CN116748330B - Copper clad steel wire surface cleaning device - Google Patents
Copper clad steel wire surface cleaning device Download PDFInfo
- Publication number
- CN116748330B CN116748330B CN202311045657.5A CN202311045657A CN116748330B CN 116748330 B CN116748330 B CN 116748330B CN 202311045657 A CN202311045657 A CN 202311045657A CN 116748330 B CN116748330 B CN 116748330B
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- China
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- mounting
- shell
- installation
- steel wire
- ring
- Prior art date
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 99
- 239000010959 steel Substances 0.000 title claims abstract description 99
- 238000004140 cleaning Methods 0.000 title claims abstract description 63
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 21
- 239000010949 copper Substances 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 92
- 238000003860 storage Methods 0.000 claims abstract description 47
- 238000005498 polishing Methods 0.000 claims abstract description 45
- 238000009713 electroplating Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000005491 wire drawing Methods 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims description 108
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000001914 filtration Methods 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 25
- 229910052742 iron Inorganic materials 0.000 description 12
- 238000007747 plating Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of steel wires, and particularly relates to a copper clad steel wire surface cleaning device which comprises a wire drawing sleeve, a polishing assembly, a cleaning assembly, a driving assembly and an electroplating assembly. The invention designs two different electroplating auxiliary liquid adding methods, wherein a pump is arranged in a liquid storage shell, the pump can convey liquid in the liquid storage shell to an ultrasonic emitter through a liquid conveying pipe, and the ultrasonic emitter can shoot the liquid in the liquid storage shell on a passing steel wire and enable the liquid to form a spiral shape on the steel wire; the second method is that the steel wire directly passes through the liquid storage shell in the feeding process and is soaked by the electroplating auxiliary liquid in the liquid storage shell; both methods can ensure the uniformity of the addition of the electroplating auxiliary liquid on the steel wire, and the problem of base dripping does not occur.
Description
Technical Field
The invention belongs to the technical field of steel wires, and particularly relates to a copper clad steel wire surface cleaning device.
Background
The performance indexes such as attenuation, return loss, characteristic impedance and the like of the steel wire with the copper layer coated outside are not lower than those of a pure copper core cable under high frequency; under the same section and state, the mechanical strength of the copper clad steel wire is twice that of the solid steel wire, the copper clad steel wire can bear the impact and load of people, has higher reliability and fatigue resistance performance when being used in places with harsh environment and frequent movement, and has longer service life; copper clad steel wires can be made into wires with different electrical conductivity and tensile strength, the properties of which comprise almost all the mechanical and electrical properties of copper alloys. The copper clad steel wire has various advantages, and the copper clad steel wire is used more and more.
Copper generally coats the steel wire by an electroplating process, and before electroplating, the steel wire needs to be drawn, surface smoothed, cleaned and attached by an electroplating auxiliary liquid.
The above-described process also has the following problems:
for the wire drawing process, the wire drawing is directly drawn and thinned through a smaller conical hole, the resistance is larger, and the wire drawing surface is not smooth.
The surface smoothing process is generally carried out by grinding wheels, but the rotating grinding wheels cannot uniformly grind a circle of steel wires, and control is difficult.
For the surface smoothing process, residual iron powder needs to be cleaned, on one hand, water is wasted during cleaning, and on the other hand, drying is needed subsequently.
The electroplating auxiliary liquid process has the problems of large auxiliary liquid equipment and easy splashing.
The invention designs a copper-clad steel wire surface cleaning device which solves the problems.
Disclosure of Invention
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the copper clad steel wire surface cleaning device comprises a wire drawing sleeve, a polishing assembly, a cleaning assembly, a driving assembly and an electroplating assembly, wherein the wire drawing sleeve is fixedly arranged on a mounting table through a bracket; the polishing mechanism comprises a first motor, a fastening bolt, a first swing rod, a polishing wheel, a mounting sliding block, a sliding mounting shell and a pin shaft, wherein two first motors are fixedly mounted in the first mounting shell and are distributed up and down in the mounting shell; a sliding installation shell is fixedly installed on an output shaft of each first motor, an installation sliding block is slidably installed in each sliding installation shell, a fastening bolt is installed on each sliding installation shell, and sliding of the corresponding installation sliding block can be locked through the fastening bolts; each mounting sliding block is rotatably provided with a pin shaft, and one side of each pin shaft, which is far away from the mounting sliding block, is hinged with a first swing rod; the polishing wheel is fixedly arranged between the two first swing rods; the connection points of the two first swing rods and the grinding wheel are symmetrically distributed on the outer circular surface of the grinding wheel in the circumferential direction of 180 degrees.
The cleaning assembly is fixedly arranged on the mounting table through a bracket and comprises a fan assembly, a second mounting shell, a third mounting shell and a mounting toothed ring, wherein the second mounting shell is fixedly arranged on the mounting table through the bracket, a flow dividing structure is fixedly arranged in the second mounting shell through a supporting rod, and an annular flow passage is formed between the flow dividing structure and the inner wall surface of the second mounting shell; the rear end of the second installation shell is detachably provided with a third installation shell through bolts; the front end of the third installation shell is provided with an annular collection shell, the tail end of an annular flow channel is formed between the annular collection shell and the inner wall surface of the second installation shell, and the front end wall surface of the annular collection shell is provided with a filtering hole; the front end of the third installation shell is provided with a filtering ring plate, and one side, far away from the third installation shell, of the filtering ring plate is embedded and inserted on the flow distribution structure; the installation toothed ring is rotatably installed in the installation cavity, one end of the installation toothed ring is fixedly provided with a fan assembly, and the fan assembly is positioned at the front end of the annular flow passage; the third motor is fixedly arranged in the mounting cavity, and the third motor can drive the mounting toothed ring to rotate; the outer circular surface of the installation toothed ring is uniformly provided with a plurality of cleaning pieces in a sliding manner in the circumferential direction.
