CN116718444A - Pretreatment sample decomposition method for measuring lithium oxide content in continuous casting mold flux - Google Patents

Pretreatment sample decomposition method for measuring lithium oxide content in continuous casting mold flux Download PDF

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Publication number
CN116718444A
CN116718444A CN202310469127.7A CN202310469127A CN116718444A CN 116718444 A CN116718444 A CN 116718444A CN 202310469127 A CN202310469127 A CN 202310469127A CN 116718444 A CN116718444 A CN 116718444A
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China
Prior art keywords
sample
continuous casting
lithium oxide
content
mold flux
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CN202310469127.7A
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Chinese (zh)
Inventor
沈彬彬
王德全
王兆存
王航民
王成林
赵英杰
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Shandong Iron and Steel Co Ltd
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Shandong Iron and Steel Co Ltd
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Priority to CN202310469127.7A priority Critical patent/CN116718444A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention relates to the technical field of detection of raw materials and finished products, and particularly discloses a pretreatment decomposition sample method for measuring the content of lithium oxide in continuous casting mold flux, which comprises 1) a pretreatment carbon removal treatment method; 2) Dissolving a covering slag sample by nitric acid, hydrofluoric acid and perchloric acid to prepare a solution to be tested; 3) Preparing a series of standard solutions containing lithium elements with different mass fractions; 4) Respectively testing the emission light intensity of the standard solution in the step 3) by using an inductively coupled plasma emission spectrometer, and constructing a standard curve by taking the mass fraction of lithium element as an X axis and the analysis line intensity as a Y axis; 5) Testing the emission light intensity of the test liquid obtained in the step 2) by using an inductively coupled plasma emission spectrometer, and further calculating the content of lithium oxide in the protective slag by using the standard curve in the step 4); the invention overcomes the defect of the existing single treatment method, and the measurement result is accurate and reliable; the acid consumption is reduced to the minimum in the sample decomposition process, and the decomposition time period is greatly shortened.

Description

Pretreatment sample decomposition method for measuring lithium oxide content in continuous casting mold flux
Technical Field
The invention relates to the technical field of detection of raw materials and finished products, in particular to a pretreatment decomposition sample method for measuring the content of lithium oxide in continuous casting mold flux.
Background
In the continuous casting production process, the continuous casting protection slag is used as a medium for interaction between a crystallizer and a casting blank, is an important functional material in the continuous casting production, and has great influence on smooth running of a continuous casting process and improvement of the quality of the casting blank. Different types and purposes of casting powder can be obtained under the conditions of different steel types, different casting machines and different continuous casting process combinations, and the crystallization property, the thermal resistance and the like of the slag film can be controlled by changing the components of the casting powder, so that the defects of the surface of a casting blank can be effectively controlled. The lithium oxide added in the casting powder during smelting has great influence on the viscosity, melting temperature and glass performance of the casting powder, so that accurate determination of the content of the lithium oxide in the casting powder has great significance for smelting and product quality control. However, the product brands of the prior continuous bead mold flux are more, and the mass fraction of free carbon is 0.5% -30%, so that the mold flux sample is complex and special, the prior sample pretreatment method is single and long in time, the inaccuracy of measurement analysis and the measurement period are increased, and no good solution is found in the prior art for the problems of the pretreatment samples. According to the invention, pre-decarbonization treatment is added before the sample with high carbon content is dissolved according to the different free carbon content in the protective slag, and the problems of the prior sample decomposition treatment before the determination and analysis of lithium oxide in the protective slag are solved by improving the use amount of acid and the pretreatment control. The invention provides a pretreatment decomposition sample method for measuring the lithium oxide content in continuous casting mold flux by an inductively coupled plasma emission spectrometer, which is characterized in that different samples are treated differently, the defect of the existing single treatment method is overcome, the effective treatment of the samples can be ensured, the measurement result is accurate and reliable, and the method is simple, quick and accurate to operate and is applied in production practice quickly, so as to meet the steel-making production requirement.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide a pretreatment sample decomposition method for determining the content of lithium oxide in continuous casting mold flux.
