CN116731608A - Composite functional anti-icing coating on surface of fan blade and preparation method thereof - Google Patents

Composite functional anti-icing coating on surface of fan blade and preparation method thereof Download PDF

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Publication number
CN116731608A
CN116731608A CN202310832252.XA CN202310832252A CN116731608A CN 116731608 A CN116731608 A CN 116731608A CN 202310832252 A CN202310832252 A CN 202310832252A CN 116731608 A CN116731608 A CN 116731608A
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fan blade
coating
component
icing
mixture
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沈喜训
陈谦
徐群杰
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Shanghai Electric Power University
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Shanghai Electric Power University
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The invention provides a composite functional anti-icing coating for the surface of a fan blade, which comprises the following components: micro-nano carbon group component, nano metal oxide component, organosilicon-containing high polymer component, fluorine-containing high polymer component and liquid strong polar organic solvent component. The invention also provides a preparation method of the composite functional anti-icing coating on the surface of the fan blade, which comprises the following steps: step S1, mixing a fluorine-containing organic component with a liquid strong-polarity organic solvent component to obtain a mixture I; step S2, mixing the component containing the organic silicon high polymer with the liquid strong polar organic solvent component to obtain a mixture II; step S3, mixing the mixture I with the mixture II to obtain a mixture III; s4, mixing the micro-nano carbon group component with nano metal oxide to obtain a mixture IV; s5, spraying the surface of the fan blade by using the mixture IV to obtain a coating; and S6, curing the coating to obtain the composite functional anti-icing coating on the surface of the fan blade.

Description

Composite functional anti-icing coating on surface of fan blade and preparation method thereof
Technical Field
The invention belongs to the technical field of anti-icing materials, and particularly relates to a composite functional anti-icing coating on the surface of a fan blade and a preparation method thereof.
Background
In recent years, due to the proposal of a carbon neutralization concept, the utilization of novel clean energy sources becomes hot, and wind energy is taken as clean renewable energy sources which store huge energy, so that wind power generation becomes one of main power generation modes in China.
Since the wind power plant is generally located at a higher altitude area or at an open sea area, blade icing is unavoidable especially when running in winter. The icing on the surface of the fan blade can cause the increase of critical part limit load and fatigue load, and the structural safety is damaged, meanwhile, the geometric shape of the blade is changed to break the pneumatic performance of the blade, the wind energy utilization rate is reduced, the power generation efficiency is seriously affected, and particularly in the areas with high occurrence of rain, snow and frost weather, huge power loss can be caused.
Aiming at the problem of icing of the existing blade, the existing deicing modes mainly comprise an active deicing mode and a passive deicing mode. The active deicing mode comprises mechanical deicing, thermal deicing, ultrasonic deicing and the like, but has the problems of high energy consumption, great popularization difficulty and the like. The passive deicing modes comprise coating anti-icing, solution anti-icing and the like, wherein the coating anti-icing adopts super-hydrophobic materials, and solution anti-icing research is mainly focused on lowering the freezing point temperature of the surface of the fan blade, so that the blade is not easy to be coated with ice. However, the hydrophobicity of the coating is not durable enough, and frequent smearing is time-consuming and labor-consuming; the anti-icing duration of the anti-icing solution is short, and the anti-icing effect becomes lower along with the decrease of the ambient temperature, and the duration is short.
Therefore, there is still a need to develop an anti-icing strategy that is better in performance, stable and efficient to solve the above-mentioned prior art problems.
Disclosure of Invention
The invention aims to solve the problems and aims to provide a composite functional anti-icing coating for the surface of a fan blade and a preparation method thereof.
The invention provides a composite functional anti-icing coating for the surface of a fan blade, which has the characteristics that the composite functional anti-icing coating comprises the following components in parts by weight:
54 to 82 weight portions of micro-nano carbon group component,
10 to 25 weight portions of nanometer metal oxide component,
contains 8-15 parts by weight of organosilicon high polymer component,
3-10 parts by weight of fluorine-containing organic matter component,
8-35 parts by weight of liquid strong-polarity organic solvent component,
wherein the micro-nano carbon group component comprises a one-dimensional nano carbon material and a two-dimensional micro carbon material.
The composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: wherein the one-dimensional nano carbon material is a multi-wall carbon nano tube, and the two-dimensional micro carbon material is flake graphene.
The composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: the nanometer metal oxide component is at least one of nanometer silicon dioxide, nanometer tin oxide, nanometer zinc oxide, nanometer tungsten oxide, nanometer vanadium dioxide, nanometer nickel oxide, nanometer titanium dioxide, nanometer magnesium oxide, nanometer copper oxide, nanometer praseodymium oxide, nanometer tin dioxide and nanometer aluminum oxide.
The composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: the organic silicon-containing high polymer component is at least one of dimethyl silicone oil, methyl silicone oil, polydimethyl siloxane and diethyl silicone oil, polydiethyl siloxane, methyl phenyl silicone resin, methyl silicone resin, low-phenyl methyl silicone resin, organic silicone resin emulsion, self-drying organic silicone resin, benzyl transparent silicone resin, methyl vinyl phenyl silicone rubber and methyl silicone rubber.
The composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: wherein the fluorine-containing high polymer component is at least one of tetrafluoroethylene, vinylidene fluoride, chlorotrifluoroethylene, fluorobenzene, polyvinylidene fluoride, perfluor alkoxy resin, polytetrafluoroethylene, polyvinyl fluoride, difluoromethane, ethylene-tetrafluoroethylene copolymer, nonafluorohexyl triethoxysilane and trimethylfluorosilane.
The composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: wherein the liquid strong-polarity organic solvent component is at least one of dimethyl sulfoxide, N-dimethylformamide, dimethylacetamide, N-methylpyrrolidone, tetrahydrofuran, ethyl acetate, hexane, dichloromethane, toluene, paraxylene, ethylene glycol, acetone, nitromethane, pyridine, chloroform and methyl ethyl ketone.
The invention also provides a preparation method of the composite functional anti-icing coating on the surface of the fan blade, which has the characteristics that the preparation method comprises the following steps:
step S1, mixing a fluorine-containing organic component and a liquid strong-polarity organic solvent component for the first time to obtain a mixture I;
step S2, mixing the component containing the organic silicon high polymer with the liquid strong-polarity organic solvent component for the second time to obtain a mixture II;
step S3, mixing the mixture I and the mixture II for the third time to obtain a mixture III;
step S4, mixing the micro-nano carbon group component and the nano metal oxide for the fourth time to obtain a mixture IV;
s5, spraying the surface of the fan blade by using the mixture IV to obtain a coating;
and S6, curing the coating to obtain the composite functional anti-icing coating on the surface of the fan blade.
The preparation method of the composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: in the step S1, when the first mixing is carried out, the temperature is 35 ℃ to 60 ℃, the time is 2h to 5h, the stirring rotating speed is 1500r/min to 2000r/min,
in the step S2, when the second mixing is carried out, the temperature is 15-25 ℃, the time is 2-3 h, the stirring speed is 1200r/min-1500r/min,
in the step S3, when the third mixing is carried out, the temperature is 15-25 ℃, the time is 2-3 h, the stirring speed is 1200r/min-1500r/min,
in the step S4, during the fourth mixing, the ultrasonic treatment is carried out for 20min-60min, the temperature is 15-25 ℃, the time is 4-7 h, and the stirring rotation speed is 1200r/min-1500r/min.
The preparation method of the composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: in the step S5, the mixture IV is used for spraying the surface of the fan blade, and the thickness of the obtained coating is 0.02mm-0.05mm.
The preparation method of the composite functional anti-icing coating on the surface of the fan blade provided by the invention can also have the following characteristics: in the step S6, when the coating is cured, the temperature is 55-120 ℃ and the time is 0.5-1.5 h.
Effects and effects of the invention
According to the composite functional anti-icing coating on the surface of the fan blade and the preparation method thereof, complex operations such as smearing and dipping are not needed in preparation of the composite functional anti-icing coating on the surface of the fan blade, and the composite functional anti-icing coating can be formed by directly spraying after a mixed solution is prepared from raw materials, so that the preparation method is simple. The prepared composite functional anti-icing coating on the surface of the fan blade has good anti-icing performance, good hydrophobicity, photo-thermal stability, electrothermal stability and mechanical stability, can meet the requirement of delaying icing time by utilizing the super-hydrophobicity of the coating in the early stage, can reduce the icing temperature to achieve the purpose of passive deicing, and can simultaneously carry out active deicing through photo-thermal and electrothermal under the heavy icing environment.
