CN116730732A - Low-pollution long nozzle body material - Google Patents

Low-pollution long nozzle body material Download PDF

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Publication number
CN116730732A
CN116730732A CN202310874756.8A CN202310874756A CN116730732A CN 116730732 A CN116730732 A CN 116730732A CN 202310874756 A CN202310874756 A CN 202310874756A CN 116730732 A CN116730732 A CN 116730732A
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powder
phenolic resin
long nozzle
low
body material
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钱凡
甘菲芳
李红霞
高华
刘国齐
王涛
马渭奎
李济永
杨文刚
李火中
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Baoshan Iron and Steel Co Ltd
Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Baoshan Iron and Steel Co Ltd
Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Priority to CN202310874756.8A priority Critical patent/CN116730732A/en
Publication of CN116730732A publication Critical patent/CN116730732A/en
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    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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Abstract

The invention belongs to the technical field of refractory materials, and relates to a low-pollution long nozzle body material. The related raw material composition and mass percent of the low-pollution long nozzle body material are as follows: 20-40% of spinel hollow sphere, 10-20% of sintered magnesia-alumina spinel, 15-30% of composite powder, 2-5% of Carbores P, 15-25% of crystalline flake graphite and 3-5% of aluminum-magnesium alloy powder; the combination system of the low-pollution light-weight bulk material is phenolic resin powder, lithium carbonate and furfural; the addition amount of the phenolic resin powder is 6-10% of the total mass of the raw materials of the materials; the addition amount of the furfural is 120-140% of the weight of the phenolic resin powder; the lithium carbonate accounts for 2 to 4 percent of the mass of the phenolic resin powder. The invention avoids the pollution of silicon to molten steel, and reduces the heat loss when the molten steel flows through the long nozzle due to low heat conductivity coefficient.

