CN116689771B - Vacuum metal atomization pulverizing furnace, secondary feeding control method and related equipment - Google Patents
Vacuum metal atomization pulverizing furnace, secondary feeding control method and related equipment Download PDFInfo
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- 239000002184 metal Substances 0.000 title claims abstract description 28
- 238000000889 atomisation Methods 0.000 title claims abstract description 18
- 238000010298 pulverizing process Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 125
- 239000002994 raw material Substances 0.000 claims abstract description 90
- 238000007599 discharging Methods 0.000 claims abstract description 46
- 238000003723 Smelting Methods 0.000 claims abstract description 32
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 26
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/04—Crucible or pot furnaces adapted for treating the charge in vacuum or special atmosphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0844—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid in controlled atmosphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/04—Crucible or pot furnaces adapted for treating the charge in vacuum or special atmosphere
- F27B2014/045—Vacuum
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention provides a vacuum metal atomization pulverizing furnace, a secondary feeding control method and related equipment, and relates to the technical field of metal pulverizing. The vacuum metal atomization pulverizing furnace comprises a furnace body, a crucible and a secondary feeding device, wherein the secondary feeding device comprises a feeding part, a plurality of storage parts and a feeding hopper; the feeding part is provided with a first discharging hole; all storage portions all are provided with a second discharge gate, and a plurality of storage portions are installed in the charging portion and are circumference interval distribution around an axis, and a plurality of storage portions can be rotatory around the axis in order to make the second discharge gate of arbitrary storage portion align with first discharge gate and then throw into the raw materials in the loading hopper and throw into the crucible with the raw materials through the loading hopper. The vacuum metal atomization powder making furnace can carry out secondary feeding under the condition of not damaging the atmosphere of protective gas, supplement the volatilized part of alloy in the smelting process and ensure that the content of the prepared alloy components meets the requirement.
Description
Technical Field
The invention relates to the technical field of metal powder preparation, in particular to a vacuum metal atomization powder preparation furnace, a secondary feeding control method and related equipment.
Background
In the powder metallurgy technology, the metal powder preparation technology has been developed for decades as an important ring, and with the rise of 3D printing technology in recent years, the 3D printing technology is applied to different fields of aerospace, petrochemical industry, automobile dies, new energy sources and the like to penetrate deeply, and each industry puts higher requirements on alloy powder with different components, especially on the addition of trace elements, and the requirements on the component content are extremely high.
The traditional powder preparation technology is based on the process of heating, melting and re-atomizing solid raw materials, wherein the materials are different and have different melting points, so that the heating process needs different lengths of time, and if the difference of the melting points of two or more materials is too large in the design of alloy components, and meanwhile, the required content of the material with a lower melting point is less, the material is extremely easy to volatilize in the smelting process. Under the condition, deviation is generated on the content of the prepared alloy components, the analysis and development of subsequent materials are greatly influenced, the smelting process is generally carried out under the protective gas atmosphere, and if the furnace body is opened again to supplement raw materials in the smelting process, the protective gas atmosphere is destroyed, and the whole preparation process is influenced.
In view of the above problems, no effective technical solution is currently available.
Disclosure of Invention
The invention aims to provide a vacuum metal atomization pulverizing furnace, a secondary feeding control method and related equipment, which can carry out secondary feeding under the condition of not damaging the atmosphere of protective gas, supplement the volatilized part of alloy in the smelting process and ensure that the content of the prepared alloy components meets the requirements.
In a first aspect, the invention provides a vacuum metal atomization pulverizing furnace, which comprises a furnace body and a crucible, wherein the crucible is positioned in the furnace body, and the vacuum metal atomization pulverizing furnace further comprises:
the secondary feeding device is arranged on the furnace body and comprises a feeding part, a plurality of storage parts, a feeding hopper, a first driving device and a second driving device; the feeding part is provided with a first discharge hole; all the storage parts are provided with a second discharge hole, a plurality of storage parts are arranged in the feeding part and are circumferentially distributed at intervals around an axis, and the storage parts can rotate around the axis so as to align the second discharge hole of any storage part with the first discharge hole; the storage part is used for storing raw materials; the first driving device is connected with the storage parts and used for driving all the storage parts to rotate around the axis; the charging hopper is arranged below the first discharging hole and is used for receiving raw materials thrown down by the second discharging hole; the second driving device is connected with the feeding hopper and used for driving the feeding hopper to swing so as to throw the raw materials in the feeding hopper into the crucible.
The vacuum metal atomization powder making furnace provided by the invention is provided with the secondary feeding device, so that raw materials can be supplemented to the crucible in the smelting process, but a furnace body is not required to be opened, so that the atmosphere of protective gas is not damaged, and the prepared alloy component content is ensured to meet the requirements under the condition that the whole preparation process is not influenced.
