has fly leaf (7).
3. A high strength blended yarn winding apparatus as claimed in claim 2, wherein: the rear end fixedly connected with of fly leaf (7) is located spacing spring (8) of spacing inslot (5), the other end of spacing spring (8) is connected with the other end of transmission seat (4) inner chamber, activity joint between fly leaf (6) and spacing groove (5), the one end of fly leaf (6) contacts with the one end of spacing groove (5).
4. A high strength blended yarn winding apparatus as claimed in claim 1, wherein: the inside activity joint of fixed guide (121) has guide block (1210), the displacement is controlled to guide block (1210) relative to fixed guide (121), the bottom of guide block (1210) is connected with the top of second power shaft (1312), guiding hole (126) have been seted up at the middle part of guide block (1210).
5. The high-strength blended yarn winding apparatus as claimed in claim 4, wherein: the front fixedly connected with extension axle (127) of guide block (1210), the front fixedly connected with cleaning plate (128) of extension axle (127), the bottom fixedly connected with of cleaning plate (128) accepts box (129), the middle part of cleaning plate (128) is provided with the rubber brush.
6. The high-strength blended yarn winding apparatus as claimed in claim 5, wherein: the left and right sides on guide block (1210) top all fixedly connected with electric telescopic handle (123), mounting bracket (124) are installed to electric telescopic handle (123)'s output, the back fixedly connected with tension adjustment board (125) of mounting bracket (124), be parallel to each other between tension adjustment board (125) and guide block (1210).
7. The method of operating a high strength blended yarn winding apparatus of claim 6, wherein: comprises the following steps:
s1: before winding yarns, a limiting plate (6) at one end of the winding roller (1) can be inserted into the limiting groove (5), pressure is applied to the inner side surface of the limiting groove (5), at the moment, a movable plate (7) positioned in the limiting groove (5) is subjected to acting force to displace towards the inner side surface, a limiting spring (8) is compressed, at the moment, the limiting plate (6) at the other side and the limiting groove (5) at the other side can be movably clamped, the pressure applied to the movable plate (7) at one side is released, the winding roller (1) can be mounted, otherwise, the winding roller (1) can be dismounted after winding is finished, and meanwhile, preparation can be completed by winding and fixing one end of the yarns between the winding roller (1) and a guide hole (126) and a tension adjusting plate (125);
s2: after the preparation of the device is finished, the winding roller (1) can be driven to rotate through the transmission shaft (9) and the transmission seat (4) by starting the motor (11) so as to wind yarns, meanwhile, the vortex blades (134) can be driven to rotate, and centrifugal force is generated to throw out water flow in the water storage tank (131), at the moment, the water flow can enter the power tank (135) through the drain valve (133) and the drain pipe (138) and push the impeller (136) to rotate, negative pressure can be generated in the middle of the water storage tank (131) so as to re-suck the water flow into the water storage tank (131) through the water inlet pipe (137) and the water inlet valve (132), and circulation is completed;
s3: the power tank (135) can synchronously drive the first power shaft (139) to rotate when rotating, and can realize left and right reciprocating displacement of the guide block (1210) through the first connecting rod (1310) and the second connecting rod (1311), and can realize left and right reciprocating displacement of the yarn through the guide hole (126), so that the yarn is uniformly distributed left and right, the winding process is finished, meanwhile, the cleaning plate (128) can scrape off foreign matters on the surface of the yarn, and the foreign matters are collected into the bearing box (129) to finish winding;
s4: when the yarn winding is too loose in tension or too tight in tension, the electric telescopic rod (123) can be started to drive the mounting frame (124) and the tension adjusting plate (125) to move up and down, and then upward or downward acting force is applied to the yarn to enable the yarn to be tightened or loosened, so that winding effect is improved.
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| CN202311064922.4A CN116750582B (en) | 2023-08-23 | 2023-08-23 | High-strength blended yarn winding equipment and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311064922.4A CN116750582B (en) | 2023-08-23 | 2023-08-23 | High-strength blended yarn winding equipment and working method thereof |
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| CN116750582B true CN116750582B (en) | 2023-11-17 |
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|---|---|---|---|---|
| BE796247A (en) * | 1973-03-05 | 1973-07-02 | Gilbos Const Pvba | Cross winder yarn guides - traversing pneumatically |
| CN1615262A (en) * | 2001-11-23 | 2005-05-11 | 德国纺织及纤维研究所 | Spooling device |
| CN112320464A (en) * | 2020-10-28 | 2021-02-05 | 黄永红 | Electric wire winding device for power transmission and distribution engineering construction |
| CN112499394A (en) * | 2020-12-14 | 2021-03-16 | 王晓丹 | Two-way multiple linkage synchronous winding equipment based on textile processing |
| CN113415673A (en) * | 2021-08-25 | 2021-09-21 | 江苏南瑞银龙电缆有限公司 | Winding device for cables or wires |
| CN218909410U (en) * | 2022-12-26 | 2023-04-25 | 锦同缘建设有限公司 | Power cable coiling mechanism for engineering |
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2023
- 2023-08-23 CN CN202311064922.4A patent/CN116750582B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE796247A (en) * | 1973-03-05 | 1973-07-02 | Gilbos Const Pvba | Cross winder yarn guides - traversing pneumatically |
| CN1615262A (en) * | 2001-11-23 | 2005-05-11 | 德国纺织及纤维研究所 | Spooling device |
| CN112320464A (en) * | 2020-10-28 | 2021-02-05 | 黄永红 | Electric wire winding device for power transmission and distribution engineering construction |
| CN112499394A (en) * | 2020-12-14 | 2021-03-16 | 王晓丹 | Two-way multiple linkage synchronous winding equipment based on textile processing |
| CN113415673A (en) * | 2021-08-25 | 2021-09-21 | 江苏南瑞银龙电缆有限公司 | Winding device for cables or wires |
| CN218909410U (en) * | 2022-12-26 | 2023-04-25 | 锦同缘建设有限公司 | Power cable coiling mechanism for engineering |
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