CN116692558A - Material area processingequipment and five-in-one former - Google Patents
Material area processingequipment and five-in-one former Download PDFInfo
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- CN116692558A CN116692558A CN202310928903.5A CN202310928903A CN116692558A CN 116692558 A CN116692558 A CN 116692558A CN 202310928903 A CN202310928903 A CN 202310928903A CN 116692558 A CN116692558 A CN 116692558A
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- 239000000463 material Substances 0.000 title claims abstract description 106
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 238000012545 processing Methods 0.000 claims abstract description 47
- 239000002131 composite material Substances 0.000 claims abstract description 22
- 238000013329 compounding Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 4
- 238000003475 lamination Methods 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 description 15
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000002452 interceptive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The application relates to a material belt processing device and five-in-one forming equipment. When an initial material belt, such as a composite material belt, enters a material belt processing device, the material belt is firstly split into two sub-material belts along a central line by a splitting mechanism, and the two sub-material belts enter a steering mechanism and respectively pass through a first steering roller and a second steering roller. After being turned by the first turning roller and the second turning roller, the two sub-material belts are separated from each other, and finally, the lamination is realized under the action of the composite mechanism. The two sub-material belts have small interference to the initial material belts in the conveying and attaching processes, so that the slitting mechanism can divide the initial material belts into two parts along the center line accurately. In addition, the slitting of the initial tape and the steering and attaching of the sub-tape can be continuously performed. Therefore, the material belt processing device and the five-in-one forming equipment can remarkably improve production efficiency.
Description
Technical Field
The application relates to the technical field of automation, in particular to a material belt processing device and five-in-one forming equipment.
Background
In an automated process, it is often involved to fold the film material in half along the midline. At present, a common folding mechanism firstly forms a crease along the central line of a film material, then folds the film material along the crease, and accordingly folding is achieved. However, during the process of folding the film material, the material strip is easily disturbed, so that the crease does not overlap with the center line of the film material. At this time, the folding mechanism must be stopped for adjustment. This results in poor continuity of the production process and thus in inefficient production.
Disclosure of Invention
Accordingly, it is necessary to provide a material tape processing apparatus and a five-in-one molding device capable of improving the productivity.
A web processing apparatus comprising:
the slitting mechanism can divide the routed initial material belt into two sub material belts along the central line;
the steering mechanism comprises a first steering roller and a second steering roller which is arranged at an angle with the first steering roller, and the two sub-material belts output by the slitting mechanism can respectively pass through the first steering roller and the second steering roller; and
The composite mechanism winds the first steering roller and the second steering roller, the two sub-material belts can enter the composite mechanism in the direction opposite to the joint surface, and the composite mechanism can apply pressure to the two sub-material belts so that the joint surfaces of the two sub-material belts are jointed.
In one embodiment, the slitting mechanism includes a moving assembly and a slitting blade, where the moving assembly can drive the slitting blade to move along the width direction of the initial material strip.
In one embodiment, the first turning roll intersects the second turning roll and the first turning roll is located above the second turning roll.
In one embodiment, the first turning roll and the second turning roll are perpendicular to each other, and the sub-bands passing around the first turning roll and the second turning roll can each be deflected by 90 degrees.
In one embodiment, the steering mechanism is adjustable in position along the width of the initial web.
In one embodiment, the composite mechanism is located below the steering mechanism, two passing rollers are arranged on two sides of the steering mechanism, and the two sub-material belts which bypass the first steering roller and the second steering roller can respectively bypass the passing rollers on two sides and can be conveyed to the composite mechanism.
In one embodiment, the compounding mechanism is capable of being position-adjustable in a width direction of the initial web.
In one embodiment, the compounding mechanism includes a rolling driving assembly and two sets of compression rollers arranged oppositely, a rolling gap for two sub-material belts to pass through is formed between the two sets of compression rollers, and the rolling driving assembly can drive the two sets of compression rollers to rotate so as to roll the two sub-material belts passing through the rolling gap to compound the two sub-material belts.
