CN116718004A - Smelting equipment is used in aluminum alloy production - Google Patents

Smelting equipment is used in aluminum alloy production Download PDF

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Publication number
CN116718004A
CN116718004A CN202310701995.3A CN202310701995A CN116718004A CN 116718004 A CN116718004 A CN 116718004A CN 202310701995 A CN202310701995 A CN 202310701995A CN 116718004 A CN116718004 A CN 116718004A
Authority
CN
China
Prior art keywords
fixedly connected
furnace body
smelting
frame
aluminum alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202310701995.3A
Other languages
Chinese (zh)
Inventor
郑洪梅
范根
曲长利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangshan Jian'an Technology Co ltd
Original Assignee
Jiangshan Jian'an Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangshan Jian'an Technology Co ltd filed Critical Jiangshan Jian'an Technology Co ltd
Priority to CN202310701995.3A priority Critical patent/CN116718004A/en
Publication of CN116718004A publication Critical patent/CN116718004A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/0806Charging or discharging devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/10Crucibles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/10Crucibles
    • F27B14/12Covers therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/0806Charging or discharging devices
    • F27B2014/0818Discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B2014/0825Crucible or pot support
    • F27B2014/0831Support or means for the transport of crucibles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2001/00Composition, conformation or state of the charge
    • F27M2001/01Charges containing mainly non-ferrous metals
    • F27M2001/012Aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses smelting equipment for aluminum alloy production, which comprises a smelting furnace and a crucible in the smelting furnace, wherein the smelting furnace comprises a furnace body and a loading and unloading mechanism carried on the furnace body, the loading and unloading mechanism comprises a protective cover covered outside the furnace body and a positioning assembly fixedly connected to an opening at the top of the furnace body, and a plurality of lifting rods penetrate through the top of the protective cover and are connected in a sliding manner. This smelting equipment is used in aluminum alloy production, through setting up feed mechanism in the furnace body outside, utilize its interior closing plate can cover the furnace body top when smelting, reduce thermal revealing, and when rising the protection casing, can open the closing plate simultaneously, and utilize the lifting platform to lift out the furnace body with the crucible, realized automatic uncapping and get the step of getting material, and can also follow inboard shutoff furnace body top once more after lifting platform rises, uncap, the closing cap is gone on with last unloading action is synchronous, the interval time is short, guaranteed heat loss as far as, and need not the manual work and place and take out.

Description

Smelting equipment is used in aluminum alloy production
Technical Field
The invention relates to the technical field of metal smelting, in particular to smelting equipment for aluminum alloy production.
Background
Aluminum alloys are the most widely used class of nonferrous metal structural materials in industry, and have been used in a large number in the aerospace, automotive, mechanical manufacturing, marine and chemical industries. The industrial economy is rapidly developed, and the requirements for aluminum alloy welded structural parts are increased, so that the weldability of aluminum alloy is studied deeply.
The existing aluminum alloy needs to be smelted when being processed, a smelting furnace is used for smelting, the existing small smelting furnaces are used for smelting containers from the upper part, manual operation is generally carried out, a cover is required to be opened and closed, the middle process time is long, a large amount of heat in the furnace body is discharged, the internal temperature can be reduced, the taken high-temperature solution can also influence workers, the workers are easy to scald in the taking-out and transferring process, and even the problem of cooling the surface solution can occur when the workers are in a transferring path.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides smelting equipment for aluminum alloy production, which solves the problems that raw materials are manually operated, the cover is required to be opened firstly and then closed, the middle process time is long, a large amount of heat in a furnace body is discharged, the internal temperature can be reduced, the taken high-temperature solution can also influence workers, the workers are easy to scald in the taking and transferring processes, and the surface solution can be cooled even when the workers are transferred for a certain distance.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a smelting equipment for aluminum alloy production, includes smelting furnace and inside crucible, the smelting furnace includes furnace body and last unloading mechanism that carries on, go up unloading mechanism including cover at the outside protection casing of furnace body and fixed connection at the locating component of furnace body top opening part, the top of protection casing runs through sliding connection has many lifting rods, and the bottom fixedly connected with lifting platform of lifting rod, the crucible is placed on the lifting platform, lifting platform top half diameter is less than furnace body top opening, and bottom half diameter is greater than furnace body top opening, the outside damping slip cap of lifting rod is equipped with the closing plate that can cover furnace body top opening, the top fixedly connected with dog of lifting rod, the surface of lifting rod just is located the upper and lower both sides cover of protection casing roof and is equipped with the spring, and the bottom of downside spring compresses tightly the top of closing plate;