The driving assembly is arranged on the mounting table through the bracket and can pull the steel wire to feed.
The electroplating assembly is arranged on the mounting table through the support, and the electroplating assembly can add electroplating auxiliary liquid to the passing steel wires.
Preferably, the inlet end of the wire drawing sleeve is provided with a conical hole.
Preferably, the grinding assembly further comprises a weight mechanism.
The counterweight mechanism comprises a second motor, a fastening bolt, a second swing rod, a counterweight ring, a mounting sliding block, a sliding mounting shell and a pin shaft, wherein two second motors are fixedly mounted in the first mounting shell and are distributed up and down in the mounting shell; a sliding installation shell is fixedly installed on the output shaft of each second motor, an installation sliding block is slidably installed in each sliding installation shell, a fastening bolt is installed on each sliding installation shell, and the corresponding sliding installation sliding blocks can be locked through the fastening bolts; each mounting sliding block is rotatably provided with a pin shaft, and one side of each pin shaft, which is far away from the mounting sliding block, is hinged with a second swing rod; the counterweight ring is fixedly arranged between the two second swing rods; the connection points of the two second swing rods and the counterweight ring are symmetrically distributed on the outer circular surface of the counterweight ring in the circumferential direction by 180 degrees.
Preferably, the weight of the counterweight ring and the weight of the grinding wheel are equal.
As a preferable scheme, the front end of the second mounting shell is provided with an annular mounting shell, and a mounting cavity is formed in the annular mounting shell; the rear end of the third installation shell is provided with an annular fixed end connected with the second installation shell; the third motor is fixedly arranged in the mounting cavity, a first gear is fixedly arranged on an output shaft of the third motor, and the first gear is meshed with the mounting toothed ring.
As an optimized scheme, the mounting rod of the cleaning piece is provided with teeth, a plurality of third gears are circumferentially and uniformly arranged on the mounting toothed ring in a rotary manner through a fixed support, the third gears are in one-to-one correspondence with the cleaning piece, and the third gears are meshed with the teeth on the corresponding cleaning piece; the mounting toothed ring is rotatably provided with a gear ring, and the gear ring is meshed with all the third gears; the worm wheel and the fourth gear are coaxially and rotatably arranged on the mounting toothed ring, and the fourth gear is meshed with the gear ring; the worm is rotatably arranged on the mounting toothed ring and meshed with the worm wheel; the annular mounting shell is provided with an arc notch, and the arc notch is matched with the worm.
The driving assembly comprises a guide rod, a spring, a fourth mounting shell, a pinch roller, a driving wheel, a fourth motor and a mounting bracket, wherein the fourth mounting shell is fixedly mounted on a mounting table through the bracket, the mounting bracket is slidably mounted on the inner top surface of the fourth mounting shell, the guide rod is mounted between the mounting bracket and the fourth mounting shell, and the spring is mounted on the outer side of the guide rod; the mounting bracket is provided with a pinch roller; the fourth motor is fixedly arranged on the fourth installation shell, a driving wheel is fixedly arranged on an output shaft of the fourth motor, and the driving wheel is matched with the pinch roller.
As the preferable scheme, electroplating subassembly includes ultrasonic emitter, first stock solution shell, transfer line, and wherein ultrasonic emitter passes through the support mounting and is on the mount table, and first stock solution shell fixed mounting is on the mount table, connects through the transfer line between first stock solution shell and the ultrasonic emitter.
As a preferable scheme, the electroplating assembly comprises a second liquid storage shell, wherein the second liquid storage shell is obliquely arranged on the mounting table through a bracket, the lower end of the second liquid storage shell is provided with a liquid inlet, and the upper end of the second liquid storage shell is provided with a liquid outlet; the steel wire passes through the second liquid storage shell.
Preferably, the lower end of the second liquid storage shell is provided with a sealing ring.
Compared with the prior art, the invention has the advantages that:
1. according to the invention, the steel wire is polished by the polishing mechanism after being stretched and thinned, so that the smoothness of the surface of the steel wire can be ensured. In addition, the steel wire is specially designed with a cleaning component after polishing, and the cleaning component is circumferentially cleaned through the cleaning component, so that the water does not participate, and the waste of the water and the subsequent drying treatment are not needed to be considered.
2. The invention designs two different electroplating auxiliary liquid adding methods, wherein a pump is arranged in a liquid storage shell, the pump can convey liquid in the liquid storage shell to an ultrasonic emitter through a liquid conveying pipe, and the ultrasonic emitter can shoot the liquid in the liquid storage shell on a passing steel wire and enable the liquid to form a spiral shape on the steel wire; the second method is that the steel wire directly passes through the liquid storage shell in the feeding process and is soaked by the electroplating auxiliary liquid in the liquid storage shell; both methods can ensure the uniformity of the addition of the electroplating auxiliary liquid on the steel wire, and the problem of base dripping does not occur.