Drawings
FIG. 1 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 1 of the present invention;
FIG. 2 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 2 of the present invention;
FIG. 3 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 3 of the present invention;
FIG. 4 is an SEM image of the surface of a fan blade of example 1 after rubbing with a composite functionalized anti-icing coating according to the present invention;
FIG. 5 is a metallographic micrograph of an uncoated blank sample in a comparative example of the invention;
FIG. 6 is a graph of the temperature rise relationship of the composite functionalized anti-icing coating of a fan blade surface at an electrical power density in examples 1-3 of the present invention;
FIG. 7 is a graph of the temperature rise relationship of the composite functionalized anti-icing coating of a fan blade surface in example 1 of the present invention under a certain electrical power density cycling test;
FIG. 8 is a graph of temperature rise at optical power density for a composite functionalized anti-icing coating for a fan blade surface in examples 1-3 of the present invention and for an uncoated blank sample in a comparative example;
FIG. 9 is a graph showing the temperature rise relationship of the composite functionalized anti-icing coating on the surface of a fan blade in example 1 of the present invention under a certain optical power density cycling test;
FIG. 10 is a graph of icing delay time versus icing temperature for a composite functionalized anti-icing coating on a fan blade surface in embodiments 1-3 of the present invention under a low temperature environment.
Detailed Description
In order to make the technical means, creation characteristics, achievement purposes and effects achieved by the invention easy to understand, the following embodiments specifically describe a composite functional anti-icing coating for a fan blade surface and a preparation method thereof according to the invention with reference to the accompanying drawings.
Example 1 ]
The preparation method of the composite functional anti-icing coating on the surface of the fan blade comprises the following steps:
step S1, mixing a fluorine-containing organic component and a liquid strong-polarity organic solvent component for the first time to obtain a mixture I, wherein the specific process is as follows:
and stirring and mixing the fluorine-containing organic component and the liquid strong-polarity organic solvent component for 4 hours at 50 ℃ and 2000r/min to obtain a mixture I.
Step S2, mixing the organosilicon-containing high polymer component with the liquid strong-polarity organic solvent component for the second time to obtain a mixture II, wherein the specific process is as follows:
and stirring and mixing the organosilicon-containing high polymer component and the liquid strong-polarity organic solvent component for 2 hours at 25 ℃ and 1500r/min to obtain a mixture II.
Step S3, mixing the mixture I and the mixture II for the third time to obtain a mixture III, wherein the specific process is as follows:
the mixture I and the mixture II were stirred and mixed at 25℃and 1500r/min for 2h at 1:3 to give a mixture III.
Step S4, mixing the micro-nano carbon group component and the nano metal oxide for the fourth time to obtain a mixture IV, wherein the specific process is as follows:
and stirring and mixing the graphene, the carbon nano tube, the nano silicon dioxide and the mixture III for 4 hours at 25 ℃ under 1500r/min and ultrasonic treatment for 20-60min according to a ratio of 2:1:1:5 to obtain a mixture IV.
Step S5, spraying the surface of the fan blade by using the mixture IV to obtain a coating, wherein the specific process is as follows:
and spraying the surface of the fan blade by using the mixture IV to obtain a coating with the thickness of 0.03 mm.
Step S6, curing the coating to obtain the composite functional anti-icing coating on the surface of the fan blade, wherein the specific process is as follows:
and curing the coating for 1h at 80 ℃ to obtain the composite functional anti-icing coating S1 on the surface of the fan blade.
The composite functional anti-icing coating S1 on the surface of the fan blade in the embodiment comprises the following components in parts by weight:
54-82 parts by weight of micro-nano carbon group components (graphene and carbon nano tubes),
10 to 25 parts by weight of a nano metal oxide component (nano silicon dioxide),
contains 8-15 parts by weight of organosilicon high polymer component (polydimethylsiloxane),
3-10 parts by weight of fluorine-containing high polymer component (polyvinylidene fluoride),
8-35 parts by weight of liquid strong-polarity organic solvent components (dimethylacetamide and tetrahydrofuran).