preferably, the locating component comprises an outer cylinder, baffle and lower baffle are gone up to the inside upper and lower both sides of urceolus respectively fixedly connected with of urceolus, evenly fixedly connected with a plurality of guide blocks between baffle and the lower baffle, and the inside fixedly connected with magnet of guide block, one side of guide block is provided with the inserted block, and the side of lifting platform offered the slot with the inserted block looks adaptation, the upper and lower both sides of inserted block one end all pass through circle axle and last baffle and lower baffle sliding connection, and the bottom circle axle runs through lower baffle, the spout with circle axle looks adaptation has all been offered to the inside of baffle down and the bottom of last baffle, the inboard of urceolus just is located the bottom rotation of baffle and is connected with the carousel down, the arc wall has been seted up to the inside of carousel, and the tooth's socket has been seted up to one side of arc wall, the inside rotation of arc wall is connected with the first gear with the tooth socket meshing, the center fixedly connected with of first gear runs through the pivot of upper baffle top.
Preferably, the outside on pivot top rotates the cover and is equipped with the sleeve, and through torsional spring fixed connection between the top on pivot top and the sleeve internal surface, telescopic outside fixedly connected with first bevel gear, and the right side meshing of first bevel gear has the second bevel gear, the right side of second bevel gear is through connecting axle fixedly connected with second gear, and the rear side meshing of second gear has the rack, the right side fixedly connected with wave form shell fragment of rack, the lug that a plurality of corresponding wave form shell fragments of bottom fixedly connected with on protection casing inner wall right side.
Preferably, the right side fixedly connected with frame at last baffle top, the sleeve runs through rotation with the top of frame and is connected, the connecting axle runs through rotation with the right wall of frame and is connected, the back wall on frame right side extends to the rack rear side right.
Preferably, the furnace body comprises an outer box, the inner wall fixedly connected with insulating layer of outer box, the inside fixedly connected with cover of insulating layer is established at the peripheral vortex heating element of lifting rod, the bottom fixedly connected with bottom plate of smelting furnace, the top of bottom plate just is located the equal fixedly connected with first cylinder all around of protection casing, and the top of first cylinder and the side fixed connection of protection casing, the business turn over door has been seted up in the front of protection casing.
Preferably, the transfer mechanism comprises a rack fixedly arranged on the front side of the smelting furnace, four groups of support frames are slidably arranged at the top of the rack, the four groups of support frames are fixedly connected through a U-shaped frame, the bottom ends of the support frames are rotationally connected with first rollers which are lapped on the front side and the back side of the top of the rack, the left side and the right side of the top of the rack are fixedly connected with limiting strips for limiting the first rollers, the opposite sides of the support frames are fixedly connected with second cylinders respectively, and clamping frames are fixedly connected between the top ends of the four second cylinders.
Preferably, the outer fringe at crucible top outwards extends, the holder includes the annular chamber of fixed connection on the second cylinder top, the inside in annular chamber is close to outside fixedly connected with annular plate, and leaves even clearance between annular chamber side and the annular plate, the intercommunicating pore has been seted up to the annular plate inside, the inside sliding connection in annular chamber has multiunit arc plug bush, and through gasbag fixed connection between arc plug bush and the annular plate.
Preferably, the inboard of rack is provided with the transportation dolly, the transportation dolly includes the frame, and the four corners of frame bottom all rotates and is connected with the second gyro wheel, the transportation dolly inboard rotates through the rotatory axis of rotation and is connected with the heat preservation, the internal diameter of heat preservation is greater than 0.5-1cm of the external diameter of crucible, the bottom intercommunication of heat preservation has the valve.
Preferably, the top of frame just is located the position of insulation cover front side and axis of rotation below and runs through about and peg graft there is the pin, the front side bottom fixedly connected with wire rope of insulation cover, and wire rope front end fixedly connected with can hang the handle of frame left side left and right sides support body, the top fixedly connected with of insulation cover front side extends to the baffle of frame top, and the top of baffle runs through threaded connection and has the bolt.