Further, the hopper is connected with a weight sensor for weighing the weight of the raw materials located in the hopper.
In a second aspect, the invention provides a secondary feeding control method based on the vacuum metal atomization powder making furnace, which comprises the following steps:
s1, obtaining melting points of various elements in the alloy to be prepared;
s2, selecting at least one element as an element to be supplemented according to the melting points of various elements, wherein the element to be supplemented is lower than the melting points of other elements which are not selected, and the number of the elements to be supplemented is smaller than or equal to the number of the storage parts;
s3, obtaining the volatilization amount of each element to be supplemented;
s4, controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented; each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented;
S5, controlling a second driving device to drive the feeding hopper to swing so as to throw the raw materials of the elements to be supplemented in the feeding hopper into the crucible.
Various raw materials are sequentially filled into each storage part according to the sequence of the melting point, so that the time of the rotary switching process can be reduced, and the operation efficiency is improved.
Further, the specific steps in step S3 include:
s31, obtaining total smelting duration;
s32, obtaining heating time required when the temperature in the furnace reaches the melting point of each element to be supplemented;
s33, acquiring a temperature change curve graph in the furnace;
s34, calculating the volatilization amount of each element to be supplemented according to the total smelting duration, the heating duration and the temperature change curve chart in the furnace.
Further, the specific steps in step S34 include:
s341, acquiring the average heating temperature after the temperature in the furnace reaches the melting point of each element to be supplemented according to the temperature change curve graph in the furnace;
s342, obtaining the volatilization rate of each element to be supplemented according to the average heating temperature;
s343, calculating the volatilization amount according to the following formula:
;
wherein ,the volatilization amount of the element to be supplemented is i +.>For the total duration of smelting +. >To the temperature in the furnace reaching the melting point of the ith element to be supplementedThe required heating time length, ">In the liquid state for the i-th said element to be supplemented +.>Rate of volatilization at temperature, +.>The average heating temperature after the temperature in the furnace reaches the melting point of the i-th required supplementary element.
Further, the specific steps in step S4 include:
S4A1, acquiring a discharge rate of the first discharge port;
S4A2, calculating the discharging time of each storage part according to the volatilization amount and the discharging rate of each required supplementary element;
S4A3, controlling the storage parts to output corresponding raw materials of the elements to be supplemented according to the corresponding discharging time, and controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction when the corresponding discharging time is reached.
The weight sensor is not required to be arranged in the furnace body, the discharge amount is obtained through calculation, the acquisition cost of the sensor is reduced, and meanwhile, the phenomenon that the discharge amount cannot be obtained due to the fact that the weight sensor is damaged due to the influence of high temperature is avoided, so that the use of equipment is affected.
Further, the specific steps in step S4 include:
S4B1, obtaining the discharge amount of each storage part through a weight sensor;
And S4B2, when the discharge quantity of the storage parts is equal to the corresponding volatilization quantity, controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction.
The discharge amount is obtained by weighing by a weight sensor, and the value of the discharge amount is relatively real and accurate, so that the elements to be supplemented are supplemented more accurately.
In a third aspect, the present invention provides a secondary feeding control device based on the vacuum metal atomizing powder making furnace, comprising:
the first acquisition module is used for acquiring the melting points of various elements in the alloy to be prepared;
the selecting module is used for selecting at least one element as an element to be supplemented according to the melting points of various elements, wherein the element to be supplemented is lower than the melting points of other elements which are not selected, and the number of the types of the element to be supplemented is smaller than or equal to the number of the storage parts;
the second acquisition module is used for acquiring the volatilization amount of each element to be supplemented;
the first control module is used for controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented; each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented;
And the second control module is used for controlling the second driving device to drive the feeding hopper to swing so as to throw the raw materials of the elements to be supplemented in the feeding hopper into the crucible.
The secondary feeding control device provided by the invention can efficiently switch each storage part to realize rapid raw material output, and timely raw material supplement is beneficial to ensuring the element components of the alloy to be uniform.
In a fourth aspect, the present invention provides an electronic device comprising a processor and a memory storing computer readable instructions which, when executed by the processor, perform the steps of the method of controlling secondary charging as provided in the second aspect above.
In a fifth aspect, the present invention provides a computer readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of the method for controlling double feed as provided in the second aspect above.
Therefore, the vacuum metal atomizing powder making furnace provided by the invention is integrated with the secondary feeding device, and the secondary feeding device comprises a plurality of storage parts, so that various raw materials can be loaded, and in actual use, the first driving device is controlled to drive the storage parts to rotate and switch, so that various raw materials are put into the crucible under the condition of not damaging the atmosphere of protective gas, the volatilized part of the alloy in the smelting process is supplemented, the content of the prepared alloy components is ensured to meet the requirements, and the analysis and development of subsequent materials are facilitated.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the embodiments of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
Fig. 1 is a schematic structural diagram of a vacuum metal atomizing powder making furnace according to an embodiment of the present invention.
