CN116748454A - Riveting equipment for brake disc - Google Patents
Riveting equipment for brake disc Download PDFInfo
- Publication number
- CN116748454A CN116748454A CN202310659956.1A CN202310659956A CN116748454A CN 116748454 A CN116748454 A CN 116748454A CN 202310659956 A CN202310659956 A CN 202310659956A CN 116748454 A CN116748454 A CN 116748454A
- Authority
- CN
- China
- Prior art keywords
- workbench
- circular arc
- fixedly connected
- brake disc
- arc plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000003754 machining Methods 0.000 description 9
- 238000003825 pressing Methods 0.000 description 8
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention relates to the field of riveting processing, in particular to riveting equipment and a riveting method for a brake disc, comprising a device body, a workbench and a fixing assembly, wherein the fixing assembly comprises two first cylinders, two groups of positioning mechanisms, two mounting grooves, two second cylinders, a vertical plate, a first arc plate and a second arc plate; the device body comprises a mounting frame, a motor, a circular plate, a mounting plate and a riveting machine, wherein the mounting frame is used for mounting the motor, the circular plate is fixedly arranged at the output end of the motor, the riveting machine is changed by rotating the circular plate through the motor, the riveting machine is convenient to process the brake disc, and the position of the positioning mechanism on the workbench is well adjusted; two brake discs to be processed pass through the positioning mechanism and are placed on the workbench; driving a first circular arc plate to clamp a lower layer of a workpiece to be machined through a first air cylinder; driving a second circular arc plate to clamp an upper layer block of a workpiece to be machined through a second cylinder; and processing the to-be-processed clamping through the device body.
Description
Technical Field
The invention relates to the field of riveting processing, in particular to riveting equipment for a brake disc.
Background
The traditional brake disc is an integral structure made of gray cast iron, has large weight, large thermal expansion and deformation under a given boundary, cannot meet the potential requirements of passenger vehicles and electric vehicles on noise, vibration, acoustic vibration roughness and light weight, and needs to rivet the brake disc when the composite brake disc is prepared.
The utility model provides a riveting equipment, including mounting bracket, motor, plectane, workstation, mounting panel and riveter, mounting bracket and workstation fixed connection to be located the top of workstation, motor and mounting bracket fixed connection, the output fixedly connected with plectane of motor, and be located the top of workstation, mounting panel fixed mounting is kept away from the one end of motor in the disc, fixes the riveter on the mounting panel for rivet the compound braking board, the motor rotates the plectane and changes riveting machine processing, makes things convenient for the riveter to brake disc processing.
However, according to the invention, two brake disc workpieces to be processed are stacked on a workbench for processing, the positions of workers are required to be fixed, riveting dislocation is prevented, and the manual labor amount is large and the processing efficiency is low.
Disclosure of Invention
The invention aims to provide riveting equipment for a brake disc, which aims to solve the problems that two brake disc workpieces to be processed are stacked on a workbench for processing, a worker is required to fix a position, riveting dislocation is prevented, the manual labor amount is large and the processing efficiency is low.
In order to achieve the above object, in a first aspect, the present invention provides a riveting device for a brake disc, including a device body, a workbench, and a fixing assembly, where the fixing assembly includes two first cylinders, two sets of positioning mechanisms, two mounting grooves, two second cylinders, a vertical plate, a first circular arc plate, and a second circular arc plate;
the two mounting grooves are formed in one side of the workbench, the two first circular arc plates are fixedly connected with the mounting grooves respectively and located on the inner sides of the mounting grooves, the two vertical plates are fixedly connected with the workbench and located on one side of the workbench, the two second circular arc plates are fixedly connected with the vertical plates and located on one side of the vertical plates, the two first circular arc plates are fixedly connected with the output ends of the two first circular arc plates respectively and located on one side of the first circular arc plates, the two second circular arc plates are fixedly connected with the output ends of the two second circular arc plates respectively and located on one side of the second circular arc plates, and the two groups of positioning mechanisms are arranged on one side of the workbench.