Drawings
Fig. 1 is a schematic view of the overall component appearance.
Fig. 2 is a drawing sleeve installation schematic.
Fig. 3 is a schematic drawing of a drawing sleeve structure.
Fig. 4 is a schematic view of the mating of the sanding assembly and the steel wire.
Fig. 5 is a schematic view of the construction of the sharpening assembly.
Fig. 6 is a schematic view of the external appearance of the grinding mechanism and the counterweight mechanism.
FIG. 7 is a schematic view of a mounting slider installation.
Fig. 8 is a schematic view of a cleaning assembly.
Fig. 9 is a schematic view of the dust flow of the cleaning assembly.
Fig. 10 is a schematic view of a third mounting case structure.
Fig. 11 is a schematic view of a second mounting case structure.
FIG. 12 is a schematic view of a fan assembly installation.
Fig. 13 is a schematic diagram of a fan assembly drive.
Fig. 14 is a schematic view of a fan assembly.
Fig. 15 is a schematic view of the cleaning element installation.
Fig. 16 is a schematic view of a mounting ring gear structure.
Fig. 17 is a schematic view of a sweeping member adjustment.
Fig. 18 is a schematic view of a worm gear and worm installation.
FIG. 19 is a schematic view of an arcuate notch distribution.
Fig. 20 is a schematic view of the drive assembly structure.
Figure 21 is a schematic diagram of the pinch roller and drive wheel engagement.
FIG. 22 is a schematic view of a first plating assembly.
FIG. 23 is a schematic view of a second plating assembly.
Fig. 24 is a schematic view of the grinding wheel operating principle.
Fig. 25 is a schematic view of the grinding wheel operating principle.
Fig. 26 is a two schematic diagrams of the grinding wheel and counterweight ring operation principle.
Reference numerals in the figures: 1. a wire drawing sleeve; 2. a polishing assembly; 3. cleaning the assembly; 4. a drive assembly; 5. an electroplating assembly; 6. a bracket; 7. a steel wire; 8. a tapered bore; 9. a first mounting case; 10. a polishing mechanism; 11. a weight mechanism; 12. a first motor; 13. a fastening bolt; 14. a first swing rod; 15. grinding wheel; 16. a counterweight ring; 17. the second swing rod; 18. a second motor; 19. installing a sliding block; 20. a sliding mounting shell; 21. a pin shaft; 22. a fan assembly; 23. a second mounting case; 24. a third mounting case; 25. a filter ring plate; 26. an annular collection housing; 27. an annular fixed end; 28. a shunt structure; 29. an annular flow passage; 30. an annular mounting shell; 31. a mounting cavity; 32. a first gear; 33. installing a toothed ring; 34. a third gear; 35. a cleaning member; 36. a gear ring; 37. a fixed support; 38. a worm; 39. a worm wheel; 40. a fourth gear; 41. an arc-shaped notch; 42. a guide rod; 43. a spring; 44. a fourth mounting case; 45. a pinch roller; 46. a driving wheel; 47. a fourth motor; 48. a mounting bracket; 49. an ultrasonic emitter; 50. a first reservoir housing; 51. a second reservoir housing; 52. a liquid outlet; 53. a liquid inlet; 54. a seal ring; 55. a third motor; 56. an infusion tube.
Detailed Description
The following describes in further detail the embodiments of the present invention with reference to the drawings and examples. The following examples or figures are illustrative of the invention and are not intended to limit the scope of the invention.
The surface cleaning device for the copper clad steel wire 7 is shown in fig. 1, and comprises a wire drawing sleeve 1, a polishing assembly 2, a cleaning assembly 3, a driving assembly 4 and an electroplating assembly 5, wherein the wire drawing sleeve 1 is fixedly arranged on a mounting table through a bracket 6 as shown in fig. 1 and 2, and a conical hole 8 is formed in the inlet end of the wire drawing sleeve 1; as shown in fig. 1 and 4, the polishing assembly 2 is fixedly mounted on a mounting table through a bracket 6, as shown in fig. 5 and 6, the polishing assembly 2 comprises a first mounting shell 9, a polishing mechanism 10 and a counterweight mechanism 11, wherein as shown in fig. 1, 4 and 5, the first mounting shell 9 is fixedly mounted on the mounting table through the bracket 6, and the polishing mechanism 10 and the counterweight mechanism 11 are mounted in the first mounting shell 9; as shown in fig. 6, the polishing mechanism 10 includes a first motor 12, a fastening bolt 13, a first swing rod 14, a polishing wheel 15, a mounting slider 19, a sliding mounting shell 20, and a pin 21, wherein two first motors 12 are fixedly mounted in the first mounting shell 9, and the two first motors 12 are distributed up and down in the mounting shell; as shown in fig. 7, a sliding installation shell 20 is fixedly installed on the output shaft of each first motor 12, an installation slide block 19 is slidably installed in each sliding installation shell 20, a fastening bolt 13 is installed on each sliding installation shell 20, and the sliding of the corresponding installation slide block 19 can be locked through the fastening bolt 13; a pin shaft 21 is rotatably arranged on each installation slide block 19, and a first swing rod 14 is hinged to one side, away from the installation slide blocks 19, of each pin shaft 21; as shown in fig. 6, the grinding wheel 15 is fixedly installed between the two first swing rods 14; the connection points of the two first swing rods 14 and the grinding wheel 15 are symmetrically distributed on the outer circular surface of the grinding wheel 15 in a circumferential direction of 180 degrees; as shown in fig. 6, the weight balancing mechanism 11 includes a second motor 18, a fastening bolt 13, a second swing rod 17, a weight balancing ring 16, a mounting slider 19, a sliding mounting shell 20, and a pin 21, wherein two second motors 18 are fixedly mounted in the first mounting shell 9, and the two second motors 18 are vertically distributed in the mounting shell; as shown in fig. 7, a sliding installation shell 20 is fixedly installed on the output shaft of each second motor 18, an installation slide block 19 is slidably installed in each sliding installation shell 20, a fastening bolt 13 is installed on each sliding installation shell 20, and the sliding of the corresponding installation slide block 19 can be locked through the fastening bolt 13; a pin shaft 21 is rotatably arranged on each installation slide block 19, and a second swing rod 17 is hinged to one side, away from the installation slide blocks 19, of each pin shaft 21; as shown in fig. 6, the weight ring 16 is fixedly installed between two second swing rods 17; the connection points of the two second swing rods 17 and the counterweight ring 16 are symmetrically distributed on the outer circular surface of the counterweight ring 16 in the circumferential direction by 180 degrees.
