CN116721852A - Electronic transformer production system - Google Patents

Electronic transformer production system Download PDF

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Publication number
CN116721852A
CN116721852A CN202310739694.XA CN202310739694A CN116721852A CN 116721852 A CN116721852 A CN 116721852A CN 202310739694 A CN202310739694 A CN 202310739694A CN 116721852 A CN116721852 A CN 116721852A
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CN
China
Prior art keywords
automatic
packaging
module
welding
electronic transformer
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Granted
Application number
CN202310739694.XA
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Chinese (zh)
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CN116721852B (en
Inventor
肖敬风
肖敬芝
夏少华
曾翔
刘威
肖信权
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Yuanjiang Jinmote Electronic Co ltd
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Yuanjiang Jinmote Electronic Co ltd
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Priority to CN202310739694.XA priority Critical patent/CN116721852B/en
Publication of CN116721852A publication Critical patent/CN116721852A/en
Application granted granted Critical
Publication of CN116721852B publication Critical patent/CN116721852B/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/005—Impregnating or encapsulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06313—Resource planning in a project environment
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063—Operations research, analysis or management
    • G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395—Quality analysis or management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/067—Enterprise or organisation modelling
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/083—Shipping
    • G06Q10/0833—Tracking
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q30/00—Commerce
    • G06Q30/06—Buying, selling or leasing transactions
    • G06Q30/0601—Electronic shopping [e-shopping]
    • G06Q30/0633—Lists, e.g. purchase orders, compilation or processing
    • G06Q30/0635—Processing of requisition or of purchase orders
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/10—Services
    • G06Q50/20—Education
    • G06Q50/205—Education administration or guidance
    • G06Q50/2057—Career enhancement or continuing education service
    • G—PHYSICS
    • G07—CHECKING-DEVICES
    • G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
    • G07C3/14—Quality control systems
    • G07C3/143—Finished product quality control
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B15/00—Apparatus or processes for salvaging material from cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/077—Deforming the cross section or shape of the winding material while winding
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H01F41/079—Measuring electrical characteristics while winding
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00—Network arrangements or protocols for supporting network services or applications
    • H04L67/01—Protocols
    • H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341—Surface mounted components
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S10/00—Systems supporting electrical power generation, transmission or distribution
    • Y04S10/50—Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

Abstract

The invention discloses an electronic transformer production system, and belongs to the technical field of production of electric energy conversion equipment. An electronic transformer production system, the electronic transformer production system comprising: the material purchasing module is used for purchasing materials in a digitalized mode and automatically producing the materials through the welding module and the winding module, and performing quality inspection test through the testing module, and the packaging and delivery module adopts automatic packaging and delivery. According to the invention, a supply chain related to the production of the electronic transformer is established based on the Internet of things in the aspect of material purchase, and supply chain management is implemented, so that the purchase efficiency is effectively improved, the automatic welding machine and the automatic winding machine are utilized to automatically process the materials in the welding and winding process, the quality and the precision of the welding and the winding are effectively improved, and in addition, the green production is satisfied in the design production and the packaging.

Description

Electronic transformer production system
Technical Field
The invention relates to the technical field of production of electric energy conversion equipment, in particular to an electronic transformer production system.
Background
An electronic transformer is an electrical device for converting a voltage from one level to another to meet the power requirements of different devices. The electronic transformer is composed of a magnetic core and a winding, voltage transformation is realized through an alternating electromagnetic field, and the electronic transformer is also frequently used in daily life, and a manufacturer needs a related production system in order to improve the production efficiency of the electronic transformer. With the development of digital production, green production and automatic production, the traditional electronic transformer production system is difficult to be fully suitable for meeting the indexes of digital production, green production and automatic production in the production process, and many manufacturers choose to adopt automatic welding and packaging instruments in the production process of welding and packaging the electronic transformer in order to improve the production efficiency in the production process, but neglect the automatic recovery, classified screening and processing of waste materials in the automatic production process, and automation and digital production are not fully applied in the whole electronic transformer production system, as many manufacturers still purchase the electronic transformer through seeking offline suppliers in the material purchasing aspect, the efficiency is low and the time and effort are consumed, and manual detection is still needed in the electronic transformer testing and packaging process, so that an effective production system is needed in order to be more suitable for the development of digital production, green production and automatic production.