In one embodiment, the compounding mechanism further comprises a gap adjustment assembly in driving connection with at least one set of the press rolls and capable of driving the two sets of press rolls toward or away from each other to adjust the width of the roll gap.
In one embodiment, the compounding mechanism further comprises a compaction assembly capable of applying pressure to at least one set of the press rollers to compact two of the sub-bands passing through the roll nip.
In one embodiment, the automatic cutting machine further comprises a deviation rectifying mechanism arranged on the upstream side of the cutting mechanism, and the initial material belt can bypass the deviation rectifying mechanism and be rectified by the deviation rectifying mechanism.
In one embodiment, the device further comprises a visual detection mechanism arranged on the downstream side of the compounding mechanism, wherein the visual detection mechanism can detect alignment precision between the two sub-material belts.
Five-in-one forming equipment can adopt CCM sheet stock and frame material area to realize five-in-one shaping, the frame material area is formed with along two fretwork portions of length direction arranging in proper order, every two fretwork portions include two edges the spaced fretwork groove of width direction in frame material area, five-in-one forming equipment includes:
the web processing apparatus according to any one of the preceding preferred embodiments; and
Laminating device can with the CCM sheet stock in proper order laminate in every arbitrary fretwork groove department of two fretwork portions to obtain the compound material area, the compound material area can be as initial material area gets into material area processingequipment.
According to the material belt processing device and the five-in-one forming equipment, when an initial material belt, such as a composite material belt, enters the material belt processing device, the material belt is firstly divided into two sub-material belts along a central line by the dividing and cutting mechanism, and the two sub-material belts enter the steering mechanism and respectively pass through the first steering roller and the second steering roller. After being turned by the first turning roller and the second turning roller, the two sub-material belts are separated from each other, and finally, the lamination is realized under the action of the composite mechanism. The two sub-material belts have small interference to the initial material belts in the conveying and attaching processes, so that the slitting mechanism can divide the initial material belts into two parts along the center line accurately. In addition, the slitting of the initial tape and the steering and attaching of the sub-tape can be continuously performed. Therefore, the material belt processing device and the five-in-one forming equipment can remarkably improve production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of a tape processing apparatus according to a preferred embodiment of the present application;
FIG. 2 is a right side view of the web processing apparatus of FIG. 1;
FIG. 3 is a top view of the web processing apparatus of FIG. 1;
FIG. 4 is a schematic view of a steering mechanism of the material belt processing apparatus shown in FIG. 1;
FIG. 5 is a top view of the steering mechanism of FIG. 4;
FIG. 6 is a schematic structural view of a compounding mechanism in the material strip processing apparatus shown in FIG. 1;
FIG. 7 is a right side view of the compound mechanism of FIG. 6;
FIG. 8 is a top view of the compound mechanism of FIG. 7;
FIG. 9 is a simplified schematic illustration of the operation of the compound mechanism of FIG. 6;
FIG. 10 is a schematic diagram of a stacked structure of a five-in-one assembly made by a web processing apparatus according to one embodiment;
FIG. 11 is a schematic view showing a state in which the laminating apparatus prepares a composite tape according to an embodiment.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Referring to fig. 1, the present application provides a five-in-one forming apparatus (not shown) and a material strip processing device 10. The above-mentioned five-in-one forming apparatus includes a bonding device (not shown) and a material belt processing device 10.
The above-described five-in-one molding apparatus is capable of five-in-one molding to produce a five-in-one assembly 20 as shown in fig. 10. The five-in-one component 20 includes a plurality of CCM sheets 21, an upper frame 22, and a lower frame 23, wherein the plurality of CCM sheets 21 are clamped between the upper frame 22 and the lower frame 23 and are arranged at intervals along the extending direction of the five-in-one component 20.
