CN116722478A - Composite insulator mounting tool and mounting method - Google Patents
Composite insulator mounting tool and mounting method Download PDFInfo
- Publication number
- CN116722478A CN116722478A CN202310788781.4A CN202310788781A CN116722478A CN 116722478 A CN116722478 A CN 116722478A CN 202310788781 A CN202310788781 A CN 202310788781A CN 116722478 A CN116722478 A CN 116722478A
- Authority
- CN
- China
- Prior art keywords
- transmission shaft
- bevel gear
- gear
- bolt
- transmission
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012212 insulator Substances 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims abstract description 73
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
The invention discloses a composite insulator mounting tool and a mounting method, wherein the mounting tool comprises a shell, a consumable component, a transmission mechanism and a clutch mechanism, wherein the transmission mechanism is used for connecting an external power source and comprises a driving shaft, a first bevel gear, a second bevel gear, a first transmission shaft, a first straight gear, a second straight gear, a third straight gear, a fourth straight gear, a second transmission shaft and a third bevel gear, and the clutch mechanism is used for cutting off power transmission and comprises a third transmission shaft, a one-way bearing, a fourth bevel gear, a bolt and the like. The double-loop composite insulator mounting tool provided by the invention has the advantages of small structure, convenience in operation and high safety, and can be applied to mounting of medium-phase and high-phase consumables in electric power branch lines.
Description
Technical Field
The invention relates to the technical field of robot live working machinery, in particular to a composite insulator mounting tool and a composite insulator mounting method.
Background
In the existing double-loop electric branch line hot-line lapping operation, an insulator is usually fixed on an angle steel cross arm, and a branch line lapped with a main line is fixed by using the insulator. In the patent with the application number of 202221564362.X and the name of a composite insulator installation tool suitable for robot live working, an installation tool is disclosed, and a robot can be used for grabbing an executor to carry out live lap joint operation, so that the safety risk is avoided, the operation efficiency is improved, but the tool has a complex structure, large overall weight and narrow application range, and is mainly suitable for installing high-phase insulator consumables.
Disclosure of Invention
The technical purpose is that: aiming at the technical problems, the invention provides a composite insulator installation tool and an installation method, which have the advantages of small structure, convenient operation and high safety, and can be applied to the installation of phase and high-phase consumables in electric power branch lines.
The technical scheme is as follows: in order to achieve the technical purpose, the invention adopts the following technical scheme:
a composite insulator mounting tool is characterized by comprising a shell, a consumable component, a transmission mechanism and a clutch mechanism, wherein the transmission mechanism and the clutch mechanism are mounted in the shell,
the consumable component comprises a composite insulator, an angle steel cross arm, a locking bolt and a clamping block, wherein the composite insulator is arranged on the upper surface of the angle steel cross arm, the locking bolt is arranged opposite to the angle steel cross arm, and one end of the locking bolt is arranged on the clamping block;
the transmission mechanism comprises a driving shaft, a first bevel gear, a second bevel gear, a first transmission shaft, a first straight gear, a second straight gear, a third straight gear, a fourth straight gear, a second transmission shaft and a third bevel gear, one end of the driving shaft is connected with the output end of an external power source, the other end of the driving shaft is provided with the first bevel gear, the first bevel gear is meshed with the second bevel gear, and one end of the first transmission shaft penetrates through the second bevel gear; the first straight gear is arranged at the other end of the first transmission shaft, the second transmission shaft is parallel to the first transmission shaft, a second straight gear meshed with the first straight gear is arranged on the second transmission shaft, and the third bevel gear is arranged at one side end part of the second transmission shaft; the third spur gear and the fourth spur gear are identical in specification and are arranged below the first spur gear and are meshed with the first spur gear, and sleeves for being in butt joint with locking bolts in the consumable assembly are arranged at the centers of the third spur gear and the fourth spur gear;
the clutch mechanism comprises a third transmission shaft, a one-way bearing, a fourth bevel gear and a bolt, wherein the third transmission shaft is vertically arranged at the front end of the second transmission shaft, the fourth bevel gear is arranged at the axial center of the third transmission shaft, the one-way bearing is arranged in the fourth bevel gear, and the fourth bevel gear is meshed with a third bevel gear in the transmission mechanism; the bottom end of the bolt is opposite to a groove formed between the second straight gear and the third bevel gear, the top end of the bolt extends out of the shell, the bolt is perpendicular to the second transmission shaft, and the bolt is inserted downwards or pulled upwards and is used for connecting or cutting off torque transmission between the second transmission shaft and the third transmission shaft;
a pair of rectangular springs are arranged on the shell, and two ends of the third transmission shaft are fixed between the rectangular springs.