The wire drawing sleeve 1 in the invention has the function of drawing the steel wire 7, so that the thick steel wire 7 is drawn into the thin steel wire 7; the wire drawing sleeve 1 in the invention is the prior art.
The first motor 12 works to drive the corresponding sliding installation shell 20 to swing, the sliding installation shell 20 swings to drive the corresponding installation sliding block 19 to swing, the installation sliding block 19 swings to drive the corresponding first swing rod 14 to swing through the pin shaft 21, the first swing rod 14 swings to drive the grinding wheel 15 to swing around the steel wire 7, and the steel wire 7 is ground during the swing; as shown in fig. 24 and 25, the structure and the position distribution of the two groups of sliding installation shells 20, the installation sliding blocks 19, the pin shafts 21 and the first swinging rods 14 can control the grinding wheel 15 to form a circular track in the swinging process around the steel wire 7, so that the circumference of the steel wire 7 can be uniformly ground; the middle broken line in fig. 25 represents the track formed by the inner surface of the grinding wheel during rotation, the track is just fit with the outer circular surface of the steel wire, the steel wire can be ground for one circle, and the round black points in the figure represent the points passed by during rotation of the grinding wheel.
The second motor 18 works to drive the corresponding sliding installation shell 20 to swing, the sliding installation shell 20 swings to drive the corresponding installation sliding block 19 to swing, the installation sliding block 19 swings to drive the corresponding second swing rod 17 to swing through the pin shaft 21, and the second swing rod 17 swings to drive the counterweight ring 16 to swing; vibrations generated during grinding of the grinding wheel 15 are counteracted by the oscillation of the weight ring 16.
The diameter of the counterweight ring is larger than that of the grinding wheel 15, and the grinding wheel 15 and the counterweight ring 16 are close to each other, so that the counterweight ring 16 can offset vibration brought by the grinding wheel 15 in the grinding process with high efficiency; the design that the diameter of the counterweight ring is larger than that of the grinding wheel 15 is that the grinding wheel 15 and the counterweight ring move in the same direction in the grinding process, but always form an included angle of 180 degrees in the circumferential direction in the moving direction as shown in fig. 26; if the diameter of the weight ring 16 is equal to the diameter of the grinding wheel 15, the weight ring and the grinding wheel 15 interfere with each other during movement, so that the diameter of the weight ring designed by the invention is larger than the diameter of the grinding wheel 15, but the weight of the weight ring and the weight of the weight ring are equal, and thus, the grinding wheel 15 can be ensured to have higher stability during grinding.
The fastening bolt 13 serves to fix the mounting slider 19 and to lock the sliding movement of the mounting slider 19 in the sliding mounting housing 20. According to the invention, the positions of the mounting sliding blocks 19 in the sliding mounting shell 20 can be adjusted for steel wires 7 with different thicknesses, so that the sizes of circular tracks of the grinding wheel 15 and the balance weight ring swing track are adjusted, and the circular tracks are adapted to the thicknesses of the steel wires 7.
The distance between the polishing component 2 and the wire drawing sleeve 1 and the distance between the polishing component 2 and the cleaning component 3 are relatively large, namely the length of the steel wire 7 between the polishing component 2 and the wire drawing sleeve 1 and the length of the steel wire 7 between the polishing component 2 and the cleaning component 3 are relatively long, the design is because the polishing wheel 15 needs to generate pressure with the steel wire during polishing, the steel wire 7 needs to have the shaking capability, and if the length of the steel wire 7 between the polishing component 2 and the wire drawing sleeve 1 and the length of the steel wire 7 between the polishing component 2 and the cleaning component 3 are relatively small, the polishing resistance of the polishing wheel 15 is increased, and the polishing effect is affected.