Fig. 2 is a partial explosion diagram of a vacuum metal atomizing powder making furnace according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a secondary feeding device in an embodiment of the present invention.
FIG. 4 is an exploded view of a secondary charging device according to an embodiment of the present invention.
Fig. 5 is a flowchart of a secondary feeding control method according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a secondary feeding control device according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of an electronic device according to an embodiment of the present invention.
Description of the reference numerals:
100. a furnace body; 200. a crucible; 300. a secondary feeding device; 310. a charging part; 320. a storage part; 330. a hopper; 340. a first driving device; 350. a second driving device; 400. a first acquisition module; 500. selecting a module; 600. a second acquisition module; 700. a first control module; 800. a second control module; 13. an electronic device; 1301. a processor; 1302. a memory; 1303. a communication bus.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Meanwhile, in the description of the present invention, the terms "first", "second", and the like are used only to distinguish the description, and are not to be construed as indicating or implying relative importance.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a vacuum metal atomizing powder making furnace.
Referring to fig. 1, 2, 3 and 4, the present invention provides a vacuum metal atomizing powder making furnace, which comprises a furnace body 100 and a crucible 200, wherein the crucible 200 is positioned in the furnace body 100, and further comprises:
a secondary charging device 300, the secondary charging device 300 being mounted on the furnace body 100 and including a charging portion 310, a plurality of storage portions 320, a hopper 330, a first driving device 340 and a second driving device 350; the feeding part 310 is provided with a first discharging hole; all the storage parts 320 are provided with a second discharge port, the storage parts 320 are arranged in the feeding part 310 and are circumferentially distributed at intervals around an axis, and the storage parts 320 can rotate around the axis so as to align the second discharge port of any storage part 320 with the first discharge port; the storage part is used for storing raw materials; the first driving device 340 is connected with the storage parts 320 and is used for driving all the storage parts 320 to rotate around the axis; the hopper 330 is disposed below the first discharge port and is used for receiving the raw material thrown by the second discharge port; the second driving means is connected to the hopper 330 and is used to drive the hopper 330 to swing so as to throw the raw materials in the hopper 330 into the crucible 200.
In practical application, the raw materials are put into a crucible and heated to a molten state, then the liquid metal is atomized and crushed into fine liquid drops through a nozzle by high-pressure air flow, the fine liquid drops are condensed into spherical and sub-spherical particles in flying, and then metal powder with various particle sizes is prepared through screening and separation.
In this embodiment, the secondary feeding device 300 is integrally installed with the furnace body 100, one end of the secondary feeding device is located inside the furnace body 100, the other end of the secondary feeding device is located outside the furnace body 100, when a user uses the secondary feeding device, according to elements required to be supplemented, a corresponding raw material is respectively added into each storage portion 320, in the heating process, the control system drives the storage portion 320 to rotate according to the volatilization amount of the material, when the storage portion 320 rotates until the second discharge port of the storage portion is aligned with the first discharge port, the raw material located inside the storage portion 320 sequentially falls into the feeding hopper 330 through the second discharge port and the first discharge port, finally, the feeding hopper 330 is driven by the second driving device 350 to input the raw material into the crucible 200, so that the supplement is completed, the whole supplement process does not need to stop and open the furnace cover by the user, therefore, the protection gas atmosphere is not destroyed, the preparation process is prevented from being influenced, and the component content of the finished alloy powder is ensured to meet the requirements.
It should be noted that, a baffle is further disposed on the second discharge port, and the second discharge port can be opened or closed by controlling the opening and closing of the baffle, so as to further control the output of the raw materials in the storage portion 320.
In some embodiments, the hopper 330 is connected with a weight sensor (not shown) for weighing the weight of the raw materials in the hopper 330, and the weight sensor is arranged to directly obtain the weight of the raw materials in the hopper 330 by weighing without manually weighing, so that the operation is simple and convenient, and the implementation cost is low.
Referring to fig. 5, fig. 5 is a flowchart of a secondary charging control method.
The invention also provides a secondary feeding control method based on the vacuum metal atomization pulverizing furnace in the embodiment, which comprises the following steps:
s1, obtaining melting points of various elements in the alloy to be prepared;
s2, selecting at least one element as an element to be supplemented according to the melting points of various elements, wherein the element to be supplemented is lower than the melting points of other elements which are not selected, and the number of the elements to be supplemented is smaller than or equal to the number of the storage parts;
s3, obtaining the volatilization amount of each element to be supplemented;
s4, controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented; each storage part is respectively filled with raw materials of various elements to be supplemented according to the sequence of melting points of the elements to be supplemented in a clockwise direction or a counterclockwise direction;
S5, controlling the second driving device to drive the hopper to swing so as to throw the raw materials of the elements to be supplemented in the hopper into the crucible.