The technical scheme adopted for solving the technical problems is as follows: a pretreatment decomposition sample method for determining the content of lithium oxide in continuous casting mold flux comprises the following steps:
1) The pre-decarbonizing treatment method comprises the following steps: for continuous casting mold flux with free carbon content less than 5%, directly weighing a sample and dissolving the sample in a polytetrafluoroethylene beaker; for the continuous casting protection slag with the free carbon content of 5-20%, the sampling article is weighed in a porcelain boat;
2) Dissolving a covering slag sample by nitric acid, hydrofluoric acid and perchloric acid to prepare a solution to be tested;
3) Preparing a series of standard solutions containing lithium elements with different mass fractions;
4) Respectively testing the emission light intensity of the standard solution in the step 3) by using an inductively coupled plasma emission spectrometer, and constructing a standard curve by taking the mass fraction of lithium element as an X axis and the analysis line intensity as a Y axis;
5) And (3) testing the emission light intensity of the test liquid obtained in the step (2) by using an inductively coupled plasma emission spectrometer, and further calculating the content of lithium oxide in the protective slag by using the standard curve in the step (4).
Specifically, the pre-decarbonizing treatment method in the step 1) comprises the following steps: for continuous casting mold flux with free carbon content less than 5%, directly weighing 0.2g sample and dissolving in a polytetrafluoroethylene beaker; for the continuous casting protection slag with the free carbon content of 5-20%, 0.2g of sample is weighed in a porcelain boat, burned in a muffle furnace at 700-750 ℃ for 2 hours, taken out, cooled and transferred into a polytetrafluoroethylene beaker for dissolution.
Specifically, the specific steps of preparing the liquid to be tested in the step 2) are as follows: weighing 0.2000g of the sampling sample, putting the covering slag into a 150mL polytetrafluoroethylene beaker, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating at low temperature on an electric hot plate until the sample emits thick white smoke, taking down and cooling the liquid with the volume of 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL dissolved salts until the test solution is clear, then taking down and cooling to room temperature, transferring into a 100mL volumetric flask, and fixing the volume to the scale with distilled waterShaking up and measuring.
Specifically, the adding amounts of nitric acid, hydrofluoric acid and perchloric acid in the step 2) are as follows:
nitric acid: ρ1.42g/ml;
hydrofluoric acid: ρ1.70g/ml;
perchloric acid: ρ1.67g/ml.
Specifically, the early preparation of the mold flux sample: after the sample to be detected is crushed by a crusher, the crushed sample is ground by a grinder until the granularity of the crushed sample completely passes through sieve holes with the diameter of 0.097mm, and the sample is baked for 1 to 2 hours at the temperature of between 105 and 110 ℃ before analysis and is stored in a drying dish for standby.
Specifically, the calculation formula of the content of lithium oxide in the mold flux in the step 5) is as follows:
wherein: v: the volume of the liquid to be tested is in milliliters;
c: the lithium element concentration in the solution to be tested is calculated from the standard curve, and the unit is microgram per milliliter;
C 0 : the concentration of lithium element in the blank solution is expressed in micrograms per milliliter;
m: the mass of the covering slag sample is given in grams;
2.1524: conversion coefficient between lithium oxide and lithium.
Specifically, the analysis spectral line of the inductively coupled plasma emission spectrometer in the step 4) and the step 5) is 670.783nm analysis spectral line.
The invention has the following beneficial effects:
the pretreatment decomposition sample method for measuring the lithium oxide content in the continuous casting mold flux, which is designed by the invention, considers the specificity of the continuous casting mold flux sample, and different samples are treated differently, thereby overcoming the defect of the existing single treatment method, ensuring that the sample is effectively treated and the measurement result is accurate and reliable; the acid consumption is reduced to the minimum in the sample decomposition process, and the decomposition time period is greatly shortened; the sample is completely dissolved, and the accuracy of the detection result is improved.