Preferably, the left side fixedly connected with air pump station at bottom plate top, and air pump station passes through the trachea and connects first cylinder, second cylinder and annular chamber, the positive fixedly connected with control panel of air pump station.
Advantageous effects
The invention provides smelting equipment for aluminum alloy production. Compared with the prior art, the method has the following beneficial effects:
(1) This smelting equipment is used in aluminum alloy production, through setting up feed mechanism in the furnace body outside, utilize its interior closing plate can cover the furnace body top when smelting, reduce thermal revealing, and when rising the protection casing, can open the closing plate simultaneously, and utilize the lifting platform to lift out the furnace body with the crucible, realized automatic uncapping and get the step of getting material, and can also follow inboard shutoff furnace body top again after lifting platform rises, uncap, closing cap and go up unloading action and go on in step, the interval time is short, guaranteed heat loss as far as, and need not the manual work and place and take out, labour saving and time saving.
(2) This smelting equipment is used in aluminum alloy production through setting up locating component, can lift out the crucible at the lifting platform and shutoff furnace body top after, supports fixedly it with the kicking block inserts the lifting platform side, makes it can long-time stable support crucible, has improved the security, and locating component's foling, is the coordinated control when rising to the certain height through the protection casing to utilize the torsional spring to carry out elasticity torsion and carry out the time delay promotion, guarantee that the kicking block can insert in the slot smoothly.
(3) This smelting equipment is used in aluminum alloy production through setting up transfer mechanism, can take out the crucible of high temperature from the smelting furnace, only need simple propelling movement with start the centre gripping can, easy operation is light, be difficult for damaging the workman, the security is high, still convenient follow-up put into the insulation can, also can be used to put into heavier crucible in the smelting furnace, has realized the effect of quick safe business turn over material.
(4) This smelting equipment is used in aluminum alloy production sets up transfer trolley through transferring the mechanism below, and wherein the insulation cover can be used for accomodating the crucible of high temperature and transport it, can keep warm in the transportation process, avoids the too fast cooling of aluminum alloy solution, and the insulation cover still can carry the whole rotation of crucible to empty the casting, can avoid scalding the workman in transportation process and casting process, uses safelyr.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a cross-sectional view of a smelting furnace of the present invention;
FIG. 3 is a bottom view, in semi-section, of the positioning assembly of the present invention;
FIG. 4 is a bottom view of the lower separator plate layer structure of the present invention;
FIG. 5 is a schematic diagram illustrating the connection of the shaft to the sleeve according to the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 7 is an enlarged view of a portion of the invention at B in FIG. 2;
FIG. 8 is a side view of the transfer mechanism and transfer cart of the present invention;
FIG. 9 is a front view of the transfer mechanism of the present invention;
FIG. 10 is a top view, in semi-section, of a clamping frame of the present invention;
FIG. 11 is a side view of the transfer trolley of the present invention;
fig. 12 is a cross-sectional view of the insulating sleeve of the present invention.
In the figure: 1. a crucible; 2. a smelting furnace; 21. a furnace body; 211. an outer case; 212. a thermal insulation layer; 213. a vortex heating assembly; 22. a loading and unloading mechanism; 221. a protective cover; 222. a positioning assembly; 2221. an outer cylinder; 2222. an upper partition plate; 2223. a lower partition plate; 2224. a guide block; 2225. a magnet; 2226. inserting blocks; 2227. a circular shaft; 2228. a turntable; 2229. an arc-shaped groove; 22210. tooth slots; 22211. a first gear; 22212. a rotating shaft; 223. a lifting rod; 224. lifting the platform; 225. a sealing plate; 226. a slot; 227. a sleeve; 228. a torsion spring; 229. a first bevel gear; 2210. a second bevel gear; 2211. a second gear; 2212. a rack; 2213. a wave spring plate; 2214. a bump; 2215. a frame; 2216. a spring; 23. a first cylinder; 3. a transfer mechanism; 31. a stand; 32. a support frame; 33. a U-shaped frame; 34. a first roller; 35. a limit bar; 36. a second cylinder; 37. a clamping frame; 371. an annular cavity; 372. a ring plate; 373. a communication hole; 374. arc-shaped plug bush; 375. an air bag; 4. a transfer trolley; 41. a frame; 42. a second roller; 43. a thermal insulation sleeve; 44. a valve; 45. a stop lever; 46. a wire rope; 47. a handle; 48. a baffle; 49. a bolt; 5. a bottom plate; 6. a gas pump station; 7. and a control panel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides four technical schemes:
fig. 1-2 show a first embodiment: the invention also discloses smelting equipment for aluminum alloy production, wherein the smelting furnace 2 comprises a furnace body 21 and a loading and unloading mechanism 22 carried on the furnace body, the loading and unloading mechanism 22 comprises a protective cover 221 covered outside the furnace body 21 and a positioning assembly 222 fixedly connected to the top opening of the furnace body 21, the top of the protective cover 221 is penetrated and slidably connected with a plurality of lifting rods 223, the bottom end of the lifting rods 223 is fixedly connected with a lifting platform 224, the crucible 1 is placed on the lifting platform 224, the diameter of the upper half part of the lifting platform 224 is smaller than the top opening of the furnace body 21, the diameter of the lower half part of the lifting platform is larger than the top opening of the furnace body 21, a sealing plate 225 capable of covering the top opening of the furnace body 21 is sleeved on the outer damping sliding sleeve of the lifting rods 223, the top ends of the lifting rods 223 are fixedly connected with a stop block, the surfaces of the lifting rods 223 are sleeved on the upper side and the lower side of the top wall of the protective cover 221, springs 2216 are sleeved on the upper side and the lower side of the top wall of the protective cover 221, and the bottom ends of the lower side springs 2216 are pressed against the top of the sealing plate 225.
Through setting up feed mechanism 22 in furnace body 21 outside, utilize its inner closing plate 225 can cover furnace body 21 top when smelting, reduce thermal revealing, and when rising protection casing 221, can open closing plate 225 simultaneously, and utilize lifting platform 224 to lift crucible 1 out furnace body 21, realized automatic uncapping and get the step of getting material, and can also follow inboard shutoff furnace body 21 top again after lifting platform 224 rises, uncapping, closing cap and go up the unloading action and go on in step, the interval time is short, guaranteed heat loss as far as, and need not the manual work and place and take out, labour saving and time saving.
Fig. 2-7 show a second embodiment, which differs from the first embodiment mainly in that: the whole shell of the positioning assembly 222 is made of heat insulation materials, the positioning assembly 222 comprises an outer cylinder 2221, an upper partition plate 2222 and a lower partition plate 2223 are fixedly connected to the upper side and the lower side of the inside of the outer cylinder 2221 respectively, a plurality of guide blocks 2224 are uniformly and fixedly connected between the upper partition plate 2222 and the lower partition plate 2223, a magnet 2225 is fixedly connected to the inside of the guide blocks 2224, the magnet 2225 can absorb the insert blocks 2226, when the insert blocks 2226 slide to one side, the surface of the guide blocks 2224 can be always attached to the surface of the guide blocks 2224, the insert blocks 226 are smoothly deflected and separated from the slots 226, one side of the guide blocks 2224 is provided with the insert blocks 2226, the side face of the lifting platform 224 is provided with slots 226 which are matched with the insert blocks 2226, the upper side and the lower side face of one end of the insert blocks 2226 are respectively connected with the upper partition plate 2222 and the lower partition plate 2223 in a sliding mode through a round shaft 2227, the bottom round shaft 2227 penetrates through the lower partition plate 2223, a sliding groove which is matched with the round shaft 2228 is formed in the inside of the lower partition plate 2223, the bottom of the upper partition plate 2222 is rotatably connected with the bottom of the rotary disk 10, the rotary disk 10 is positioned at the bottom of the lower partition plate 2223, the first side of the rotary disk is rotatably connected with the rotary disk 10, the first arc-shaped slot 2229 is rotatably connected with the first arc-shaped groove 22211, and the first arc-shaped groove 22211 is rotatably arranged at the top end of the upper side of the rotary disk 2229, and the upper arc-shaped groove 22211 is connected to the upper end 2229;
the outside on pivot 22212 top rotates the cover and is equipped with sleeve 227, and pass through torsional spring 228 fixed connection between the top on pivot 22212 top and the top of sleeve 227 internal surface, the outside fixedly connected with first bevel gear 229 of sleeve 227, and the right side meshing of first bevel gear 229 has second bevel gear 2210, the right side of second bevel gear 2210 passes through connecting axle fixedly connected with second gear 2211, and the rear side meshing of second gear 2211 has rack 2212, the right side fixedly connected with wave form shell fragment 2213 of rack 2212, the bottom fixedly connected with a plurality of lugs 2214 that correspond wave form shell fragment 2213 on the inner wall right side of protection casing 221.