In this embodiment, in practical application, the temperature in the furnace will reach at least the highest melting point, so that all the raw materials can be melted into liquid metal, and for this purpose, the melting point of a part of the elements is lower than the highest melting point, so that the part of the elements will volatilize, and the part of the elements needs to be supplemented, and the part of the elements is the elements to be supplemented.
The number of the storage parts is limited, so that the secondary feeding device has a corresponding application range, and the specific application range is that the number of the types of elements to be supplemented is smaller than or equal to the number of the storage parts; if the number of the elements to be supplemented is larger than the number of the storage parts, part of the raw materials to be supplemented are stored in the storage parts without spare, so that the part of the elements to be supplemented cannot be supplemented, and the component content of the finished alloy powder is affected.
In addition, in practical application, in order to ensure the element components of the alloy to be uniform, the raw materials volatilized earlier should be supplemented preferentially (i.e. the raw materials are supplemented according to the melting point and the priority), otherwise, the supplementing time is too late, and even though the component content meets the requirement, the distribution of the element components is uneven, so that the quality of the finished alloy powder is affected.
By combining the structural design of the secondary feeding device in this embodiment, if various raw materials needing to be supplemented are arbitrarily filled into each storage part, on one hand, the control system needs to be provided with an additional identification module for identifying and determining the element type of the raw material corresponding to the filling of each storage part (so that the rotation can be controlled to switch each storage part to ensure the correct supplement of the raw material), obviously, the control system is more complex and the cost is higher; on the other hand, when each storage part is rotated and switched, a larger angle is likely to be required to be rotated and the rotation direction is required to be changed for a plurality of times to be switched to the corresponding storage part, so that more time is wasted in the rotation and switching process, and the overall operation efficiency is reduced;
for example, there are 6 storage parts, there are 6 second discharge ports correspondingly, and the 6 second discharge ports are uniformly distributed in circumference, and then the included angles between two adjacent second discharge ports are 360 °/6=60°; the element components of the alloy to be prepared comprise A, B, C and D, which are sequenced into ABCD from low melting point to high, at the moment, raw materials of element C, raw materials of element B and raw materials of element A are sequentially put into the adjacent 3 storage parts in a clockwise direction, when the raw materials need to be supplemented, all the storage parts only need to rotate in the clockwise direction, and because the element A is sequenced first, the first discharge port is aligned with the second discharge port of the storage part corresponding to the element A, so that raw materials of element A are put into the crucible; then, rotating the crucible by 60 degrees in the clockwise direction, and aligning the first discharge hole with the second discharge hole of the storage part corresponding to the element B, so that the raw material of the element B is put into the crucible; similarly, the crucible is rotated by 60 degrees in the clockwise direction, and the first discharge hole is aligned with the second discharge hole of the storage part corresponding to the element C, so that the raw material of the element C is put into the crucible; the rotation switching always keeps the rotation of the same direction at a smaller angle in turn (namely 60 degrees; if raw materials are arbitrarily filled in each storage part, for example, ACB is filled in sequence, when A is switched to B, the rotation is required to be 120 degrees, when B is switched to C, the reverse rotation of all the storage parts is required to be controlled to be 60 degrees, so that the input of the corresponding raw materials can be completed, the time waste in the rotation switching process is reduced, the overall working efficiency is effectively improved, meanwhile, the control system is free from arranging an identification module when the raw materials are filled in sequence, and the control system is greatly simplified.
The movement in the clockwise direction or the counterclockwise direction is generally performed with the stock portion storing the element to be supplemented having the lowest melting point as the starting point.
It should be noted that, the lower the melting point of the element to be supplemented, the earlier the volatilization, that is, the larger the volatilization amount, the more the raw material amount to be supplemented, and when the discharge amount of the element to be supplemented is measured later, the longer the measurement time of the element to be supplemented with low melting point, in order to ensure the element components of the alloy to be uniform and avoid too late supplementation, the raw material amount of the element to be supplemented with low melting point should be measured preferentially, that is, the raw materials of various elements to be supplemented should be supplemented sequentially in order from low melting point to high melting point.
In certain embodiments, the specific steps in step S3 include:
s31, acquiring a total smelting duration (the total smelting duration refers to the total duration of the heating operation);
s32, obtaining heating time required when the temperature in the furnace reaches the melting point of each element to be supplemented;
s33, acquiring a temperature change curve graph in the furnace;
s34, calculating the volatilization amount of each element to be supplemented according to the total smelting duration, the heating duration and the temperature change curve graph in the furnace.