Drawings
FIG. 1 is a schematic diagram of a standard curve construction.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described in further detail below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
A pretreatment decomposition sample method for measuring the content of lithium oxide in continuous casting mold flux comprises the following steps:
(1) Preparation of test analysis samples
After the sample to be detected is crushed by a crusher, the crushed sample is ground by a grinder until the granularity of the crushed sample completely passes through sieve holes with the diameter of 0.097mm (160 meshes), and the sample is baked for 1 to 2 hours at the temperature of 105 to 110 ℃ before analysis and is stored in a drying dish for standby.
(2) Reagent(s)
Nitric acid: ρ1.42g/ml;
hydrofluoric acid: ρ1.70g/ml;
perchloric acid: ρ1.67g/ml;
(3) Experimental method
(1) The pre-decarbonizing treatment method comprises the following steps: for continuous casting mold flux with free carbon content less than 5%, directly weighing 0.2g sample and dissolving in a polytetrafluoroethylene beaker; for the continuous casting covering slag with the free carbon content of 5-20%, 1g of sample is weighed in a porcelain boat, burned in a muffle furnace at 700-750 ℃ for 2 hours, and then taken out for cooling, and 0.2g of ash is weighed to be dissolved in a polytetrafluoroethylene beaker.
(2) The acid decomposition treatment method of the sample comprises the following steps: weighing 0.2000g of the sampling sample, putting the covering slag into a 150mL polytetrafluoroethylene beaker, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating at low temperature on an electric hot plate until the sample emits thick white smoke, taking down and cooling the liquid with the volume of 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL of dissolved salts are removed and cooled to room temperature until the test solution is clear, and the test solution is transferred into a 100mL volumetric flask, is subjected to constant volume to scale shaking by distilled water, and is to be measured.
The invention firstly proposes that the specificity of the continuous casting mold flux sample is considered, different samples are treated differently, the defect of the existing single treatment method is overcome, the effective treatment of the sample can be ensured, and the measurement result is accurate and reliable. In addition, the method can realize complete dissolution of the sample and shorten the pretreatment period of ICP measurement of lithium oxide element in the casting powder through control of the acid amount and dissolution degree, improves the accuracy of the detection result, provides powerful technical support for development and quality control of steel products, and has indirect economic benefit.
The test samples in the following examples were obtained by pulverizing the sample of the continuous bead mold flux to be measured with a crusher, and grinding the crushed sample to a particle size of 160 mesh.
Preparation of standard solution and determination of standard curve:
(1) Preparing a standard solution: the lithium standard solution of 1000ug/ml is diluted by distilled water to obtain the lithium standard solution of 100ug/ml, the volumes of different standard solutions are removed, and 1ml of concentrated nitric acid is added to a volumetric flask of 100ml with distilled water to fix the volume, so that a series of standard solutions containing lithium elements with different mass fractions are obtained. The mass fraction of lithium element in the series of standard solutions is shown in table 1.
TABLE 1 mass fraction of elements in Standard solution series w%
Sequence number Li%
Blank space 0
Standard 1 0.10
Standard 2 0.20
Standard 3 0.40
Standard 4 0.60
(2) Determination of a standard curve:
carrying out spectrum measurement on an inductively coupled plasma emission spectrometer by using the standard series, wherein the analysis spectral line of the inductively coupled plasma emission spectrometer is 670.784nm analysis spectral line, then, the mass fraction of lithium element is taken as an X axis, the intensity of the analysis line is taken as a Y axis, a standard curve is constructed as shown in figure 1, and the linear correlation coefficient R2 is 1.000; and detecting the liquid to be tested after the sample is decomposed by using the established standard curve.
