CN116675485A - Heat-resistant concrete and preparation method thereof - Google Patents

Heat-resistant concrete and preparation method thereof Download PDF

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Publication number
CN116675485A
CN116675485A CN202310522746.8A CN202310522746A CN116675485A CN 116675485 A CN116675485 A CN 116675485A CN 202310522746 A CN202310522746 A CN 202310522746A CN 116675485 A CN116675485 A CN 116675485A
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CN
China
Prior art keywords
parts
concrete
heat
polyphosphazene
component
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Pending
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CN202310522746.8A
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Chinese (zh)
Inventor
顾青山
林喜华
王军
吴海波
班录江
何凯
李馨慧
曹海
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Guiyang Zhongjian West Construction Co ltd
China West Construction Group Co Ltd
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Guiyang Zhongjian West Construction Co ltd
China West Construction Group Co Ltd
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Priority to CN202310522746.8A priority Critical patent/CN116675485A/en
Publication of CN116675485A publication Critical patent/CN116675485A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/2084Thermal shock resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses heat-resistant concrete and a preparation method thereof, wherein the heat-resistant concrete comprises the following components in parts by weight: 200-300 parts of cement, 50-200 parts of mineral admixture, 800-1200 parts of fine aggregate, 800-1200 parts of coarse aggregate, 140-180 parts of water, 5-15 parts of polycarboxylate water reducer and 5-30 parts of heat resistance enhancing component. The heat resistance enhancing component is a mixture of polyphosphazene microtubes and polyphosphazene microtube dispersion enhancing components according to a weight ratio of 1:100. The polyphosphazene micron tube has a tube diameter of 5-15 microns, an aspect ratio of 20-40 and a wall thickness of 50-200 nanometers. The polyphosphazene microtube dispersion strengthening component is a mixed solution of 1-ethyl-3-methylimidazole diethyl phosphate salt and methyl hydroxyethyl cellulose, and the weight components of the two are 20:1. The heat-resistant concrete has heat-resistant temperature reaching 600 ℃ and excellent performances.

