CN116694165A - Corrosion-resistant water-based paint and preparation method thereof - Google Patents

Corrosion-resistant water-based paint and preparation method thereof Download PDF

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Publication number
CN116694165A
CN116694165A CN202310833780.7A CN202310833780A CN116694165A CN 116694165 A CN116694165 A CN 116694165A CN 202310833780 A CN202310833780 A CN 202310833780A CN 116694165 A CN116694165 A CN 116694165A
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China
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percent
water
pigment
based paint
corrosion
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CN202310833780.7A
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Chinese (zh)
Inventor
彭斌
王树升
杨明贵
李昊俣
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Zhucheng Wanzhong Welfare Coating Co ltd
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Zhucheng Wanzhong Welfare Coating Co ltd
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Priority to CN202310833780.7A priority Critical patent/CN116694165A/en
Publication of CN116694165A publication Critical patent/CN116694165A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The corrosion-resistant water-based paint comprises the following components in parts by weight: 30 to 40 percent of acrylic resin and polyurethane resin, 20 to 30 percent of water, 10 to 20 percent of amino resin, 5 to 10 percent of ethanol, 0.2 to 0.4 percent of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.1 to 0.2 percent of dimethyl sulfoxide, 0.1 to 0.2 percent of pH regulator AMP-95, 0.1 to 0.2 percent of polyether defoamer, 1.5 to 3.5 percent of dakangning z-6121 and 10 to 20 percent of pigment. The water-based paint can be diluted by water without using any chemical organic solvent, so that the water-based paint is more environment-friendly and healthy, has better wear resistance which is even several times of that of an oily paint, has good adaptability to materials, strong adsorption force of a coating layer and good conductivity, can be directly constructed on the surface of a dark and moist substrate, can form a more stable water-based paint film in a short time, and has better corrosion resistance and water erosion resistance.