As shown in fig. 1, the cleaning assembly 3 is fixedly mounted on the mounting table through a bracket 6, as shown in fig. 8 and 13, the cleaning assembly 3 comprises a fan assembly 22, a second mounting shell 23, a third mounting shell 24, a first gear 32, a mounting toothed ring 33, a third gear 34, a cleaning member 35, a gear ring 36, a fixed support 37, a worm 38, a worm wheel 39 and a fourth gear 40, wherein the second mounting shell 23 is fixedly mounted on the mounting table through the bracket 6, as shown in fig. 11, the front end of the second mounting shell 23 is provided with an annular mounting shell 30, and the annular mounting shell 30 is internally provided with a mounting cavity 31; a diversion structure 28 is fixedly arranged in the second installation shell 23 through a support rod, and an annular flow passage 29 is formed between the diversion structure 28 and the inner wall surface of the second installation shell 23; the rear end of the second mounting shell 23 is detachably provided with a third mounting shell 24 through bolts; the rear end of the third installation shell 24 is provided with an annular fixed end 27 connected with the second installation shell 23, the front end of the third installation shell 24 is provided with an annular collecting shell 26, as shown in fig. 10, the annular collecting shell 26 and the inner wall surface of the second installation shell 23 form the tail end of an annular flow channel 29, and the front end wall surface of the annular collecting shell 26 is provided with a filtering hole; the front end of the third installation shell 24 is provided with a filter ring plate 25, and one side of the filter ring plate 25 away from the third installation shell 24 is embedded and inserted on the flow dividing structure 28; as shown in fig. 12, 13 and 16, the mounting toothed ring 33 is rotatably mounted in the mounting cavity 31, and as shown in fig. 13 and 14, one end of the mounting toothed ring 33 is fixedly provided with the fan assembly 22, and the fan assembly 22 is positioned at the front end of the annular flow channel 29; as shown in fig. 8, 12, 13 and 15, the third motor 55 is fixedly installed in the installation cavity 31, the first gear 32 is fixedly installed on the output shaft of the third motor 55, and the first gear 32 is meshed with the installation toothed ring 33; a plurality of cleaning elements 35 are uniformly and slidingly arranged on the outer circumferential surface of the mounting toothed ring 33 in the circumferential direction, teeth are arranged on a mounting rod of each cleaning element 35, as shown in fig. 17, a plurality of third gears 34 are uniformly and circumferentially arranged on the mounting toothed ring 33 in a rotary manner through fixed supports 37, the third gears 34 are in one-to-one correspondence with the cleaning elements 35, and the third gears 34 are meshed with the teeth on the corresponding cleaning elements 35; a gear ring 36 is rotatably mounted on the mounting gear ring 33, and the gear ring 36 is meshed with all the third gears 34; as shown in fig. 18, a worm wheel 39 and a fourth gear 40 are coaxially rotatably mounted on the mounting ring gear 33, and the fourth gear 40 is meshed with the ring gear 36; the worm 38 is rotatably mounted on the mounting toothed ring 33, and the worm 38 is meshed with the worm wheel 39; as shown in fig. 19, the annular mounting shell 30 is provided with an arc-shaped notch 41, and the arc-shaped notch 41 is matched with the worm 38.
The third motor 55 works to drive the first gear 32 to rotate, the first gear 32 rotates to drive the installation toothed ring 33 to rotate, the installation toothed ring 33 rotates to drive the fan assembly 22 to rotate, negative pressure is formed at the front end of the annular flow channel 29 by controlling the rotation of the fan assembly 22 to generate suction force, iron filings polished by the polishing mechanism 10 are sucked into the annular flow channel 29, the iron filings and gas entering the annular flow channel 29 flow into the annular collecting shell 26 around the arc-shaped annular flow channel 29 under the inertia effect, and the iron filings and the gas are filtered through the filtering holes formed in the annular collecting shell 26, so that large particle iron filings remain in the annular collecting shell 26, the gas flows downwards from the filtering ring plate 25 through the filtering holes, and the small particle iron filings carried by the gas are further filtered by the filtering ring plate 25 in the process; while the remaining gas can clean the dust on the steel wire 7 for a second time.
In the invention, the third mounting shell 24 is mounted on the second mounting shell 23 through bolts, the third mounting shell 24 can be detached relative to the second mounting shell 23, and after a period of use, the third mounting shell 24 can be detached, and the scrap iron which is filtered and collected on the annular collecting shell 26 and the annular filtering plate can be cleaned.
The cleaning piece 35 arranged on the installation toothed ring 33 is driven to rotate when the installation toothed ring 33 rotates, and scrap iron polished on the steel wire 7 can be cleaned through the cleaning piece 35 in the rotating process.
The arc notch 41 is used for facilitating the adjustment of the worm 38, and the worm 38 is rotated to the arc notch 41 formed on the annular mounting shell 30 when the worm 38 is adjusted; when the worm 38 is rotated, the worm 38 drives the worm wheel 39 to rotate, the worm wheel 39 rotates to drive the fourth gear 40 to rotate, the fourth gear 40 rotates to drive the gear ring 36 to rotate, the gear ring 36 rotates to drive all the third gears 34 to rotate, the third gears 34 rotate to drive the cleaning member 35 to slide along the radial direction of the annular mounting shell 30, the pressure between the cleaning member 35 and the steel wire 7 is regulated, and the cleaning effect of the cleaning member 35 on the steel wire 7 is ensured. The design of the worm wheel 39 and the worm 38 can play a role of self-locking, so that the stability of the pressure between the cleaning piece 35 and the steel wire 7 in the cleaning process is ensured. The cleaning member 35 of the present invention is composed of a fixing rod and bristles.