Disclosure of Invention
The present invention is directed to an electronic transformer production system, which solves the problems set forth in the background art:
with the development of digital production, green production and automatic production, the traditional electronic transformer production system is difficult to be fully suitable for meeting the indexes of digital production, green production and automatic production in the production process, and many manufacturers choose to adopt automatic welding and packaging instruments in the production process of welding and packaging the electronic transformer in order to improve the production efficiency in the production process, but neglect the automatic recovery, classified screening and processing of waste materials in the automatic production process, and automation and digital production are not fully applied in the whole electronic transformer production system, as many manufacturers still purchase the electronic transformer through seeking offline suppliers in the material purchasing aspect, the efficiency is low and the time and effort are consumed, and manual detection is still needed in the electronic transformer testing and packaging process, so that an effective production system is needed in order to be more suitable for the development of digital production, green production and automatic production.
An electronic transformer production system, the electronic transformer production system comprising:
the design and planning module is provided with a design, simulation unit, an optimization unit and a planning unit, wherein the design, simulation unit adopts CAD software, the optimization unit is arranged behind the design, simulation unit and is used for optimizing the production flow, and the planning unit is used for planning and counting the materials and the production efficiency required in the production process;
the material purchasing module adopts digital purchasing, wherein the digital purchasing is provided with automatic purchasing orders, automatic purchasing approval and on-line supplier management, and the digital purchasing refers to the Internet of things technology for real-time positioning updating;
the welding module is provided with an automatic welding machine and adopts a surface mounting technology, a temperature controller and a pressure controller are installed on the automatic welding machine, the automatic welding machine is provided with a welding waste recycling device, and the automatic welding machine is provided with a quality inspection instrument;
the wire winding module is provided with an automatic wire winding machine, the automatic wire winding machine is provided with wire scrap recycling, and the automatic wire winding machine carries out quality control measures;
the test module adopts automatic test, automatically detects the working effect of the manufactured electronic transformer, and timely corrects the working effect by comparing the working effect with a proper index in a quality control standard;
the packaging and delivery module adopts automatic packaging and delivery, is provided with sustainable packaging materials on packaging materials, is provided with optimized packaging in a packaging form, and is provided with immediate delivery tracking and notification at the automatic packaging and delivery stage;
the control learning module is provided with pre-exercise equipment and CAD software in the aspects of design and simulation, and is provided with digital and automatic staff operation skill training;
the electronic transformer production system is provided with a control learning module, staff is trained to digitize and automate operation skills, staff trained by the digitized and automate operation skills performs design and simulation and digital analysis and test on the design and planning module, performs material purchase according to the type of the electronic transformer parameters designed by the design and planning module, performs automatic welding, packaging and winding on purchased materials on the welding and packaging module and the winding module, and is provided with a testing module for testing and checking the quality of the electronic transformer on the welding and packaging module and the winding module, and a packaging and shipping module is arranged after the testing and checking.
Preferably, the design and planning module comprises a design, simulation unit, an optimizing unit and a planning unit, wherein the design, simulation unit adopts CAD software, the optimizing unit is arranged behind the design, simulation unit and optimizes the production flow according to the production results of the design, simulation unit and the combination of digital, automatic and green production indexes, and the planning unit is used for planning and counting materials and production efficiency required in the production process.
Preferably, the material purchasing module comprises digital purchasing, the digital purchasing is provided with automatic purchasing approval, an automatic purchasing order is arranged after the automatic purchasing approval, the automatic purchasing order is provided with two forms of online order generation and online order printing, the material purchasing module establishes a supply chain related to electronic transformer production based on the Internet of things and implements supply chain management, the supply chain management comprises suppliers, inventory control and order tracking, and the supply chain management refers to Internet of things technology to update the supply order in real time.
