CN116713981A - Track shoe grabbing device, track shoe grabbing system and track shoe grabbing method - Google Patents
Track shoe grabbing device, track shoe grabbing system and track shoe grabbing method Download PDFInfo
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- CN116713981A CN116713981A CN202310945086.4A CN202310945086A CN116713981A CN 116713981 A CN116713981 A CN 116713981A CN 202310945086 A CN202310945086 A CN 202310945086A CN 116713981 A CN116713981 A CN 116713981A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Program-controlled manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
- B25J19/021—Optical sensing devices
- B25J19/023—Optical sensing devices including video camera means
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Abstract
Description
技术领域Technical field
本发明涉及井下机电技术领域,具体而言,涉及一种履带板抓取装置、履带板抓取系统和履带板抓取方法。The present invention relates to the field of underground electromechanical technology, and specifically to a track shoe grabbing device, a track shoe grabbing system and a track shoe grabbing method.
背景技术Background technique
工程车是建筑工程的主干力量,由于工程车在工程的运载,挖掘,抢修,甚至作战等过程中的运用,使得建筑工程的进度倍增,大大地减少了所需的人力物力。Engineering vehicles are the backbone of construction projects. Due to the use of engineering vehicles in the process of project transportation, excavation, emergency repair, and even combat, the progress of construction projects has been doubled and the required manpower and material resources have been greatly reduced.
履带板是工程车辆的主要组件,主要用于工程车辆的行走结构中,在工程车的使用过程中,需要对履带板进行拆卸维护。Track shoes are the main component of engineering vehicles and are mainly used in the walking structure of engineering vehicles. During the use of engineering vehicles, the track shoes need to be disassembled and maintained.
现有的履带板维护方法,往往在维护人员拆卸后进行集中堆叠,然后运输到维护车间,并在后续的维护过程中,需采用传统的吊具对履带板进行起吊,如果存在堆叠混乱的履带板,在起吊的过程中就会产生滑脱和难以定位夹持的问题,极易砸伤维护人员,最终产生安全事故,且对堆叠履带板进行移动的效率较差,需要耗费大量的人力。The existing track pad maintenance method often requires maintenance personnel to disassemble and stack them together, and then transport them to the maintenance workshop. During the subsequent maintenance process, traditional spreaders need to be used to lift the track pads. If there are chaotically stacked tracks, During the lifting process, the track plates will slip off and be difficult to position and clamp. It is easy to injure maintenance personnel and eventually cause safety accidents. Moreover, the efficiency of moving the stacked track plates is poor and requires a lot of manpower.
发明内容Contents of the invention
本发明的主要目的在于提供一种履带板抓取装置、履带板抓取系统和履带板抓取方法,以解决现有技术中的工程车的履带板的移动过程需要耗费大量的人力的问题。The main purpose of the present invention is to provide a track shoe grabbing device, a track shoe grabbing system and a track shoe grabbing method to solve the problem in the prior art that the moving process of the track shoe of an engineering vehicle requires a large amount of manpower.
为了实现上述目的,根据本发明的第一个方面,提供了一种履带板抓取装置,包括:机械手,机械手的固定端固定在预定位置处;夹持部件,夹持部件包括:安装板,安装板设置在机械手的自由端;安装箱,安装箱设置在安装板上;两个夹持板,两个夹持板均设置在安装板上且分别位于安装箱的相对两侧,各个夹持板均沿靠近或远离安装箱的方向可运动地设置,以与安装箱共同围成用于夹持履带板的夹持空间;摄像部件,摄像部件设置在安装板上,摄像部件包括朝向安装板的远离机械手的一侧设置的摄像头,以用于拍摄履带板,以根据拍摄结果来控制夹持部件的动作。In order to achieve the above object, according to the first aspect of the present invention, a track shoe grabbing device is provided, including: a manipulator, the fixed end of the manipulator is fixed at a predetermined position; a clamping component, the clamping component includes: a mounting plate, A mounting plate is set on the free end of the manipulator; a mounting box, the mounting box is set on the mounting plate; two clamping plates, both of which are set on the mounting plate and are located on opposite sides of the mounting box, each clamping plate The plates are movably arranged in the direction close to or away from the installation box, so as to form a clamping space for clamping the track shoes together with the installation box; the camera component is arranged on the installation plate, and the camera component includes a camera component facing the installation plate. A camera is installed on the side away from the manipulator to photograph the track pads to control the movement of the clamping components based on the photographing results.