In this embodiment, in practical application, the temperature in the furnace is generally heated to the highest melting point, for example, the elemental components of the alloy to be prepared include A, B, C and D, which are sorted into ABCD in order of melting point from low to high, the temperature in the furnace reaches the highest melting point D (i.e., the melting point of element D), and when the temperature in the furnace reaches the melting point a, the heating duration is 1 hour; when the temperature in the furnace reaches the melting point B, heating time is 2 hours; when the temperature in the furnace reaches the melting point C, heating time is 3 hours; when the temperature in the furnace reaches the melting point D, the heating time is 4 hours;
In the heating process, when the total smelting time is longer than 1 hour, volatilizing the raw materials of the element A; similarly, when the total smelting time is longer than 2 hours, volatilizing the raw materials of the element A and the raw materials of the element B; when the total smelting time is longer than 3 hours, volatilizing the raw materials of the element A, the element B and the element C.
Obviously A, B and C are taken as elements to be supplemented, and when the total smelting duration is longer than the heating duration, the elements to be supplemented volatilized, so that the volatilization amount of each element to be supplemented is related to the total smelting duration, the heating duration and the temperature in the furnace, and the volatilization amount of each element to be supplemented can be calculated according to the curve graphs of the total smelting duration, the heating duration and the temperature in the furnace.
The temperature change graph in the furnace is generated by the system by acquiring the temperature in the furnace body.
Specifically, in certain embodiments, the specific steps in step S34 include:
s341, acquiring the average heating temperature after the temperature in the furnace reaches the melting point of each element to be supplemented according to the temperature change curve graph in the furnace;
s342, obtaining the volatilization rate of each element to be supplemented according to the average heating temperature;
s343, calculating the volatilization amount according to the following formula:
;
wherein ,the volatilization amount of the i-th element to be supplemented is +.>For the total duration of smelting>For the heating period required for the temperature in the furnace to reach the melting point of the i-th element to be supplemented,/->Is in the liquid state for the i-th element to be supplemented>Volatilization rate at temperature (in g/min),>the average heating temperature after the temperature in the furnace reaches the melting point of the i-th element to be supplemented.
In this embodiment, the volatilization amount is related to the volatilization rate and time, and the volatilization rate is related to the temperature, and the volatilization rate can be obtained by experiment or table lookup according to the average heating temperature; the difference value between the total smelting duration and the heating duration shows the exceeding heating duration after reaching the melting point of the ith element to be supplemented, the temperature in the furnace gradually rises in the exceeding heating duration, and the raw material of the ith element to be supplemented continuously volatilizes in the exceeding heating duration; the average heating temperature after reaching the melting point of the i-th element to be supplemented= (highest melting point+melting point of the i-th element to be supplemented)/2.
In certain embodiments, the specific steps in step S4 include:
S4A1, acquiring a discharge rate of a first discharge port;
S4A2, calculating the discharging time of each storage part according to the volatilization amount and the discharging rate of each element to be supplemented;
S4A3, controlling the storage parts to output corresponding raw materials of elements to be supplemented according to corresponding discharging time, and controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in a clockwise direction or a counterclockwise direction when the corresponding discharging time is reached.
In this embodiment, since the opening size of the first discharge port is fixed, the discharge rate is also relatively constant, and after the discharge rate is obtained through an experiment, the discharge time=the volatilization amount/discharge rate of the i-th element to be supplemented; after the discharging time is obtained, the second discharging ports of the corresponding material storage part are controlled to be aligned with the first discharging ports (each second discharging port can be designed to be circumferentially and evenly distributed, in an initial state, the first discharging port is aligned with one of the second discharging ports, after that, each rotation fixed angle can enable the first discharging port to be aligned with the next second discharging port, for example, 6 material storage parts are shared, 6 second discharging ports are corresponding, 6 second discharging ports are circumferentially and evenly distributed, the included angle between every two adjacent second discharging ports is 360 degrees/6=60 degrees, in an initial state, the first discharging port is aligned with one of the second discharging ports, then each rotation of 60 degrees can control the first discharging port to be aligned with the next second discharging port, or the first discharging port and the second discharging port are monitored by the sensor to be aligned or not through each second discharging port, whether the object is in place or not is monitored by the sensor, the prior art is not monitored, the output is not repeated, and the output of the first replenishing element is stopped until the required replenishing quantity of the i is reached, and the required replenishing element is replenished, i is realized.
According to the embodiment, the weight sensor is not required to be arranged in the furnace body, the discharge amount is obtained through calculation, the acquisition cost of the sensor is reduced, and meanwhile, the phenomenon that the discharge amount cannot be obtained due to the fact that the weight sensor is damaged due to the influence of high temperature is avoided, so that the use of equipment is affected.
In certain embodiments, the specific steps in step S4 include:
S4B1, acquiring the discharge quantity of each storage part through a weight sensor;
and S4B2, when the discharge quantity of the storage parts is equal to the corresponding volatilization quantity, controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction.