As shown in fig. 11, the above-mentioned five-in-one molding apparatus can use the CCM sheet 21 and the frame tape 30 to achieve five-in-one molding to obtain the five-in-one assembly 20. Specifically, the frame material belt 30 is formed with two hollow portions 31 sequentially arranged along the length direction, and each of the two hollow portions 31 includes two hollow grooves 31a spaced along the width direction of the frame material belt 30. That is, two rows of hollow grooves 31a are formed on the frame material tape 30, each row includes a plurality of hollow grooves 31a arranged at intervals in the length direction of the frame material tape 30, and the two rows of hollow grooves 31a are arranged at intervals in the width direction of the frame material tape 30. The two hollow grooves 31a of the same double hollow portion 31 are aligned in the width direction of the frame material belt 30, and are generally axisymmetrically distributed with the center line of the frame material belt 30 as a symmetry axis (dashed line in the figure).
The bonding device can sequentially bond the CCM sheet 21 to any hollow groove 31a of each double hollow portion 31 to obtain the composite tape 40. When the laminating device is used for laminating, only one CCM sheet 21 is laminated in each double hollow-out part 31, and the laminated CCM sheet 21 can be positioned at any hollow-out groove 31a of the double hollow-out parts 31. The CCM sheets 21 may be sequentially attached to the hollow grooves 31a of the same row of the double hollow portions 31, or may be attached to the hollow grooves 31a of two rows.
Further, the composite web 40 can enter the web processing apparatus 100 and be slit and compounded along the centerline by the web processing apparatus 100. The composite strip 40 is processed by the strip processing apparatus 100 to form the five-in-one assembly 20, and the border strip 30 is bisected along the midline. The upper frame 22 is formed by the frame material tape 30, and the lower frame 23 is formed by the other part. Therefore, the frame material belt 30 can be used as the upper frame 22 of the five-in-one assembly 20 and can also be used as the lower frame 22, so that the number of material rolls can be obviously reduced when the five-in-one assembly 20 is prepared by adopting the five-in-one forming equipment, and the procedures can be simplified, the equipment can be simplified, and the production efficiency can be improved.
Referring to fig. 2 and 3, a material strip processing apparatus 100 according to a preferred embodiment of the present application includes a slitting mechanism 100, a steering mechanism 200, a compounding mechanism 300 and a frame 400.
The frame 400 may be assembled from sheet metal and rod materials, and may provide support for the parting mechanism 100, the steering mechanism 200, the compound mechanism 300, and the like. Of course, the slitting mechanism 100, the steering mechanism 200 and the compounding mechanism 300 may be mounted on a large plate (not shown) of the five-in-one apparatus, so that the frame 400 is omitted. An initial web, such as composite web 40, may be introduced into web processing apparatus 100 prior to processing and may be continuously transported under the traction of a main drive mechanism (not shown).
The slitting mechanism 100 is capable of slitting a routed initial web into two sub-webs (not shown) along a centerline. Specifically, in this embodiment, the initial tape refers to the composite tape 40 produced by the above-described laminating apparatus. Obviously, the web processing apparatus 100 may be applied to other fields, so that the initial web may also refer to other types of film materials. After the composite strip 40 is split into two sub-strips along the midline, the border strip 30 is also split into the upper border 22 and the lower border 23. The upper frame 22 and the lower frame 23 are respectively contained in two sub-bands, and at least one sub-band also contains the CCM sheet 21. The initial tape has a bonding surface, which for the composite tape 40 refers to the surface to which the CCM sheet 21 is applied. After being slit by the slitting mechanism 100, the bonding surfaces of the two sub-bands face the same direction and can face downwards or upwards.
In this embodiment, the slitting mechanism 100 includes a moving assembly 110 and a slitting blade 120, and the moving end of the moving assembly 110 can drive the slitting blade 120 to move along the width direction of the initial material belt.
Specifically, the moving assembly 110 may be in a form of a motor and a screw pair, so as to implement accurate and stable position adjustment of the split blade 120. By moving the slitting blade 120 in the width direction of the initial web, it is ensured that the slitting blade 120 remains aligned with the centerline of the initial web and that the slitting mechanism 100 is capable of slitting different types of initial webs, thereby increasing the applicability of the web processing apparatus 10.