进一步地,夹持部件包括:两个滑轨,两个滑轨均固定在安装板上且分别位于安装箱的相对两侧;两个滑块,两个夹持板一一对应地设置在两个滑块上,两个滑块与两个滑轨一一对应地滑动连接。Further, the clamping component includes: two slide rails, both of which are fixed on the installation plate and located on opposite sides of the installation box; two slide blocks, and the two clamping plates are arranged on the two sides in one-to-one correspondence. On the two slide blocks, the two slide blocks are slidingly connected to the two slide rails in one-to-one correspondence.
进一步地,夹持部件包括两个气缸,两个气缸的缸体均固定在安装箱内,两个气缸的活塞杆的自由端分别穿过安装箱的相对两侧的两个箱壁面后分别与两个滑块固定连接。Further, the clamping component includes two cylinders, the cylinders of the two cylinders are fixed in the installation box, and the free ends of the piston rods of the two cylinders respectively pass through the two box walls on opposite sides of the installation box and are connected with each other respectively. The two sliders are fixedly connected.
进一步地,夹持部件包括两个缓冲垫,两个缓冲垫一一对应地设置在两个夹持板上,各个缓冲垫均位于相应的夹持板的靠近安装箱的一侧。Further, the clamping component includes two buffer pads, the two buffer pads are arranged on the two clamping plates in one-to-one correspondence, and each buffer pad is located on a side of the corresponding clamping plate close to the installation box.
进一步地,夹持部件包括两个摩擦垫,两个摩擦垫一一对应地设置在两个缓冲垫上,各个摩擦垫均位于相应的缓冲垫的靠近安装箱的一侧。Further, the clamping component includes two friction pads, the two friction pads are arranged on the two buffer pads in one-to-one correspondence, and each friction pad is located on a side of the corresponding buffer pad close to the installation box.
进一步地,夹持部件包括定位杆,定位杆设置在安装箱上且位于安装箱的靠近夹持空间的一侧,以用于对履带板进行定位。Further, the clamping component includes a positioning rod, which is provided on the installation box and located on a side of the installation box close to the clamping space for positioning the track shoe.
进一步地,定位杆的数量为两个,两个定位杆间隔设置在安装箱上。Further, the number of positioning rods is two, and the two positioning rods are spaced apart on the installation box.
进一步地,履带板抓取装置还包括设备台,机械手的固定端固定在设备台上;和/或进一步地,摄像部件还包括设备箱和补光灯,设备箱安装在安装板上,摄像头和补光灯分别固定在设备箱相对两侧。Further, the track shoe grabbing device also includes an equipment platform, and the fixed end of the manipulator is fixed on the equipment platform; and/or further, the camera component also includes an equipment box and a fill light, the equipment box is installed on the mounting plate, and the camera and The fill lights are fixed on opposite sides of the equipment box.
根据本发明的第二个方面,提供了一种履带板抓取系统,履带板抓取系统适用于上述的履带板抓取装置,履带板抓取系统包括:微处理器模块,微处理器模块用于进行数据的处理和程序的执行;复杂构件视觉图像处理及特征识别匹配模块,微处理器模块与复杂构件视觉图像处理及特征识别匹配模块之间双向信号连接,以用于进行图像处理及特征识别匹配;机器视觉伺服定位模块,微处理器模块与机器视觉伺服定位模块之间双向信号连接,机器视觉伺服定位模块与摄像头之间双向信号连接,以用于接收摄像头所拍摄的图像信息,以对履带板进行定位;控制模块,微处理器模块与控制模块之间双向信号连接,控制模块与机械手和夹持部件的两个气缸之间均双向信号连接,以用于控制机械手和两个气缸运动;机器视觉的位姿调整精准校正,微处理器模块与机器视觉的位姿调整精准校正之间双向信号连接,机器视觉的位姿调整精准校正用于进行位姿调整精准校正;复杂构件视觉三维测量与标定模块,微处理器模块与复杂构件视觉三维测量与标定模块之间双向信号连接,复杂构件视觉三维测量与标定模块用于进行视觉三维测量与标定;视觉测量系统搭建标定控制场,微处理器模块与视觉测量系统搭建标定控制场之间双向信号连接,视觉测量系统搭建标定控制场用于搭建标定控制场。According to a second aspect of the present invention, a track shoe grabbing system is provided. The track shoe grabbing system is suitable for the above-mentioned track shoe grabbing device. The track shoe grabbing system includes: a microprocessor module, a microprocessor module Used for data processing and program execution; complex component visual image processing and feature recognition matching module, bidirectional signal connection between the microprocessor module and complex component visual image processing and feature recognition matching module for image processing and Feature recognition and matching; machine vision servo positioning module, two-way signal connection between the microprocessor module and the machine vision servo positioning module, and two-way signal connection between the machine vision servo positioning module and the camera to receive image information captured by the camera, To position the track shoe; the control module, the microprocessor module and the control module have bidirectional signal connections, and the control module has bidirectional signal connections with the two cylinders of the manipulator and the clamping component to control the manipulator and the two Cylinder movement; precise correction of posture adjustment of machine vision, two-way signal connection between the microprocessor module and precision correction of posture adjustment of machine vision, precision correction of posture adjustment of machine vision; complex components Visual three-dimensional measurement and calibration module, a two-way signal connection between the microprocessor module and the complex component visual three-dimensional measurement and calibration module. The complex component visual three-dimensional measurement and calibration module is used for visual three-dimensional measurement and calibration; the visual measurement system builds a calibration control field , a two-way signal connection between the microprocessor module and the visual measurement system to build a calibration control field. The visual measurement system to build a calibration control field is used to build a calibration control field.
