CN116728438A - Automatic intelligent robot that examines that send of valve pipe fitting - Google Patents
Automatic intelligent robot that examines that send of valve pipe fitting Download PDFInfo
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- CN116728438A CN116728438A CN202311011741.5A CN202311011741A CN116728438A CN 116728438 A CN116728438 A CN 116728438A CN 202311011741 A CN202311011741 A CN 202311011741A CN 116728438 A CN116728438 A CN 116728438A
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- pipe fitting
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Abstract
The invention relates to the technical field of automatic valve pipe fitting inspection, and discloses an automatic valve pipe fitting inspection intelligent robot which comprises a box body, wherein an industrial personal computer is movably arranged at the bottom end inside the box body, and a switch is movably arranged at the top of the industrial personal computer. The invention realizes the acquisition of the data of the route monitor, the GPS receiver, the laser radar and the image acquisition camera through the data acquisition module, then the data analysis module is utilized to analyze the acquired data, then the central processing module is utilized to process the analyzed data, then the wireless control module is utilized to control the robot chassis, the first angle motor, the second angle motor, the third angle motor, the rotating motor and the loudspeaker, then the industrial personal computer and the switch are utilized to carry out networking on the intelligent robot, and then the wireless transmission module is utilized to carry out wireless transmission work on the data, and the automatic operation and remote control modes are adopted to improve the automatic inspection efficiency of the valve pipe fitting.
Description
Technical Field
The invention relates to the technical field of automatic inspection of valve pipe fittings, in particular to an intelligent robot for automatic inspection of valve pipe fittings.
Background
The valve and the pipe fitting can be used for controlling or conveying the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like, the valve is further divided into a cast iron valve, a cast steel valve, a stainless steel valve, a chromium molybdenum vanadium steel valve, a dual-phase steel valve, a plastic valve and a nonstandard custom valve according to materials, the valve pipe fitting is required to be used for carrying out inspection work in the production process of the valve pipe fitting, unqualified valve pipe fittings are removed, and the problem of inspection efficiency is required to be considered in the inspection process of the valve pipe fitting.
However, in the process of implementing the present invention, the inventor finds that at least the following problems in the prior art are not solved: 1. the automatic collection, analysis and processing of the data are inconvenient, the automatic operation and the remote control cannot be performed, the function is single, and the automatic inspection efficiency of the valve pipe fitting is affected; 2. the intelligent robot is inconvenient to adjust the height according to the service condition of the route monitor, the intelligent robot is influenced to adjust a proper automatic inspection route according to the place, warning work is inconvenient to carry out, and the safety of the intelligent robot is influenced; 3. the inconvenient valve pipe fitting according to censorship carries out automatic adjustment at the storage height, influences intelligent robot's suitability, and is inconvenient in the in-process to valve pipe fitting centre gripping protect valve pipe fitting moreover, leads to valve pipe fitting impaired easily. Therefore, the invention designs the intelligent robot for automatically sending and detecting the valve pipe fitting.
Disclosure of Invention
The invention aims to solve the defects existing in the prior art, such as: the inconvenient automatic acquisition, analysis and processing of data, unable automation mechanized operation and remote control, the function is single, influence the automatic efficiency of checking for the valve pipe fitting, also inconvenient carry out altitude mixture control according to the in service behavior of route watch-dog, influence intelligent robot and adjust suitable automatic route of checking for the future according to the place, moreover inconvenient warning work, influence intelligent robot's security of work, also inconvenient carry out automatic adjustment according to the valve pipe fitting of checking for the future, influence intelligent robot's suitability, and at the in-process inconvenient protection to the valve pipe fitting of valve pipe fitting centre gripping, lead to valve pipe fitting impaired easily. Therefore, the invention designs the intelligent robot for automatically sending and detecting the valve pipe fitting.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the automatic valve pipe fitting inspection intelligent robot comprises a box body, wherein an industrial personal computer is movably arranged at the bottom end inside the box body, a switch is movably arranged at the top of the industrial personal computer, a GPS receiver is movably arranged at the top of the switch, a circuit board is movably arranged at one side of the GPS receiver, a data acquisition module is fixedly arranged on the surface of the circuit board, and a wireless transmission module is fixedly arranged at the other side of the data acquisition module;
lifting boxes are fixedly arranged on two sides of the box body, lifting plates are movably arranged in the lifting boxes, adjusting bolts are arranged on the surfaces of the lifting boxes in a threaded mode, route monitors are movably arranged on the tops of the lifting plates, speakers are fixedly arranged on the other sides of the lifting boxes, and laser radars are arranged at the two ends of the speakers at equal intervals;
the automatic image acquisition device comprises a box body, and is characterized in that an electric turntable is fixedly arranged at the top of the box body, an adjusting frame is fixedly arranged at the top of the electric turntable, a second angle motor is fixedly arranged on the surface of the adjusting frame, a telescopic oil cylinder is fixedly arranged at the output end of the second angle motor, an adapter plate is fixedly arranged at the top of the telescopic oil cylinder, a third angle motor is fixedly arranged on the surface of the adapter plate, a connecting plate is fixedly arranged at the output end of the third angle motor, a first angle motor is fixedly arranged on the surface of the connecting plate, an adjusting block is fixedly arranged at the output end of the first angle motor, a fixing frame is fixedly arranged on one side of the adjusting block, a rotating motor is fixedly arranged inside the fixing frame, a limiting frame is movably arranged at the output end of the rotating motor, a partition plate is fixedly arranged inside the limiting frame, limiting pads are fixedly arranged at two ends of the limiting frame, an electric push rod is fixedly arranged at the output end of the limiting frame, an L-shaped support is fixedly arranged at one side of the electric push rod, and an image camera is movably arranged at one side of the L-shaped support.