Example 2 ]
The preparation method of the composite functional anti-icing coating on the surface of the fan blade comprises the following steps:
step S1, stirring and mixing the fluorine-containing organic component and the liquid strong-polarity organic solvent component for 4 hours at 50 ℃ and 2000r/min to obtain a mixture I.
And step S2, stirring and mixing the organosilicon-containing high polymer component and the liquid strong-polarity organic solvent component for 2 hours at 25 ℃ and 1500r/min to obtain a mixture II.
Step S3, stirring and mixing the mixture I and the mixture II for 2 hours at 25 ℃ and 1500r/min according to a ratio of 1:3 to obtain a mixture III.
And S4, stirring and mixing the graphene, the carbon nano tube, the nano silicon dioxide and the mixture III for 4 hours at 25 ℃ under 1500r/min and ultrasonic for 20-60min according to a ratio of 1:1:1:5 to obtain a mixture IV.
And S5, spraying the surface of the fan blade by using the mixture IV to obtain a coating with the thickness of 0.03 mm.
And S6, curing the coating for 1h at 80 ℃ to obtain the composite functional anti-icing coating S2 on the surface of the fan blade.
The composite functional anti-icing coating S2 on the surface of the fan blade in the embodiment comprises the following components in parts by weight:
54-82 parts by weight of micro-nano carbon group components (graphene and carbon nano tubes),
10 to 25 parts by weight of a nano metal oxide component (nano titanium dioxide),
8-15 parts by weight of organosilicon high polymer component (nonafluorohexyl triethoxysilane),
3-10 parts by weight of fluorine-containing high polymer component (polyvinylidene fluoride),
8-35 parts by weight of liquid strong-polarity organic solvent component (N-methyl pyrrolidone and tetrahydrofuran).
Example 3 ]
The preparation method of the composite functional anti-icing coating on the surface of the fan blade comprises the following steps:
step S1, stirring and mixing the fluorine-containing organic component and the liquid strong-polarity organic solvent component for 4 hours at 50 ℃ and 2000r/min to obtain a mixture I.
And step S2, stirring and mixing the organosilicon-containing high polymer component and the liquid strong-polarity organic solvent component for 2 hours at 25 ℃ and 1500r/min to obtain a mixture II.
Step S3, stirring and mixing the mixture I and the mixture II for 2 hours at 25 ℃ and 1500r/min according to a ratio of 1:3 to obtain a mixture III.
And S4, stirring and mixing the graphene, the carbon nano tube, the nano silicon dioxide and the mixture III for 4 hours at 25 ℃ under 1500r/min and ultrasonic for 20-60min according to a ratio of 1:2:1:5 to obtain a mixture IV.
And S5, spraying the surface of the fan blade by using the mixture IV to obtain a coating with the thickness of 0.03 mm.
And S6, curing the coating for 1h at 80 ℃ to obtain the composite functional anti-icing coating S3 on the surface of the fan blade.
The composite functional anti-icing coating S3 on the surface of the fan blade in the embodiment comprises the following components in parts by weight:
54-82 parts by weight of micro-nano carbon group components (graphene and carbon nano tubes),
10 to 25 parts by weight of nano metal oxide component (nano vanadium dioxide),
contains 8-15 parts by weight of organosilicon high polymer component (trimethyl fluorosilane),
3-10 parts by weight of fluorine-containing high polymer component (polyvinylidene fluoride),
8-35 parts by weight of liquid strong-polarity organic solvent components (dimethyl sulfoxide and methyl ethyl ketone).
In the above embodiment, the material forming the anti-icing coating comprises one-dimensional and two-dimensional light-absorbing and heating, high-conductivity carbon material and nano particles modified by high polymer material with low surface energy groups, wherein the one-dimensional and two-dimensional carbon material is used as a regulating unit of the anti-icing coating, so that the prepared composite anti-icing coating on the surface of the fan blade has the composite characteristics of super-hydrophobicity, light-absorbing and heating and conductivity, and also has good anti-icing performance
Comparative example
As a comparative example, an uncoated blank (epoxy glass fiber board) was selected and subjected to a subsequent comparative test, and an SEM image of the uncoated blank is shown in fig. 5.