In the embodiment, the discharging amount is directly obtained by arranging the weight sensor in the furnace body, and when the discharging amount is equal to the volatilization amount, the raw material output is stopped; because the discharge amount is obtained by weighing the weight sensor, the value of the discharge amount is relatively real and accurate, and therefore, the elements to be supplemented are supplemented more accurately.
Referring to fig. 6, fig. 6 is a secondary feeding control device according to some embodiments of the present invention, which is integrated in a back-end control apparatus in the form of a computer program, and includes:
a first obtaining module 400 for obtaining melting points of various elements in the alloy to be prepared;
The selecting module 500 is configured to select at least one element as an element to be supplemented according to the melting points of the various elements, where the element to be supplemented is lower than the melting points of other elements that are not selected, and the number of types of the element to be supplemented is less than or equal to the number of the storage parts;
a second obtaining module 600, configured to obtain the volatilization amounts of each element to be supplemented;
the first control module 700 is configured to control the first driving device to drive all the storage parts that have been completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount, so as to output raw materials of various elements to be supplemented; each storage part is respectively filled with raw materials of various elements to be supplemented according to the sequence of melting points of the elements to be supplemented in a clockwise direction or a counterclockwise direction;
and a second control module 800 for controlling the second driving device to drive the hopper to swing so as to throw the raw materials of the elements to be supplemented in the hopper into the crucible.
In some embodiments, the second obtaining module 600 performs, when used to obtain the volatilization amounts of each element to be replenished:
s31, obtaining total smelting duration;
s32, obtaining heating time required when the temperature in the furnace reaches the melting point of each element to be supplemented;
s33, acquiring a temperature change curve graph in the furnace;
S34, calculating the volatilization amount of each element to be supplemented according to the total smelting duration, the heating duration and the temperature change curve graph in the furnace.
In some embodiments, the second acquisition module 600 performs when calculating the volatilization amount of each element to be replenished based on the total smelting duration, the heating duration, and the temperature profile in the furnace:
s341, acquiring the average heating temperature after the temperature in the furnace reaches the melting point of each element to be supplemented according to the temperature change curve graph in the furnace;
s342, obtaining the volatilization rate of each element to be supplemented according to the average heating temperature;
s343, calculating the volatilization amount according to the following formula:
;
wherein ,the volatilization amount of the i-th element to be supplemented is +.>For the total duration of smelting>For the heating period required for the temperature in the furnace to reach the melting point of the i-th element to be supplemented,/->Is in the liquid state for the i-th element to be supplemented>Rate of volatilization at temperature, +.>The average heating temperature after the temperature in the furnace reaches the melting point of the i-th element to be supplemented.
In some embodiments, each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented; the first control module 700 is configured to perform when controlling the first driving device to drive all the storage parts that have been completely filled to be rotationally switched in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented:
S4A1, acquiring a discharge rate of a first discharge port;
S4A2, calculating the discharging time of each storage part according to the volatilization amount and the discharging rate of each element to be supplemented;
S4A3, controlling the storage parts to output corresponding raw materials of elements to be supplemented according to corresponding discharging time, and controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in a clockwise direction or a counterclockwise direction when the corresponding discharging time is reached.
In some embodiments, each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented; the first control module 700 is configured to perform when controlling the first driving device to drive all the storage parts that have been completely filled to be rotationally switched in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented:
S4B1, acquiring the discharge quantity of each storage part through a weight sensor;
and S4B2, when the discharge quantity of the storage parts is equal to the corresponding volatilization quantity, controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction.
Referring to fig. 7, fig. 7 is a schematic structural diagram of an electronic device according to an embodiment of the present invention, and the present invention provides an electronic device 13, including: processor 1301 and memory 1302, processor 1301 and memory 1302 being interconnected and in communication with each other by a communication bus 1303 and/or other form of connection mechanism (not shown), memory 1302 storing computer readable instructions executable by processor 1301, which when the electronic device is running, processor 1301 executes the computer readable instructions to perform the method of controlling the secondary dosing in any of the alternative implementations of the above embodiments when executed to perform the functions of: obtaining melting points of various elements in the alloy to be prepared; according to the melting points of various elements, at least one element with the melting point smaller than the highest melting point is selected as an element to be supplemented, and the number of the elements to be supplemented is smaller than or equal to the number of the storage parts; obtaining the volatilization amount of each element to be supplemented; according to the volatilization amount, controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction so as to output raw materials of various elements to be supplemented; each storage part is respectively filled with raw materials of various elements to be supplemented according to the sequence of melting points of the elements to be supplemented in a clockwise direction or a counterclockwise direction; the second driving device is controlled to drive the hopper to swing so as to throw the raw materials of the elements to be supplemented in the hopper into the crucible.