Preferably, the welding module comprises an automated welding machine, a temperature controller and a pressure controller are installed on the automated welding machine, the temperature controller detects welding temperature and adjusts, the pressure controller detects welding pressure and adjusts, the automated welding machine is provided with a quality inspection instrument, the automated welding machine adopts a surface mounting technology on welding, and a welding waste recovery device is arranged after the welding is finished.
Preferably, the winding module comprises an automatic winding machine, the automatic winding machine is provided with wire scrap recovery, the automatic winding machine performs quality control measures, and the automatic winding machine is provided with wire diameter, number of turns and angle parameter adjustment functions, and high-quality enameled wires are adopted on the use of wires.
Preferably, the test module is provided with a quality control standard as a comparison index, and adopts a high-precision test instrument to perform automatic test, and the automatic test automatically detects the working effect of the manufactured electronic transformer, compares the working effect with a proper index in the quality control standard, and is provided with timely stopping and tracking analysis.
Preferably, the packaging and shipping module comprises an automated packaging and shipping module, and the automated packaging and shipping is provided with an automated packaging robot, a bar code scanner, an automated wagon, on which the packaging and shipping module is provided with sustainable packaging material comprising degradable material and a recycled carton, on which form the packaging and shipping module is provided with optimized packaging comprising use of minimum packaging material, with protective packaging, with rational layout packaging, and on which immediate shipment tracking and notification is provided during the automated packaging and shipping phase.
Preferably, the control learning module is provided with a pre-modeling device and CAD software in terms of design and simulation, the pre-modeling device and CAD software are provided with error automatic identification and analysis, the control learning module is provided with digital and automated staff operation skill training, and the digital and automated staff operation skill training is provided with welding and winding numerical control operation theory training and actual control monitoring training.
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, the material purchasing module establishes a supply chain related to the production of the electronic transformer based on the Internet of things in combination with the digitization, and implements supply chain management, wherein the supply chain management comprises suppliers, inventory control and order tracking, and the supply chain management refers to the Internet of things technology to position and update the supply order in real time, so that the digitization purchasing combination Internet of things can directly inquire suppliers who sell high-quality enameled wires locally on the Internet, and can directly carry out automatic purchasing approval and order signing on the Internet, thereby effectively improving purchasing efficiency, material quality and sustainability.
(2) According to the invention, the automatic welding machine and the automatic winding machine are utilized to automatically process materials in the welding and winding processes, the surface mounting technology is adopted in the welding process, and a worker checks the welding temperature detected by the temperature controller on the automatic welding machine and adjusts the welding temperature and checks the welding pressure detected by the pressure controller and adjusts the welding pressure.
(3) In the invention, CAD software is used for designing and simulating the electronic transformer to be produced, green production indexes are considered in a combined way, and the production flow is optimized, including minimizing stock of materials and parts, shortening the production period, optimizing the layout of a production line, using degradable materials and regenerated cartons on packaging materials, packaging by an automatic packaging robot in the packaging process, using minimum packaging materials, adopting protective packaging and reasonable layout packaging, and in addition, corresponding waste recovery is arranged for waste materials in welding and winding production processing, thereby meeting green production and reducing the influence on environment.
Drawings
FIG. 1 is a schematic diagram of the overall system of the present invention;
fig. 2 is a schematic diagram of the overall system according to the present invention.