Preferably, the bottom of the wireless transmission module is fixedly provided with a data analysis module, one side of the wireless transmission module is fixedly provided with a central processing module, one side of the central processing module is fixedly provided with a wireless control module, and the bottom of the box body is fixedly provided with a robot chassis.
Preferably, the inside of box is fixed and is provided with the insulating layer, and the inside fixed mounting of insulating layer has the storage rack, the bottom fixed mounting of box has the installation base, run through between box and the installation base and be provided with the stand pipe, the both sides of installation base all run through and install the mounting bolt, the both sides at box top all run through and are provided with the conduit, the surface of box has the chamber door through hinge movable mounting.
Preferably, the top of the conduit is fixedly provided with a third telescopic pipe.
Preferably, a fan is installed on the surface of the box door in a penetrating manner, a protective cover is movably arranged on the surface of the fan, and a door lock is fixedly arranged on one side of the fan.
Preferably, the surface of the protective cover is fixedly provided with a grid mesh, and a filter screen is arranged in the protective cover in a penetrating manner.
Preferably, a cover plate is fixedly arranged at the top of the filter screen, and a handle is fixedly arranged at the top of the cover plate.
Preferably, a locating bolt is arranged on the surface of the circuit board in a threaded manner.
Preferably, the top of lifter plate is all fixed mounting has the mounting bracket, and the gim peg is all installed to the both ends screw thread of mounting bracket.
Preferably, positioning blocks are fixedly arranged on two sides of the telescopic oil cylinder, and carding sleeves are fixedly arranged on the opposite surfaces of the positioning blocks.
Preferably, the connecting blocks are fixedly arranged on two sides of the connecting plate, the connecting pipes are fixedly arranged on the opposite surfaces of the connecting blocks, and the second telescopic pipes are fixedly arranged at two ends of the connecting pipes.
Preferably, both ends of the fixed frame are fixedly provided with fixed plates, and the inside of each fixed plate is provided with a first telescopic pipe in a penetrating way.
Preferably, a limiting sleeve is fixedly arranged on the other side of the limiting frame, and a limiting bolt is arranged on the surface thread of the limiting sleeve.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the data acquisition module is fixedly arranged on the surface of the circuit board, the data of the route monitor, the GPS receiver, the laser radar and the image acquisition camera are acquired through the data acquisition module, then the acquired data are analyzed through the data analysis module, then the analyzed data are processed through the central processing module, then the wireless control module is used for controlling the robot chassis, the first angle motor, the second angle motor, the third angle motor, the rotating motor and the loudspeaker, then the industrial personal computer and the switch are used for networking the intelligent robot, then the wireless transmission module is used for carrying out wireless transmission work on the data, and the automatic operation and remote control modes are adopted, so that the automatic inspection efficiency of the valve pipe fitting is improved.
According to the intelligent robot, the route monitor is movably arranged on the top of the lifting plate, the lifting plate is subjected to height adjustment in the lifting box, so that a worker can conveniently adjust the height according to the service condition of the route monitor, then the data of the operation of the route monitor are collected by the data collection module, then the collected data are analyzed by the data analysis module, the analyzed data are processed by the central processing module, after a program is set, the robot chassis is started to automatically move by the wireless control module, then the anti-collision treatment is performed by the laser radar, and then the warning work is performed by the loudspeaker, so that the working safety of the intelligent robot is improved.