As shown in fig. 1, the driving assembly 4 is mounted on a mounting table through a bracket 6, as shown in fig. 20, the driving assembly 4 comprises a guide rod 42, a spring 43, a fourth mounting shell 44, a pinch roller 45, a driving wheel 46, a fourth motor 47 and a mounting bracket 48, wherein the fourth mounting shell 44 is fixedly mounted on the mounting table through the bracket 6, the mounting bracket 48 is slidingly mounted on the inner top surface of the fourth mounting shell 44, the guide rod 42 is mounted between the mounting bracket 48 and the fourth mounting shell 44, and the spring 43 is mounted on the outer side of the guide rod 42; as shown in fig. 21, the pressing wheel 45 is mounted on the mounting bracket 48; the fourth motor 47 is fixedly arranged on the fourth mounting shell 44, and a driving wheel 46 is fixedly arranged on an output shaft of the fourth motor 47, and the driving wheel 46 is matched with the pinch roller 45.
The fourth motor 47 works to drive the driving wheel 46 to rotate, and the driving wheel 46 drives the steel wire 7 to slide so as to control the feeding of the steel wire 7; in the invention, the spring 43 is a compression spring 43 and has pre-pressure, and the pressure between the driving wheel 46 and the steel wire 7 can be ensured through the spring 43 and the pressing wheel 45, so that the steel wire 7 can be smoothly driven by the driving wheel 46 to feed. The guide rod 42 is a telescopic rod, and the guide rod 42 plays a role in guiding the sliding of the pressing wheel 45. The stretching of the steel wire 7 in the present invention is achieved by driving the driving wheel 46 by means of a motor.
As shown in fig. 1, the plating assembly 5 is mounted on a mounting table by a bracket 6.
As shown in fig. 22, the electroplating assembly 5 includes an ultrasonic emitter 49, a first liquid storage shell 50, and a liquid pipe 56, wherein the ultrasonic emitter 49 is mounted on a mounting table through a bracket 6, the first liquid storage shell 50 is fixedly mounted on the mounting table, and the first liquid storage shell 50 is connected with the ultrasonic emitter 49 through the liquid pipe 56.
The steel wires 7 fed out from the driving wheel 46 are distributed obliquely downward.
In the invention, a pump is arranged in the first liquid storage shell 50, the pump can convey liquid in the first liquid storage shell 50 to an ultrasonic emitter 49 through a liquid conveying pipe 56, the ultrasonic emitter 49 can shoot the liquid in the first liquid storage shell 50 on a passing steel wire 7 and enable the liquid to be in a spiral shape on the steel wire 7, and redundant electroplating auxiliary liquid shot on the steel wire 7 finally flows into the first liquid storage shell 50; the uniformity of the addition of the electroplating auxiliary liquid on the steel wire 7 is ensured, and meanwhile, the problem of base dripping can not occur.
As shown in fig. 23, the electroplating assembly 5 includes a second liquid storage shell 51, the second liquid storage shell 51 is obliquely installed on the installation platform through a bracket 6, a liquid inlet 53 is formed at the lower end of the second liquid storage shell 51, and a liquid outlet 52 is formed at the upper end of the second liquid storage shell 51; the steel wire 7 passes through the second liquid storage case 51, and a sealing ring 54 is provided at a lower end of the second liquid storage case 51.
The steel wire 7 is soaked by the electroplating auxiliary liquid in the second liquid storage shell 51 when passing through the second liquid storage shell 51; the seal ring 54 functions to ensure the sealability of the second liquid storage case 51.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent variation, etc. of the above embodiment according to the technical matter of the present invention fall within the scope of the present invention.
Embodiments are described below: when the equipment designed by the invention is used, firstly, the steel wire 7 is penetrated into the wiredrawing sleeve 1, then, the steel wire sequentially penetrates through the polishing component 2, the cleaning component 3 and the driving component 4, the fourth motor 47 is controlled to work, the fourth motor 47 can drive the driving wheel 46 to rotate, the driving wheel 46 drives the steel wire 7 to slide, and the feeding of the steel wire 7 is controlled; the steel wire 7 is stretched and thinned by the steel wire sleeve when passing through the wire drawing sleeve 1, the thinned steel wire 7 passes through the polishing assembly 2, at the moment, the first motor 12 and the second motor 18 are controlled to work, the first motor 12 can drive the corresponding sliding installation shell 20 to swing, the sliding installation shell 20 swings to drive the corresponding installation slide block 19 to swing, the installation slide block 19 swings to drive the corresponding first swing rod 14 to swing through the pin shaft 21, the first swing rod 14 swings to drive the polishing wheel 15 to swing around the steel wire 7, and polishing treatment is carried out on the steel wire 7 in the swinging; the second motor 18 works to drive the corresponding sliding installation shell 20 to swing, the sliding installation shell 20 swings to drive the corresponding installation sliding block 19 to swing, the installation sliding block 19 swings to drive the corresponding second swing rod 17 to swing through the pin shaft 21, and the second swing rod 17 swings to drive the counterweight ring 16 to swing; vibrations generated during grinding of the grinding wheel 15 are counteracted by the oscillation of the weight ring 16.