Description of the embodiments
Examples: referring to fig. 1-2, an electronic transformer production system, includes:
the design and planning module is provided with a design, simulation unit, an optimization unit and a planning unit, the design, simulation unit adopts CAD software, the optimization unit is arranged behind the design, simulation unit and is used for optimizing the production flow, and the planning unit is used for planning and counting the materials and the production efficiency required in the production process;
the material purchasing module adopts digital purchasing, wherein the digital purchasing is provided with automatic purchasing orders, automatic purchasing approval and online supplier management, and the digital purchasing refers to the Internet of things technology for real-time positioning updating;
the welding module is provided with an automatic welding machine and adopts a surface mounting technology, a temperature controller and a pressure controller are arranged on the automatic welding machine, the automatic welding machine is provided with a welding waste recycling device, and the automatic welding machine is provided with a quality inspection instrument;
the wire winding module is provided with an automatic wire winding machine, the automatic wire winding machine is provided with wire scrap recycling, and the automatic wire winding machine carries out quality control measures;
the test module adopts automatic test, automatically detects the working effect of the manufactured electronic transformer, and timely corrects the working effect by comparing the working effect with a proper index in a quality control standard;
the packaging and delivery module adopts automatic packaging and delivery, the packaging and delivery module is provided with sustainable packaging materials on packaging materials, the packaging and delivery module is provided with optimized packaging in a packaging form, and instant delivery tracking and notification are set at an automatic packaging and delivery stage;
the control learning module is provided with pre-exercise equipment and CAD software in design and simulation, and is provided with digital and automatic staff operation skill training;
an electronic transformer production system is provided with a control learning module, staff is trained to digitize and automate operation skills, staff trained in the digitized and automated operation skills performs design and simulation and digital analysis and test on a design and planning module, material purchase is performed according to the type of electronic transformer parameters designed by the design and planning module, automatic welding, packaging and winding are performed on purchased materials on a welding and packaging module and a winding module, a testing module is arranged on the welding and packaging module and the winding module and used for testing and checking the quality of an electronic transformer, and a packaging and shipping module is arranged after the testing and checking.
The control learning module is provided with a pre-modeling device and CAD software in design and simulation, the pre-modeling device and the CAD software are provided with error automatic identification and analysis, the control learning module is provided with digital and automatic staff operation skill training, and the digital and automatic staff operation skill training is provided with numerical control operation theory training of welding and winding and actual control monitoring training.
The design and planning module comprises a design, simulation unit, an optimization unit and a planning unit, wherein the design, simulation unit adopts CAD software, the optimization unit is arranged behind the design, simulation unit, and optimizes the production flow by combining the digitalized, automatic and green production indexes according to the production results of the design, simulation unit, and the planning unit is used for planning and counting the required materials and the production efficiency in the production process.
Specifically, in the aspect of design and simulation, the pre-modeling device and CAD software are provided with error automatic identification and analysis, the digital and automatic staff operation skill training is provided with numerical control operation theory training of welding and winding and actual operation monitoring training, a learner is helped to quickly know the design and simulation operation and utilize the digital control device in the digital and automatic operation production process, the staff who controls the learning training uses CAD software to design and simulate the electronic transformer to be produced, in addition, the CAD software is combined with digital, automatic and green production indexes in the aspect of design, the CAD software can help a designer to create and modify a 3D model of the electronic transformer, carry out digital analysis and test, optimize design parameters, optimize production flows, and comprise minimizing stock of materials and parts, shortening production cycle, optimizing production line layout, and planning materials and production efficiency required in the production of the electronic transformer in advance.
The material purchasing module comprises digital purchasing, wherein the digital purchasing is provided with automatic purchasing approval, an automatic purchasing order is arranged after the automatic purchasing approval, the automatic purchasing order is provided with two forms of online order generation and online order printing, the material purchasing module establishes a supply chain related to the production of the electronic transformer based on the Internet of things and implements supply chain management, the supply chain management comprises suppliers, inventory control and order tracking, and the supply chain management refers to the Internet of things technology to update the supply order in real time.
The welding module comprises an automatic welding machine, a temperature controller and a pressure controller are installed on the automatic welding machine, the temperature controller detects welding temperature and adjusts, the pressure controller detects welding pressure and adjusts, the automatic welding machine is provided with a quality inspection instrument, the automatic welding machine adopts a surface mounting technology on welding, and welding waste recovery is arranged after welding is finished.
The winding module comprises an automatic winding machine, the automatic winding machine is provided with wire scrap recovery, the automatic winding machine performs quality control measures, the automatic winding machine is provided with wire diameter, number of turns and angle parameter adjustment functions, and high-quality enameled wires are adopted on the use of wires.
