CN116716013A - Anticorrosive powder coating containing modified graphene and preparation method thereof - Google Patents

Anticorrosive powder coating containing modified graphene and preparation method thereof Download PDF

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CN116716013A
CN116716013A CN202310710063.5A CN202310710063A CN116716013A CN 116716013 A CN116716013 A CN 116716013A CN 202310710063 A CN202310710063 A CN 202310710063A CN 116716013 A CN116716013 A CN 116716013A
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parts
modified graphene
powder coating
graphene
anticorrosive powder
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陈锐波
吴燮驹
钟卓荣
赵春梅
陈志超
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Jiangmen Huangzhou Industrial Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to the technical field of powder coating preparation, and particularly discloses an anti-corrosion powder coating containing modified graphene and a preparation method thereof. The modified graphene-containing anticorrosive powder coating comprises the following raw material components in parts by weight: 60-80 parts of epoxy resin; 40-60 parts of polyester resin; 20-30 parts of modified graphene; 20-30 parts of attapulgite; 1-5 parts of auxiliary agent. The modified graphene-containing anticorrosive powder coating has good acid and alkali resistance; it has certain corrosion resistance to acid and alkali corrosion. In addition, compared with the method for adding unmodified graphene, the modified graphene prepared by the method can obviously improve the adhesive force of the anti-corrosion powder coating; the prepared anti-corrosion powder coating has better adhesive force.