The positioning mechanism comprises a bottom frame, a third cylinder and a positioning rod, wherein the bottom frame is fixedly connected with the workbench and is positioned at the bottom of the workbench, the third cylinder is slidably connected with the bottom frame and is positioned at one side of the bottom frame, the positioning rod is fixedly connected with the output end of the third cylinder and is positioned at one side of the third cylinder, and the positioning rod is slidably connected with the workbench and is positioned at one side of the workbench.
The fixing assembly further comprises a first rubber pad and a second rubber pad, wherein the first rubber pad is fixedly connected with the first circular arc plate and is located on one side of the first circular arc plate, and the second rubber pad is fixedly connected with the second circular arc plate and is located on one side of the second rubber pad.
The fixing assembly further comprises a round rod and a baffle, the round rod is rotationally connected with the workbench and located on one side of the workbench, and the baffle is fixedly connected with the round rod and located on one side of the round rod.
The fixing assembly further comprises a handle and two magnets, wherein the handle is fixedly connected with the baffle and is positioned on one side of the baffle, and the two magnets are respectively arranged on the baffle and the workbench.
The fixing assembly further comprises a hook and a storage box, wherein the storage box is arranged on one side of the workbench, and the hook is arranged on one side of the workbench.
In a second aspect, the present invention provides a riveting method for a brake disc, comprising the steps of:
the position of the positioning mechanism on the workbench is adjusted;
two brake discs to be processed pass through the positioning mechanism and are placed on the workbench;
driving a first circular arc plate to clamp a lower layer of a workpiece to be machined through a first air cylinder;
driving a second circular arc plate to clamp an upper layer block of a workpiece to be machined through a second cylinder;
and processing the to-be-processed clamping through the device body.
The riveting equipment for the brake disc comprises a mounting frame, a motor, a circular plate, a mounting plate and a riveting machine, wherein the mounting frame is used for mounting the motor, the circular plate is fixedly arranged at the output end of the motor, the riveting machine is changed by rotating the circular plate through the motor, the riveting machine is convenient to process the brake disc, and the position of the positioning mechanism on the workbench is well adjusted; two brake discs to be processed penetrate through the positioning mechanism and are placed on the workbench; driving the first circular arc plate to clamp a lower layer of a workpiece to be machined through the first cylinder; driving the second circular arc plate to clamp an upper layer of a workpiece to be machined through the second cylinder; the device body is used for machining after clamping to be machined, so that the problems that two brake disc workpieces to be machined are stacked on a workbench for machining, fixing positions of workers are needed, riveting dislocation is prevented, and the manual labor is high and the machining efficiency is low are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a structural view of a caulking apparatus for a brake disc according to a first aspect of the present invention.
Fig. 2 is a plan view of a caulking apparatus for a brake disc according to a first aspect of the present invention.
Fig. 3 is a flowchart of a riveting method for a brake disc according to the present invention.
Fig. 4 is a cross-sectional view of a brake disc staking apparatus of a first aspect of the present invention.
Fig. 5 is an enlarged view of detail a of fig. 4.
101-device body, 102-workbench, 103-fixed assembly, 104-first cylinder, 105-positioning mechanism, 106-mounting groove, 107-second cylinder, 108-vertical plate, 109-first circular arc plate, 110-second circular arc plate, 111-chassis, 112-third cylinder, 113-positioning rod, 114-first rubber pad, 115-second rubber pad, 116-round bar, 117-baffle, 118-handle, 119-magnet, 120-hook, 121-storage box, 301-pressing plate, 302-telescopic column, 303-second round bar, 304-sleeve, 305-spring.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
First aspect:
referring to fig. 1 to 2, fig. 1 is a structural view of a brake disc caulking apparatus according to a first embodiment of the present invention, and fig. 2 is a plan view of the brake disc caulking apparatus according to the first embodiment of the present invention.