进一步地,机器视觉伺服定位模块包括:双目立体视觉模块,双目立体视觉模块与摄像头连接,以用于获取高清图像;高速图像采集板卡,高速图像采集板卡与双目立体视觉模块连接,以用于将高清图像经过采样、量化以后转换为数字图像;图像处理控制模块,图像处理控制模块与高速图像采集板卡连接,以用于处理数字图像。Further, the machine vision servo positioning module includes: a binocular stereo vision module, which is connected to the camera to obtain high-definition images; a high-speed image acquisition board, which is connected to the binocular stereo vision module , used to convert high-definition images into digital images after sampling and quantification; the image processing control module is connected to the high-speed image acquisition board to process digital images.
根据本发明的第三个方面,提供了一种履带板抓取方法,适用于上述的履带板抓取系统,履带板抓取方法包括:S1、通过机器视觉伺服定位模块获取摄像头所拍摄的图像;S2、通过复杂构件视觉图像处理及特征识别匹配模块、机器视觉的位姿调整精准校正、复杂构件视觉三维测量与标定模块与视觉测量系统搭建标定控制场对夹持部件的位置进行确定;S3、通过控制模块驱动机械手运动以对机械手的工作位置进行调整,并对夹持部件的工作位置进行微调,以确保夹持部件的定位杆位于履带板上的定位孔的正上方;S4、通过控制模块驱动机械手运动以使定位杆插入定位孔中,并使夹持部件的安装箱与履带板贴合;通过控制模块驱动两个气缸运动,以推动夹持部件的两个夹持板运动,以夹持履带板;S5、通过控制模块驱动机械手运动,以将履带板移动到指定放置位置。According to the third aspect of the present invention, a track shoe grabbing method is provided, which is suitable for the above-mentioned track shoe grabbing system. The track shoe grabbing method includes: S1. Obtaining the image captured by the camera through the machine vision servo positioning module. ; S2. Determine the position of the clamping component by building a calibration control field through the complex component visual image processing and feature recognition matching module, machine vision pose adjustment and precise correction, complex component visual three-dimensional measurement and calibration module and the visual measurement system; S3 , drive the manipulator to move through the control module to adjust the working position of the manipulator, and fine-tune the working position of the clamping component to ensure that the positioning rod of the clamping component is located directly above the positioning hole on the track plate; S4. Through control The module drives the manipulator to insert the positioning rod into the positioning hole and fit the mounting box of the clamping component to the track plate; the control module drives the movement of the two cylinders to push the two clamping plates of the clamping component to move. Clamp the track shoe; S5, drive the manipulator through the control module to move the track shoe to the designated placement position.