Description

Corrosion-resistant water-based paint and preparation method thereof
Technical Field
The invention relates to a water-based paint, in particular to a corrosion-resistant water-based paint and a preparation method thereof.
Background
The water paint is water paint with water as diluent and no organic solvent, has no harm to human body, no smell, no toxicity, no environmental pollution, and has the features of being yellowing resistant, wear resistant, ageing resistant, water resistant, etc. the water paint may be classified into three kinds, water soluble paint, water dispersible paint, water dilutable paint, etc. The water-based paint mainly comprises the following components: film forming aids, polymer emulsions or dispersions, wetting agents, suds suppressors and defoamers, leveling agents, thickeners, rheology aids, dispersants, colorants, fillers, wax emulsions or powders, preservatives, pH adjusting agents, additives and the like.
The water paint, namely the water paint, has the characteristics of energy conservation, environmental protection, incombustibility, explosion prevention, ultralow emission, low carbon, health and the like, and can be widely used for various materials such as woodware, metal, industrial coating, plastics, glass, building surfaces and the like. The water-based industrial paint is very beneficial to environment and constructors, and can also lower the brand price of the water-based industrial paint in foreign market at present, but the preparation and processing of the water-based industrial paint are more difficult than those of the traditional oil paint, and the production and brushing processes are also very different, and the oil paint has the advantages of strong adhesive capacity, quick drying, good corrosion resistance and water erosion resistance, but is not environment-friendly as the water-based paint, so that the water-based paint has the same or even higher corrosion resistance as the oil paint, so that the problem which needs to be solved urgently in the industry at present is always solved.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a corrosion-resistant water-based paint.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the corrosion-resistant water-based paint comprises the following components in parts by weight: 30 to 40 percent of acrylic resin and polyurethane resin, 20 to 30 percent of water, 10 to 20 percent of amino resin, 5 to 10 percent of ethanol, 0.2 to 0.4 percent of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.1 to 0.2 percent of dimethyl sulfoxide, 0.1 to 0.2 percent of pH regulator AMP-95, 0.1 to 0.2 percent of polyether defoamer, 1.5 to 3.5 percent of dakangning z-6121 and 10 to 20 percent of pigment.
Further, the weight ratio of the acrylic resin to the polyurethane resin is 1:1, and the weight ratio of the polyethylene glycol, the microcrystalline paraffin and the butyl stearate is 1:1:1.
Further, the pigment also contains polycarbonate, and the weight ratio of the polycarbonate to other coloring materials in the pigment is 1:1.
The preparation method of the corrosion-resistant water-based paint comprises the following steps:
starting a dispersing machine, controlling the rotating speed of the dispersing machine to be 300-500 rpm, sequentially adding acrylic resin, polyurethane resin, polyethylene glycol, microcrystalline paraffin, butyl stearate, dimethyl sulfoxide and a pH regulator AMP-95, continuously rotating the dispersing machine for 10 minutes, and then standing and cooling to room temperature;
step two, regulating the rotating speed of the dispersing machine to 500-600 rpm, adding pigment and polyether type defoaming agent for stirring, gradually increasing the temperature in the stirring process until stirring for 15 minutes, and sanding with a horizontal sand mill until the fineness is less than or equal to 15 microns;
and thirdly, maintaining the rotating speed of the dispersing machine at 100-200 rpm, adding amino resin and ethanol when the temperature of the materials in the dispersing machine is less than 50 ℃, then adding water to adjust the viscosity of the materials in the dispersing machine to prepare the water-based paint, mixing and stirring for 5 minutes, sampling and detecting various performances, and obtaining the corrosion-resistant water-based paint after being qualified, wherein the corrosion-resistant water-based paint is used together with the dakangnin z-6121 when being smeared.
Through the arrangement, the dimethyl sulfoxide reduces the surface tension of the system so as to promote the wetting of a substrate or pigment filler, can effectively promote the wetting and surface leveling property of the coating on the surface of the substrate and the wetting and dispersion of the pigment filler, so that pigment filler particles are dispersed into primary particles under the action of shearing force, and pigment filler is stably dispersed in the system for a long time without agglomeration under the action of a dispersing agent through electrostatic repulsion and steric hindrance effects;
the inventive water-based paint is used together with the Dow Corning Z-6121 when being smeared, the Dow Corning Z-6121 has a wider effective concentration range, and can obtain good performance under general conditions without furnace temperature curing. The microcrystalline paraffin has larger relative molecular mass, a plurality of isomers and good lubricity and thermal stability, but has poor dispersibility, and by being used together with polyethylene glycol, butyl stearate and dimethyl sulfoxide, the pigment and filler can be stably dispersed in a system for a long time without agglomeration, so that the stability of the water-based paint is improved, the color transparency and saturation of the water-based paint are improved, the covering capacity of the water-based paint is enhanced, and a more stable water-based paint film is formed, thereby having better corrosion resistance and water erosion resistance.
The invention has the following advantages: the water-based paint can be diluted by water without using any chemical organic solvent, so that the water-based paint is more environment-friendly and healthy, has better wear resistance which is even several times of that of an oily paint, has good adaptability to materials, strong adsorption force of a coating layer and good conductivity, can be directly constructed on the surface of a dark and moist substrate, can form a more stable water-based paint film in a short time, and has better corrosion resistance and water erosion resistance.