An embodiment of the present invention provides a computer readable storage medium having stored thereon a computer program which, when executed by a processor, performs the method of controlling secondary charging in any of the alternative implementations of the above embodiments to implement the following functions: obtaining melting points of various elements in the alloy to be prepared; according to the melting points of various elements, at least one element with the melting point smaller than the highest melting point is selected as an element to be supplemented, and the number of the elements to be supplemented is smaller than or equal to the number of the storage parts; obtaining the volatilization amount of each element to be supplemented; according to the volatilization amount, controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction so as to output raw materials of various elements to be supplemented; each storage part is respectively filled with raw materials of various elements to be supplemented according to the sequence of melting points of the elements to be supplemented in a clockwise direction or a counterclockwise direction; the second driving device is controlled to drive the hopper to swing so as to throw the raw materials of the elements to be supplemented in the hopper into the crucible.
The computer readable storage medium may be implemented by any type or combination of volatile or non-volatile Memory devices, such as static random access Memory (Static Random Access Memory, SRAM), electrically erasable Programmable Read-Only Memory (EEPROM), erasable Programmable Read-Only Memory (Erasable Programmable Read Only Memory, EPROM), programmable Read-Only Memory (PROM), read-Only Memory (ROM), magnetic Memory, flash Memory, magnetic disk, or optical disk.
In the embodiments provided in the present invention, it should be understood that the disclosed apparatus and method may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
Further, the units described as separate units may or may not be physically separate, and units displayed as units may or may not be physical units, may be located in one place, or may be distributed over a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
Furthermore, functional modules in various embodiments of the present invention may be integrated together to form a single portion, or each module may exist alone, or two or more modules may be integrated to form a single portion.
In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
The description of the terms "one embodiment," "certain embodiments," "an exemplary embodiment," "an example," "a particular example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only an example of the present invention and is not intended to limit the scope of the present invention, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A secondary feeding control method is applied to a vacuum metal atomization pulverizing furnace and is characterized in that,
the vacuum metal atomization pulverizing furnace comprises a furnace body (100) and a crucible (200), wherein the crucible (200) is positioned inside the furnace body (100), and the vacuum metal atomization pulverizing furnace further comprises:
a secondary charging device (300), wherein the secondary charging device (300) is arranged on the furnace body (100) and comprises a charging part (310), a plurality of storage parts (320), a charging hopper (330), a first driving device (340) and a second driving device (350); the feeding part (310) is provided with a first discharging hole; all the storage parts (320) are provided with a second discharge hole, a plurality of storage parts (320) are arranged in the feeding part (310) and are circumferentially distributed at intervals around an axis, and the storage parts (320) can rotate around the axis so as to align the second discharge hole of any one storage part (320) with the first discharge hole; the storage part is used for storing raw materials; the first driving device (340) is connected with the storage parts (320) and is used for driving all the storage parts (320) to rotate around the axis; the charging hopper (330) is arranged below the first discharging hole and is used for receiving raw materials thrown down by the second discharging hole; the second driving device is connected with the feeding hopper (330) and is used for driving the feeding hopper (330) to swing so as to input the raw materials in the feeding hopper (330) into the crucible (200);
The charging hopper (330) is connected with a weight sensor, and the weight sensor is used for weighing the weight of raw materials in the charging hopper (330);
the secondary charging control method comprises the following steps:
s1, obtaining melting points of various elements in the alloy to be prepared;
s2, selecting at least one element as an element to be supplemented according to the melting points of various elements, wherein the element to be supplemented is lower than the melting points of other elements which are not selected, and the number of the elements to be supplemented is smaller than or equal to the number of the storage parts;
s3, obtaining the volatilization amount of each element to be supplemented;
s4, controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented; each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented;
s5, controlling a second driving device to drive the charging hopper to swing so as to throw raw materials of the elements to be supplemented in the charging hopper into the crucible;
The specific steps in the step S3 include:
s31, obtaining total smelting duration;
s32, obtaining heating time required when the temperature in the furnace reaches the melting point of each element to be supplemented;
s33, acquiring a temperature change curve graph in the furnace;
s34, calculating the volatilization amount of each element to be supplemented according to the total smelting duration, the heating duration and the temperature change curve graph in the furnace;
the specific steps in step S34 include:
s341, acquiring the average heating temperature after the temperature in the furnace reaches the melting point of each element to be supplemented according to the temperature change curve graph in the furnace;
s342, obtaining the volatilization rate of each element to be supplemented according to the average heating temperature;
s343, calculating the volatilization amount according to the following formula:
;
wherein ,the volatilization amount of the element to be supplemented is i +.>For the total duration of smelting +.>For the heating period required for the temperature in the furnace to reach the melting point of the i-th said required supplementary element +.>In the liquid state for the i-th said element to be supplemented +.>Rate of volatilization at temperature, +.>The average heating temperature after the temperature in the furnace reaches the melting point of the i-th required supplementary element.