< test example >
In this test example, material characterization and performance testing of the composite functionalized anti-icing coating of the fan blade surfaces of examples 1-3 were included.
1. Characterization of materials
Fig. 1 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 1 of the present invention, fig. 2 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 2 of the present invention, and fig. 3 is an SEM image of a composite functionalized anti-icing coating of a fan blade surface in example 3 of the present invention.
As shown in fig. 1 to 3, the micro-nano structure exists in the three composite functionalized anti-icing coatings S1, S2 and S3 on the surfaces of the fan blades in the embodiments 1 to 3.
Further, the composite functionalized anti-icing coating S1 of the fan blade surface of example 1 was rubbed on a 50g load of coarse sandpaper (S3000) for 30 cycles, and then the surface microstructure after rubbing of the composite functionalized anti-icing coating S1 of example 1 was observed. FIG. 4 is an SEM image of the surface of a fan blade of example 1 of the present invention after rubbing with a composite functionalized anti-icing coating.
As shown in fig. 4, the surface of the complex functionalized anti-icing coating S1 of example 1 has superhydrophobic characteristics although it has abrasion marks.
2. Performance testing
1. Hydrophobicity test
Contact angle tests were performed on the composite functionalized anti-icing coatings S1-S3 of examples 1-3 and the uncoated blank sample surfaces of the comparative examples, and the hydrophobicity of water drops on the anti-icing coating surfaces was recorded by a contact angle measurement instrument observation.
As shown in fig. 1 to 3, in the hydrophobicity test, the contact angles of the composite functionalized anti-icing coatings S1 to S3 of examples 1 to 3 all reached 150 ° or more, while the contact angle of the surface of the comparative example sample was 92 °; the composite functionalized anti-icing coatings S1-S3 of examples 1-3 each had a coating roll angle of less than 20 ° and the comparative sample had a surface roll angle of greater than 30 °.
In conclusion, the composite functional anti-icing coating on the surface of the fan blade prepared by the embodiment has good super-hydrophobic performance.
2. Conductivity test
The conductivities of the composite functionalized anti-icing coatings S1-S3 of examples 1-3 were measured at normal temperature and the measurement results are shown in table 1.
TABLE 1 conductivity of composite functionalized anti-icing coatings S1-S3 of examples 1-3
Examples Example 1 Example 2 Example 3
conductivity/(S.times.cm) -1 ) 1.667 2 0.4
As shown in table 1, it can be compared that the composite functionalized anti-icing coating S1 of example 1 has the greatest conductivity, i.e., the anti-icing coating S1 prepared in example 1 has better conductivity and can be better matched with an electric heating device than the anti-icing coatings of other examples.
3. Electrothermal Performance test
The electric power density was first set to 0.5w/cm 2 Record the examples every 10s within 320s1-3, and the surface temperature of the composite functional anti-icing coating S1-S3 on the surface of the fan blade.
FIG. 6 is a graph of temperature rise at electrical power density for a composite functionalized anti-icing coating for a fan blade surface in examples 1-3 of the present invention.
As shown in fig. 6, the anti-icing coating S1 of example 1 reached a stable temperature of 87 ℃ at 60S, and the anti-icing coatings S2, S3 of example 2 and example 3 reached a stable temperature of 56 ℃ at 110S, 120S, respectively, of 48 ℃.
Further, the electric power density was set to 0.2w/cm 2 The surface temperature change of the anti-icing coating S1 of example 1 was recorded every 10S once every 300S of switching within 2400S.
FIG. 7 is a graph of the temperature rise relationship of the composite functionalized anti-icing coating of a fan blade surface in example 1 of the present invention under a cyclic test of electrical power density.
As shown in fig. 7, the anti-icing coating S1 of example 1 exhibited good stability in the electrothermal cycle test, indicating that the anti-icing coating S1 of example 1 had good electrothermal stability.
4. Photothermal performance test
The optical power density was set to 0.1w/cm 2 (one solar light intensity), the surface temperature changes of the anti-icing coatings S1 to S3 in examples 1 to 3 and the uncoated blank sample in comparative example were recorded every 10S within 320S.