Through setting up locating component 222, can lift out crucible 1 and shutoff furnace body 21 top back at lifting platform 224, support it fixedly with the kicking block 2226 inserts lifting platform 224 side, make it can be long-time stable support crucible 1, improved the security, and locating component 222 folds, is through the coordinated control when protection casing 221 rises to the certain altitude to utilize torsional spring 228 to carry out elasticity torsion and carry out the time delay promotion, guarantee that kicking block 2226 can insert in the slot 226 smoothly.
The right side at the top of the upper diaphragm 2222 is fixedly connected with a frame 2215, a sleeve 227 is rotatably connected with the top of the frame 2215 in a penetrating manner, a connecting shaft is rotatably connected with the right wall of the frame 2215 in a penetrating manner, the rear wall at the right side of the frame 2215 extends rightward to the rear side of the rack 2212, and the extending part is used for limiting the rack 2212 to be pressed on the surface of the second gear 2211 and guiding the straight line to lift.
Fig. 1-2, 8-10 show a third embodiment, which differs from the second embodiment mainly in that: the furnace body 21 includes the outer case 211, the inner wall fixedly connected with insulating layer 212 of outer case 211, the inside fixedly connected with cover of insulating layer 212 is established at the peripheral vortex heating element 213 of lift bar 223, the bottom fixedly connected with bottom plate 5 of smelting furnace 2, the top of bottom plate 5 just is located the equal fixedly connected with first cylinder 23 all around of protection casing 221, and the top of first cylinder 23 and the side fixed connection of protection casing 221, the front of protection casing 221 has seted up the business turn over door.
The transfer mechanism 3 includes the fixed rack 31 that sets up in smelting furnace 2 front side, and the top slip of rack 31 is provided with four sets of support frames 32, and through U type frame 33 fixed connection between the four sets of support frames 32, the bottom of support frame 32 is all rotated and is connected with the first gyro wheel 34 of overlap joint both sides around rack 31 top, the limit bar 35 of limiting first gyro wheel 34 of the equal fixedly connected with of left and right sides and the front side at rack 31 top, limit bar 35 can restrict first gyro wheel 34 left and right sides and front side, conveniently aim at crucible 1 and insulation cover 43, the equal fixedly connected with second cylinder 36 of the equal fixedly connected with in one side that is separated of support frame 32, and common fixedly connected with clamping frame 37 between the four second cylinder 36 tops.
The outer fringe at crucible 1 top outwards extends, and clamping frame 37 includes the annular chamber 371 of fixed connection at the second cylinder 36 top, and the inside of annular chamber 371 is close to outside fixedly connected with annular plate 372, and leaves even clearance between annular chamber 371 side and the annular plate 372, and annular plate 372 is inside to be offered and is linked together the intercommunicating pore 373, leaves the clearance promptly and leaves the air flue of a plurality of gasbags 375 of intercommunication, can fill the exhaust air to a plurality of gasbags 375 simultaneously, and the inside sliding connection of annular chamber 371 has multiunit arc plug bush 374, and passes through gasbag 375 fixed connection between arc plug bush 374 and the annular plate 372.
Through setting up transfer mechanism 3, can take out crucible 1 from smelting furnace 2 of high temperature, only need simple propelling movement with start the centre gripping can, easy operation is light, is difficult for damaging the workman, the security is high, still makes things convenient for follow-up put into insulation cover 43 with it, also can be used to put into heavier crucible 1 in to smelting furnace 2, has realized the effect of quick safe business turn over material.