In addition, the slitting blade 120 can be mounted to the movement assembly 110 by a telescoping assembly (not shown). The telescoping assembly may be a cylinder that can drive the slitting blade 120 to telescope to slit the initial web or raise the slitting blade 120.
Referring to fig. 4 and 5, the steering mechanism 200 includes a first steering roller 210 and a second steering roller 220, and the second steering roller 220 is disposed at an angle to the first steering roller 210. The first steering roller 210 and the second steering roller 220 may have the same structure, and the first steering roller 210 and the second steering roller 220 may be steel rollers or rubber rollers according to the material and the process requirements of the initial material belt.
The steering mechanism 200 is provided on the downstream side of the slitting mechanism 100. The two sub-bands output by the slitting device 100 can pass around the first steering roller 210 and the second steering roller 220, respectively, and deflect in the conveying direction. Specifically, the first turning roll 210 and the second turning roll 220 are both disposed at an angle to the centerline of the initial web. The conveying directions of the two sub-material belts obtained through cutting form an included angle with the rotation axes of the first steering roller 210 and the second steering roller 220 respectively, so that the sub-material belts can deflect after passing through the first steering roller 210 and the second steering roller 220.
As shown in fig. 5, for example, the two sub-bands outputted from the slitting mechanism 100 are conveyed from top to bottom in the up-down direction until they pass around the first steering roller 210 and the second steering roller 220. The sub-band passing around the first diverting roller 210 is diverted to the right, and the sub-band passing around the second diverting roller 220 is diverted to the left. In this way, the two sub-bands will be separated from each other.
In the present embodiment, the first steering roller 210 intersects with the second steering roller 220, and the first steering roller 210 is located above the second steering roller 220.
Specifically, the first steering roller 210 and the second steering roller 220 intersect, and the positions of the first steering roller and the second steering roller partially overlap, so that the steering mechanism 200 can be more compact. Further, since the first steering roller 210 and the second steering roller 220 are located at different heights, the two sub-bands can be prevented from interfering with each other while bypassing the first steering roller 210 and the second steering roller 220.
It should be noted that, in other embodiments, the first turning roll 210 and the second turning roll 220 may not intersect and are located at the same height, and by spacing the two at a certain distance along the width direction of the initial material belt, the two sub-material belts can be prevented from interfering with each other when they pass around the first turning roll 210 and the second turning roll 220.
In the present embodiment, the first turning roller 210 and the second turning roller 220 are perpendicular to each other, and the sub-bands passing around the first turning roller 210 and the second turning roller 220 can be deflected by 90 degrees.
Specifically, the center line of the initial web forms an angle of 45 degrees with both the first steering roller 210 and the second steering roller 220. Before the two sub-bands pass through the first turning roll 210 and the second turning roll 220, the conveying direction of the two sub-bands also respectively forms an included angle of 45 degrees with the first turning roll 210 and the second turning roll 220. Therefore, after the first steering roller 210 and the second steering roller 220 are turned, the conveying directions of the two sub-tapes are respectively deflected by 90 degrees in opposite directions. Thus, the two sub-bands have higher parallelism, thereby being beneficial to aligning the two sub-bands.
Still referring to fig. 5, the center line of the initial material strip is opposite to the axis b, and the sub-material strips obtained by cutting are also conveyed toward the steering mechanism 200 along the extending direction of the axis b, and the first steering roller 210 and the second steering roller 220 form an included angle of 45 degrees with the axis b. After the sub-strip passes around the first steering roller 210, it will be deflected 90 degrees to the right; while the sub-strip will be deflected 90 degrees to the left after passing around the second deflection roller 220.
In the present embodiment, the steering mechanism 200 is position-adjustable in the width direction of the initial tape. When the sub-bands are shifted to cause the misalignment of the two sub-bands, the relative positions of the first steering roller 210 and the second steering roller 220 and the sub-bands can be changed by adjusting the steering mechanism 200 along the width direction of the initial band, so that the tension of the sub-bands is changed, and the alignment deviation is gradually corrected.