应用本发明的技术方案,本发明的履带板抓取装置包括:机械手,机械手的固定端固定在预定位置处;夹持部件,夹持部件包括:安装板,安装板设置在机械手的自由端;安装箱,安装箱设置在安装板上;两个夹持板,两个夹持板均设置在安装板上且分别位于安装箱的相对两侧,各个夹持板均沿靠近或远离安装箱的方向可运动地设置,以与安装箱共同围成用于夹持履带板的夹持空间;摄像部件,摄像部件设置在安装板上,摄像部件包括朝向安装板的远离机械手的一侧设置的摄像头,以用于拍摄履带板,以根据拍摄结果来控制夹持部件的动作。这样,本发明的履带板抓取装置通过机械手、夹持部件和摄像部件的控制来实现对堆叠较为杂乱的履带板的稳定夹持和高强度移动,在保证了对履带板的移动效率的同时,避免了出现因对履带板的错位夹持而使大质量履带板掉落砸伤工作人员的生产事故,解决了现有技术中的工程车的履带板的移动过程需要耗费大量的人力的问题。Applying the technical solution of the present invention, the track shoe grabbing device of the present invention includes: a manipulator, the fixed end of the manipulator is fixed at a predetermined position; a clamping component, the clamping component includes: a mounting plate, the mounting plate is arranged on the free end of the manipulator; A mounting box, the mounting box is set on the mounting plate; two clamping plates, both clamping plates are set on the mounting plate and are located on opposite sides of the mounting box, and each clamping plate is along the edge of the mounting box that is close to or away from the mounting box. The direction is movably arranged to form a clamping space for clamping the track shoe together with the installation box; a camera component, the camera component is arranged on the installation plate, and the camera component includes a camera set toward the side of the installation plate away from the manipulator. , used to photograph the track pads to control the action of the clamping component based on the photographing results. In this way, the track shoe grabbing device of the present invention realizes stable clamping and high-intensity movement of the chaotically stacked track shoes through the control of the manipulator, the clamping component and the camera component, while ensuring the moving efficiency of the track shoes. , avoids production accidents in which large-mass track pads fall and injure workers due to misaligned clamping of the track pads, and solves the problem in the prior art that the moving process of the track pads of engineering vehicles requires a large amount of manpower. .
附图说明Description of the drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The description and drawings that constitute a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的履带板抓取装置的实施例的结构示意图;Figure 1 shows a schematic structural diagram of an embodiment of a track shoe grabbing device according to the present invention;
图2示出了图1所示的履带板抓取装置在A处的局部放大图;Figure 2 shows a partial enlarged view of the track shoe grabbing device shown in Figure 1 at position A;
图3示出了根据本发明的履带板抓取系统的结构示意图;Figure 3 shows a schematic structural diagram of the track shoe grabbing system according to the present invention;
图4示出了图3所示的履带板抓取系统的机器视觉伺服定位模块的结构示意图;Figure 4 shows a schematic structural diagram of the machine vision servo positioning module of the track shoe grabbing system shown in Figure 3;
图5示出了根据本发明的履带板抓取方法的流程示意图。Figure 5 shows a schematic flow chart of the track shoe grabbing method according to the present invention.
其中,上述附图包括以下附图标记:Among them, the above-mentioned drawings include the following reference signs:
1、设备台;2、机械手;3、安装板;4、滑轨;5、滑块;6、滑动槽;7、夹持板;8、缓冲垫;9、摩擦垫;10、安装箱;11、气缸;12、定位杆;13、设备箱;14、摄像头;15、补光灯;16、微处理器模块;17、复杂构件视觉图像处理及特征识别匹配模块;18、机器视觉伺服定位模块;181、双目立体视觉模块;182、高速图像采集板卡;183、图像处理控制模块;19、控制模块;20、机器视觉的位姿调整精准校正;21、复杂构件视觉三维测量与标定模块;22、视觉测量系统搭建标定控制场。1. Equipment table; 2. Manipulator; 3. Installation plate; 4. Slide rail; 5. Slider; 6. Sliding groove; 7. Clamping plate; 8. Buffer pad; 9. Friction pad; 10. Installation box; 11. Cylinder; 12. Positioning rod; 13. Equipment box; 14. Camera; 15. Fill light; 16. Microprocessor module; 17. Complex component visual image processing and feature recognition matching module; 18. Machine vision servo positioning Module; 181. Binocular stereo vision module; 182. High-speed image acquisition board; 183. Image processing control module; 19. Control module; 20. Position adjustment and precise correction of machine vision; 21. Visual three-dimensional measurement and calibration of complex components Module; 22. The visual measurement system builds a calibration control field.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
如图1和图2所示,本发明提供了一种履带板抓取装置,包括:机械手2,机械手2的固定端固定在预定位置处;夹持部件,夹持部件包括:安装板3,安装板3设置在机械手2的自由端;安装箱10,安装箱10设置在安装板3上;两个夹持板7,两个夹持板7均设置在安装板3上且分别位于安装箱10的相对两侧,各个夹持板7均沿靠近或远离安装箱10的方向可运动地设置,以与安装箱10共同围成用于夹持履带板的夹持空间;摄像部件,摄像部件设置在安装板3上,摄像部件包括朝向安装板3的远离机械手2的一侧设置的摄像头14,以用于拍摄履带板,以根据拍摄结果来控制夹持部件的动作。As shown in Figures 1 and 2, the present invention provides a track shoe grabbing device, which includes: a manipulator 2, the fixed end of the manipulator 2 is fixed at a predetermined position; a clamping component, which includes: a mounting plate 3, The mounting plate 3 is set at the free end of the manipulator 2; the mounting box 10 is set on the mounting plate 3; the two clamping plates 7 are set on the mounting plate 3 and are respectively located in the mounting box. On opposite sides of the mounting box 10, each clamping plate 7 is movably arranged in a direction close to or away from the mounting box 10, so as to form a clamping space for clamping the track shoes together with the mounting box 10; camera component, camera component Disposed on the mounting plate 3, the camera component includes a camera 14 disposed toward a side of the mounting plate 3 away from the manipulator 2 for photographing the track pads and controlling the action of the clamping component based on the photographing results.