FIG. 8 is a graph of temperature rise at optical power density for a composite functionalized anti-icing coating for a fan blade surface in examples 1-3 of the present invention and for an uncoated blank sample in the comparative example.
As shown in fig. 8, the comparative example sample reached the photo-thermal stabilization temperature of 37 ℃ at 60S, the anti-icing coating S1 in example 1 reached the stabilization temperature of 75 ℃ at 90S, and the anti-icing coatings S2, S3 in example 2 and example 3 reached the stabilization temperature of 65 ℃ at 100S, 90S, respectively, 63.
Further, the optical power density was set to 0.1w/cm 2 The surface temperature change of the anti-icing coating S1 of example 1 was recorded every 10S every 300S of switching every 2700S.
FIG. 9 is a graph showing the temperature rise relationship of the composite functionalized anti-icing coating on the surface of a fan blade in example 1 of the present invention under a certain optical power density cycling test.
As shown in fig. 9, the anti-icing coating S1 of example 1 exhibited good stability in the photo-thermal cycle test, indicating that the anti-icing coating S1 of example had good photo-thermal stability.
5. Anti-icing Performance test
And placing the samples of the examples 1-3 and the comparative sample in an environment of-20 ℃, dropwise adding liquid drops with the same volume on the surfaces of the samples of the examples and the comparative sample, taking the freezing of the liquid drops on the surfaces of the samples of the comparative sample as a base point, and recording the icing delay time and the icing temperature of the samples of the examples 1-3.
FIG. 10 is a graph of icing delay time versus icing temperature for a composite functionalized anti-icing coating on a fan blade surface in embodiments 1-3 of the present invention under a low temperature environment.
As shown in fig. 10, the icing delay time 432S of the anti-icing coating S1 of example 1, the icing temperature-8.4 ℃, and the icing delay times 351S, 298S of the anti-icing coatings S2, S3 of example 2 and example 3, respectively, the icing temperatures-8.3 ℃ and-7.9 ℃.
Effects and effects of the examples
According to the embodiment 1-3, the preparation method of the composite functional anti-icing coating on the surface of the fan blade can be used for forming the composite functional anti-icing coating by directly spraying after preparing the mixed solution by using the raw materials without complex preparation operations such as smearing, dipping and the like.
According to the test example, the composite functional anti-icing coating on the surface of the fan blade prepared by the method has good anti-icing performance, good hydrophobicity, photo-thermal stability, electrothermal stability and mechanical stability, can meet the requirement of delaying icing time by utilizing the super-hydrophobicity of the coating in the early stage, reduces the icing temperature to achieve the purpose of passive deicing, and simultaneously performs active deicing through photo-thermal and electrothermal in a heavy icing environment.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.

Claims (10)

1. The composite functional anti-icing coating for the surface of the fan blade is characterized by comprising the following components in parts by weight:
54 to 82 weight portions of micro-nano carbon group component,
10 to 25 weight portions of nanometer metal oxide component,
contains 8-15 parts by weight of organosilicon high polymer component,
3-10 parts by weight of fluorine-containing high polymer component,
8-35 parts by weight of liquid strong-polarity organic solvent component,
wherein the micro-nano carbon group component comprises a one-dimensional nano carbon material and a two-dimensional micro carbon material.
2. The composite functionalized anti-icing coating for a surface of a fan blade of claim 1, wherein:
the one-dimensional nano carbon material is a multi-wall carbon nano tube, and the two-dimensional micro carbon material is flake graphene.
3. The composite functionalized anti-icing coating for a surface of a fan blade of claim 1, wherein:
the nanometer metal oxide component is at least one of nanometer silicon dioxide, nanometer tin oxide, nanometer zinc oxide, nanometer tungsten oxide, nanometer vanadium dioxide, nanometer nickel oxide, nanometer titanium dioxide, nanometer magnesium oxide, nanometer copper oxide, nanometer praseodymium oxide, nanometer tin dioxide and nanometer aluminum oxide.