When the steel wire 7 passes through the cleaning assembly 3, the third motor 55 is controlled to work, the third motor 55 can drive the first gear 32 to rotate, the first gear 32 rotates to drive the installation toothed ring 33 to rotate, the installation toothed ring 33 rotates to drive the fan assembly 22 to rotate, negative pressure is formed at the front end of the annular flow channel 29 through controlling the fan assembly 22 to rotate to generate suction force, iron filings polished by the polishing mechanism 10 are sucked into the annular flow channel 29, the iron filings and gas entering the annular flow channel 29 flow into the annular collecting shell 26 around the arc-shaped annular flow channel 29 under the inertia effect, and the iron filings and the gas are filtered through the filtering holes formed in the annular collecting shell 26, so that large particle iron filings remain in the annular collecting shell 26, and the gas flows downwards from the filtering ring plate 25 through the filtering holes, and the small particle iron filings carried by the gas are further filtered by the filtering ring plate 25 in the process; while the remaining gas can clean the dust on the steel wire 7 for a second time.
In the first embodiment of adding the plating auxiliary liquid, when the ultrasonic emitter 49 is used, when the steel wire 7 passes through the ultrasonic emitter 49, the pump is controlled to work, the pump can convey the liquid in the first liquid storage shell 50 to the ultrasonic emitter 49 through the infusion tube 56, the ultrasonic emitter 49 can shoot the liquid in the first liquid storage shell 50 on the passing steel wire 7 and make the liquid form a spiral shape on the steel wire 7, and the excessive plating auxiliary liquid shot on the steel wire 7 finally flows into the first liquid storage shell 50; the uniformity of the addition of the electroplating auxiliary liquid on the steel wire 7 is ensured, and meanwhile, the problem of base dripping can not occur.
In the second embodiment of adding the plating auxiliary liquid, when the second liquid storage shell 51 is used, the steel wire 7 is soaked in the plating auxiliary liquid in the second liquid storage shell 51 when passing through the second liquid storage shell 51, and the addition of the plating auxiliary liquid on the steel wire 7 is completed.
Claims (8)
1. The utility model provides a copper clad steel wire surface cleaning device which characterized in that: the polishing device comprises a wire drawing sleeve, a polishing assembly, a cleaning assembly, a driving assembly and an electroplating assembly, wherein the wire drawing sleeve is fixedly arranged on a mounting table through a bracket, the polishing assembly is fixedly arranged on the mounting table through the bracket, the polishing assembly comprises a first mounting shell and a polishing mechanism, the first mounting shell is fixedly arranged on the mounting table through the bracket, and the polishing mechanism and a counterweight mechanism are arranged in the first mounting shell; the polishing mechanism comprises a first motor, a fastening bolt, a first swing rod, a polishing wheel, a mounting sliding block, a sliding mounting shell and a pin shaft, wherein two first motors are fixedly mounted in the first mounting shell and are distributed up and down in the mounting shell; a sliding installation shell is fixedly installed on an output shaft of each first motor, an installation sliding block is slidably installed in each sliding installation shell, a fastening bolt is installed on each sliding installation shell, and sliding of the corresponding installation sliding block can be locked through the fastening bolts; each mounting sliding block is rotatably provided with a pin shaft, and one side of each pin shaft, which is far away from the mounting sliding block, is hinged with a first swing rod; the polishing wheel is fixedly arranged between the two first swing rods; the connection points of the two first swing rods and the grinding wheel are symmetrically distributed on the outer circular surface of the grinding wheel in a circumferential direction of 180 degrees;
the cleaning assembly is fixedly arranged on the mounting table through a bracket and comprises a fan assembly, a second mounting shell, a third mounting shell and a mounting toothed ring, wherein the second mounting shell is fixedly arranged on the mounting table through the bracket, a flow dividing structure is fixedly arranged in the second mounting shell through a supporting rod, and an annular flow passage is formed between the flow dividing structure and the inner wall surface of the second mounting shell; the rear end of the second installation shell is detachably provided with a third installation shell through bolts; the front end of the third installation shell is provided with an annular collection shell, the tail end of an annular flow channel is formed between the annular collection shell and the inner wall surface of the second installation shell, and the front end wall surface of the annular collection shell is provided with a filtering hole; the front end of the third installation shell is provided with a filtering ring plate, and one side, far away from the third installation shell, of the filtering ring plate is embedded and inserted on the flow distribution structure; the installation toothed ring is rotatably installed in the installation cavity, one end of the installation toothed ring is fixedly provided with a fan assembly, and the fan assembly is positioned at the front end of the annular flow passage; the third motor is fixedly arranged in the mounting cavity, and the third motor can drive the mounting toothed ring to rotate; a plurality of cleaning pieces are uniformly and slidingly arranged on the outer circular surface of the installation toothed ring in the circumferential direction;
the driving assembly is arranged on the mounting table through a bracket and can pull the steel wire to feed;
the electroplating assembly is arranged on the mounting table through a bracket, and can add electroplating auxiliary liquid to the passing steel wire;
the counterweight mechanism comprises a second motor, a fastening bolt, a second swing rod, a counterweight ring, a mounting sliding block, a sliding mounting shell and a pin shaft, wherein two second motors are fixedly mounted in the first mounting shell and are distributed up and down in the mounting shell; a sliding installation shell is fixedly installed on the output shaft of each second motor, an installation sliding block is slidably installed in each sliding installation shell, a fastening bolt is installed on each sliding installation shell, and the corresponding sliding installation sliding blocks can be locked through the fastening bolts; each mounting sliding block is rotatably provided with a pin shaft, and one side of each pin shaft, which is far away from the mounting sliding block, is hinged with a second swing rod; the counterweight ring is fixedly arranged between the two second swing rods; the connection points of the two second swing rods and the counterweight ring are symmetrically distributed on the outer circular surface of the counterweight ring at 180 degrees in the circumferential direction;
the first motor works to drive the corresponding sliding installation shell to swing, the sliding installation shell swings to drive the corresponding installation sliding block to swing, the installation sliding block swings to drive the corresponding first swing rod to swing through the pin shaft, and the first swing rod swings to drive the polishing wheel to swing around the steel wire;
the diameter of the counterweight ring is larger than that of the polishing wheel, and the polishing wheel and the counterweight ring are close to each other; the grinding wheel and the counterweight ring have the same movement direction in the grinding process, but always form an included angle of 180 degrees in the circumferential direction in the movement direction; the weight of the counterweight ring is equal to that of the grinding wheel.