Detailed Description
Example 1
The corrosion-resistant water-based paint comprises the following components in parts by weight: 30 parts of acrylic resin and polyurethane resin, 20 parts of water, 10 parts of amino resin, 5 parts of ethanol, 0.2 part of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.1 part of dimethyl sulfoxide, 0.1 part of pH regulator AMP-95, 0.1 part of polyether defoamer, 1.5 parts of Dow Corning Z-6121 and 10 parts of pigment. And the weight ratio of the acrylic resin to the polyurethane resin is 1:1, and the weight ratio of the polyethylene glycol, the microcrystalline paraffin and the butyl stearate is 1:1:1.
The pigment is one or more of titanium dioxide, iron oxide red, iron oxide yellow, phthalocyanine blue, phthalocyanine green, molybdenum chrome red and carbon black.
The pigment also contains polycarbonate, and the weight ratio of the polycarbonate to other coloring materials in the pigment is 1:1.
The coloring material in the pigment is in powder form, and is mixed with polycarbonate after being dried, and the pigment is formed after mixing.
Example 2
The corrosion-resistant water-based paint comprises the following components in parts by weight: 40 parts of acrylic resin and polyurethane resin, 30 parts of water, 20 parts of amino resin, 10 parts of ethanol, 0.4 part of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.2 part of dimethyl sulfoxide, 0.2 part of pH regulator AMP-95, 0.2 part of polyether defoamer, 3.5 parts of Dow Corning Z-6121 and 20 parts of pigment. And the weight ratio of the acrylic resin to the polyurethane resin is 1:1, and the weight ratio of the polyethylene glycol, the microcrystalline paraffin and the butyl stearate is 1:1:1.
The pigment is one or more of titanium dioxide, iron oxide red, iron oxide yellow, phthalocyanine blue, phthalocyanine green, molybdenum chrome red and carbon black.
The pigment also contains polycarbonate, and the weight ratio of the polycarbonate to other coloring materials in the pigment is 1:1.
The coloring material in the pigment is in powder form, and is mixed with polycarbonate after being dried, and the pigment is formed after mixing.
Example 3
The corrosion-resistant water-based paint comprises the following components in parts by weight: 35 parts of acrylic resin and polyurethane resin, 25 parts of water, 15 parts of amino resin, 8 parts of ethanol, 0.3 part of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.2 part of dimethyl sulfoxide, 0.2 part of pH regulator AMP-95, 0.2 part of polyether defoamer, 2.1 parts of Dow Corning Z-6121 and 15 parts of pigment. And the weight ratio of the acrylic resin to the polyurethane resin is 1:1, and the weight ratio of the polyethylene glycol, the microcrystalline paraffin and the butyl stearate is 1:1:1.
The pigment is one or more of titanium dioxide, iron oxide red, iron oxide yellow, phthalocyanine blue, phthalocyanine green, molybdenum chrome red and carbon black.
The pigment also contains polycarbonate, and the weight ratio of the polycarbonate to other coloring materials in the pigment is 1:1.
The coloring material in the pigment is in powder form, and is mixed with polycarbonate after being dried, and the pigment is formed after mixing.
Example 4
The preparation method of the corrosion-resistant water-based paint of the embodiment 1-3 comprises the following steps:
starting a dispersing machine, controlling the rotating speed of the dispersing machine to be 300-500 rpm, sequentially adding acrylic resin, polyurethane resin, polyethylene glycol, microcrystalline paraffin, butyl stearate, dimethyl sulfoxide and a pH regulator AMP-95, continuously rotating the dispersing machine for 10 minutes, and then standing and cooling to room temperature;
step two, regulating the rotating speed of the dispersing machine to 500-600 rpm, adding pigment and polyether type defoaming agent for stirring, gradually increasing the temperature in the stirring process until stirring for 15 minutes, and sanding with a horizontal sand mill until the fineness is less than or equal to 15 microns;
and thirdly, maintaining the rotating speed of the dispersing machine at 100-200 rpm, adding amino resin and ethanol when the temperature of the materials in the dispersing machine is less than 50 ℃, then adding water to adjust the viscosity of the materials in the dispersing machine to prepare the water-based paint, mixing and stirring for 5 minutes, sampling and detecting various performances, and obtaining the corrosion-resistant water-based paint after being qualified, wherein the corrosion-resistant water-based paint is used together with the dakangnin z-6121 when being smeared.
Performance test: examples 1 to 3 were each coated on a 10 x 5cm steel workpiece with a rust thickness of 0.8mm and dried at room temperature for 20min for testing. The product of the invention is tested for water resistance, alkali resistance, adhesive force, scrubbing resistance, rust prevention, corrosion prevention and other performances, wherein the main performance tests refer to GB/T1725-2007, GB/T1728-1989, GB/T5210-2006, GB/T18178-2000 and GB/T23993-2009.
The results of the performance tests are shown in the following table:
it can be seen from the above table that the present invention has better corrosion and water erosion resistance, and has a 0-grade adhesion, which is stronger than the current water-based paint of class 1 (ISO grade: 1=astm grade: 4B, which means that there is flaking of paint from small pieces at the intersections of the cuts, and that the actual breakage in the cut areas is less than or equal to 5%. ISO grade: 0=astm grade: 5B, which means that there is no flaking at the edges of the grid, and that the cut edges are perfectly smooth).
The foregoing is illustrative of the present invention and is not to be construed as limiting the scope of the invention. Any equivalent changes and modifications can be made by those skilled in the art without departing from the spirit and principles of this invention, and are intended to be within the scope of this invention.