2. The secondary charging control method according to claim 1, wherein the specific steps in step S4 include:
S4A1, acquiring a discharge rate of the first discharge port;
S4A2, calculating the discharging time of each storage part according to the volatilization amount and the discharging rate of each required supplementary element;
S4A3, controlling the storage parts to output corresponding raw materials of the elements to be supplemented according to the corresponding discharging time, and controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction when the corresponding discharging time is reached.
3. The secondary charging control method according to claim 1, wherein the specific steps in step S4 include:
S4B1, obtaining the discharge amount of each storage part through a weight sensor;
and S4B2, when the discharge quantity of the storage parts is equal to the corresponding volatilization quantity, controlling the first driving device to drive all the storage parts to rotate and switch to the next storage part in the clockwise direction or the anticlockwise direction.
4. A secondary feeding control device which is applied to a vacuum metal atomization powder making furnace and is characterized in that,
the vacuum metal atomization pulverizing furnace comprises a furnace body (100) and a crucible (200), wherein the crucible (200) is positioned inside the furnace body (100), and the vacuum metal atomization pulverizing furnace further comprises:
A secondary charging device (300), wherein the secondary charging device (300) is arranged on the furnace body (100) and comprises a charging part (310), a plurality of storage parts (320), a charging hopper (330), a first driving device (340) and a second driving device (350); the feeding part (310) is provided with a first discharging hole; all the storage parts (320) are provided with a second discharge hole, a plurality of storage parts (320) are arranged in the feeding part (310) and are circumferentially distributed at intervals around an axis, and the storage parts (320) can rotate around the axis so as to align the second discharge hole of any one storage part (320) with the first discharge hole; the storage part is used for storing raw materials; the first driving device (340) is connected with the storage parts (320) and is used for driving all the storage parts (320) to rotate around the axis; the charging hopper (330) is arranged below the first discharging hole and is used for receiving raw materials thrown down by the second discharging hole; the second driving device is connected with the feeding hopper (330) and is used for driving the feeding hopper (330) to swing so as to input the raw materials in the feeding hopper (330) into the crucible (200);
The charging hopper (330) is connected with a weight sensor, and the weight sensor is used for weighing the weight of raw materials in the charging hopper (330);
the secondary charging control device comprises:
the first acquisition module is used for acquiring the melting points of various elements in the alloy to be prepared;
the selecting module is used for selecting at least one element as an element to be supplemented according to the melting points of various elements, wherein the element to be supplemented is lower than the melting points of other elements which are not selected, and the number of the types of the element to be supplemented is smaller than or equal to the number of the storage parts;
the second acquisition module is used for acquiring the volatilization amount of each element to be supplemented;
the first control module is used for controlling the first driving device to drive all the storage parts which are completely filled to rotate and switch in a clockwise direction or a counterclockwise direction according to the volatilization amount so as to output raw materials of various elements to be supplemented; each storage material is respectively filled with raw materials of various elements to be supplemented in a clockwise direction or a counterclockwise direction according to the sequence of the melting points of the elements to be supplemented;
the second control module is used for controlling the second driving device to drive the charging hopper to swing so as to throw the raw materials of the elements to be supplemented in the charging hopper into the crucible;
The second acquisition module performs, when used for acquiring the volatilization amount of each element to be replenished:
s31, obtaining total smelting duration;
s32, obtaining heating time required when the temperature in the furnace reaches the melting point of each element to be supplemented;
s33, acquiring a temperature change curve graph in the furnace;
s34, calculating the volatilization amount of each element to be supplemented according to the total smelting duration, the heating duration and the temperature change curve graph in the furnace;
the second acquisition module is executed when calculating the volatilization amount of each element to be supplemented according to the smelting total duration, the heating duration and the temperature change curve chart in the furnace:
s341, acquiring the average heating temperature after the temperature in the furnace reaches the melting point of each element to be supplemented according to the temperature change curve graph in the furnace;
s342, obtaining the volatilization rate of each element to be supplemented according to the average heating temperature;
s343, calculating the volatilization amount according to the following formula:
;
wherein ,the volatilization amount of the i-th element to be supplemented is +.>For the total duration of smelting>For the heating period required for the temperature in the furnace to reach the melting point of the i-th element to be supplemented,/->Is in the liquid state for the i-th element to be supplemented>Rate of volatilization at temperature, +.>The average heating temperature after the temperature in the furnace reaches the melting point of the i-th element to be supplemented.
5. An electronic device comprising a processor and a memory storing computer readable instructions that, when executed by the processor, perform the steps of the method of controlling dual feed of any of claims 1-3.
6. A computer readable storage medium having stored thereon a computer program, which when executed by a processor performs the steps of the method of controlling the secondary feed of any of claims 1-3.
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