According to the invention, the limiting frame is movably arranged at the output end of the rotating motor, the adjusting frame can be driven by the electric turntable to rotate, then the telescopic oil cylinder is driven by the second angle motor to conduct angle adjustment, then the positioning block and the carding sleeve are matched for use, so that the external connecting wire is carded, the external connecting wire is prevented from winding, then the telescopic oil cylinder is started by the external oil pump to conduct telescopic operation, the suitability of the intelligent robot is provided, the first angle motor is used for driving the adjusting block to conduct angle adjustment, the operator can conveniently conduct angle adjustment on the limiting frame, then the rotating motor is used for driving the limiting frame to conduct rotation adjustment, then the image acquisition camera is used for conducting adjustment work on the valve pipe fitting, then the limiting frame and the valve pipe fitting are used for conducting limiting, then the electric push rod is used for driving the supporting pad to conduct telescopic operation, automatic limiting and clamping work on the two valve pipe fittings are conducted, the automatic inspection efficiency of the valve pipe fitting is improved, then the limiting pad and the supporting pad made of rubber materials are used for protecting the valve pipe fitting, and damage of the valve pipe fitting is prevented.
Drawings
FIG. 1 is a perspective view of an intelligent robot for automatically feeding and inspecting valve pipe fittings;
fig. 2 is a schematic structural diagram of an intelligent robot for automatically feeding and detecting valve pipe fittings according to the present invention;
FIG. 3 is a schematic diagram of a box part structure of an intelligent robot for automatically feeding valve pipe fittings;
fig. 4 is a schematic diagram of a box part structure of an intelligent robot for automatically feeding valve pipe fittings;
fig. 5 is a schematic diagram of a circuit board part structure of an intelligent robot for automatically feeding valve pipe fittings according to the present invention;
FIG. 6 is a partial perspective view of an adjusting frame of an intelligent robot for automatically feeding and detecting valve pipe fittings;
fig. 7 is a partial perspective view of a limiting frame of an intelligent robot for automatically feeding and detecting valve pipe fittings;
FIG. 8 is a partial perspective view of a lifting box of an intelligent robot for automatically feeding and detecting valve pipe fittings;
FIG. 9 is a partial perspective view of a cover plate of an intelligent robot for automatically feeding and inspecting valve pipe fittings;
fig. 10 is a flowchart of an intelligent robot for automatically inspecting valve pipe fittings according to the present invention.
In the figure: 1. an adjusting block; 101. a fixed frame; 102. a rotating electric machine; 103. a fixing plate; 104. a first telescopic tube; 2. a connecting plate; 201. a connecting block; 202. a first angle motor; 203. a connecting pipe; 204. a second telescopic tube; 3. a telescopic oil cylinder; 301. a positioning block; 302. carding sleeve; 4. an adjusting frame; 401. an electric turntable; 402. a second angle motor; 5. a case; 501. a door; 502. a door lock; 503. a mounting base; 504. an insulating layer; 505. a storage rack; 506. a conduit; 507. a third telescopic tube; 508. a mounting bolt; 509. a guide tube; 6. a fan; 601. a protective cover; 602. a cover plate; 603. a grid mesh; 604. a filter screen; 605. a handle; 7. a robot chassis; 8. a limiting frame; 801. a partition plate; 802. an electric push rod; 803. an L-shaped bracket; 804. an image acquisition camera; 805. a limit pad; 806. a limit sleeve; 807. a limit bolt; 808. a support pad; 9. an adapter plate; 901. a third angle motor; 10. an industrial personal computer; 11. a circuit board; 1101. a positioning bolt; 12. a GPS receiver; 13. a switch; 14. a data acquisition module; 15. a wireless transmission module; 16. a data analysis module; 17. a central processing module; 18. a wireless control module; 19. a lifting box; 1901. a mounting frame; 1902. a fixing bolt; 1903. a lifting plate; 1904. an adjusting bolt; 20. a route monitor; 21. a speaker; 22. and (5) laser radar.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1-10, an intelligent robot for automatic inspection of valve pipe fittings comprises a box body 5, wherein an industrial personal computer 10 is movably installed at the bottom end inside the box body 5, a switch 13 is movably installed at the top of the industrial personal computer 10, a GPS receiver 12 is movably installed at the top of the switch 13, a circuit board 11 is movably installed at one side of the GPS receiver 12, a data acquisition module 14 is fixedly installed on the surface of the circuit board 11, and a wireless transmission module 15 is fixedly installed at the other side of the data acquisition module 14;