The composite insulator installing method is characterized by comprising the following steps:
abutting a locking bolt in the consumable component with a sleeve in the transmission component;
the robot arm grabs the mounting tool, the angle steel cross arm is buckled to the target position of the power line pole, the tail end motor of the robot starts to rotate, the sleeve drives the locking bolt to rotate, the screwing bolt rotates and advances until the clamping block is pushed into the included angle of the angle steel cross arm, and locking is completed;
after the locking is completed, the motor is reversed, the consumable component is separated from the installation tool, and the operation is completed.
The beneficial effects are that: compared with the prior art, the invention has the advantages that:
the composite insulator mounting tool provided by the invention has the advantages of small structure, convenience in operation and high safety, and can be applied to mounting of medium-phase and high-phase consumables in double-loop branch lines.
Drawings
FIG. 1 is a schematic diagram of a dual-loop composite insulator installation tool for installing high-phase consumables according to the present invention;
FIG. 2 is a schematic diagram of the consumable assembly 2 of FIG. 1;
FIG. 3 is a schematic diagram of the transmission mechanism and clutch mechanism of FIG. 1;
fig. 4 is a schematic diagram of a dual-loop composite insulator installation tool for installing a middle phase consumable material according to the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings
The invention provides a double-loop composite insulator mounting tool, which is shown in fig. 1 and used for mounting high-phase consumable materials, and comprises a shell 1, a consumable component 2, a transmission mechanism 3 and a clutch mechanism 4, wherein the transmission mechanism 3 and the clutch mechanism 4 are mounted in the shell 1. As shown in fig. 2, the consumable assembly 2 includes a composite insulator 21, an angle steel cross arm 22, a lock bolt 23, and a clamp block 24, wherein the composite insulator 21 is mounted on the upper surface of the angle steel cross arm 22, the lock bolt 23 is disposed opposite to the angle steel cross arm 22, and the clamp block 24 is disposed at one end of the lock bolt 23.
As shown in fig. 1 and 3, the transmission mechanism 3 includes a driving shaft 31, a first bevel gear 32, a second bevel gear 33, a first transmission shaft 34, a first spur gear 35, a second spur gear 36, a third spur gear 37, a fourth spur gear 38, a second transmission shaft 39, and a third bevel gear 310, wherein one end of the driving shaft 31 is connected to an output end of an external power source, the other end is provided with the first bevel gear 32, the first bevel gear 32 is engaged with the second bevel gear 33, and one end of the first transmission shaft 34 passes through the second bevel gear 33; the first straight gear 35 is mounted at the other end of the first transmission shaft 34, the second transmission shaft 39 is parallel to the first transmission shaft 34, the second transmission shaft 39 is provided with a second straight gear 36 meshed with the first straight gear 35, and the third bevel gear 310 is arranged at one side end part of the second transmission shaft 39; the third spur gear 37 and the fourth spur gear 38 have the same specification and are arranged below the first spur gear 35, and are engaged with the first spur gear 35, and the centers of the third spur gear 37 and the fourth spur gear 38 are respectively provided with a sleeve 311 for being in butt joint with the locking bolt 23 in the consumable assembly 2.
As shown in fig. 1 and 3, the clutch mechanism 4 comprises a third transmission shaft 41, a one-way bearing 42, a fourth bevel gear 43 and a plug pin 44, wherein the third transmission shaft 41 is vertically arranged at the front end of the second transmission shaft 39, the fourth bevel gear 43 is arranged at the axial center of the third transmission shaft 41, the one-way bearing 42 is arranged in the fourth bevel gear 43, and the fourth bevel gear 43 is meshed with the third bevel gear 310 in the transmission mechanism 3; the bottom end of the pin 44 is opposite to the groove formed between the second spur gear 36 and the third bevel gear 310, the top end of the pin 44 extends out of the housing, the pin is perpendicular to the second transmission shaft 39, and the pin 44 is inserted downwards or pulled upwards for connecting or cutting off torque transmission between the second transmission shaft 39 and the third transmission shaft 41.
In the present invention, a pair of rectangular springs are provided on the housing 1, and both ends of the third transmission shaft 41 are fixed between the rectangular springs.
The double-loop composite insulator mounting tool provided by the invention can also be used for mounting medium-phase consumable materials.