Specifically, the steering mechanism 200 further includes a bottom plate 230, and the first steering roller 210 and the second steering roller 220 are rotatably mounted on the bottom plate 230. The bottom plate 230 is slidably mounted to the frame 400 by means of a rail-slider fit, and is capable of sliding in the width direction (the direction perpendicular to the plane of drawing in fig. 1) of the initial tape under the drive of a first displacement assembly (not shown). The first displacement assembly may take the form of a motor cooperating with a threaded screw pair.
The two sub-bands wound around the first steering roller 210 and the second steering roller 220 can enter the compounding mechanism 300, and the compounding mechanism 300 can apply pressure to the two sub-bands so that the bonding surfaces of the two sub-bands are bonded. When two sub-material strips are attached, the two edges in the width direction are aligned, so that the initial material strips are folded accurately.
Referring to fig. 1 and 2 again, in the present embodiment, the compounding mechanism 300 is located below the steering mechanism 200, and two passing rollers 500 are disposed on two sides of the steering mechanism 200, and two sub-bands passing around the first steering roller 210 and the second steering roller 220 can respectively pass around the passing rollers 500 on two sides and be conveyed to the compounding mechanism 300.
Specifically, the two sub-bands that are far from each other are reversed again and conveyed toward each other after passing around the roller 500, thereby entering the complex mechanism 300 located below the steering mechanism 200. The complex mechanism 300 and the steering mechanism 200 are stacked up and down, which can improve space utilization, thereby contributing to a reduction in the volume of the web processing apparatus 100.
In this embodiment, the compounding mechanism 300 can be position-adjustable in the width direction of the initial web. The compounding mechanism 300 can compensate for the deviation of alignment of the two sub-bands in the conveying direction by adjusting the position. Specifically, by moving the compounding mechanism 300, the tension of the two sub-bands can be slightly changed so that it gradually corrects the alignment deviation.
Specifically, the compound mechanism 300 includes a frame 360, and the frame 360 serves as a support. The bottom of the frame 360 is slidably mounted to the frame 400 by means of a rail-slider fit, and is capable of sliding in the width direction of the initial tape under the drive of a second displacement assembly (not shown). Likewise, the second displacement assembly may take the form of a motor that mates with a threaded screw pair.
Referring to fig. 6, 7 and 8, in the present embodiment, the compounding mechanism 300 includes a rolling driving assembly 310 and two sets of pressing rollers 320 disposed opposite to each other, a rolling gap (not shown) is formed between the two sets of pressing rollers 320 for two sub-bands to pass through, and the rolling driving assembly 310 can drive the two sets of pressing rollers 320 to rotate so as to roll the two sub-bands passing through the rolling gap to compound the two sub-bands.
Each set of pressure rollers 320 may include only one pressure roller 320 or may include a plurality of pressure rollers 320. The rolling driving assembly 310 can be driven by a motor, and the two sub-material belts are attached under the rolling action of the two groups of pressing rollers 320. The two sub-bands are pressed during the rotation of the two sets of pressing rollers 320, so that the synchronization with the conveying process of the sub-bands can be maintained, and the continuity of the processing process is ensured. Moreover, the pressing force applied to the two sub-bands by the pressing roller 320 is relatively uniform, so that the bonding effect of the two sub-bands can be improved.
Referring to fig. 9, in this embodiment, guide rollers 330 are disposed on two sides of the rolling gap, and two sub-bands can respectively pass around the guide rollers 330 on two sides. The two guide rollers 330 are capable of guiding two sub-bands into the roll nip. Moreover, the guide roller 330 enables the two sub-bands to be better kept in tension, thereby ensuring alignment at the time of lamination.
In this embodiment, the compounding mechanism 300 further includes a gap adjustment assembly 340, where the gap adjustment assembly 340 is in driving connection with at least one set of press rolls 320 and is capable of driving the two sets of press rolls 320 toward or away from each other to adjust the width of the roll gap.