这样,本发明的履带板抓取装置通过机械手2、夹持部件和摄像部件的控制来实现对堆叠较为杂乱的履带板的稳定夹持和高强度移动,在保证了对履带板的移动效率的同时,避免了出现因对履带板的错位夹持而使大质量履带板掉落砸伤工作人员的生产事故,解决了现有技术中的工程车的履带板的移动过程需要耗费大量的人力的问题。In this way, the track shoe grabbing device of the present invention realizes stable clamping and high-intensity movement of the chaotically stacked track shoes through the control of the manipulator 2, the clamping component and the camera component, while ensuring the moving efficiency of the track shoes. At the same time, it avoids production accidents in which large-mass track shoes fall and injure workers due to misaligned clamping of the track shoes, and solves the problem in the prior art that the moving process of the track shoes of engineering vehicles requires a lot of manpower. question.
优选地,摄像头14为三维摄像头。Preferably, the camera 14 is a three-dimensional camera.
如图2所示,夹持部件包括:两个滑轨4,两个滑轨4均固定在安装板3上且分别位于安装箱10的相对两侧;两个滑块5,两个夹持板7一一对应地设置在两个滑块5上,两个滑块5与两个滑轨4一一对应地滑动连接。As shown in Figure 2, the clamping components include: two slide rails 4, both of which are fixed on the installation plate 3 and located on opposite sides of the installation box 10; two slide blocks 5, two clamping The plates 7 are arranged on the two slide blocks 5 in a one-to-one correspondence, and the two slide blocks 5 are slidingly connected to the two slide rails 4 in a one-to-one correspondence.
具体地,各个滑轨4上均设置有用于供相应的滑块5插入的滑动槽6。Specifically, each slide rail 4 is provided with a sliding groove 6 for the corresponding slide block 5 to be inserted.
如图2所示,夹持部件包括两个缓冲垫8,两个缓冲垫8一一对应地设置在两个夹持板7上,各个缓冲垫8均位于相应的夹持板7的靠近安装箱10的一侧,以避免对履带板造成损伤。As shown in Figure 2, the clamping component includes two buffer pads 8. The two buffer pads 8 are arranged on the two clamping plates 7 in one-to-one correspondence. Each buffer pad 8 is installed close to the corresponding clamping plate 7. side of the box 10 to avoid damage to the track shoes.
具体地,各个缓冲垫8均粘贴在相应的夹持板7上。Specifically, each buffer pad 8 is pasted on the corresponding clamping plate 7 .
如图2所示,夹持部件包括两个摩擦垫9,两个摩擦垫9一一对应地设置在两个缓冲垫8上,各个摩擦垫9均位于相应的缓冲垫8的靠近安装箱10的一侧,以增大夹持部件与履带板之间的摩擦因数,防止履带板从夹持部件上滑脱。As shown in Figure 2, the clamping component includes two friction pads 9. The two friction pads 9 are arranged on the two buffer pads 8 in one-to-one correspondence. Each friction pad 9 is located near the corresponding buffer pad 8 and close to the installation box 10. side to increase the friction factor between the clamping component and the track shoe to prevent the track shoe from slipping off the clamping component.
具体地,各个摩擦垫9均粘贴在相应的缓冲垫8上。Specifically, each friction pad 9 is adhered to the corresponding buffer pad 8 .
如图2所示,夹持部件包括定位杆12,定位杆12设置在安装箱10上且位于安装箱10的靠近夹持空间的一侧,以用于对履带板进行定位。As shown in Figure 2, the clamping component includes a positioning rod 12. The positioning rod 12 is provided on the installation box 10 and is located on a side of the installation box 10 close to the clamping space for positioning the track shoe.
如图2所示,定位杆12的数量为两个,两个定位杆12间隔设置在安装箱10上。As shown in FIG. 2 , the number of positioning rods 12 is two, and the two positioning rods 12 are spaced apart on the installation box 10 .