Description

Low-pollution long nozzle body material
Technical Field
The invention belongs to the technical field of refractory materials, and mainly relates to a low-pollution long nozzle body material.
Background
In the continuous casting process, the long water gap is an important functional element, can well play a role in preventing secondary oxidation and slag rolling of molten steel, and has direct or indirect connection with the pollution of the molten steel of the tundish, for example, in order to ensure the stability of a flow field of the tundish and the quality of the molten steel, the long water gap immersion type casting becomes an important production measure of the continuous casting process; recently, the long nozzle is continuously upgraded in the aspects of material performance, preparation process, application operation and the like, and the development and application of the novel long nozzle, especially the horn-shaped long nozzle, well realize immersion type casting, and are beneficial to molten steel quality; however, compared with the original straight-tube long nozzle, the horn-shaped long nozzle has the advantages that the weight is obviously increased, the labor intensity is increased in the process of hoisting and carrying, and the operation is difficult.
The traditional long nozzle body material is introduced into fused quartz SiO 2 Although the weight can be reduced, the addition of a large amount causes cristobalite, and the performance of the nozzle material is deteriorated. Mullite is introduced to reduce the weight to a certain extent, but the mullite is desilicated at high temperature, and silicon diffuses into molten steel to pollute the molten steel. Therefore, the silica material is introduced into the lightweight long nozzle, so that the density can be reduced to achieve the purpose of weight reduction, but the molten steel is easy to be polluted.
Disclosure of Invention
The invention aims to provide a low-pollution long nozzle body material, which can realize the weight reduction of a long nozzle, reduce the introduction and use of siliceous materials, can not pollute molten steel in the use process, and is beneficial to the quality of molten steel.
The invention adopts the following technical scheme for accomplishing the purposes:
the low-pollution long nozzle body material comprises the following raw materials in percentage by mass: 20-40% of spinel hollow sphere, 10-20% of sintered magnesia-alumina spinel, 15-30% of composite powder, 2-5% of Carbores P, 15-25% of crystalline flake graphite and 3-5% of aluminum-magnesium alloy powder; the combination system of the low-pollution light-weight bulk material is phenolic resin powder, lithium carbonate and furfural; the addition amount of the phenolic resin powder is 6-10% of the total mass of the raw materials of the materials; the addition amount of the furfural is 120-140% of the mass of the phenolic resin powder; the lithium carbonate accounts for 2 to 4 percent of the mass of the phenolic resin powder.
The spinel hollow sphere is prepared by an electrofusion method, and has the volume density of 0.4-0.8 g/cm 3 The surface of the glass is pre-coated with a layer of PVA with the thickness of 3-5 mu m.
The surface of the sintered magnesia-alumina spinel is pre-coated with a layer of PVA with the thickness of 2-3 mu m.
The composite powder is aluminum hydroxide coated magnesite powder, and the composite powder of aluminum hydroxide and magnesite is prepared by a high-energy ball milling method to be used as a precursor, wherein the precursor is mainly characterized in that the aluminum hydroxide is coated with magnesite, wherein the aluminum hydroxide is less than 5 mu m, the magnesite is less than 0.088mm, and the ratio of the aluminum hydroxide to the magnesite is 3:1, the preparation method adopts a high-energy ball milling process to prepare, and aluminum hydroxide micropowder, magnesite powder and corundum grinding balls are added into a ball milling tank, wherein the mass ratio of the mixed powder to the grinding balls is 1:5-8; high-energy ball milling is carried out for 2 to 5 hours at the speed of 300 to 500 revolutions per minute to obtain composite powder of aluminum hydroxide coated magnesite powder; the preparation principle of the composite powder is as follows: under the high-energy mechanical acting force, the particle surface becomes more irregular under the physical impact of a grinding medium, a plurality of defect positions also exist on the particle surface, aluminum hydroxide micropowder is easy to adhere to the surface of ceramic particles due to the high specific surface area and high activation energy, meanwhile, aluminum powder in the mixture obtains energy due to the grinding and impact effects of grinding balls, when the energy is large enough, the surface of the powder can be activated, and at the moment, the aluminum hydroxide micropowder is adsorbed on the activation positions on the surface of the magnesite powder, and the obtained powder needs to pass through 0.2mm sieve holes.
The aluminum magnesium alloy powder comprises the following components: mg=3: 1 mass ratio, alloy powder is less than 0.088mm.
The specific preparation method of the invention comprises the following steps: mixing the materials in a high-speed mixer, drying the blank, controlling proper volatile matters, taking the blank as the blank of the part in the process of preparing the horn-shaped long nozzle, carrying out static pressure molding under 30-50 MPa, maintaining the pressure for 1-5 minutes, and curing the blank to obtain the heat treatment atmosphere of N 2 Heat treatment is carried out at 800-1000 ℃ and the temperature is kept for 1-3 hours.
The low-pollution long nozzle body material provided by the invention does not introduce siliceous materials, so that the pollution of silicon to molten steel is avoided; the technology reduces the heat conductivity coefficient of the long nozzle body material so as to reduce the heat loss when the steel liquid flows through the long nozzle; the coating technology is adopted to reduce the thermal expansion coefficient and the in-situ spinel reaction, so that the mechanical property and the thermal shock resistance of the material are improved, the coating technology has obvious innovation, and meanwhile, the application prospect is wide;
in the heat treatment process, a layer of PVA coated on the surfaces of spinel hollow spheres and sintering spinel fine particles volatilizes to leave gaps (stress generated by self-expansion can be relieved when thermal shock is received), so that the thermal shock resistance of the material can be improved.