The working principle is as follows:
(1) Abutting the locking bolt 23 in the consumable assembly 2 with the sleeve 311 in the transmission assembly 3;
(2) The robot arm grabs the installation tool, the angle steel cross arm 22 is buckled to the target position of the power line pole, the tail end motor of the robot starts to rotate, the sleeve 311 drives the locking bolt 23 to rotate, the screw bolt 23 rotates and advances until the clamping block 24 is pushed into the included angle of the angle steel cross arm 22, and locking is completed;
(3) After the locking is completed, the motor is reversed, the consumable component 2 is separated from the installation tool, and the operation is completed.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.
Claims (2)
1. A composite insulator mounting tool is characterized by comprising a shell (1), a consumable component (2), a transmission mechanism (3) and a clutch mechanism (4), wherein the transmission mechanism (3) and the clutch mechanism (4) are mounted in the shell (1),
the consumable component (2) comprises a composite insulator (21), an angle steel cross arm (22), a locking bolt (23) and a clamping block (24), wherein the composite insulator (21) is arranged on the upper surface of the angle steel cross arm (22), the locking bolt (23) is arranged opposite to the angle steel cross arm (22), and one end of the locking bolt (23) is arranged on the clamping block (24);
the transmission mechanism (3) comprises a driving shaft (31), a first bevel gear (32), a second bevel gear (33), a first transmission shaft (34), a first straight gear (35), a second straight gear (36), a third straight gear (37), a fourth straight gear (38), a second transmission shaft (39) and a third bevel gear (310), one end of the driving shaft (31) is connected with the output end of an external power source, the other end of the driving shaft is provided with the first bevel gear (32), the first bevel gear (32) is meshed with the second bevel gear (33), and one end of the first transmission shaft (34) penetrates through the second bevel gear (33); the first straight gear (35) is arranged at the other end of the first transmission shaft (34), the second transmission shaft (39) is parallel to the first transmission shaft (34), the second transmission shaft (39) is provided with a second straight gear (36) meshed with the first straight gear (35), and the third bevel gear (310) is arranged at one side end part of the second transmission shaft (39); the third spur gear (37) and the fourth spur gear (38) have the same specification and are arranged below the first spur gear (35) and are meshed with the first spur gear (35), and sleeves (311) for being in butt joint with locking bolts (23) in the consumable assembly (2) are arranged at the centers of the third spur gear (37) and the fourth spur gear (38);
the clutch mechanism (4) comprises a third transmission shaft (41), a one-way bearing (42), a fourth bevel gear (43) and a bolt (44), wherein the third transmission shaft (41) is vertically arranged at the front end of the second transmission shaft (39), the fourth bevel gear (43) is arranged at the axial center of the third transmission shaft (41), the one-way bearing (42) is arranged in the fourth bevel gear (43), and the fourth bevel gear (43) is meshed with a third bevel gear (310) in the transmission mechanism (3); the bottom end of the bolt (44) is opposite to a groove formed between the second spur gear (36) and the third bevel gear (310), the top end of the bolt (44) extends out of the shell, the bolt is perpendicular to the second transmission shaft (39), and the bolt (44) is inserted downwards or pulled upwards and used for connecting or cutting off torque transmission between the second transmission shaft (39) and the third transmission shaft (41);
a pair of rectangular springs are arranged on the shell (1), and two ends of the third transmission shaft (41) are fixed between the rectangular springs.
2. The composite insulator installing method is characterized by comprising the following steps:
abutting the locking bolt (23) in the consumable component (2) with the sleeve (311) in the transmission component (3);
the robot arm grabs the mounting tool, the angle steel cross arm (22) is buckled to the target position of the power line pole, the tail end motor of the robot starts to rotate, the sleeve (311) drives the locking bolt (23) to rotate, the screwing bolt (23) rotates and advances until the clamping block (24) is pushed into the included angle of the angle steel cross arm (22), and locking is completed;
after the locking is completed, the motor is reversed, the consumable component (2) is separated from the installation tool, and the operation is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310788781.4A CN116722478A (en) | 2023-06-30 | 2023-06-30 | Composite insulator mounting tool and mounting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310788781.4A CN116722478A (en) | 2023-06-30 | 2023-06-30 | Composite insulator mounting tool and mounting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116722478A true CN116722478A (en) | 2023-09-08 |
Family
ID=87871417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310788781.4A Pending CN116722478A (en) | 2023-06-30 | 2023-06-30 | Composite insulator mounting tool and mounting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116722478A (en) |
-
2023
- 2023-06-30 CN CN202310788781.4A patent/CN116722478A/en active Pending
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