lifting boxes 19 are fixedly arranged on two sides of the box body 5, lifting plates 1903 are movably arranged in the lifting boxes 19, adjusting bolts 1904 are arranged on the surfaces of the lifting boxes 19 in a threaded mode, route monitors 20 are movably arranged on the tops of the lifting plates 1903, speakers 21 are fixedly arranged on the other sides of the lifting boxes 19, and laser radars 22 are arranged at two ends of the speakers 21 at equal intervals;
the top of the box 5 is fixedly provided with an electric rotary table 401, the top of the electric rotary table 401 is fixedly provided with an adjusting frame 4, the surface of the adjusting frame 4 is fixedly provided with a second angle motor 402, the output end of the second angle motor 402 is fixedly provided with a telescopic cylinder 3, the top of the telescopic cylinder 3 is fixedly provided with an adapter plate 9, the surface of the adapter plate 9 is fixedly provided with a third angle motor 901, the output end of the third angle motor 901 is fixedly provided with a connecting plate 2, the surface of the connecting plate 2 is fixedly provided with a first angle motor 202, the output end of the first angle motor 202 is fixedly provided with an adjusting block 1, one side of the adjusting block 1 is fixedly provided with a fixed frame 101, the inside of the fixed frame 101 is fixedly provided with a rotating motor 102, the output end of the rotating motor 102 is movably provided with a limiting frame 8, the inside of the limiting frame 8 is fixedly provided with a partition plate 801, both ends of the partition plate 801 are fixedly provided with limiting pads 805, both ends of the limiting frame 8 are fixedly provided with electric push rods 802, the output ends of the electric push rods 802 are fixedly provided with supporting pads 808, one side of the electric push rods 802 is fixedly provided with L-shaped supports 803, and one side of the L-shaped supports 803 is movably provided with a camera 803.
When the device works, electrical equipment is stored through the storage rack 505, then the installation base 503 is installed through the installation bolt 508, then the door lock 502 is opened through a key, a worker can conveniently maintain the electrical equipment in the box 5, then the external line is subjected to penetrating and laying work through the conduit 506 and the third telescopic pipe 507, natural wind is driven to enter the box 5 through the fan 6, thereby the electrical equipment in the box 5 is subjected to rapid heat dissipation work, the efficient operation of the electrical equipment is ensured, dust in the natural wind is subjected to preliminary filtration through the grid net 603, natural wind is further filtered through the filter screen 604, the filter screen 604 is drawn out through the cover plate 602 in a matched manner through the handle 605, the filter screen 604 is convenient to clean, the circuit board 11 is conveniently recycled through the positioning bolt 1101, the data acquisition module 14 is used for acquiring data of the route monitor 20, the GPS receiver 12, the laser radar 22 and the image acquisition camera 804, the data analysis module 16 is used for analyzing the acquired data, the data are processed through the central processing module 17, the wireless control module 18 is used for controlling the manual motor, the second angle sensor 7, the second angle sensor 10 is used for automatically connecting the wireless control motor 7, the second angle sensor 10 and the wireless sensor 13 is connected with the wireless sensor 13 through the wireless sensor 13, the wireless sensor 13 is connected with the electrical equipment through the wireless sensor 13, the wireless sensor 13 is automatically connected with the electrical equipment, the wireless sensor 13 is connected with the wireless sensor 13, the wireless sensor 13 is automatically connected with the wireless sensor 13, the wireless sensor is connected with the wireless sensor 13, and the wireless sensor 13 is connected with the wireless sensor 13, the GPS receiver 12 is electrically connected to the external wireless network through a wire, the data acquisition module 14 is electrically connected to the data analysis module 16 through a wire, the data analysis module 16 is electrically connected to the central processing module 17 through a wire, the central processing module 17 is electrically connected to the wireless control module 18 through a wire, and the robot chassis 7 is electrically connected to the wireless control module 18 through a wire.