(3) The calculation formula of the content of lithium oxide in the covering slag is as follows:
wherein V: volume of the solution to be tested in milliliters (mL);
c: the concentration of lithium element in the solution to be tested calculated from the standard curve is expressed in micrograms per milliliter (ug/mL);
C 0 : the concentration of lithium element in the blank solution is expressed in micrograms per milliliter (ug/mL);
m: the mass of the casting powder sample is expressed as gram (g);
2.1524: conversion coefficient between lithium oxide and lithium.
Example 1:
weighing a continuous casting protection slag 1# sample (Fc4.06), weighing 0.2000g in a 150mL polytetrafluoroethylene beaker, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating at low temperature on an electric heating plate until the sample emits thick white smoke, wherein the liquid volume is equal to that ofTaking about 3mL, cooling, and continuously adding 1mL of nitric acid and H 2 O10mL of dissolved salts are removed and cooled to room temperature until the test solution is clear, and the test solution is transferred into a 100mL volumetric flask, is subjected to constant volume to scale shaking by distilled water, and is to be measured.
The results are shown in Table 2.
Example 2:
weighing a continuous casting mold flux 2# sample (Fc9.94), weighing 1g of the sample, putting the sample into a porcelain boat, burning the porcelain boat in a muffle furnace at 700-750 ℃ for 2 hours, taking out and cooling the porcelain boat, weighing 0.2g of ash into a polytetrafluoroethylene beaker to dissolve the porcelain boat, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating the porcelain boat at a low temperature on an electric plate until the sample emits thick white smoke, taking down and cooling the porcelain boat at a liquid volume of about 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL of dissolved salts are removed and cooled to room temperature until the test solution is clear, and the test solution is transferred into a 100mL volumetric flask, is subjected to constant volume to scale shaking by distilled water, and is to be measured.
The results are shown in Table 2.
Example 3:
weighing a continuous casting mold flux 3# sample (Fc 14.49), weighing 1g of the sample, putting the sample into a porcelain boat, burning the porcelain boat in a muffle furnace at 700-750 ℃ for 2 hours, taking out and cooling the porcelain boat, weighing 0.2g of ash into a polytetrafluoroethylene beaker to dissolve the porcelain boat, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating the porcelain boat at a low temperature on an electric plate until the sample emits thick white smoke, taking down and cooling the porcelain boat at a liquid volume of about 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL of dissolved salts are removed and cooled to room temperature until the test solution is clear, and the test solution is transferred into a 100mL volumetric flask, is subjected to constant volume to scale shaking by distilled water, and is to be measured.
The results are shown in Table 2.
Example 4:
weighing a continuous casting protection slag No. 4 sample (Fc18.14), weighing 1g of the sample, putting the sample into a porcelain boat, burning the porcelain boat in a muffle furnace at 700-750 ℃ for 2 hours, taking out and cooling the porcelain boat, weighing 0.2g of ash into a polytetrafluoroethylene beaker to dissolve the porcelain boat, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating the porcelain boat at a low temperature on an electric plate until the sample emits thick white smoke, taking down and cooling the porcelain boat at a liquid volume of about 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL dissolved salts until the test solution is clear, then taking down and cooling to room temperature, transferring into a 100mL volumetric flask for distillationAnd (5) water is subjected to constant volume until the scale is shaken uniformly to be measured.
The results are shown in Table 2.
Table 2 test results
The present invention is not limited to the above embodiments, and any person who can learn the structural changes made under the teaching of the present invention can fall within the scope of the present invention if the present invention has the same or similar technical solutions.
The technology, shape, and construction parts of the present invention, which are not described in detail, are known in the art.