In the heat treatment process, aluminum hydroxide can be formed into gamma-type aluminum oxide in the heat treatment process, and magnesite powder can be decomposed into magnesium oxide, so that more micropores can be formed in the matrix, the thermal expansion of the material can be reduced, and the thermal shock stability of the material can be improved; the structure of alumina coated magnesia is formed, and the magnesia has higher activity, but the alumina can inhibit the reaction between magnesia and external matters; particularly, under the field service condition, the spinel reaction generated by the composite powder can improve the mechanical property of the material, and meanwhile, the porous structure formed by the coating structure can relieve the volume effect generated by the spinel.
The lithium carbonate contained in the binding system can reduce the graphitization transition temperature of the phenolic resin and improve the graphitization degree, so that the oxidation resistance of the binding phase is improved, and simultaneously, the introduced high-temperature asphalt carbon P is carbonized at high temperature to form amorphous carbon, so that the thermal expansion coefficient of the material can be reduced, and the mechanical property of the material can be improved; the long water gap is usually recycled for 4-8 times, so that the mechanical property of the long water gap is reduced to a certain extent after each use, particularly the body part serving as a structural support is easy to crack or break.
Description of the embodiments
The invention will be described in detail with reference to specific examples:
examples
The mass ratio of the low-pollution long nozzle body material is as follows: 40 percent of electric melting spinel hollow sphere coated with PVA (< 1 mm); 10% (< 0.2 mm) of sintered magnesia alumina spinel coated with PVA; 20 percent of composite powder of magnesite powder coated by aluminum hydroxide micropowder (< 0.2 mm); carbores P2% (< 0.074 mm); 3 percent of aluminum magnesium alloy powder is less than 0.088 mm); flake graphite 25% (< 0.088 mm).
Firstly weighing solid raw materials according to the proportion, then weighing phenolic resin powder accounting for 12% of the total mass of the raw materials, lithium carbonate accounting for 4% of the total mass of the phenolic resin powder and furfural accounting for 14% of the total mass of the phenolic resin powder, mixing for 10min in a high-speed mixer, mixing for 5min again, drying the blank, pouring into a mould, forming in an isostatic press, maintaining the pressure at the maximum of 30MPa and 5 min. After demoulding, the blank is cured and then heat treated, wherein the atmosphere is N 2 Preserving heat for 3 hours at 800 ℃ to obtain the long nozzle.
Examples
The mass ratio of the low-pollution long nozzle body material is as follows: 30 percent (less than 1 mm) of electric melting spinel hollow sphere coated with PVA; 10% (< 0.2 mm) of sintered magnesia alumina spinel coated with PVA; 30 percent of aluminum hydroxide micropowder coated magnesite powder composite powder (less than 0.2 mm); carbores P5% (< 0.074 mm); aluminum magnesium alloy powder 5% < 0.088 mm); flake graphite 20% (< 0.088 mm).
Firstly weighing solid raw materials according to the proportion, then weighing phenolic resin powder accounting for 10 percent of the total mass of the raw materials, lithium carbonate accounting for 2 percent of the total mass of the phenolic resin powder and furfural accounting for 13 percent of the total mass of the phenolic resin powder, mixing for 10min in a high-speed mixer, mixing for 5min again, pouring the dried blank into a mould, forming in an isostatic press, maintaining the pressure at 40MPa at the maximum and 3 min. After demoulding, the blank is cured and then heat treated, wherein the atmosphere is N 2 Preserving heat for 2 hours at 900 ℃ to obtain the long nozzle.
Examples
The mass ratio of the low-pollution long nozzle body material is as follows: 38 percent (less than 1 mm) of electric melting spinel hollow sphere coated with PVA; 14% (< 0.2 mm) of sintered magnesia alumina spinel coated with PVA; 25 percent of composite powder of aluminum hydroxide micropowder coated magnesite powder (< 0.2 mm); carbores P4% (< 0.074 mm); aluminum magnesium alloy powder 4% < 0.088 mm); flake graphite 25% (< 0.088 mm).
Firstly weighing solid raw materials according to the proportion, then weighing phenolic resin powder accounting for 8 percent of the total mass of the raw materials, lithium carbonate accounting for 3 percent of the total mass of the phenolic resin powder and furfural accounting for 12 percent of the total mass of the phenolic resin powder, mixing for 10min in a high-speed mixer, mixing for 5min again, pouring the dried blank into a mould, forming in an isostatic press, maintaining the pressure at 50MPa at the maximum and 1 min. After demoulding, the blank is cured and then heat treated, wherein the atmosphere is N 2 Preserving heat for 1 hour at 1000 ℃ to obtain the long nozzle.
Examples
The mass ratio of the low-pollution long nozzle body material is as follows: 40 percent of electric melting spinel hollow sphere coated with PVA (< 1 mm); 18% (< 0.2 mm) of sintered magnesia alumina spinel coated with PVA; 15 percent of aluminum hydroxide micropowder coated magnesite powder composite powder (less than 0.2 mm); carbores P3% (< 0.074 mm); aluminum magnesium alloy powder 4% < 0.088 mm); flake graphite 20% (< 0.088 mm).
Firstly weighing solid raw materials according to the proportion, then weighing phenolic resin powder accounting for 11% of the total mass of the raw materials, lithium carbonate accounting for 2.5% of the total mass of the phenolic resin powder and furfural accounting for 13% of the total mass of the phenolic resin powder, firstly weighing the solid raw materials according to the proportion, then weighing phenolic resin powder accounting for +11% of the total mass of the raw materials, mixing for 10min in a high-speed mixer, mixing for 5min again, pouring the dried blank into a die, forming in an isostatic press, maintaining the pressure at 45MPa and separating seeds. After demoulding, the blank is cured and then heat treated, wherein the atmosphere is N 2 Preserving heat for 1 hour at 950 ℃ to obtain the long nozzle.
The performance of the material is compared with that of the existing conventional long nozzle body material, and the material is shown in table 2.
TABLE 2 comparison of the Material Properties of the inventive nozzle body with the conventional nozzle body