The route monitor 20 is supported through the mounting frame 1901, the fixing bolt 1902 is screwed down to fix the route monitor 20, then the adjusting bolt 1904 is unscrewed, then the lifting plate 1903 is adjusted in height in the lifting box 19, the height of workers can be conveniently adjusted according to the use condition of the route monitor 20, then the adjusting bolt 1904 is screwed down to fix, then the data of the operation of the route monitor 20 are collected through the data collecting module 14, then the collected data are analyzed through the data analyzing module 16, the analyzed data are processed through the central processing module 17, after a program is set, the robot chassis 7 is started to automatically move through the wireless control module 18, then collision prevention is carried out through the laser radar 22, then warning work is carried out through the loudspeaker 21, the safety of the intelligent robot is improved, the route monitor 20 is electrically connected with the wireless control module 18 through a wire, the loudspeaker 21 is electrically connected with the wireless control module 18 through the wire, and the laser radar 22 is electrically connected with the wireless control module 18 through the wire;
the adjusting frame 4 is driven to rotate by the electric turntable 401, then the telescopic oil cylinder 3 is driven to conduct angle adjustment by the second angle motor 402, then the positioning block 301 and the carding sleeve 302 are matched for use, so that an external connection line is carded, the external connection line is prevented from winding, then the telescopic oil cylinder 3 is started to stretch by the external oil pump, the self-adjustment can be conducted according to the storage height of the inspection valve pipe fitting, the adaptability of the intelligent robot is provided, the external connection line is matched with the second telescopic pipe 204 to conduct penetrating and paving work by the connecting pipe 203, then the adjusting block 1 is driven to conduct angle adjustment by the first angle motor 202, the operator can conduct angle adjustment on the limiting frame 8 conveniently, the connecting line is penetrated and paved by the first telescopic pipe 104, then the external connection line is protected by the first telescopic pipe 104, then the rotating motor 102 is used for driving the limiting frame 8 to rotate and adjust, the image acquisition camera 804 is used for matching with the rotating motor 102 to adjust, the limiting sleeve 806 is movably connected with the output end of the rotating motor 102, the limiting bolt 807 is screwed to fix, the image acquisition camera 804 is used for monitoring the valve pipe fitting in real time, the limiting frame 8 is used for limiting the valve pipe fitting, the electric push rod 802 is used for driving the supporting pad 808 to stretch and retract, thus the automatic limiting and clamping work of the two valve pipe fittings is carried out, the automatic inspection efficiency of the valve pipe fitting is improved, the limiting pad 805 and the supporting pad 808 made of rubber material are used for protecting the valve pipe fitting, the electric rotary disc 401 is electrically connected with the wireless control module 18 through a wire, the first angle motor 202 is electrically connected with the wireless control module 18 through the wire, the second angle motor 402 is electrically connected with the wireless control module 18 through a wire, the third angle motor 901 is electrically connected with the wireless control module 18 through a wire, the rotating motor 102 is electrically connected with the wireless control module 18 through a wire, the electric push rod 802 is electrically connected with the wireless control module 18 through a wire, and the image acquisition camera 804 is electrically connected with the wireless control module 18 through a wire;
the bottom of the wireless transmission module 15 is fixedly provided with a data analysis module 16, one side of the wireless transmission module 15 is fixedly provided with a central processing module 17, one side of the central processing module 17 is fixedly provided with a wireless control module 18, and the bottom of the box body 5 is fixedly provided with a robot chassis 7;
the analyzed data is processed by the central processing module 17, and then the robot chassis 7, the first angle motor 202, the second angle motor 402, the third angle motor 901, the rotary motor 102, and the speaker 21 are controlled to operate by the wireless control module 18.
Wherein, an insulating layer 504 is fixedly arranged in the box body 5, a storage rack 505 is fixedly arranged in the insulating layer 504, a mounting base 503 is fixedly arranged at the bottom of the box body 5, a guide pipe 509 is arranged between the box body 5 and the mounting base 503 in a penetrating way, mounting bolts 508 are arranged on two sides of the mounting base 503 in a penetrating way, a conduit 506 is arranged on two sides of the top of the box body 5 in a penetrating way, and a box door 501 is movably arranged on the surface of the box body 5 through a hinge;
when the device works, the storage rack 505 can be used for storing electrical equipment, the mounting bolts 508 are used for mounting the mounting base 503, and then the door lock 502 is opened by using a key, so that a worker can conveniently maintain the electrical equipment in the box 5;
wherein, the top of the conduit 506 is fixedly provided with a third telescopic tube 507;
the external connection line is laid through the conduit 506 and the third telescopic tube 507;
wherein, the surface of the box door 501 is provided with a fan 6 in a penetrating way, the surface of the fan 6 is movably provided with a protective cover 601, and one side of the fan 6 is fixedly provided with a door lock 502;
it should be noted that, natural wind is driven by the fan 6 to enter the box 5, so as to perform rapid heat dissipation on the electrical components in the box 5, and ensure efficient operation of the electrical components;
wherein, the surface of the protective cover 601 is fixedly provided with a grid net 603, and a filter screen 604 is arranged in the protective cover 601 in a penetrating way;
it should be noted that, dust in natural wind is primarily filtered through grid mesh 603;
wherein, the top of the filter screen 604 is fixedly provided with a cover plate 602, and the top of the cover plate 602 is fixedly provided with a handle 605;
it should be noted that, natural wind is further filtered through the filter screen 604, and then the filter screen 604 is drawn out by the handle 605 and the cover plate 602, so that the cleaning is convenient, and the recycling of the filter screen 604 is facilitated.