By adjusting the width of the roll nip, the amount of compression of the platen roller 320 against the green tape can be adjusted. Moreover, the width of the rolling gap is changed, so that the compounding mechanism 300 can compound sub-bands with different thicknesses, and the application range of the band processing device 100 is further widened.
Specifically, the gap adjusting assembly 340 may drive the wedge block to move up and down to adjust the distance between the two sets of press rollers 320 through the screw rod, thereby adjusting the width of the rolling gap. The two sets of pressure rollers 320 are mounted on two mounting plates (not shown) respectively, with a wedge sandwiched between the two mounting plates. The two mounting plates are slidably mounted on the frame 360, and when the wedge blocks continue to extend between the two mounting plates, the two mounting plates are far away from each other so that the rolling gap is enlarged; on the contrary, when the wedge blocks gradually withdraw from between the two mounting plates, the two mounting plates are close to each other, so that the rolling gap is reduced. Wherein, the manual adjustment can be realized by driving the screw rod to rotate through the rotation of the hand wheel, and the automatic adjustment can also be realized by driving the screw rod to rotate through the motor.
In this embodiment, the compounding mechanism 300 further includes a compaction assembly 350, the compaction assembly 350 being capable of applying pressure to at least one set of the nip rollers 320 to compact two sub-bands that pass through the nip rollers.
The hold down assembly 350 may be a cylinder, with the pressure of the hold down assembly 350 being transferred to the sub-bands by the pressure roller 320 to enable a better fit of the two sub-bands. The pressing members 350 may be provided in two or more, and spaced apart along the extending direction of the pressing roller 320. Further, with the pressing assembly 350 held, the mounting plate on which the pressing roller 320 is mounted can be abutted against the wedge block. Moreover, as the wedge is gradually withdrawn outwardly from between the mounting plates, the mounting plates can be moved closer together under the urging of the compression assembly 350.
Referring to fig. 1 and 2 again, in the present embodiment, the material strip processing apparatus 10 further includes a deviation rectifying mechanism 600 disposed on the upstream side of the slitting mechanism 100, and the initial material strip can be wound around the deviation rectifying mechanism 600 and rectified by the deviation rectifying mechanism 600. The deviation correcting mechanism 600 may include deviation correcting rollers and a deflection mechanism, around which the initial strip of material can be passed. When the initial material belt deviates, the deflection mechanism can drive the deflection correcting roller to deflect, so that the tension of the initial material belt is changed, and the deviation is corrected gradually.
In this embodiment, the tape processing apparatus 10 further includes a visual detection mechanism 700 provided on the downstream side of the compounding mechanism 300, the visual detection mechanism 700 being capable of detecting the alignment accuracy between the two sub-tapes. The visual inspection mechanism 700 can take a picture of the edges of the two sub-bands that have completed the lamination to determine whether the alignment accuracy of the two sub-bands meets the requirements.
When the alignment accuracy of the two sub-bands does not meet the requirement, the visual detection mechanism 700 can control one or more of the deviation correcting mechanism 600, the steering mechanism 200 and the compounding mechanism 300 to perform corresponding actions so as to realize deviation correction, thereby ensuring the alignment accuracy of the two sub-bands.
The above-mentioned material belt processing device 10 and the five-in-one forming apparatus, when an initial material belt, such as the composite material belt 40, enters the material belt processing device 10, the slitting mechanism 100 firstly divides the material belt into two sub-material belts along the center line, and the two sub-material belts enter the steering mechanism 200 and respectively pass through the first steering roller 210 and the second steering roller 220. After being turned by the first turning roller 210 and the second turning roller 220, the two sub-bands are separated from each other, and finally, the bonding is achieved under the action of the composite mechanism 300. The two sub-bands have less interference with the initial band during the conveying and bonding process, thereby ensuring that the slitting mechanism 100 can accurately divide the initial band in two along the midline. In addition, the slitting of the initial tape and the steering and attaching of the sub-tape can be continuously performed. Therefore, the above-mentioned material belt processing device 10 and the five-in-one forming equipment can significantly improve the production efficiency.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.