2. The copper clad steel wire surface cleaning device according to claim 1, wherein: the inlet end of the wire drawing sleeve is provided with a conical hole.
3. The copper clad steel wire surface cleaning device according to claim 1, wherein: the front end of the second installation shell is provided with an annular installation shell, and an installation cavity is formed in the annular installation shell; the rear end of the third installation shell is provided with an annular fixed end connected with the second installation shell; the third motor is fixedly arranged in the mounting cavity, a first gear is fixedly arranged on an output shaft of the third motor, and the first gear is meshed with the mounting toothed ring.
4. The copper clad steel wire surface cleaning device according to claim 1, wherein: the cleaning device comprises a cleaning piece, a plurality of third gears, a cleaning piece and a cleaning piece, wherein the cleaning piece is provided with teeth on a mounting rod, the plurality of third gears are uniformly and circumferentially rotatably mounted on a mounting toothed ring through a fixed support, the third gears are in one-to-one correspondence with the cleaning piece, and the third gears are meshed with the teeth on the corresponding cleaning piece; the mounting toothed ring is rotatably provided with a gear ring, and the gear ring is meshed with all the third gears; the worm wheel and the fourth gear are coaxially and rotatably arranged on the mounting toothed ring, and the fourth gear is meshed with the gear ring; the worm is rotatably arranged on the mounting toothed ring and meshed with the worm wheel; the annular mounting shell is provided with an arc notch, and the arc notch is matched with the worm.
5. The copper clad steel wire surface cleaning device according to claim 1, wherein: the driving assembly comprises a guide rod, a spring, a fourth mounting shell, a pressing wheel, a driving wheel, a fourth motor and a mounting bracket, wherein the fourth mounting shell is fixedly mounted on the mounting table through the bracket, the mounting bracket is slidably mounted on the inner top surface of the fourth mounting shell, the guide rod is mounted between the mounting bracket and the fourth mounting shell, and the spring is mounted on the outer side of the guide rod; the mounting bracket is provided with a pinch roller; the fourth motor is fixedly arranged on the fourth installation shell, a driving wheel is fixedly arranged on an output shaft of the fourth motor, and the driving wheel is matched with the pinch roller.
6. The copper clad steel wire surface cleaning device according to claim 1, wherein: the electroplating assembly comprises an ultrasonic emitter, a first liquid storage shell and a transfusion tube, wherein the ultrasonic emitter is arranged on the mounting table through a bracket, the first liquid storage shell is fixedly arranged on the mounting table, and the first liquid storage shell is connected with the ultrasonic emitter through the transfusion tube.
7. The copper clad steel wire surface cleaning device according to claim 1, wherein: the electroplating assembly comprises a second liquid storage shell, the second liquid storage shell is obliquely arranged on the mounting table through a bracket, the lower end of the second liquid storage shell is provided with a liquid inlet, and the upper end of the second liquid storage shell is provided with a liquid outlet; the steel wire passes through the second liquid storage shell.
8. The copper clad steel wire surface cleaning device according to claim 7, wherein: the lower end of the second liquid storage shell is provided with a sealing ring.
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| CN202311045657.5A CN116748330B (en) | 2023-08-18 | 2023-08-18 | Copper clad steel wire surface cleaning device |
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| CN202311045657.5A CN116748330B (en) | 2023-08-18 | 2023-08-18 | Copper clad steel wire surface cleaning device |
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| CN116748330B true CN116748330B (en) | 2023-11-03 |
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Denomination of invention: A surface cleaning device for copper clad steel wire Granted publication date: 20231103 Pledgee: Zhejiang Fuyang Rural Commercial Bank Co.,Ltd. Dayuan sub branch Pledgor: Zhejiang Fupu Cable Co.,Ltd. Registration number: Y2024980000114 |