Claims (5)

1. A low pollution long mouth of a river body material, characterized by: the low-pollution light body material comprises the following raw materials in percentage by mass: 20-40% of spinel hollow sphere, 10-20% of sintered magnesia-alumina spinel, 15-30% of composite powder, 2-5% of Carbores P, 15-25% of crystalline flake graphite and 3-5% of aluminum-magnesium alloy powder; the combination system of the low-pollution light-weight bulk material is phenolic resin powder, lithium carbonate and furfural; the addition amount of the phenolic resin powder is 6-10% of the total mass of the raw materials of the materials; the addition amount of the furfural is 120-140% of the mass of the phenolic resin powder; the lithium carbonate accounts for 2 to 4 percent of the mass of the phenolic resin powder.
2. A low pollution long nozzle body material as claimed in claim 1, wherein: the spinel hollow sphere is prepared by an electrofusion method, and has the volume density of 0.4-0.8 g/cm 3 The surface of the glass is pre-coated with a layer of PVA with the thickness of 3-5 mu m.
3. A low pollution long nozzle body material as claimed in claim 1, wherein: the surface of the sintered magnesia-alumina spinel is pre-coated with a layer of PVA with the thickness of 2-3 mu m.
4. A low pollution long nozzle body material as claimed in claim 1, wherein: the composite powder is aluminum hydroxide coated magnesite powder, and the composite powder of aluminum hydroxide and magnesite is prepared by a high-energy ball milling method to be used as a precursor, wherein the precursor is mainly characterized in that the aluminum hydroxide is coated with magnesite, wherein the aluminum hydroxide is less than 5 mu m, the magnesite is less than 0.088mm, and the ratio of the aluminum hydroxide to the magnesite is 3:1, the preparation method adopts a high-energy ball milling process to prepare, and aluminum hydroxide micropowder, magnesite powder and corundum grinding balls are added into a ball milling tank, wherein the mass ratio of the mixed powder to the grinding balls is 1:5-8; and ball milling for 2-5 hours at the speed of 300-500 rpm to obtain the composite powder of the aluminum hydroxide coated magnesite powder.
5. A low pollution long nozzle body material as claimed in claim 1, wherein: the aluminum magnesium alloy powder comprises the following components: mg=3: 1 mass ratio, alloy powder is less than 0.088mm.
CN202310874756.8A 2023-07-17 2023-07-17 Low-pollution long nozzle body material Pending CN116730732A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117226083A (en) * 2023-11-14 2023-12-15 山西昊业新材料开发有限公司 Long nozzle for continuous casting and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117226083A (en) * 2023-11-14 2023-12-15 山西昊业新材料开发有限公司 Long nozzle for continuous casting and preparation method thereof
CN117226083B (en) * 2023-11-14 2024-01-26 山西昊业新材料开发有限公司 Long nozzle for continuous casting and preparation method thereof

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