Claims (7)

1. The pretreatment decomposition sample method for determining the content of lithium oxide in the continuous casting mold flux is characterized by comprising the following steps:
1) The pre-decarbonizing treatment method comprises the following steps: for continuous casting mold flux with free carbon content less than 5%, directly weighing a sample and dissolving the sample in a polytetrafluoroethylene beaker; for the continuous casting protection slag with the free carbon content of 5-20%, the sampling article is weighed in a porcelain boat;
2) Dissolving a covering slag sample by nitric acid, hydrofluoric acid and perchloric acid to prepare a solution to be tested;
3) Preparing a series of standard solutions containing lithium elements with different mass fractions;
4) Respectively testing the emission light intensity of the standard solution in the step 3) by using an inductively coupled plasma emission spectrometer, and constructing a standard curve by taking the mass fraction of lithium element as an X axis and the analysis line intensity as a Y axis;
5) And (3) testing the emission light intensity of the test liquid obtained in the step (2) by using an inductively coupled plasma emission spectrometer, and further calculating the content of lithium oxide in the protective slag by using the standard curve in the step (4).
2. The pretreatment decomposition sample method for determining lithium oxide content in continuous casting mold flux according to claim 1, wherein the pretreatment method for carbon removal in step 1) comprises: for continuous casting mold flux with free carbon content less than 5%, directly weighing 0.2g sample and dissolving in a polytetrafluoroethylene beaker; for the continuous casting protection slag with the free carbon content of 5-20%, 0.2g of sample is weighed in a porcelain boat, burned in a muffle furnace at 700-750 ℃ for 2 hours, taken out, cooled and transferred into a polytetrafluoroethylene beaker for dissolution.
3. The method for pretreating decomposed samples for determining the content of lithium oxide in continuous casting powder according to claim 1, wherein the specific steps of preparing the solution to be tested in the step 2) are as follows: weighing 0.2000g of the sampling sample, putting the covering slag into a 150mL polytetrafluoroethylene beaker, sequentially adding 1mL of nitric acid, 5mL of hydrofluoric acid and 6mL of perchloric acid, heating at low temperature on an electric hot plate until the sample emits thick white smoke, taking down and cooling the liquid with the volume of 3mL, and continuously adding 1mL of nitric acid and H 2 O10mL of dissolved salts are removed and cooled to room temperature until the test solution is clear, and the test solution is transferred into a 100mL volumetric flask, is subjected to constant volume to scale shaking by distilled water, and is to be measured.
4. The method for determining the content of lithium oxide in continuous casting mold flux according to claim 1, wherein the amounts of nitric acid, hydrofluoric acid and perchloric acid added in step 2) are as follows:
nitric acid: ρ1.42g/ml;
hydrofluoric acid: ρ1.70g/ml;
perchloric acid: ρ1.67g/ml.
5. The pretreatment decomposition sample method for measuring lithium oxide content in continuous casting mold flux according to claim 1, 2 or 3, wherein the mold flux sample is prepared in a preliminary stage: after the sample to be detected is crushed by a crusher, the crushed sample is ground by a grinder until the granularity of the crushed sample completely passes through sieve holes with the diameter of 0.097mm, and the sample is baked for 1 to 2 hours at the temperature of between 105 and 110 ℃ before analysis and is stored in a drying dish for standby.
6. The method for determining the content of lithium oxide in the continuous casting mold flux according to claim 1, wherein the calculation formula of the content of lithium oxide in the mold flux in step 5) is:
wherein: v: the volume of the liquid to be tested is in milliliters;
c: the lithium element concentration in the solution to be tested is calculated from the standard curve, and the unit is microgram per milliliter;
C 0 : the concentration of lithium element in the blank solution is expressed in micrograms per milliliter;
m: the mass of the covering slag sample is given in grams;
2.1524: conversion coefficient between lithium oxide and lithium.
7. The method for pretreating decomposed samples for determining the content of lithium oxide in casting powder according to claim 1, wherein the analytical lines of the inductively coupled plasma emission spectrometer in the step 4) and the step 5) are 670.783nm analytical lines.
CN202310469127.7A 2023-04-27 2023-04-27 Pretreatment sample decomposition method for measuring lithium oxide content in continuous casting mold flux Pending CN116718444A (en)

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