Claims (13)
1. A web processing apparatus, comprising:
the slitting mechanism can divide the routed initial material belt into two sub material belts along the central line;
the steering mechanism comprises a first steering roller and a second steering roller which is arranged at an angle with the first steering roller, and the two sub-material belts output by the slitting mechanism can respectively pass through the first steering roller and the second steering roller; and
The composite mechanism winds the first steering roller and the second steering roller, the two sub-material belts can enter the composite mechanism in the direction opposite to the joint surface, and the composite mechanism can apply pressure to the two sub-material belts so that the joint surfaces of the two sub-material belts are jointed.
2. The web processing apparatus of claim 1, wherein the slitting mechanism includes a moving assembly and a slitting blade, the moving assembly being capable of moving the slitting blade in a width direction of the initial web.
3. The web processing apparatus of claim 1 wherein the first turn roll intersects the second turn roll and the first turn roll is positioned above the second turn roll location.
4. A web processing apparatus according to claim 3, wherein the first steering roller and the second steering roller are perpendicular to each other, and the sub-web passing around the first steering roller and the second steering roller can be deflected by 90 degrees.
5. The web processing apparatus according to claim 1, wherein the steering mechanism is position-adjustable in a widthwise direction of the initial web.
6. The strip processing apparatus of claim 1, wherein the compounding mechanism is located below the steering mechanism, and two sides of the steering mechanism are provided with passing rollers, and two sub strips wound around the first steering roller and the second steering roller can be respectively wound around the passing rollers on the two sides and conveyed to the compounding mechanism.
7. The web processing apparatus according to claim 1, wherein the compounding mechanism is adjustable in position in a width direction of the initial web.
8. The strip processing apparatus of claim 1, wherein the compounding mechanism includes a roll-in driving assembly and two sets of press rolls disposed opposite to each other, a roll-in gap being formed between the two sets of press rolls for the two sub-strips to pass through, the roll-in driving assembly being capable of driving the two sets of press rolls to roll in the two sub-strips passing through the roll-in gap to compound the two sub-strips.
9. The web processing apparatus of claim 8 wherein the compounding mechanism further comprises a gap adjustment assembly in driving engagement with at least one of the sets of press rollers and capable of driving the two sets of press rollers toward and away from each other to adjust the width of the roll nip.
10. The web processing apparatus of claim 8 wherein the compounding mechanism further comprises a compaction assembly capable of applying pressure to at least one set of the press rollers to compact two of the sub-webs passing through the roll nip.
11. The web processing apparatus of claim 1, further comprising a deviation rectifying mechanism disposed on an upstream side of the slitting mechanism, the initial web being capable of bypassing the deviation rectifying mechanism and being deviation rectified by the deviation rectifying mechanism.
12. The web processing apparatus according to claim 1, further comprising a visual detection mechanism provided on a downstream side of the compounding mechanism, the visual detection mechanism being capable of detecting alignment accuracy between the two sub-webs.
13. Five-in-one forming equipment can adopt CCM sheet stock and frame material area to realize five-in-one shaping, the frame material area is formed with along two fretwork portions of length direction arranging in proper order, every two fretwork portions include two edges the spaced fretwork groove of width direction in frame material area, its characterized in that, five-in-one forming equipment includes:
the web processing apparatus according to any one of claims 1 to 12; and
Laminating device can with the CCM sheet stock in proper order laminate in every arbitrary fretwork groove department of two fretwork portions to obtain the compound material area, the compound material area can be as initial material area gets into material area processingequipment.
Priority Applications (1)
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CN202310928903.5A CN116692558A (en) | 2023-07-26 | 2023-07-26 | Material area processingequipment and five-in-one former |
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CN202310928903.5A CN116692558A (en) | 2023-07-26 | 2023-07-26 | Material area processingequipment and five-in-one former |
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CN202310928903.5A Pending CN116692558A (en) | 2023-07-26 | 2023-07-26 | Material area processingequipment and five-in-one former |
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2023
- 2023-07-26 CN CN202310928903.5A patent/CN116692558A/en active Pending
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