4. The composite functionalized anti-icing coating for a surface of a fan blade of claim 1, wherein:
the organic silicon-containing high polymer component is at least one of dimethyl silicone oil, methyl silicone oil, polydimethyl siloxane, diethyl silicone oil, polydiethyl siloxane, methyl phenyl silicone resin, methyl silicone resin, low-phenyl methyl silicone resin, organic silicone resin emulsion, self-drying organic silicone resin, benzyl transparent silicone resin, methyl vinyl phenyl silicone rubber and methyl silicone rubber.
5. The composite functionalized anti-icing coating for a surface of a fan blade of claim 1, wherein:
wherein the fluorine-containing organic matter component is at least one of tetrafluoroethylene, vinylidene fluoride, chlorotrifluoroethylene, fluorobenzene, polyvinylidene fluoride, perfluoro alkoxy resin, polytetrafluoroethylene, polyvinyl fluoride, difluoromethane, ethylene-tetrafluoroethylene copolymer, nonafluorohexyl triethoxysilane and trimethylfluorosilane.
6. The fan blade surface composite functionalized anti-icing coating according to claim 1, wherein:
the liquid strong-polarity organic solvent component is at least one of dimethyl sulfoxide, N-dimethylformamide, dimethylacetamide, N-methylpyrrolidone, tetrahydrofuran, ethyl acetate, hexane, dichloromethane, toluene, p-xylene, ethylene glycol, acetone, nitromethane, pyridine, chloroform and methyl ethyl ketone.
7. A method of preparing a composite functionalized anti-icing coating for a surface of a fan blade as claimed in any of claims 1 to 6, comprising the steps of:
step S1, mixing a fluorine-containing organic component and a liquid strong-polarity organic solvent component for the first time to obtain a mixture I;
step S2, mixing the component containing the organic silicon high polymer with the liquid strong-polarity organic solvent component for the second time to obtain a mixture II;
step S3, mixing the mixture I and the mixture II for the third time to obtain a mixture III;
step S4, mixing the micro-nano carbon group component and the nano metal oxide for the fourth time to obtain a mixture IV;
s5, spraying the surface of the fan blade by using the mixture IV to obtain a coating;
and S6, curing the coating to obtain the composite functional anti-icing coating on the surface of the fan blade.
8. The method for preparing the composite functional anti-icing coating of the surface of the fan blade according to claim 7, which is characterized in that:
wherein in the step S1, when the first mixing is carried out, the temperature is 35 ℃ to 60 ℃, the time is 2h to 5h, the stirring rotating speed is 1500r/min to 2000r/min,
in the step S2, when the second mixing is carried out, the temperature is 15-25 ℃, the time is 2-3 h, the stirring speed is 1200r/min-1500r/min,
in the step S3, when the third mixing is carried out, the temperature is 15-25 ℃, the time is 2-3 h, the stirring speed is 1200r/min-1500r/min,
in the step S4, during the fourth mixing, the ultrasonic treatment is carried out for 20min-60min, the temperature is 15-25 ℃, the time is 4-7 h, and the stirring rotation speed is 1200r/min-1500r/min.
9. The method for preparing the composite functional anti-icing coating of the surface of the fan blade according to claim 7, which is characterized in that:
in the step S5, after the mixture IV is used for spraying the surface of the fan blade, the thickness of the obtained coating is 0.02mm-0.05mm.
10. The method for preparing the composite functional anti-icing coating of the surface of the fan blade according to claim 7, which is characterized in that:
in the step S6, when the coating is cured, the temperature is 55-120 ℃ and the time is 0.5-1.5 h.
CN202310832252.XA 2023-07-07 2023-07-07 Composite functional anti-icing coating on surface of fan blade and preparation method thereof Pending CN116731608A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115477885A (en) * 2022-09-19 2022-12-16 中科融志国际科技(北京)有限公司 Multifunctional anti-icing coating and fan blade
CN116078635A (en) * 2023-01-16 2023-05-09 中国人民解放军国防科技大学 Preparation method and application of multifunctional composite anti-icing film

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115477885A (en) * 2022-09-19 2022-12-16 中科融志国际科技(北京)有限公司 Multifunctional anti-icing coating and fan blade
CN116078635A (en) * 2023-01-16 2023-05-09 中国人民解放军国防科技大学 Preparation method and application of multifunctional composite anti-icing film

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