Wherein, the surface of the circuit board 11 is provided with a positioning bolt 1101 in a threaded manner;
it should be noted that, the circuit board 11 is fixed by the positioning pin 1101, then the data of the route monitor 20, the GPS receiver 12, the laser radar 22 and the image acquisition camera 804 are acquired by the data acquisition module 14, then the acquired data are analyzed by the data analysis module 16, then the analyzed data are processed by the central processing module 17, then the robot chassis 7, the first angle motor 202, the second angle motor 402, the third angle motor 901, the rotating motor 102 and the speaker 21 are controlled by the wireless control module 18, then the intelligent robot is networked by the industrial personal computer 10 and the switch 13, and then the data are wirelessly transmitted by the wireless transmission module 15.
Wherein, the top of the lifting plate 1903 is fixedly provided with a mounting frame 1901, and both ends of the mounting frame 1901 are provided with fixing bolts 1902 in a threaded manner;
it should be noted that, the route monitor 20 is supported by the mounting frame 1901, then the fixing bolt 1902 is screwed to fix the route monitor 20, then the adjusting bolt 1904 is unscrewed, then the lifting plate 1903 is adjusted in height inside the lifting box 19, so that the operator can conveniently adjust the height according to the use condition of the route monitor 20, and then the adjusting bolt 1904 is screwed to fix.
Wherein, positioning blocks 301 are fixedly arranged on both sides of the telescopic cylinder 3, and carding sleeves 302 are fixedly arranged on the opposite surfaces of the positioning blocks 301;
it should be noted that, the electric turntable 401 drives the adjusting frame 4 to rotate, then the second angle motor 402 drives the telescopic cylinder 3 to perform angle adjustment, and then the positioning block 301 and the carding sleeve 302 are used in cooperation, so that the external connection line is carded, the external connection line is prevented from winding, and then the external oil pump is used for starting the telescopic cylinder 3 to perform telescopic operation, so that the automatic adjustment can be performed according to the storage height of the inspection valve pipe fitting.
Wherein, connecting blocks 201 are fixedly arranged on both sides of the connecting plate 2, connecting pipes 203 are fixedly arranged on opposite sides of the connecting blocks 201, and second telescopic pipes 204 are fixedly arranged on both ends of the connecting pipes 203;
it should be noted that, the external connection line is penetrated and laid by the connection pipe 203 and the second telescopic pipe 204, and then the first angle motor 202 is used to drive the adjusting block 1 to perform angle adjustment, so that the operator can perform angle adjustment on the limiting frame 8 conveniently.
Wherein, both ends of the fixed frame 101 are fixedly provided with a fixed plate 103, and a first telescopic tube 104 is arranged in the fixed plate 103 in a penetrating way;
it should be noted that, the connecting wire is laid through the first telescopic tube 104, then the first telescopic tube 104 is used to protect the external connecting wire, then the rotating motor 102 is used to drive the limiting frame 8 to rotate and adjust, and then the image capturing camera 804 is used to cooperate with the rotating motor 102 to adjust.
A limiting sleeve 806 is fixedly arranged on the other side of the limiting frame 8, and a limiting bolt 807 is arranged on the surface of the limiting sleeve 806 in a threaded manner;
it should be noted that, through the output of stop collar 806 and rotating electrical machines 102 carry out swing joint, then screw up stop bolt 807 and fix, then utilize image acquisition camera 804 to carry out real-time supervision to the valve pipe fitting, then utilize stop frame 8 and valve pipe fitting to carry out spacingly, then utilize electric putter 802 to drive the supporting pad 808 and stretch out and draw back, thereby carry out automatic spacing and centre gripping work to two valve pipe fittings, improve the efficiency that the valve pipe fitting was examined by oneself, then utilize the spacing pad 805 of rubber material to protect the valve pipe fitting with supporting pad 808, prevent that the valve pipe fitting from damaging.
In the invention, when a user uses the device, referring to the specification attached drawing 1, the specification attached drawing 2, the specification attached drawing 3, the specification attached drawing 5 and the specification attached drawing 9, when the device works, electrical equipment is stored by the storage rack 505, then the installation base 503 is installed by the installation bolt 508, then the door lock 502 is opened by a key, the maintenance work of the electrical equipment in the box 5 is convenient for staff, the external connection line is penetrated and paved by the conduit 506 and the third telescopic pipe 507, then natural wind is driven by the fan 6 to enter the box 5, thereby the rapid heat dissipation work is carried out on the electrical equipment in the box 5, the efficient operation of the electrical equipment is ensured, the dust in the natural wind is primarily filtered by the grid 603, the natural wind is further filtered by the filter screen 604, the filter screen 604 is drawn out by the handle 605 and the cover plate 602, the filter screen 604 is cleaned conveniently, the filter screen 604 is recycled conveniently, the circuit board 11 is fixed by the positioning bolt 1101, the data of the route monitor 20, the GPS receiver 12, the laser radar 22 and the image acquisition camera 804 are acquired by the data acquisition module 14, the acquired data are analyzed by the data analysis module 16, the analyzed data are processed by the central processing module 17, the robot chassis 7, the first angle motor 202, the second angle motor 402, the third angle motor 901, the rotating motor 102 and the loudspeaker 21 are controlled by the wireless control module 18, the intelligent robot is networked by the industrial personal computer 10 and the switch 13, the data are transmitted wirelessly by the wireless transmission module 15, and the automation operation is adopted, the automatic inspection efficiency of the valve pipe fitting is improved.