Description

Anticorrosive powder coating containing modified graphene and preparation method thereof
Technical Field
The invention relates to the technical field of powder coating preparation, in particular to an anti-corrosion powder coating containing modified graphene and a preparation method thereof.
Background
The anticorrosive paint is a special paint in paint coatings; which includes conventional anticorrosive coatings and heavy duty anticorrosive coatings. The conventional anticorrosive paint is paint which can perform an anticorrosive function on an object under general conditions; heavy duty anticorrosive coatings can be used in relatively harsh corrosive environments as compared to conventional anticorrosive coatings, and can achieve a class of anticorrosive coatings that has a longer shelf life than conventional anticorrosive coatings.
Chinese patent 201410377861.1 discloses a graphene anticorrosive powder coating and a preparation method thereof; the weight portions of the components are as follows: 25-70 parts of epoxy resin, 25-70 parts of polyester resin, 5-40 parts of titanium dioxide, 5-40 parts of barium sulfate, 3-10 parts of auxiliary agent, 0.5-10 parts of graphene and the balance of other pigments. The powder coating has excellent anti-corrosion performance. However, it was found that the adhesion of the graphene anticorrosive powder coating is still further improved.
Disclosure of Invention
In order to overcome at least one technical problem existing in the prior art, the invention provides an anticorrosive powder coating containing modified graphene.
The technical scheme of the invention is as follows:
the invention firstly provides an anti-corrosion powder coating containing modified graphene, which comprises the following raw material components in parts by weight:
60-80 parts of epoxy resin; 40-60 parts of polyester resin; 20-30 parts of modified graphene; 20-30 parts of attapulgite; 1-5 parts of auxiliary agent.
The inventors have surprisingly found in the research that the addition of modified graphene prepared by the method of the invention to the anti-corrosion powder coating of the invention can significantly improve the adhesion of the anti-corrosion powder coating compared with the addition of unmodified graphene.
Preferably, the modified graphene-containing anticorrosive powder coating comprises the following raw material components in parts by weight:
70-80 parts of epoxy resin; 50-60 parts of polyester resin; 25-30 parts of modified graphene; 25-30 parts of attapulgite; 3-5 parts of auxiliary agent.
Most preferably, the modified graphene-containing anticorrosive powder coating comprises the following raw material components in parts by weight:
70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 3 parts of auxiliary agent.
Preferably, the modified graphene is prepared by the following method:
(1) Adding graphene into water, adding zinc chloride, stirring for 10-20 min, adding sodium hydroxide, and continuously stirring for 1-2 h; separating the solids to obtain an intermediate product;
(2) Calcining the intermediate product at 1000-1200 ℃ for 2-4 h to obtain calcined solid; namely the modified graphene.
Further preferably, the weight ratio of graphene to water in the step (1) is 1:8-10.
Most preferably, the weight ratio of graphene to water in step (1) is 1:9.
Further preferably, the weight ratio of the graphene to the zinc chloride to the sodium hydroxide is 15-25:1-2:1-2.
Most preferably, the weight ratio of graphene to zinc chloride to sodium hydroxide is 20:1.4:1.2.
Further preferably, the preparation method of the modified graphene further comprises the following steps:
adding calcined solid into water, heating to 80-100 ℃, adding modifier, stirring for 2-4 h, separating solid, and drying the solid to obtain the modified graphene.
Further preferably, the weight ratio of calcined solids, modifier and water is 8-12:2-4:100;
most preferably, the weight ratio of calcined solids, modifier, and water is 10:3:100;
further preferably, the modifier is selected from the group consisting of methacryloxyethyl dimethylbenzyl ammonium chloride or sorbitan monooleate (SP-80).
In the further research, the inventor finds that in the preparation process of the modified graphene, the modified graphene obtained by further modifying the modified graphene by using methacryloxyethyl dimethylbenzyl ammonium chloride or sorbitan monooleate (SP-80) can further improve the adhesive force of the anticorrosive paint compared with the modified graphene prepared by not adopting the step.
Preferably, the modifier consists of methacryloxyethyl dimethylbenzyl ammonium chloride and sorbitan monooleate (SP-80).
In the further research, the inventor finds that in the preparation process of the modified graphene, the modified graphene obtained by further modifying the modified graphene by using methacryloxyethyl dimethylbenzyl ammonium chloride or sorbitan monooleate (SP-80) can further improve the adhesive force of the anticorrosive paint; but not to a great extent. The inventor has surprisingly found in a large number of experiments that in the preparation process of the modified graphene, the modified graphene obtained by further adopting methacryloxyethyl dimethyl benzyl ammonium chloride and sorbitan monooleate (SP-80) for modification can greatly improve the adhesive force of the anticorrosive paint; the improvement degree of the adhesive force of the anti-corrosion coating is greatly higher than that of modified graphene obtained by modifying only single methacryloxyethyl dimethyl benzyl ammonium chloride or only single sorbitan monooleate (SP-80).
Further preferably, the weight ratio of methacryloxyethyl dimethylbenzyl ammonium chloride to sorbitan monooleate (SP-80) is 1 to 3:1 to 3.
Most preferably, the weight ratio of methacryloxyethyl dimethylbenzyl ammonium chloride to sorbitan monooleate (SP-80) is 1:1.
preferably, the auxiliary agent comprises a curing agent and a leveling agent.
The invention also provides a preparation method of the anticorrosive powder coating containing the modified graphene, which comprises the following steps:
uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
The beneficial effects are that: the invention provides a brand new composition of anticorrosive powder coating containing modified graphene; the modified graphene-containing anticorrosive powder coating has good acid and alkali resistance; it has certain corrosion resistance to acid and alkali corrosion. In addition, compared with the method for adding unmodified graphene, the modified graphene prepared by the method can obviously improve the adhesive force of the anti-corrosion powder coating; the prepared anti-corrosion powder coating has better adhesive force.
Detailed Description
The present invention is further explained below with reference to specific examples, which are not intended to limit the present invention in any way.
In the following examples, the polyester resin was used with the brand of 9005-6-73 manufactured by kepler, shandong; the epoxy resin adopts bisphenol A solid epoxy resin with the brand of CYD-011 (E-20) produced by Baling petrochemical industry; the remaining raw materials without marked sources are all conventional raw materials which can be purchased by a person skilled in the art through conventional purchasing routes; the sources of the above raw materials of the present invention do not limit the protection scope of the present invention.
EXAMPLE 1 preparation of anticorrosive powder coating containing modified graphene
The raw materials comprise the following components in parts by weight: 70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 2 parts of a curing agent (adipic acid dihydrazide); 1 part of leveling agent (leveling agent PV 88);
the modified graphene is prepared by the following method:
(1) Adding graphene into water, then adding zinc chloride, stirring for 15min, then adding sodium hydroxide, and continuing stirring for 1.5h; separating the solids to obtain an intermediate product; wherein the weight ratio of graphene to water is 1:9; the weight ratio of the graphene to the zinc chloride to the sodium hydroxide is 20:1.4:1.2;
