Adhesive for mounting steel chain riveting and preparation process thereof
Technical Field
The invention relates to the technical field of preparation of special adhesives, in particular to an adhesive for mounting steel chain riveting and a preparation process thereof.
Background
The chain riveting is a novel woodworking riveting which bonds single nails in regular arrangement by using an adhesive or other modes. The chain riveting is typically placed in a special nail gun and driven by electricity or compressed air to shoot into a wood board, plastic or other composite material by impact. The nail gun is widely used in the aspects of building, decoration, furniture, packaging, advertisement decoration, sofa, leather shoes, leather products and the like due to the advantages of high efficiency, uniform and consistent nail stress, convenient use and the like, and has a great deal of requirements as a row nail of a bullet. The general production process of the chain riveting is as follows: the round wire is straightened and flattened by a flattening machine and is collected on a certain number of bobbins; and gluing by a gluing machine, drying to prepare a wire belt, feeding the wire belt into a forming host machine for cutting, forming and heading, thereby completing the whole manufacturing procedure.
The steel gang nails are formed by regularly arranging and integrating T-shaped nails which are made of 45# low carbon steel and have flat ends and sharp ends through special adhesives, and the whole arrangement is fixed, and the adhesives used for the steel gang nails are key raw materials for manufacturing the gang nails, so that the quality of the gang nail products is affected. The existing adhesive mainly has the following problems: when the strength of the adhesive is high, the shearing force of the shot nails is easy to lightly punch out steel nails, and the steel nails are not easy to cause clamping nails, but the high strength is not beneficial to the bending stress of the glued gang nails when the gang nails are cut off in a cutting procedure or the manufactured gang nails are easy to break when the gang nails are boxed and transported; when the toughness of the adhesive is high, the chain riveting is not easy to break, but the chain riveting is difficult to punch in a nail gun, and the clamping nails are easy to cause; the related prior art mostly adopts a method shared by a plurality of adhesives/layers to give consideration to strength and toughness, and the gluing operation is complicated.
Disclosure of Invention
Aiming at the problems, the invention provides an adhesive for installing steel chain riveting and a preparation process thereof.
The aim of the invention is realized by adopting the following technical scheme:
the adhesive for installing the steel chain riveting comprises the following components in parts by mass: 100 parts of comonomer, 0.1-0.5 part of initiator and 1-10 parts of auxiliary agent;
wherein the comonomer comprises polyether modified bismaleimide, furan modified styrene monomer, biphenyl modified polyacrylate monomer and butyl acrylate.
In some preferred embodiments, the method of preparing polyether modified bismaleimides comprises the steps of:
weighing polyether amine, dissolving the polyether amine in a toluene solvent, adding maleic anhydride, fully stirring and mixing, adding methyl sulfonic acid, adding 4-tertiary butyl phenol under the condition of ice water bath, fully stirring and mixing again, heating to 100-110 ℃ and stirring and refluxing for 2-4 hours, cooling to room temperature after the reaction is finished, washing a reaction product sequentially by using 1-5wt% of sodium hydroxide solution and deionized water, absorbing water by using inorganic salt, drying, and evaporating the solvent to obtain the polyether modified bismaleimide;
wherein the mass ratio of the polyetheramine to the maleic anhydride to the methanesulfonic acid to the 4-tert-butylphenol is (9-9.5): 10: (6.2-6.5): (0.06-0.1).
In some preferred embodiments, the method for preparing furan-modified styrene monomer comprises the steps of:
weighing 2-methyl-3-furanthiol, dissolving in tetrahydrofuran solution, introducing nitrogen to remove oxygen, then respectively adding methanol solution of potassium hydroxide and potassium iodide, slowly dropwise adding tetrahydrofuran solution of p-chlorostyrene under ice water bath condition while stirring, continuously stirring for reaction overnight after dropwise adding, removing precipitate, concentrating filtrate, adding cyclohexane, stirring until no precipitate is generated, filtering, collecting precipitate, washing, and vacuum drying to obtain furan modified styrene monomer;
wherein the mass ratio of the 2-methyl-3-furanthiol to the potassium hydroxide, the potassium iodide and the p-chlorostyrene is (0.7-1): (1.2-2.5): (6-8): 1.