Fig. 11-12 show a fourth embodiment, which differs from the third embodiment mainly in that: the inboard of rack 31 is provided with transfer trolley 4, transfer trolley 4 includes frame 41, and the four corners of frame 41 bottom is all rotated and is connected with second gyro wheel 42, transfer trolley 4 inboard is rotated through the swivel axis and is connected with insulation cover 43, the internal diameter of insulation cover 43 is greater than the external diameter of crucible 1 0.5-1cm, the bottom intercommunication of insulation cover 43 has valve 44, the top of frame 41 just is located insulation cover 43 front side and the position of axis of rotation below and runs through about peg graft there is pin 45, insulation cover 43's front side bottom fixedly connected with wire rope 46, and wire rope 46 front end fixedly connected with can hang the handle 47 of the left and right sides support body of frame 41, handle 47 cooperation wire rope 46 forward pull insulation cover 43 lower half, and pin 45 blocks insulation cover 43 lower half front side, can restrict insulation cover 43 in-moving process's rocking, insulation cover 43 front side's top fixedly connected with extends to the baffle 48 above frame 41, and the top of baffle 48 runs through threaded connection has bolt 49.
Through setting up transfer trolley 4 in transfer mechanism 3 below, the crucible 1 of high temperature can be accomodate and is transported to it to the heat preservation cover 43 wherein, can keep warm in the transportation process, avoids the too fast cooling of aluminum alloy solution, and the whole rotation of crucible 1 that can also carry of heat preservation cover 43 is emptyd the casting, can avoid scalding the workman in transportation process and casting process, uses safelyr.
The left side at bottom plate 5 top fixedly connected with air pump station 6, and air pump station 6 passes through first cylinder 23, second cylinder 36 and annular chamber 371 through the trachea, and the positive fixedly connected with control panel 7 of air pump station 6.
Meanwhile, the contents which are not described in detail in the specification belong to the prior art known to the person skilled in the art, and model parameters of each electric appliance are not particularly limited and conventional equipment can be used.
When the crucible is used, the crucible 1 filled with raw materials is firstly placed inside the clamping frame 37, the annular cavity 371 is inflated through the air pump station 6, air enters the air bag 375 through the communicating hole 373, the arc-shaped plug bush 374 is pushed towards the middle to clamp the side face of the crucible 1, then the arc-shaped plug bush is inflated into the second air cylinder 36 to push the clamping frame 37 upwards to jack up, the support frame 32 is pushed backwards, the crucible 1 is fed into the protective cover 221, the air in the second air cylinder 36 and the air bag 375 are sequentially pumped out, the crucible 1 can be lowered onto the lifting platform 224 and then is released, the clamping frame 37 is lifted, and the support frame 32 and the upper clamping frame 37 are pulled out.
The first cylinder 23 is contracted to lower the whole feeding and discharging mechanism 22, the protective cover 221 firstly descends, at the moment, the lifting platform 224 is locked by the positioning component 222 and cannot descend, the protective cover 221 utilizes the lug 2214 to push down the wavy elastic sheet 2213, further drives the rack 2212 to descend, further drives the second gear 2211 to rotate, drives the sleeve 227 to rotate by utilizing the meshing of the first bevel gear 229 and the second bevel gear 2210, further drives the rotating shaft 22212 to rotate by utilizing the torsion spring 228, enables the first gear 22211 to cooperate with the tooth socket 22210 to push the rotary table 2228 to rotate, simultaneously pushes the circular shaft 2227 to rotate, enables the inserting block 2226 to slide out of the slot 226 on the side surface of the lifting platform 224, at the moment, the lifting platform 224 can drive the crucible 1 to descend until the lifting platform 224 falls to the bottom of the inner cavity of the furnace body 21, and the sealing plate 225 also falls to the top of the furnace body 21 to cover the top of the furnace body 21 under the pressure of the lower layer spring 2216, and then the vortex heating component 213 is started to smelt raw materials.
After smelting, the above steps are reversed, the crucible 1 is taken out and transferred to the upper part of the transfer trolley 4, then the clamping frame 37 and the crucible 1 are lowered, the bottom of the crucible 1 is inserted into the heat preservation sleeve 43, then the clamping frame 37 is controlled to loosen the crucible 1, the crucible 1 can naturally fall down, and because the gap between the crucible 1 and the heat preservation sleeve 43 is smaller, air is slowly extruded from the side surface, the crucible 1 slowly falls down until the crucible falls to the bottom (when the crucible needs to be taken out, the valve 44 can be opened to increase the gas flow quantity, so that the crucible 1 can be quickly taken out), and then the bolts 49 are rotated to block the top edge of the crucible 1, so that the crucible 1 is prevented from sliding out during dumping.