(2) Calcining the intermediate product at 1100 ℃ for 3 hours to obtain a calcined solid; namely the modified graphene.
The preparation method comprises the following steps: uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
EXAMPLE 2 preparation of anticorrosive powder coating containing modified graphene
The raw materials comprise the following components in parts by weight: 70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 2 parts of a curing agent (adipic acid dihydrazide); 1 part of leveling agent (leveling agent PV 88);
the modified graphene is prepared by the following method:
(1) Adding graphene into water, then adding zinc chloride, stirring for 15min, then adding sodium hydroxide, and continuing stirring for 1.5h; separating the solids to obtain an intermediate product; wherein the weight ratio of graphene to water is 1:9; the weight ratio of the graphene to the zinc chloride to the sodium hydroxide is 20:1.4:1.2;
(2) Calcining the intermediate product at 1100 ℃ for 3 hours to obtain a calcined solid;
(3) Adding calcined solids into water, heating to 90 ℃, adding a modifier, stirring for 3 hours, separating solids, and drying the solids to obtain the modified graphene;
in the step (3), the weight ratio of calcined solid, modifier and water is 10:3:100; the modifier is methacryloyloxyethyl dimethyl benzyl ammonium chloride.
The preparation method comprises the following steps: uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
Example 3 preparation of anticorrosive powder coating containing modified graphene
The raw materials comprise the following components in parts by weight: 70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 2 parts of a curing agent (adipic acid dihydrazide); 1 part of leveling agent (leveling agent PV 88);
the modified graphene is prepared by the following method:
(1) Adding graphene into water, then adding zinc chloride, stirring for 15min, then adding sodium hydroxide, and continuing stirring for 1.5h; separating the solids to obtain an intermediate product; wherein the weight ratio of graphene to water is 1:9; the weight ratio of the graphene to the zinc chloride to the sodium hydroxide is 20:1.4:1.2;
(2) Calcining the intermediate product at 1100 ℃ for 3 hours to obtain a calcined solid;
(3) Adding calcined solids into water, heating to 90 ℃, adding a modifier, stirring for 3 hours, separating solids, and drying the solids to obtain the modified graphene;
in the step (3), the weight ratio of calcined solid, modifier and water is 10:3:100; the modifier is sorbitan monooleate (SP-80).
The preparation method comprises the following steps: uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
EXAMPLE 4 preparation of anticorrosive powder coating containing modified graphene
The raw materials comprise the following components in parts by weight: 70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 2 parts of a curing agent (adipic acid dihydrazide); 1 part of leveling agent (leveling agent PV 88);
the modified graphene is prepared by the following method:
(1) Adding graphene into water, then adding zinc chloride, stirring for 15min, then adding sodium hydroxide, and continuing stirring for 1.5h; separating the solids to obtain an intermediate product; wherein the weight ratio of graphene to water is 1:9; the weight ratio of the graphene to the zinc chloride to the sodium hydroxide is 20:1.4:1.2;
(2) Calcining the intermediate product at 1100 ℃ for 3 hours to obtain a calcined solid;
(3) Adding calcined solids into water, heating to 90 ℃, adding a modifier, stirring for 3 hours, separating solids, and drying the solids to obtain the modified graphene;
in the step (3), the weight ratio of calcined solid, modifier and water is 10:3:100; the weight ratio is 1:1 and sorbitan monooleate (SP-80).
The preparation method comprises the following steps: uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
Comparative example 1 preparation of graphene-containing anticorrosive powder coating
The raw materials comprise the following components in parts by weight: 70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of graphene; 25 parts of attapulgite; 2 parts of a curing agent (adipic acid dihydrazide); 1 part of leveling agent (leveling agent PV 88);
uniformly mixing epoxy resin, polyester resin, graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
The modified graphene-containing anticorrosive powder coating or the graphene-containing anticorrosive powder coating prepared in examples 1 to 4 and comparative example 1 are respectively sprayed on a steel plate to prepare steel plate splines, and the steel plate splines are left for 7 days; acid and alkali resistance and adhesive force are tested.
The acid-base resistance test method comprises the following steps: the steel plate bars were respectively immersed in a sulfuric acid or sodium hydroxide aqueous solution containing 30% by mass, and the time of foaming of the coating was recorded. The adhesion test was performed using a pull-apart method. The test results are shown in Table 1.
TABLE 1 Performance test results of the modified graphene-containing anticorrosive powder coating of the present invention
From the experimental data in table 1, it can be seen that the modified graphene-containing anticorrosive powder coating prepared in examples 1 to 4 has better acid and alkali resistance; it has certain corrosion resistance to acid and alkali corrosion.
As can be seen from the experimental data in table 1, the anti-corrosion powder coating containing modified graphene prepared in example 1 has significantly higher adhesion than the anti-corrosion powder coating containing modified graphene prepared in comparative example 1; this illustrates: compared with the modified graphene prepared by the method, the modified graphene can remarkably improve the adhesive force of the anti-corrosion powder coating.
As can be seen from the experimental data in table 1, the adhesion of the modified graphene-containing anticorrosive powder coating prepared in examples 2 and 3 is further higher than that of the modified graphene-containing anticorrosive powder coating prepared in example 1; this illustrates: in the preparation process of the modified graphene, the modified graphene obtained by further modifying the methacryloxyethyl dimethylbenzyl ammonium chloride or sorbitan monooleate (SP-80) can further improve the adhesive force of the anticorrosive paint compared with the modified graphene prepared by the step.
As can be seen from the experimental data in table 1, the adhesion of the anticorrosive powder coating containing modified graphene prepared in example 4 is much higher than that of the anticorrosive powder coating containing modified graphene prepared in example 1; meanwhile, the corrosion-resistant powder coating containing the modified graphene is also greatly higher than the corrosion-resistant powder coating containing the modified graphene prepared in the examples 2 and 3; this illustrates: in the preparation process of the modified graphene, the modified graphene obtained by further modifying the methacryloxyethyl dimethyl benzyl ammonium chloride or sorbitan monooleate (SP-80) can further improve the adhesive force of the anticorrosive paint; but not to a great extent. The experimental result shows that in the preparation process of the modified graphene, the modified graphene obtained by modifying the methacryloxyethyl dimethylbenzyl ammonium chloride and the sorbitan monooleate (SP-80) is further adopted at the same time, so that the adhesive force of the anticorrosive paint can be greatly improved; the improvement degree of the adhesive force of the anti-corrosion coating is greatly higher than that of modified graphene obtained by modifying only single methacryloxyethyl dimethyl benzyl ammonium chloride or only single sorbitan monooleate (SP-80).