如图2所示,夹持部件包括两个气缸11,两个气缸11的缸体均固定在安装箱10内,两个气缸11的活塞杆的自由端分别穿过安装箱10的相对两侧的两个箱壁面后分别与两个滑块5固定连接。As shown in Figure 2, the clamping component includes two cylinders 11. The cylinders of the two cylinders 11 are fixed in the installation box 10. The free ends of the piston rods of the two cylinders 11 pass through the opposite sides of the installation box 10 respectively. The two box wall surfaces are fixedly connected to two slide blocks 5 respectively.
如图1所示,履带板抓取装置还包括设备台1,机械手2的固定端固定在设备台1上。As shown in Figure 1, the track shoe grabbing device also includes an equipment platform 1, on which the fixed end of the manipulator 2 is fixed.
如图2所示,摄像部件还包括设备箱13和补光灯15,设备箱13安装在安装板3上,摄像头14和补光灯15分别固定在设备箱13相对两侧。As shown in Figure 2, the camera component also includes an equipment box 13 and a fill light 15. The equipment box 13 is installed on the mounting plate 3. The camera 14 and the fill light 15 are respectively fixed on opposite sides of the equipment box 13.
如图3所示,本发明提供了一种履带板抓取系统,履带板抓取系统适用于上述的履带板抓取装置,履带板抓取系统包括:微处理器模块16,微处理器模块16用于进行数据的处理和程序的执行;复杂构件视觉图像处理及特征识别匹配模块17,微处理器模块16与复杂构件视觉图像处理及特征识别匹配模块17之间双向信号连接,以用于进行图像处理及特征识别匹配;机器视觉伺服定位模块18,微处理器模块16与机器视觉伺服定位模块18之间双向信号连接,机器视觉伺服定位模块18与摄像头14之间双向信号连接,以用于接收摄像头14所拍摄的图像信息,以对履带板进行定位;控制模块19,微处理器模块16与控制模块19之间双向信号连接,控制模块19与机械手2和夹持部件的两个气缸11之间均双向信号连接,以用于控制机械手2和两个气缸11运动;机器视觉的位姿调整精准校正20,微处理器模块16与机器视觉的位姿调整精准校正20之间双向信号连接,机器视觉的位姿调整精准校正20用于进行位姿调整精准校正;复杂构件视觉三维测量与标定模块21,微处理器模块16与复杂构件视觉三维测量与标定模块21之间双向信号连接,复杂构件视觉三维测量与标定模块21用于进行视觉三维测量与标定;视觉测量系统搭建标定控制场22,微处理器模块16与视觉测量系统搭建标定控制场22之间双向信号连接,视觉测量系统搭建标定控制场22用于搭建标定控制场。As shown in Figure 3, the present invention provides a crawler shoe grabbing system. The crawler shoe grabbing system is suitable for the above-mentioned crawler shoe grabbing device. The crawler shoe grabbing system includes: a microprocessor module 16; 16 is used for data processing and program execution; the complex component visual image processing and feature recognition matching module 17, the bidirectional signal connection between the microprocessor module 16 and the complex component visual image processing and feature recognition matching module 17 for Carry out image processing and feature recognition matching; the machine vision servo positioning module 18, the bidirectional signal connection between the microprocessor module 16 and the machine vision servo positioning module 18, the bidirectional signal connection between the machine vision servo positioning module 18 and the camera 14 to use To receive the image information captured by the camera 14 to position the track shoe; the control module 19, the microprocessor module 16 and the control module 19 are connected with bidirectional signals, and the control module 19 is connected to the manipulator 2 and the two cylinders of the clamping component. 11 are connected with two-way signals to control the movement of the manipulator 2 and the two cylinders 11; the machine vision posture adjustment and correction 20, the two-way signal between the microprocessor module 16 and the machine vision posture adjustment and correction 20 Connection, machine vision posture adjustment and precise correction 20 is used for precise posture adjustment and correction; complex component visual three-dimensional measurement and calibration module 21, two-way signal connection between the microprocessor module 16 and complex component visual three-dimensional measurement and calibration module 21 , the complex component visual three-dimensional measurement and calibration module 21 is used for visual three-dimensional measurement and calibration; the visual measurement system builds a calibration control field 22, and the two-way signal connection is between the microprocessor module 16 and the visual measurement system builds a calibration control field 22, visual measurement The system builds a calibration control field 22 for building a calibration control field.