Next, referring to fig. 2, fig. 4, fig. 5 and fig. 8, the route monitor 20 is supported by the mounting frame 1901, the route monitor 20 is fixed by screwing the fixing bolt 1902, then the adjusting bolt 1904 is unscrewed, then the lifting plate 1903 is adjusted in height inside the lifting box 19, the height of the lifting plate 1903 is convenient for a worker to adjust according to the service condition of the route monitor 20, then the adjusting bolt 1904 is screwed, then the data of the operation of the route monitor 20 is collected by the data collecting module 14, then the collected data is analyzed by the data analyzing module 16, then the analyzed data is processed by the central processing module 17, after a program is set, the robot chassis 7 is started to automatically move by the wireless control module 18, then the anti-collision processing is performed by the laser radar 22, then the warning work is performed by the loudspeaker 21, and the safety of the intelligent robot is improved;
finally, referring to fig. 1, fig. 2, fig. 6, fig. 7, fig. 9 and fig. 10, the electric turntable 401 is used to drive the adjusting frame 4 to rotate, the second angle motor 402 is used to drive the telescopic cylinder 3 to perform angle adjustment, the positioning block 301 is used in cooperation with the carding sleeve 302, so as to comb the external connection wire, the external connection wire is prevented from winding, the telescopic cylinder 3 is started to stretch by using the external oil pump, the self-adjustment of the storage height of the pipe fitting of the inspection valve is performed, the suitability of the intelligent robot is provided, the connecting wire is matched with the second telescopic tube 204 to perform through-laying work by using the connecting tube 203, then the adjusting block 1 is driven to perform angle adjustment by using the first angle motor 202, the personnel can conveniently perform angle adjustment on the limiting frame 8, the connecting wire is then penetratingly laid by using the first telescopic tube 104, the first telescopic tube 104 is used to protect the external connection wire, the rotating motor 102 is used to drive the limiting frame 8 to perform rotary adjustment, the external connection wire is prevented from winding by using the image acquisition camera 804, the telescopic cylinder 3 is started to perform adjustment work by using the external oil pump, the limiting sleeve 806 is used to perform automatic adjustment according to the storage height of the pipe fitting, the pipe fitting can be inspected, the self-adjusted by using the output end of the rotary motor 102, the connecting tube can be automatically adjusted by using the limiting sleeve 808 is used to perform automatic adjustment, the self-adjusting work is performed by using the real-time valve is performed by using the automatic sealing pad, the sealing pad is used to perform the monitoring and the automatic sealing and the sealing pad is performed by using the automatic sealing pad is the sealing valve is used to perform the automatic sealing and the sealing material is automatically monitored by using the sealing device is 805, and is automatically monitored by using the valve is provided by the sealing material is capable to be is 805, and is capable to perform is convenient to perform, and is through. Preventing the valve pipe fitting from being damaged.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (13)
1. The utility model provides an automatic intelligent robot that examines of valve pipe fitting, includes box (5), its characterized in that, the inside bottom movable mounting of box (5) has industrial computer (10), the top movable mounting of industrial computer (10) has switch (13), the top movable mounting of switch (13) has GPS receiver (12), one side movable mounting of GPS receiver (12) has circuit board (11), the surface fixed mounting of circuit board (11) has data acquisition module (14), the opposite side fixed mounting of data acquisition module (14) has wireless transmission module (15);
lifting boxes (19) are fixedly arranged on two sides of the box body (5), lifting plates (1903) are movably arranged in the lifting boxes (19), adjusting bolts (1904) are arranged on the surface threads of the lifting boxes (19), route monitors (20) are movably arranged on the tops of the lifting plates (1903), a loudspeaker (21) is fixedly arranged on the other side of the lifting boxes (19), and laser radars (22) are arranged at the two ends of the loudspeaker (21) at equal intervals;
the top fixed mounting of box (5) has electric turntable (401), the top fixed mounting of electric turntable (401) has regulating block (4), the fixed surface mounting of regulating block (4) has second angle motor (402), the output fixed mounting of second angle motor (402) has telescopic cylinder (3), the top fixed mounting of telescopic cylinder (3) has keysets (9), the fixed surface mounting of keysets (9) has third angle motor (901), the output fixed mounting of third angle motor (901) has connecting plate (2), the fixed surface mounting of connecting plate (2) has first angle motor (202), the output fixed mounting of first angle motor (202) has regulating block (1), one side fixed mounting of regulating block (1) has fixed frame (101), the inside fixed mounting of fixed frame (101) has rotating electrical machines (102), the output movable mounting of rotating electrical machines (102) has spacing frame (8), the inside fixed mounting of spacing frame (8) has division board (801), the fixed mounting of both sides (805) has electric supporting frame (802), both fixed mounting of both push rod (802) have, both fixed mounting of push rod (802), an L-shaped bracket (803) is fixedly arranged on one side of the electric push rod (802), and an image acquisition camera (804) is movably arranged on one side of the L-shaped bracket (803).