The invention provides riveting equipment for a brake disc, which comprises: the device comprises a device body 101, a workbench 102 and a fixing assembly 103, wherein the fixing assembly 103 comprises two first air cylinders 104, two groups of positioning mechanisms 105, two mounting grooves 106, two second air cylinders 107, a vertical plate 108, a first circular arc plate 109, a second circular arc plate 110, a bottom frame 111, a third air cylinder 112, a positioning rod 113, a first rubber pad 114, a second rubber pad 115, a round rod 116, a baffle 117, a handle 118, two magnets 119, a hook 120 and a storage box 121. The problem that two brake disc workpieces to be processed are stacked on the workbench 102 to be processed, the fixing position of workers is needed, riveting dislocation is prevented, the manual labor amount is large, and the processing efficiency is low is solved through the scheme, and it can be understood that the scheme can be used for protecting a workpiece scene and can also be used for preventing the first arc plate 109 and the second arc plate 110 from being excessively hard clamped to damage the workpiece to be processed through the first rubber pad 114 and the second rubber pad 115.
In this embodiment, the device body 101 includes mounting bracket, motor, plectane, mounting panel and riveter, and mounting bracket installation motor, motor output fixed mounting have the disc to change riveter processing through the motor rotation plectane, make things convenient for the riveter to brake disc processing.
The two mounting grooves 106 are formed on one side of the workbench 102, the two first air cylinders 104 are respectively and fixedly connected with the mounting grooves 106 and are positioned on the inner side of the mounting grooves 106, the two vertical plates 108 are fixedly connected with the workbench 102 and are positioned on one side of the workbench 102, the two second air cylinders 107 are fixedly connected with the vertical plates 108 and are positioned on one side of the vertical plates 108, the two first circular arc plates 109 are respectively and fixedly connected with the output ends of the two first air cylinders 104 and are positioned on one side of the first air cylinders 104, the two second circular arc plates 110 are respectively and fixedly connected with the output ends of the two second air cylinders 107 and are positioned on one side of the second air cylinders 107, and the two sets of positioning mechanisms 105 are arranged on one side of the workbench 102, so that the positions of the positioning mechanisms 105 on the workbench 102 are adjusted; placing two brake discs to be processed on the workbench 102 through the positioning mechanism 105; driving the first circular arc plate 109 through the first cylinder 104 to clamp a lower layer of a workpiece to be machined; driving the second circular arc plate 110 through the second cylinder 107 to clamp an upper layer of a workpiece to be machined; the device body 101 is used for machining after clamping to be machined, so that the problem that two brake disc workpieces to be machined are stacked on the workbench 102 for machining, the fixing positions of workers are needed, riveting dislocation is prevented, and the manual labor is high and the machining efficiency is low is solved.
The bottom frame 111 with workstation 102 fixed connection, and be located the bottom of workstation 102, the third cylinder 112 with chassis 111 sliding connection, and be located one side of chassis 111, locating lever 113 with the output fixed connection of third cylinder 112, and be located one side of third cylinder 112, locating lever 113 with workstation 102 slides, and is located one side of workstation 102, third cylinder 112 slides the adjustment position on chassis 111, then locating lever 113 passes a set of processing hole of waiting to be machined part and fixes a position, after the device will wait to machined part's other holes be the riveting completion, third cylinder 112 descends the pole of fixing, rivets a set of that fixes a position.
The first rubber pad 114 is fixedly connected with the first circular arc plate 109 and is located at one side of the first circular arc plate 109, the second rubber pad 115 is fixedly connected with the second circular arc plate 110 and is located at one side of the second rubber pad 115, and the first rubber pad 114 and the second rubber pad 115 are used for preventing the first circular arc plate 109 and the second circular arc plate 110 from being excessively hard clamped to damage a workpiece.
The round bar 116 is rotatably connected with the workbench 102 and is located at one side of the workbench 102, the baffle 117 is fixedly connected with the round bar 116 and is located at one side of the round bar 116, the round bar 116 is used for installing the baffle 117, and the baffle 117 is used for preventing the machined riveting piece from being broken to a person.