如图4所示,机器视觉伺服定位模块18包括:双目立体视觉模块181,双目立体视觉模块181与摄像头14连接,以用于获取高清图像;高速图像采集板卡182,高速图像采集板卡182与双目立体视觉模块181连接,以用于将高清图像经过采样、量化以后转换为数字图像;图像处理控制模块183,图像处理控制模块183与高速图像采集板卡182连接,以用于处理数字图像。As shown in Figure 4, the machine vision servo positioning module 18 includes: a binocular stereo vision module 181, which is connected to the camera 14 to obtain high-definition images; a high-speed image acquisition board 182, a high-speed image acquisition board The card 182 is connected to the binocular stereo vision module 181 for converting high-definition images into digital images after sampling and quantification; the image processing control module 183 is connected to the high-speed image acquisition board 182 for Process digital images.
如图5所示,本发明提供了一种履带板抓取方法,适用于上述的履带板抓取系统,履带板抓取方法包括:S1、通过机器视觉伺服定位模块18获取摄像头14所拍摄的图像;S2、通过复杂构件视觉图像处理及特征识别匹配模块17、机器视觉的位姿调整精准校正20、复杂构件视觉三维测量与标定模块21与视觉测量系统搭建标定控制场22对夹持部件的位置进行确定;S3、通过控制模块19驱动机械手2运动以对机械手2的工作位置进行调整,并对夹持部件的工作位置进行微调,以确保夹持部件的定位杆12位于履带板上的定位孔的正上方;S4、通过控制模块19驱动机械手2运动以使定位杆12插入定位孔中,并使夹持部件的安装箱10与履带板贴合;通过控制模块19驱动两个气缸11运动,以推动夹持部件的两个夹持板7运动,以夹持履带板;S5、通过控制模块19驱动机械手2运动,以将履带板移动到指定放置位置。As shown in Figure 5, the present invention provides a crawler shoe grabbing method, which is suitable for the above-mentioned crawler shoe grabbing system. The crawler shoe grabbing method includes: S1. Obtaining the image captured by the camera 14 through the machine vision servo positioning module 18. Image; S2. Through complex component visual image processing and feature recognition matching module 17, machine vision position adjustment and precise correction 20, complex component visual three-dimensional measurement and calibration module 21 and visual measurement system to build a calibration control field 22 for clamping components. Determine the position; S3. Drive the manipulator 2 to move through the control module 19 to adjust the working position of the manipulator 2, and fine-tune the working position of the clamping component to ensure that the positioning rod 12 of the clamping component is positioned on the track plate. Right above the hole; S4, drive the manipulator 2 to move through the control module 19 to insert the positioning rod 12 into the positioning hole, and fit the mounting box 10 of the clamping component to the track pad; drive the two cylinders 11 to move through the control module 19 , to push the two clamping plates 7 of the clamping component to move to clamp the track shoe; S5, drive the manipulator 2 to move through the control module 19 to move the track shoe to a designated placement position.
本发明的履带板抓取方法由履带板抓取系统的微处理器模块16控制执行,在微处理器模块16的控制下和履带板抓取装置联动,以通过机械手2、夹持部件和摄像部件的控制来实现对堆叠较为杂乱的履带板的稳定夹持和高强度移动,在保证了对履带板的移动效率的同时,避免了出现因对履带板的错位夹持而使大质量履带板掉落砸伤工作人员的生产事故。The track shoe grabbing method of the present invention is controlled and executed by the microprocessor module 16 of the track shoe grabbing system. Under the control of the microprocessor module 16, it is linked with the track shoe grabbing device to use the manipulator 2, the clamping component and the camera. The control of components is used to achieve stable clamping and high-intensity movement of the chaotically stacked track shoes. While ensuring the moving efficiency of the track shoes, it avoids the occurrence of large-mass track shoes due to misaligned clamping of the track shoes. A production accident in which workers were injured due to falling injuries.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:
本发明的履带板抓取装置包括:机械手2,机械手2的固定端固定在预定位置处;夹持部件,夹持部件包括:安装板3,安装板3设置在机械手2的自由端;安装箱10,安装箱10设置在安装板3上;两个夹持板7,两个夹持板7均设置在安装板3上且分别位于安装箱10的相对两侧,各个夹持板7均沿靠近或远离安装箱10的方向可运动地设置,以与安装箱10共同围成用于夹持履带板的夹持空间;摄像部件,摄像部件设置在安装板3上,摄像部件包括朝向安装板3的远离机械手2的一侧设置的摄像头14,以用于拍摄履带板,以根据拍摄结果来控制夹持部件的动作。这样,本发明的履带板抓取装置通过机械手2、夹持部件和摄像部件的控制来实现对堆叠较为杂乱的履带板的稳定夹持和高强度移动,在保证了对履带板的移动效率的同时,避免了出现因对履带板的错位夹持而使大质量履带板掉落砸伤工作人员的生产事故,解决了现有技术中的工程车的履带板的移动过程需要耗费大量的人力的问题。The track shoe grabbing device of the present invention includes: a manipulator 2, the fixed end of the manipulator 2 is fixed at a predetermined position; a clamping component, the clamping component includes: a mounting plate 3, the mounting plate 3 is arranged at the free end of the manipulator 2; a mounting box 10. The installation box 10 is arranged on the installation plate 3; two clamping plates 7 are arranged on the installation plate 3 and are respectively located on opposite sides of the installation box 10. Each clamping plate 7 is along It is movably arranged in the direction close to or away from the installation box 10, so as to form a clamping space for clamping the track shoes together with the installation box 10; the camera component is arranged on the mounting plate 3, and the camera component includes a camera component facing the mounting plate 3. A camera 14 is provided on the side of 3 away from the manipulator 2 for photographing the track shoe, and controlling the action of the clamping component according to the photographing result. In this way, the track shoe grabbing device of the present invention realizes stable clamping and high-intensity movement of the chaotically stacked track shoes through the control of the manipulator 2, the clamping component and the camera component, while ensuring the moving efficiency of the track shoes. At the same time, it avoids production accidents in which large-mass track shoes fall and injure workers due to misaligned clamping of the track shoes, and solves the problem in the prior art that the moving process of the track shoes of engineering vehicles requires a lot of manpower. question.