2. The automatic valve pipe fitting inspection intelligent robot according to claim 1, wherein a data analysis module (16) is fixedly installed at the bottom of the wireless transmission module (15), a central processing module (17) is fixedly installed at one side of the wireless transmission module (15), a wireless control module (18) is fixedly installed at one side of the central processing module (17), and a robot chassis (7) is fixedly installed at the bottom of the box body (5).
3. The automatic valve pipe fitting inspection intelligent robot according to claim 1, wherein an insulating layer (504) is fixedly arranged in the box body (5), a storage rack (505) is fixedly arranged in the insulating layer (504), a mounting base (503) is fixedly arranged at the bottom of the box body (5), a guide pipe (509) is arranged between the box body (5) and the mounting base (503) in a penetrating mode, mounting bolts (508) are arranged on two sides of the mounting base (503) in a penetrating mode, a conduit (506) is arranged on two sides of the top of the box body (5) in a penetrating mode, and a box door (501) is movably arranged on the surface of the box body (5) through a hinge.
4. A valve pipe fitting automatic inspection intelligent robot according to claim 3, characterized in that the top of the conduit (506) is fixedly provided with a third telescopic pipe (507).
5. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 3, wherein a fan (6) is installed on the surface of the box door (501) in a penetrating mode, a protective cover (601) is movably arranged on the surface of the fan (6), and a door lock (502) is fixedly arranged on one side of the fan (6).
6. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 5, wherein a grid mesh (603) is fixedly arranged on the surface of the protective cover (601), and a filter screen (604) is arranged inside the protective cover (601) in a penetrating manner.
7. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 6, wherein a cover plate (602) is fixedly arranged at the top of the filter screen (604), and a handle (605) is fixedly arranged at the top of the cover plate (602).
8. An intelligent robot for automatically feeding valve pipe fittings according to claim 1, wherein the surface screw thread of the circuit board (11) is provided with a positioning bolt (1101).
9. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 1, wherein a mounting frame (1901) is fixedly arranged at the top of the lifting plate (1903), and fixing bolts (1902) are arranged at two ends of the mounting frame (1901) in a threaded mode.
10. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 1, wherein positioning blocks (301) are fixedly arranged on two sides of the telescopic oil cylinder (3), and carding sleeves (302) are fixedly arranged on opposite surfaces of the positioning blocks (301).
11. The intelligent robot for automatic valve pipe fitting inspection according to claim 1, wherein connecting blocks (201) are fixedly installed on two sides of the connecting plate (2), connecting pipes (203) are fixedly arranged on opposite surfaces of the connecting blocks (201), and second telescopic pipes (204) are fixedly arranged on two ends of the connecting pipes (203).
12. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 1, wherein both ends of the fixed frame (101) are fixedly provided with fixed plates (103), and a first telescopic pipe (104) is arranged inside the fixed plates (103) in a penetrating manner.
13. The intelligent robot for automatically sending and detecting valve pipe fittings according to claim 1, wherein a limiting sleeve (806) is fixedly arranged on the other side of the limiting frame (8), and a limiting bolt (807) is arranged on the surface thread of the limiting sleeve (806).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311011741.5A CN116728438A (en) | 2023-08-11 | 2023-08-11 | Automatic intelligent robot that examines that send of valve pipe fitting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311011741.5A CN116728438A (en) | 2023-08-11 | 2023-08-11 | Automatic intelligent robot that examines that send of valve pipe fitting |
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| CN116728438A true CN116728438A (en) | 2023-09-12 |
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| CN202311011741.5A Pending CN116728438A (en) | 2023-08-11 | 2023-08-11 | Automatic intelligent robot that examines that send of valve pipe fitting |
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