The handle 118 is fixedly connected with the baffle 117 and is located at one side of the baffle 117, two magnets 119 are respectively arranged on the baffle 117 and the workbench 102, the handle 118 is used for providing a stress point to conveniently open and close the baffle 117, and the magnets are used for fixing the position of the baffle 117 after rotating to be closed.
The storage box 121 is arranged on one side of the workbench, the hanging hook 120 is arranged on one side of the workbench, and is used for storing some processing tools, and the hanging hook 120 is used for hanging some processing tools.
When the riveting equipment for the brake disc is used, the device body 101 comprises a mounting frame, a motor, a circular plate, a mounting plate and a riveting machine, wherein the mounting frame is provided with the motor, the circular plate is fixedly arranged at the output end of the motor, the riveting machine is changed by rotating the circular plate through the motor, the riveting machine is convenient for processing the brake disc, and the position of the positioning mechanism 105 on the workbench 102 is well adjusted; placing two brake discs to be processed on the workbench 102 through the positioning mechanism 105; driving the first circular arc plate 109 through the first cylinder 104 to clamp a lower layer of a workpiece to be machined; driving the second circular arc plate 110 through the second cylinder 107 to clamp an upper layer of a workpiece to be machined; the device body 101 is used for machining after clamping to be machined, so that the problem that two brake disc workpieces to be machined are stacked on the workbench 102 for machining, the fixing positions of workers are needed, riveting dislocation is prevented, and the manual labor is high and the machining efficiency is low is solved.
Referring to fig. 4 to 5, fig. 4 is a cross-sectional view of a brake disc caulking apparatus according to a first embodiment of the present invention, and fig. 5 is an enlarged view of detail a of fig. 4.
The fixing assembly 103 further comprises a pressing plate 301, a telescopic rod 302, a second round rod 303, a sleeve 304 and a spring 305. The pressing plate 301 is slidably connected with the workbench 102 and is located at the top of the workbench 102, the telescopic rod 302 is connected with the workbench 102 and is connected with the pressing plate 301 and is located between the pressing plate 301 and the workbench 102, the pressing plate 301 is used for placing a workpiece to be processed, and impact of a riveting machine of the device body 101 is reduced through telescopic of the telescopic rod 302.
The telescopic rod 302 comprises a second round rod 303, a sleeve 304 and a spring 305, the sleeve rod is fixedly connected with the workbench 102 and is located on one side of the workbench 102, the second round rod 303 is slidably connected with the sleeve 304 and is located on one side of the sleeve 304, the spring 305 is arranged between the second round rod 303 and the sleeve 304, the second round rod 303 is fixedly connected with the pressing plate 301 and is located at the bottom of the pressing plate 301, the second round rod 303 stretches in the sleeve 304, and the spring 305 is used for resetting the second round rod 303.
Second aspect:
referring to fig. 3, fig. 3 is a flowchart of a riveting method for brake discs according to the present invention.
The invention provides a riveting method for a brake disc, which comprises the following steps:
s1, adjusting the position of the positioning mechanism on a workbench;
specifically, positioning mechanism includes third cylinder, chassis and locating lever, and the third cylinder slides the adjustment position on the chassis, and the output of third cylinder stretches out the locating lever workstation.
S2, two brake discs to be processed penetrate through a positioning mechanism and are placed on a workbench;
specifically, two groups of riveting holes of the brake disc to be processed penetrate through a positioning rod of a positioning mechanism and then are placed on the surface of a workbench.
S3, driving a first arc plate to clamp a lower layer of a to-be-machined piece through a first cylinder;
specifically, the output end of the first cylinder pushes the first arc plate to clamp a piece of to-be-machined workpiece, which is close to the workbench, to the to-be-machined workpiece.
S4, driving a second arc plate to clamp an upper layer block of the workpiece to be machined through a second air cylinder;
specifically, the second cylinder drives the second circular arc plate to clamp a piece of to-be-machined workpiece far away from the workbench.
S4, processing the device body after clamping to be processed.
Specifically, the riveting holes of the two workpieces are riveted through the device body, after all riveting holes penetrating through the positioning rods are removed, the positioning rods are lowered by the third cylinder, so that the two rest groups of riveting are processed by the device body, and the processing of the brake disc is completed.