Claims (10)

1. The anticorrosive powder coating containing the modified graphene is characterized by comprising the following raw material components in parts by weight:
60-80 parts of epoxy resin; 40-60 parts of polyester resin; 20-30 parts of modified graphene; 20-30 parts of attapulgite; 1-5 parts of auxiliary agent.
2. The modified graphene-containing anticorrosive powder coating according to claim 1, comprising the following raw material components in parts by weight:
70-80 parts of epoxy resin; 50-60 parts of polyester resin; 25-30 parts of modified graphene; 25-30 parts of attapulgite; 3-5 parts of auxiliary agent.
3. The modified graphene-containing anticorrosive powder coating according to claim 1, comprising the following raw material components in parts by weight:
70 parts of epoxy resin; 50 parts of polyester resin; 25 parts of modified graphene; 25 parts of attapulgite; 3 parts of auxiliary agent.
4. The modified graphene-containing anticorrosive powder coating according to claim 1, wherein the modified graphene is prepared by the following method:
(1) Adding graphene into water, adding zinc chloride, stirring for 10-20 min, adding sodium hydroxide, and continuously stirring for 1-2 h; separating the solids to obtain an intermediate product;
(2) Calcining the intermediate product at 1000-1200 ℃ for 2-4 h to obtain calcined solid; namely the modified graphene.
5. The modified graphene-containing anticorrosive powder coating according to claim 4, wherein the weight ratio of graphene to water in the step (1) is 1:8-10;
most preferably, the weight ratio of graphene to water in step (1) is 1:9.
6. The modified graphene-containing anticorrosive powder coating according to claim 4, wherein the weight ratio of graphene to zinc chloride to sodium hydroxide is 15-25:1-2:1-2;
most preferably, the weight ratio of graphene to zinc chloride to sodium hydroxide is 20:1.4:1.2.
7. The modified graphene-containing anticorrosive powder coating according to claim 4, wherein the preparation method of the modified graphene further comprises the following steps:
adding calcined solid into water, heating to 80-100 ℃, adding modifier, stirring for 2-4 h, separating solid, and drying the solid to obtain the modified graphene.
8. The modified graphene-containing anticorrosive powder coating according to claim 7, wherein the weight ratio of calcined solids, modifier and water is 8-12:2-4:100;
most preferably, the weight ratio of calcined solids, modifier, and water is 10:3:100.
9. The modified graphene-containing anticorrosive powder coating according to claim 7, wherein the modifier is selected from methacryloxyethyl dimethylbenzyl ammonium chloride or sorbitan monooleate.
10. The method for preparing the modified graphene-containing anticorrosive powder coating according to any one of claims 1 to 9, comprising the following steps:
uniformly mixing epoxy resin, polyester resin, modified graphene, attapulgite and an auxiliary agent, extruding by a double-screw extruder, tabletting, crushing, and crushing by a pulverizer to obtain the modified graphene anticorrosive powder coating.
CN202310710063.5A 2023-06-15 2023-06-15 Anticorrosive powder coating containing modified graphene and preparation method thereof Pending CN116716013A (en)

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