Claims (7)

1. The corrosion-resistant water-based paint is characterized by comprising the following components in parts by weight: 30 to 40 percent of acrylic resin and polyurethane resin, 20 to 30 percent of water, 10 to 20 percent of amino resin, 5 to 10 percent of ethanol, 0.2 to 0.4 percent of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.1 to 0.2 percent of dimethyl sulfoxide, 0.1 to 0.2 percent of pH regulator AMP-95, 0.1 to 0.2 percent of polyether defoamer, 1.5 to 3.5 percent of dakangning z-6121 and 10 to 20 percent of pigment.
2. The corrosion-resistant water-based paint as claimed in claim 1, wherein the weight proportions of the components are as follows: 35 parts of acrylic resin and polyurethane resin, 25 parts of water, 15 parts of amino resin, 8 parts of ethanol, 0.3 part of polyethylene glycol, microcrystalline paraffin and butyl stearate, 0.2 part of dimethyl sulfoxide, 0.2 part of pH regulator AMP-95, 0.2 part of polyether defoamer, 2.1 parts of Dow Corning Z-6121 and 15 parts of pigment.
3. A corrosion resistant aqueous coating as claimed in claim 1 or 2, characterized in that: the weight ratio of the acrylic resin to the polyurethane resin is 1:1, and the weight ratio of the polyethylene glycol, the microcrystalline paraffin and the butyl stearate is 1:1:1.
4. A corrosion resistant aqueous coating as claimed in claim 1 or 2, characterized in that: the pigment is one or more of titanium dioxide, iron oxide red, iron oxide yellow, phthalocyanine blue, phthalocyanine green, molybdenum chrome red and carbon black.
5. A corrosion resistant aqueous coating as recited in claim 4, wherein: the pigment also contains polycarbonate, and the weight ratio of the polycarbonate to other coloring materials in the pigment is 1:1.
6. A corrosion resistant aqueous coating as recited in claim 5, wherein: the coloring material in the pigment is in powder form, and is mixed with polycarbonate after being dried, and the pigment is formed after mixing.
7. A method for preparing a corrosion-resistant aqueous coating according to claim 1 or 2, comprising the steps of:
starting a dispersing machine, controlling the rotating speed of the dispersing machine to be 300-500 rpm, sequentially adding acrylic resin, polyurethane resin, polyethylene glycol, microcrystalline paraffin, butyl stearate, dimethyl sulfoxide and a pH regulator AMP-95, continuously rotating the dispersing machine for 10 minutes, and then standing and cooling to room temperature;
step two, regulating the rotating speed of the dispersing machine to 500-600 rpm, adding pigment and polyether type defoaming agent for stirring, gradually increasing the temperature in the stirring process until stirring for 15 minutes, and sanding with a horizontal sand mill until the fineness is less than or equal to 15 microns;
and thirdly, maintaining the rotating speed of the dispersing machine at 100-200 rpm, adding amino resin and ethanol when the temperature of the materials in the dispersing machine is less than 50 ℃, then adding water to adjust the viscosity of the materials in the dispersing machine to prepare the water-based paint, mixing and stirring for 5 minutes, sampling and detecting various performances, and obtaining the corrosion-resistant water-based paint after being qualified, wherein the corrosion-resistant water-based paint is used together with the dakangnin z-6121 when being smeared.
CN202310833780.7A 2023-07-10 2023-07-10 Corrosion-resistant water-based paint and preparation method thereof Withdrawn CN116694165A (en)

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CN104962164A (en) * 2015-07-08 2015-10-07 安庆联泰电子科技有限公司 Special anti-scratching baking varnish for stainless steel container of intelligent garbage can
CN107459900A (en) * 2017-09-15 2017-12-12 万华化学(宁波)有限公司 Water-based aluminium alloy wheel hub coating composition and its preparation method and application
CN108395785A (en) * 2018-03-29 2018-08-14 合肥励仙电力工程有限公司 A kind of power equipment surface layer anticorrosive paint and preparation method thereof
CN113072843A (en) * 2021-05-20 2021-07-06 石增芹 Exterior wall coating capable of releasing negative ions
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CN108395785A (en) * 2018-03-29 2018-08-14 合肥励仙电力工程有限公司 A kind of power equipment surface layer anticorrosive paint and preparation method thereof
CN113072843A (en) * 2021-05-20 2021-07-06 石增芹 Exterior wall coating capable of releasing negative ions
CN114773970A (en) * 2022-04-26 2022-07-22 山东奔腾漆业股份有限公司 Water-based high-volume solid-content steel structure normal-temperature anticorrosive paint and preparation method thereof
CN115926544A (en) * 2023-01-06 2023-04-07 佛山市科切路威环保科技有限公司 Water-based metal antirust paint and preparation method thereof

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Application publication date: 20230905