When the crucible 1 is transported, the heat-insulating cover can be covered on the top, and when the crucible 1 is transported to a casting point, the heat-insulating cover is taken down, the stop lever 45 is pulled out, the steel wire rope 46 pulls the heat-insulating sleeve 43 and the crucible 1 therein to deflect by pulling the handle 47, and the internal solution is poured out.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Smelting equipment for aluminum alloy production, including smelting furnace (2) and crucible (1) inside thereof, its characterized in that: smelting furnace (2) include furnace body (21) and last unloading mechanism (22) that carry on, go up unloading mechanism (22) including cover at outside protection casing (221) of furnace body (21) and fixed connection at locating component (222) of furnace body (21) open-top department, the top of protection casing (221) runs through sliding connection and has many lifting bars (223), and the bottom fixedly connected with lifting platform (224) of lifting bar (223), crucible (1) is placed on lifting platform (224), lifting platform (224) first half diameter is less than furnace body (21) open-top, and second half diameter is greater than furnace body (21) open-top, the outside damping slip cap of lifting bar (223) is equipped with sealing plate (225) that can cover furnace body (21) open-top, the top fixedly connected with dog of lifting bar (223), the surface of lifting bar (223) just is located the upper and lower both sides of protection casing (221) roof all overlaps and is equipped with spring (2216), and the bottom of downside spring (2216) compresses tightly the top of sealing plate (225).
2. The smelting equipment for aluminum alloy production according to claim 1, wherein: the positioning assembly (222) comprises an outer cylinder (2221), the upper side and the lower side of the inner part of the outer cylinder (2221) are fixedly connected with an upper baffle (2222) and a lower baffle (2223) respectively, a plurality of guide blocks (2224) are uniformly and fixedly connected between the upper baffle (2222) and the lower baffle (2223), a magnet (2225) is fixedly connected to the inner part of the guide block (2224), an inserting block (2226) is arranged on one side of the guide block (2224), a slot (226) matched with the inserting block (2226) is formed in the side surface of the lifting platform (224), the upper side and the lower side of one end of the inserting block (2226) are both connected with the upper baffle (2222) and the lower baffle (2223) in a sliding manner through a round shaft (2227), a bottom round shaft (2227) penetrates through the lower baffle (2223), a sliding groove matched with the round shaft (2227) is formed in the inner part of the lower baffle (2223) and the bottom surface of the upper baffle (2222), a groove (10) is formed in the inner side of the outer cylinder (2221) and is positioned on the bottom of the lower baffle (2223) and is positioned at the bottom of the rotary disk (10), the rotary disk (2229) is meshed with the first arc-shaped groove (2229) and the arc-shaped groove (2229) is formed in the inner side of the rotary disk (2229), the center of the first gear (22211) is fixedly connected with a rotating shaft (22212) penetrating through the upper part of the upper partition plate (2222).
3. The smelting equipment for aluminum alloy production according to claim 2, wherein: the outside on pivot (22212) top rotates the cover and is equipped with sleeve (227), and through torsional spring (228) fixed connection between the top of pivot (22212) top and sleeve (227) internal surface, the outside fixedly connected with first bevel gear (229) of sleeve (227), and the right side meshing of first bevel gear (229) has second bevel gear (2210), the right side of second bevel gear (2210) is through connecting axle fixedly connected with second gear (2211), and the rear side meshing of second gear (2211) has rack (2212), the right side fixedly connected with wave form shell fragment (2213) of rack (2212), the bottom fixedly connected with on protection casing (221) inner wall right side lug (2214) of a plurality of corresponding wave form shell fragments (2213).
4. A smelting apparatus for producing aluminum alloy as recited in claim 3, wherein: the right side fixedly connected with frame (2215) at last baffle (2222) top, sleeve (227) run through with the top of frame (2215) and rotate to be connected, the connecting axle runs through with the right wall of frame (2215) and rotates to be connected, the back wall on frame (2215) right side extends to rack (2212) rear side right.