The foregoing disclosure is only a preferred embodiment of a riveting apparatus for brake discs, and it should be understood that the scope of the invention is not limited thereto, and those skilled in the art will understand that all or part of the above-described embodiments may be implemented and equivalents thereof may be modified according to the claims of the present invention.
Claims (7)
1. The riveting equipment for the brake disc comprises a device body and a workbench, wherein the workbench is arranged on one side of the device body,
the fixing assembly comprises two first cylinders, two groups of positioning mechanisms, two mounting grooves, two second cylinders, a vertical plate, a first arc plate and a second arc plate;
the two mounting grooves are formed in one side of the workbench, the two first circular arc plates are fixedly connected with the mounting grooves respectively and located on the inner sides of the mounting grooves, the two vertical plates are fixedly connected with the workbench and located on one side of the workbench, the two second circular arc plates are fixedly connected with the vertical plates and located on one side of the vertical plates, the two first circular arc plates are fixedly connected with the output ends of the two first circular arc plates respectively and located on one side of the first circular arc plates, the two second circular arc plates are fixedly connected with the output ends of the two second circular arc plates respectively and located on one side of the second circular arc plates, and the two groups of positioning mechanisms are arranged on one side of the workbench.
2. A riveting apparatus for brake discs as recited in claim 1, wherein,
the positioning mechanism comprises a bottom frame, a third cylinder and a positioning rod, wherein the bottom frame is fixedly connected with the workbench and is positioned at the bottom of the workbench, the third cylinder is slidably connected with the bottom frame and is positioned at one side of the bottom frame, the positioning rod is fixedly connected with the output end of the third cylinder and is positioned at one side of the third cylinder, and the positioning rod is slidably connected with the workbench and is positioned at one side of the workbench.
3. A riveting apparatus for brake discs as claimed in claim 2, characterized in that,
the fixing assembly further comprises a first rubber pad and a second rubber pad, wherein the first rubber pad is fixedly connected with the first circular arc plate and is located on one side of the first circular arc plate, and the second rubber pad is fixedly connected with the second circular arc plate and is located on one side of the second rubber pad.
4. A brake disc riveting apparatus according to claim 3,
the fixing assembly further comprises a round rod and a baffle, wherein the round rod is rotationally connected with the workbench and is positioned on one side of the workbench, and the baffle is fixedly connected with the round rod and is positioned on one side of the round rod.
5. A brake disc riveting apparatus according to claim 4, wherein,
the fixing assembly further comprises a handle and two magnets, wherein the handle is fixedly connected with the baffle and is positioned on one side of the baffle, and the two magnets are respectively arranged on the baffle and the workbench.
6. A brake disc riveting apparatus according to claim 5, wherein,
the fixing assembly further comprises a hook and a storage box, wherein the storage box is arranged on one side of the workbench, and the hook is arranged on one side of the workbench.
7. A caulking method for a brake disc, applied to the caulking apparatus for a brake disc according to any one of claims 1 to 6, characterized by comprising the steps of:
the position of the positioning mechanism on the workbench is adjusted;
two brake discs to be processed pass through the positioning mechanism and are placed on the workbench;
driving a first circular arc plate to clamp a lower layer of a workpiece to be machined through a first air cylinder;
driving a second circular arc plate to clamp an upper layer block of a workpiece to be machined through a second cylinder;
and processing the to-be-processed clamping through the device body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310659956.1A CN116748454A (en) | 2023-06-05 | 2023-06-05 | Riveting equipment for brake disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310659956.1A CN116748454A (en) | 2023-06-05 | 2023-06-05 | Riveting equipment for brake disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116748454A true CN116748454A (en) | 2023-09-15 |
Family
ID=87952533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310659956.1A Pending CN116748454A (en) | 2023-06-05 | 2023-06-05 | Riveting equipment for brake disc |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116748454A (en) |
-
2023
- 2023-06-05 CN CN202310659956.1A patent/CN116748454A/en active Pending
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