Specifically, the material purchasing module establishes a supply chain related to the production of the electronic transformer based on the Internet of things, and implements supply chain management, the supply chain management comprises suppliers, inventory control and order tracking, and the Internet of things technology is cited in the supply chain management to position and update the supply order in real time, so that the digital purchasing and Internet of things can directly inquire suppliers of high-quality enameled wires sold locally on the Internet, and can directly carry out automatic purchasing approval and order signing on the Internet, then the purchased high-quality enameled wires are put into actual production, and the materials are processed by using an automatic welding machine and an automatic winding machine, the surface mounting technology is adopted in the welding process, a worker can check and adjust the welding temperature detected by a temperature controller on the automatic welding machine, and check and adjust the welding pressure detected by a pressure controller, and an automatic winding machine is used in the winding process, and the worker sets corresponding wire diameter, number of turns and angle parameters in advance before working of the automatic winding machine, and sets corresponding waste materials for welding and winding production processing, thereby meeting green production, improving the quality, and the welding precision.
The test module is provided with a quality control standard as a comparison index, and adopts a high-precision test instrument to carry out automatic test, and the automatic test automatically detects the working effect of the manufactured electronic transformer, compares the working effect with a proper index in the quality control standard, and is provided with timely stopping and tracking analysis.
The packaging and shipping module comprises an automated packaging and shipping module, and the automated packaging and shipping module is provided with an automated packaging robot, a bar code scanner, an automated truck, the packaging and shipping module is provided with sustainable packaging material on packaging material, the sustainable packaging material comprises degradable material and a regeneration paper box, the packaging and shipping module is provided with optimized packaging in packaging form, the optimized packaging comprises using minimum packaging material, adopting protective packaging and reasonable layout packaging, and instant shipment tracking and notification is set in the automated packaging and shipping stage.
Specifically, the test module is provided with a quality control standard as a comparison index, a high-precision test instrument is adopted for automatic test, the quality control standard is compared with a proper index in the quality control standard, when the high-precision test instrument automatically tests an unqualified finished product, the test module can stop production in time and track and analyze the defective reason of the unqualified finished product, the qualified finished product produced will enter the packaging and delivery module, the packaging and delivery module is provided with degradable materials and a regeneration paper box, the packaging is carried out by an automatic packaging robot in the packaging process, the minimum packaging material is used, the protective packaging and the reasonable layout packaging are adopted, finally, the goods passing through the bar code scanner are carried to an automatic truck, and the immediate delivery tracking and notification is set in the automatic packaging and delivery stage, so that the real-time feedback and inquiry of the delivery condition of the finished product are facilitated, and the whole production process of the electronic transformer is calculated.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. An electronic transformer production system, characterized in that: the electronic transformer production system comprises:
the design and planning module is provided with a design, simulation unit, an optimization unit and a planning unit, wherein the design, simulation unit adopts CAD software, the optimization unit is arranged behind the design, simulation unit and is used for optimizing the production flow, and the planning unit is used for planning and counting the materials and the production efficiency required in the production process;
the material purchasing module adopts digital purchasing, wherein the digital purchasing is provided with automatic purchasing orders, automatic purchasing approval and on-line supplier management, and the digital purchasing refers to the Internet of things technology for real-time positioning updating;
the welding module is provided with an automatic welding machine and adopts a surface mounting technology, a temperature controller and a pressure controller are installed on the automatic welding machine, the automatic welding machine is provided with a welding waste recycling device, and the automatic welding machine is provided with a quality inspection instrument;
the wire winding module is provided with an automatic wire winding machine, the automatic wire winding machine is provided with wire scrap recycling, and the automatic wire winding machine carries out quality control measures;
the test module adopts automatic test, automatically detects the working effect of the manufactured electronic transformer, and timely corrects the working effect by comparing the working effect with a proper index in a quality control standard;
the packaging and delivery module adopts automatic packaging and delivery, is provided with sustainable packaging materials on packaging materials, is provided with optimized packaging in a packaging form, and is provided with immediate delivery tracking and notification at the automatic packaging and delivery stage;
the control learning module is provided with pre-exercise equipment and CAD software in the aspects of design and simulation, and is provided with digital and automatic staff operation skill training;
the electronic transformer production system is provided with a control learning module, staff is trained to digitize and automate operation skills, staff trained by the digitized and automate operation skills performs design and simulation and digital analysis and test on the design and planning module, performs material purchase according to the type of the electronic transformer parameters designed by the design and planning module, performs automatic welding, packaging and winding on purchased materials on the welding and packaging module and the winding module, and is provided with a testing module for testing and checking the quality of the electronic transformer on the welding and packaging module and the winding module, and a packaging and shipping module is arranged after the testing and checking.