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, operations, means, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of components and steps, numerical expressions, and numerical values set forth in these examples do not limit the scope of the application unless specifically stated otherwise. At the same time, it should be understood that, for convenience of description, the dimensions of various parts shown in the drawings are not drawn according to actual proportional relationships. Techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered part of the authorized specification. In all examples shown and discussed herein, any specific values are to be construed as illustrative only and not as limiting. Accordingly, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters refer to similar items in the following figures, so that once an item is defined in one figure, it does not need further discussion in subsequent figures.
在本申请的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of this application, it should be understood that the orientation indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom", etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description. Without explanation to the contrary, these directional words do not indicate and imply the referred devices or components. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be understood as limiting the scope of the present application; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms can be used here, such as "on...", "on...", "on the upper surface of...", "above", etc., to describe what is shown in the figure. The spatial relationship between one device or feature and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a feature in the figure is turned upside down, then one feature described as "above" or "on top of" other features or features would then be oriented "below" or "below" the other features or features. under other devices or structures". Thus, the exemplary term "over" may include both orientations "above" and "below." The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define parts is only to facilitate the distinction between corresponding parts. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood. To limit the scope of protection of this application.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310945086.4A CN116713981A (en) | 2023-07-28 | 2023-07-28 | Track shoe grabbing device, track shoe grabbing system and track shoe grabbing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202310945086.4A CN116713981A (en) | 2023-07-28 | 2023-07-28 | Track shoe grabbing device, track shoe grabbing system and track shoe grabbing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119388389A (en) * | 2025-01-02 | 2025-02-07 | 广东博霖垫业科技有限公司 | A material transfer robot based on machine vision |
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| US20140250684A1 (en) * | 2010-02-17 | 2014-09-11 | Macdonald Dettwiler & Associates Inc. | Scalable common interface plate system (scips) |
| CN112077869A (en) * | 2020-08-31 | 2020-12-15 | 山推工程机械股份有限公司 | Robot end effector suitable for grip-pad snatchs |
| CN217229357U (en) * | 2021-12-30 | 2022-08-19 | 国联汽车动力电池研究院有限责任公司 | Shell plate clamping tool and shell plate transfer device |
| CN217530877U (en) * | 2022-06-17 | 2022-10-04 | 重庆瑞通精工科技股份有限公司 | Transfer robot clamp for transmission rear box body aftertreatment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140250684A1 (en) * | 2010-02-17 | 2014-09-11 | Macdonald Dettwiler & Associates Inc. | Scalable common interface plate system (scips) |
| CN112077869A (en) * | 2020-08-31 | 2020-12-15 | 山推工程机械股份有限公司 | Robot end effector suitable for grip-pad snatchs |
| CN217229357U (en) * | 2021-12-30 | 2022-08-19 | 国联汽车动力电池研究院有限责任公司 | Shell plate clamping tool and shell plate transfer device |
| CN217530877U (en) * | 2022-06-17 | 2022-10-04 | 重庆瑞通精工科技股份有限公司 | Transfer robot clamp for transmission rear box body aftertreatment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119388389A (en) * | 2025-01-02 | 2025-02-07 | 广东博霖垫业科技有限公司 | A material transfer robot based on machine vision |
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