5. The smelting equipment for aluminum alloy production according to claim 1, wherein: furnace body (21) are including outer case (211), the inner wall fixedly connected with insulating layer (212) of outer case (211), inside fixedly connected with cover of insulating layer (212) is established in peripheral vortex heating element (213) of lifter (223), the bottom fixedly connected with bottom plate (5) of smelting furnace (2), the top of bottom plate (5) just is located all around of protection casing (221) and all fixedly connected with first cylinder (23), and the top of first cylinder (23) and the side fixed connection of protection casing (221), the front of protection casing (221) has been seted up and has been gone into the door.
6. The smelting equipment for aluminum alloy production according to claim 1, wherein: the utility model provides a smelting furnace, including fixed rack (31) that sets up in smelting furnace (2) front side, and the top slip of rack (31) is provided with four support frames (32), and through U type frame (33) fixed connection between four support frames (32), the bottom of support frame (32) is all rotated and is connected with first gyro wheel (34) of overlap joint both sides around rack (31) top, the limit bar (35) of the equal fixedly connected with restriction first gyro wheel (34) of left and right sides and front side at rack (31) top, the equal fixedly connected with second cylinder (36) of the equal fixedly connected with in one side that is separated from of support frame (32), and common fixedly connected with clamping frame (37) between four second cylinder (36) tops.
7. The smelting equipment for aluminum alloy production as claimed in claim 6, wherein: the outer fringe at crucible (1) top outwards extends, clamping frame (37) are including annular chamber (371) of fixed connection on second cylinder (36) top, the inside of annular chamber (371) is close to outside fixedly connected with annular plate (372), and leaves even clearance between annular chamber (371) side and annular plate (372), communication hole (373) have been seted up to annular plate (372) inside, the inside sliding connection of annular chamber (371) has multiunit arc plug bush (374), and through gasbag (375) fixed connection between arc plug bush (374) and annular plate (372).
8. The smelting equipment for aluminum alloy production according to claim 1, wherein: the inside of rack (31) is provided with transportation dolly (4), transportation dolly (4) include frame (41), and the four corners of frame (41) bottom is all rotated and is connected with second gyro wheel (42), transportation dolly (4) inboard is connected with insulation cover (43) through rotating the rotation axis rotation, the internal diameter of insulation cover (43) is greater than the external diameter of crucible (1) 0.5-1cm, the bottom intercommunication of insulation cover (43) has valve (44).
9. The smelting equipment for aluminum alloy production as claimed in claim 8, wherein: the top of frame (41) just is located the position of insulation cover (43) front side and axis of rotation below and runs through about and peg graft there is pin (45), the front side bottom fixedly connected with wire rope (46) of insulation cover (43), and wire rope (46) front end fixedly connected with can hang handle (47) of frame (41) left side left and right sides support body, the top fixedly connected with of insulation cover (43) front side extends to baffle (48) above frame (41), and the top through-thread connection of baffle (48) has bolt (49).
10. The smelting equipment for aluminum alloy production according to claim 1, wherein: the left side fixedly connected with air pump station (6) at bottom plate (5) top, and air pump station (6) are connected first cylinder (23), second cylinder (36) and annular chamber (371) through the trachea, the front fixedly connected with control panel (7) of air pump station (6).
CN202310701995.3A 2023-06-14 2023-06-14 Smelting equipment is used in aluminum alloy production Withdrawn CN116718004A (en)

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CN202310701995.3A CN116718004A (en) 2023-06-14 2023-06-14 Smelting equipment is used in aluminum alloy production

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117249678A (en) * 2023-11-20 2023-12-19 陕西茂松科创有限公司 Titanium alloy smelting equipment convenient to material loading
CN117490412A (en) * 2023-12-27 2024-02-02 宝鸡渤宇泰特种金属有限公司 Discharging equipment of vacuum smelting furnace and vacuum smelting furnace thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117249678A (en) * 2023-11-20 2023-12-19 陕西茂松科创有限公司 Titanium alloy smelting equipment convenient to material loading
CN117249678B (en) * 2023-11-20 2024-03-08 陕西茂松科创有限公司 Titanium alloy smelting equipment convenient to material loading
CN117490412A (en) * 2023-12-27 2024-02-02 宝鸡渤宇泰特种金属有限公司 Discharging equipment of vacuum smelting furnace and vacuum smelting furnace thereof
CN117490412B (en) * 2023-12-27 2024-03-01 宝鸡渤宇泰特种金属有限公司 Discharging equipment of vacuum smelting furnace and vacuum smelting furnace thereof

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