2. An electronic transformer production system according to claim 1, wherein: the design and planning module comprises a design unit, a simulation unit, an optimization unit and a planning unit, wherein the design unit and the simulation unit adopt CAD software, the optimization unit is arranged behind the design unit and the simulation unit, and optimizes the production flow by combining digital, automatic and green production indexes according to the production results of the design unit and the simulation unit, and the planning unit is used for planning and counting materials required in the production process and production efficiency.
3. An electronic transformer production system according to claim 1, wherein: the material purchasing module comprises digital purchasing, wherein automatic purchasing approval is arranged on the digital purchasing, an automatic purchasing order is arranged after the automatic purchasing approval, two forms of online order generation and online order printing are arranged on the automatic purchasing order, the material purchasing module establishes a supply chain related to the production of the electronic transformer based on the Internet of things and implements supply chain management, the supply chain management comprises suppliers, inventory control and order tracking, and the supply chain management refers to Internet of things technology to update the supply order in real time.
4. An electronic transformer production system according to claim 1, wherein: the welding module comprises an automatic welding machine, a temperature controller and a pressure controller are installed on the automatic welding machine, the temperature controller detects welding temperature and adjusts, the pressure controller detects welding pressure and adjusts, the automatic welding machine is provided with a quality inspection instrument, the automatic welding machine adopts a surface mounting technology on welding, and welding waste recovery is arranged after welding is finished.
5. An electronic transformer production system according to claim 1, wherein: the winding module comprises an automatic winding machine, the automatic winding machine is provided with wire scrap recovery, the automatic winding machine performs quality control measures, the automatic winding machine is provided with wire diameter, number of turns and angle parameter adjustment functions, and high-quality enameled wires are adopted on the use of wires.
6. An electronic transformer production system according to claim 1, wherein: the test module is provided with a quality control standard as a comparison index, and adopts a high-precision test instrument to perform automatic test, and the automatic test automatically detects the working effect of the manufactured electronic transformer, compares the working effect with a proper index in the quality control standard, and is provided with timely control and stop and tracking analysis.
7. An electronic transformer production system according to claim 1, wherein: the packaging and shipping module comprises an automated packaging and shipping module, and the automated packaging and shipping module is provided with an automated packaging robot, a bar code scanner, an automated truck, on packaging material, the packaging and shipping module is provided with sustainable packaging material comprising degradable material and a recycled paper box, on packaging form, the packaging and shipping module is provided with optimized packaging comprising using minimum packaging material, adopting protective packaging, reasonably arranged packaging, and setting instant shipment tracking and notification at the automated packaging and shipping stage.
8. An electronic transformer production system according to claim 1, wherein: the control learning module is provided with pre-modeling equipment and CAD software in design and simulation, the pre-modeling equipment and the CAD software are provided with error automatic identification and analysis, the control learning module is provided with digital and automatic staff operation skill training, and the digital and automatic staff operation skill training is provided with numerical control operation theory training and actual control monitoring training of welding and winding.
CN202310739694.XA 2023-06-21 2023-06-21 Electronic transformer production system Active CN116721852B (en)

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GB0126274D0 (en) * 2001-11-01 2002-01-02 Inventec Corp A material requirements planning method for the calculation of supplier provision of materials
CN1904919A (en) * 2006-08-03 2007-01-31 董学军 Comprehensive managing system of small power transformer limiting design and measurement automatic recording
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