in some preferred embodiments, the method of preparing the biphenyl modified polyacrylate monomer comprises the steps of:
(1) Weighing 4-phenylphenol and dissolving in an N, N-dimethylformamide solvent, adding dried potassium carbonate, stirring for 0.5-1h at normal temperature, adding an N, N-dimethylformamide solution of 6-bromo-N-hexanol, heating to 60-80 ℃ and carrying out heat preservation and stirring for 2-4h, cooling after the reaction is finished, adding deionized water for dilution, extracting by chloroform, taking organic phase, washing by deionized water, 1-5wt% sodium bicarbonate solution and saturated sodium chloride solution sequentially, drying by inorganic salt absorption, and evaporating to remove the solvent to obtain a product A;
wherein the mass ratio of the 4-phenylphenol to the potassium carbonate to the 6-bromo-n-hexanol is 1: (1.3-1.5): (0.8-0.85);
(2) Weighing the product A, dissolving the product A in a tetrahydrofuran solvent, adding a tetrahydrofuran solution of methacryloyl chloride, adding triethylamine, stirring at room temperature for reaction for 6-9 hours, adding deionized water for dilution after the reaction is finished, extracting by chloroform, taking organic phase, washing by deionized water and 1-5wt% of sodium hydroxide solution in sequence, absorbing water by inorganic salt, drying, and evaporating the solvent to obtain the biphenyl modified polyacrylate monomer;
wherein the mass ratio of the product A to the methacryloyl chloride to the triethylamine is 1: (0.9-0.95): (0.37-0.39).
In some preferred embodiments, the mass ratio of the polyether modified bismaleimide to the furan modified styrene monomer, the biphenyl modified polyacrylate monomer, the butyl acrylate is (1-2): (1.4-3): (1.2-2.8): 1.
in some preferred embodiments, the initiator is one or more of azobisisobutyronitrile, azobisisoheptonitrile, benzoyl peroxide, methyl ethyl ketone peroxide, lauroyl peroxide.
In some preferred embodiments, the auxiliary agent comprises one or two of an accelerator and a stabilizer, wherein the accelerator is one or more of cobalt naphthenate, dibutyl phthalate or diethylaniline; the stabilizer is one or more of o-aminophenol, methoxy hydroquinone, p-cresol, m-cresol, 2, 6-di-tert-butyl p-cresol and hydroquinone.
The invention also provides a preparation method of the adhesive for installing the steel chain riveting, which comprises the following steps:
(1) Preparing the comonomer respectively and weighing the raw materials according to the ratio for standby;
(2) And respectively dissolving the polyether modified bismaleimide, the furan modified styrene monomer, the biphenyl modified polyacrylate monomer and the butyl acrylate in a solvent, adding the initiator and the auxiliary agent after blending, and fully mixing to obtain the adhesive for mounting the steel chain riveting.
In some preferred embodiments, the solvent is one or more of ethyl acetate, butyl acetate, isopropyl alcohol, N-dimethylformamide.
The beneficial effects of the invention are as follows:
the invention provides an adhesive for steel nails, which can be prepared by single-component adhesive and one-time gluing, wherein the adhesive can form a gradient of gradual hardness with strong inner toughness and strong outer toughness after being cured, so that the problem that the adhesive strength and the impact toughness are difficult to be compatible is solved.
Detailed Description
The invention will be further described with reference to the following examples.
Example 1
The embodiment relates to an adhesive for installing steel chain riveting, which comprises the following components in parts by weight: 100 parts of comonomer, 0.4 part of methyl ethyl ketone peroxide, 1 part of dibutyl phthalate and 0.5 part of o-aminophenol;
wherein the comonomer comprises polyether modified bismaleimide, furan modified styrene monomer, biphenyl modified polyacrylate monomer and butyl acrylate; the mass ratio of the polyether modified bismaleimide to the furan modified styrene monomer to the biphenyl modified polyacrylate monomer to the butyl acrylate is 1.4:2:1.8:1, a step of;
the preparation method of the polyether modified bismaleimide comprises the following steps:
weighing polyether amine D230, dissolving the polyether amine D230 in a toluene solvent, adding maleic anhydride, fully stirring and mixing, adding methanesulfonic acid, adding 4-tert-butylphenol under the condition of ice water bath, fully stirring and mixing again, heating to 110 ℃ and stirring and refluxing for 3 hours, cooling to room temperature after the reaction is finished, washing a reaction product sequentially by 5 weight percent of sodium hydroxide solution and deionized water, absorbing water by anhydrous magnesium sulfate, drying, and steaming to remove the solvent to obtain the polyether modified bismaleimide; wherein the mass ratio of the polyetheramine to the maleic anhydride to the methanesulfonic acid to the 4-tert-butylphenol is 9.3:10:6.4:0.08;
the preparation method of the furan modified styrene monomer comprises the following steps:
weighing 2-methyl-3-furanthiol, dissolving in tetrahydrofuran solution, introducing nitrogen to remove oxygen, then respectively adding methanol solution of potassium hydroxide and potassium iodide, slowly dropwise adding tetrahydrofuran solution of p-chlorostyrene under ice water bath condition while stirring, continuously stirring for reaction overnight after dropwise adding, removing precipitate, concentrating filtrate, adding cyclohexane, stirring until no precipitate is generated, filtering, collecting precipitate, washing, and vacuum drying to obtain furan modified styrene monomer; wherein the mass ratio of the 2-methyl-3-furanthiol to the potassium hydroxide, the potassium iodide and the p-chlorostyrene is 0.8:2.2:6.8:1, a step of;
the preparation method of the biphenyl modified polyacrylate monomer comprises the following steps:
(1) Weighing 4-phenylphenol and dissolving in an N, N-dimethylformamide solvent, adding dried potassium carbonate, stirring for 1h at normal temperature, adding an N, N-dimethylformamide solution of 6-bromo-N-hexanol, heating to 60 ℃, keeping the temperature, stirring for 2h, cooling after the reaction is finished, adding deionized water for dilution, extracting with chloroform, taking an organic phase, washing with deionized water, a 5wt% sodium bicarbonate solution and a saturated sodium chloride solution in sequence, absorbing water with anhydrous magnesium sulfate, drying, and evaporating the solvent to obtain a product A; wherein the mass ratio of the 4-phenylphenol to the potassium carbonate to the 6-bromo-n-hexanol is 1:1.4:0.82;
(2) Weighing the product A, dissolving the product A in a tetrahydrofuran solvent, adding a tetrahydrofuran solution of methacryloyl chloride, adding triethylamine, stirring at room temperature for reaction for 7 hours, adding deionized water for dilution after the reaction is finished, extracting by chloroform, taking an organic phase, washing by deionized water and a 5wt% sodium hydroxide solution in sequence, absorbing water by anhydrous magnesium sulfate, drying, and evaporating the solvent to obtain the biphenyl modified polyacrylate monomer; wherein the mass ratio of the product A to the methacryloyl chloride to the triethylamine is 1:0.94:0.38;
the preparation method of the adhesive for installing the steel chain riveting comprises the following steps:
(1) Preparing the comonomer respectively and weighing the raw materials according to the ratio for standby;
(2) Respectively dissolving the polyether modified bismaleimide, the furan modified styrene monomer, the biphenyl modified polyacrylate monomer and the butyl acrylate in isopropanol, adding the methyl ethyl ketone peroxide, the dibutyl phthalate and the o-aminophenol after blending, and fully mixing to prepare the adhesive for mounting the steel chain riveting.
Example 2
The embodiment relates to an adhesive for installing steel chain riveting, which comprises the following components in parts by weight: 100 parts of comonomer, 0.4 part of methyl ethyl ketone peroxide, 1 part of dibutyl phthalate and 0.5 part of o-aminophenol;
wherein the comonomer comprises polyether modified bismaleimide, furan modified styrene monomer and butyl acrylate; the mass ratio of the polyether modified bismaleimide to the furan modified styrene monomer to the butyl acrylate is 1.4:2:1, a step of;
the preparation method of the polyether modified bismaleimide, the furan modified styrene monomer and the butyl acrylate is the same as that of the example 1;
the preparation method of the adhesive for installing the steel chain riveting is the same as that of the embodiment 1.
Example 3
The embodiment relates to an adhesive for installing steel chain riveting, which comprises the following components in parts by weight: 100 parts of comonomer, 0.4 part of methyl ethyl ketone peroxide, 1 part of dibutyl phthalate and 0.5 part of o-aminophenol;
wherein the comonomer comprises polyether modified bismaleimide, biphenyl modified polyacrylate monomer and butyl acrylate; the mass ratio of the polyether modified bismaleimide to the biphenyl modified polyacrylate monomer to the butyl acrylate is 1.4:1.8:1, a step of;
the preparation method of the polyether modified bismaleimide, the biphenyl modified polyacrylate monomer and the butyl acrylate is the same as that of the example 1;
the preparation method of the adhesive for installing the steel chain riveting is the same as that of the embodiment 1.
Comparative example
The adhesive comprises the following components in parts by weight: 100 parts of comonomer, 0.4 part of methyl ethyl ketone peroxide, 1 part of dibutyl phthalate and 0.5 part of o-aminophenol;
wherein the comonomer consists of polyether modified bismaleimide and butyl acrylate, and the mass ratio of the polyether modified bismaleimide to the butyl acrylate is 1.4:1, a step of;
the adhesive was prepared in the same manner as in example 1.
Experimental example
The adhesive properties of the adhesives described in examples 1-3 and comparative examples were compared, wherein the adhesive strength of the adhesives was measured with reference to GB/T39289-2020, the shear resistance of the adhesives was measured with reference to ASTM-D1002-72, the height of the entire row of steel nails without breakage after falling was measured with reference to QB/T1151-1991, the staple rate was the percentage of staples in one thousand steel nail ejection tests, and the measurement results are shown in Table 1:
finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.