Description

Heat-resistant concrete and preparation method thereof
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to heat-resistant concrete and a preparation method thereof.
Background
With industrial development and technical progress, special concrete has been increasingly applied to practical engineering, wherein heat-resistant concrete is a special concrete which can be used for a long time at 200-900 ℃ and can maintain mechanical properties and volume stability, and is mainly applied to metallurgical engineering foundation parts and chimney linings. After the common concrete is hardened, a compact whole formed by hydration products and aggregate is formed, and certain micro-nano pores and moisture are also formed in the common concrete. When the concrete is heated to 200 ℃, the cement hydration product starts to dehydrate, the concrete contracts, cracks start to appear, and the strength is slightly increased and then reduced; the temperature reaches 500 ℃, the strong calcium oxide begins to dehydrate, and the cement tissue begins to be destroyed; the temperature reaches 573 ℃, the quartz crystal in the aggregate can be converted into a beta quartz crystal form, and the volume of the quartz crystal is expanded; after 600 ℃, calcium carbonate in the aggregate starts to undergo decomposition reaction, and the concrete structure is further destroyed; at 800 ℃, the hydrated calcium silicate loses the binding capacity; at 900 ℃, calcium carbonate in the aggregate is completely decomposed, the concrete structure is destroyed, and the strength is lost.
In the prior art, aluminate cement and refractory high-alumina aggregate are generally used for preparing heat-resistant concrete, but the aluminate cement has short setting time and quick working loss; the refractory high-alumina aggregate has high porosity and high water absorption, further reduces the workability of concrete, is not suitable for mass application and pumping operation, and has a plurality of problems in practical use.
Disclosure of Invention
The invention aims to provide heat-resistant concrete with heat-resistant temperature up to 600 ℃ and excellent performances, which mainly improves the expansion resistance of the concrete when heated by doping heat-resistant reinforcing components, reduces cracks, improves the quality stability and the strength stability and increases the heat resistance of the concrete.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the heat-resistant concrete comprises the following components in parts by weight: 200-300 parts of Portland cement, 50-200 parts of mineral admixture, 800-1200 parts of fine aggregate, 800-1200 parts of coarse aggregate, 140-180 parts of water, 5-15 parts of polycarboxylate water reducer and 5-30 parts of heat resistance enhancing component.
Preferably, the mineral admixture is one or a combination of a plurality of fly ash, silica fume, phosphorus slag powder and blast furnace slag powder.
Preferably, the fine aggregate is machine-made sand, and the lithology is limestone.
Preferably, the coarse aggregate is crushed stone and the lithology is limestone.
Preferably, the heat resistance enhancing component is a mixture of polyphosphazene microtubes and polyphosphazene microtube dispersion enhancing components according to a weight ratio of 1:100.
Preferably, the pipe diameter of the polyphosphazene micron pipe is 5-15 microns, the length-diameter ratio is 20-40, and the wall thickness is 50-200 nanometers.
Preferably, the polyphosphazene microtube dispersion strengthening component is a mixed solution of 1-ethyl-3-methylimidazole diethyl phosphate and methyl hydroxyethyl cellulose according to the weight ratio of 20:1.
The preparation method of the concrete is characterized in that,
the preparation method of the heat-resistant reinforcing component comprises the following steps: weighing 1-ethyl-3-methylimidazole diethyl phosphate, adding methyl hydroxyethyl cellulose, heating to 100 ℃, continuing for 1-3 hours until the cellulose is partially dissolved but not completely dissolved, preparing a polyphosphazene micron tube reinforced dispersion component, and adding polyphosphazene micron tubes for mixing.
Weighing the following raw materials in weight: cement, mineral admixture, fine aggregate, coarse aggregate, water and polycarboxylate water reducer are uniformly mixed, the polycarboxylate water reducer and 3/4 water are added for stirring, then heat-resistant reinforcing component and 1/4 water are added, and finally the fine aggregate and the coarse aggregate are added for uniformly stirring, so that the heat-resistant concrete is obtained.
After the concrete is acted at high temperature, firstly, chemical substances in the concrete are decomposed, and the bonding capacity is lost; secondly, the aggregate is damaged by thermal deformation; thirdly, the internal moisture is heated to generate huge steam pressure, so that the expansion fracture is damaged. At 600 ℃, the heat resistant concrete using limestone aggregate suffers from expansion stress mainly from the inside. The common silicate cement and limestone aggregate are adopted to prepare heat-resistant concrete at 600 ℃, so that good working performance and pumping performance are maintained, the use of aggregate with high silica content is avoided, and the aggregate stability of the concrete is ensured; the heat resistance of the concrete is enhanced by adding the polyphosphazene microtubes, and finally the concrete with good heat resistance can be obtained.
Polyphosphazene is a novel organic/inorganic hybrid polymer having alternately arranged phosphorus and nitrogen atoms as a main chain, and two organic side groups are usually connected to the phosphorus atoms through chemical bonds. The self thermal stability is good, the high temperature is not easy to decompose, and the strength is high. The polyphosphazene microtube dispersion strengthening component is a composite product of polymer fiber and ionic liquid, and the ionic liquid is a substance which is liquid at the temperature near room temperature and consists of ions, has stable property and is environment-friendly. Cellulose is dissolved into fragments in ionic liquid, then the fragments can form a composite structure with a side chain together with the polyphosphazene microtube, and the polyphosphazene microtube with the side chain structure is not easy to agglomerate and has good stability. The polyphosphazene micro-tubes are dispersed in the concrete and serve as filling components, so that the compactness of the concrete can be improved; the hollow structure of the polyphosphazene micro-tube can be connected with micro-nano air holes, and after the polyphosphazene micro-tube is heated at high temperature, a release channel for water expansion is provided, so that the anti-cracking performance of the concrete is improved.
In summary, compared with the prior art, the invention has the following beneficial effects:
the polyphosphazene micro-tube is easy to agglomerate in water, the independent addition dispersibility in concrete is poor, the polyphosphazene micro-tube has better dispersibility through the dispersion strengthening component of the polyphosphazene micro-tube, can be uniformly dispersed in the concrete, and the structure of the polyphosphazene micro-tube is not easy to be damaged;
the polyphosphazene micro-tube doped in the invention is of a hollow structure, is connected with the micro-holes in the concrete through the hollow pipeline, forms a water-air expansion release channel after being heated at high temperature, balances the vapor pressures of water in different holes, and can enhance the bonding performance of slurry in micron size to cooperatively enhance the high-temperature anti-expansion performance of the concrete.
Detailed Description
The technical solution of the present invention is described in further detail below by way of examples, which are illustrative rather than limiting.
Example 1
The weight portions of the raw materials are as follows: 200 parts of P.O 52.5 cement, 40 parts of phosphorus slag powder, 60 parts of fly ash, 1050 parts of machine-made sand, 900 parts of crushed stone, 155 parts of water, 7 parts of polycarboxylate water reducer and 10 parts of heat-resistant reinforcing component. Mixing cement, phosphorus slag powder and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding a heat-resistant reinforcing component and 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the heat-resistant concrete.
Example 2
The weight portions of the raw materials are as follows: 240 parts of P.O 52.5 cement, 40 parts of mineral powder, 60 parts of fly ash, 1000 parts of machine-made sand, 900 parts of crushed stone, 160 parts of water, 10 parts of polycarboxylate superplasticizer and 15 parts of heat-resistant reinforcing component. Mixing cement, mineral powder and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding a heat-resistant reinforcing component and 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the heat-resistant concrete.
Example 3
The weight portions of the raw materials are as follows: 300 parts of P.O 52.5 cement, 40 parts of silica fume, 60 parts of fly ash, 900 parts of machine-made sand, 1000 parts of crushed stone, 165 parts of water, 12 parts of polycarboxylate water reducer and 20 parts of heat-resistant reinforcing component. Mixing cement, silica fume and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding a heat-resistant reinforcing component and 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the heat-resistant concrete.
Comparative example 1
The weight portions of the raw materials are as follows: 200 parts of P.O 52.5 cement, 40 parts of phosphorus slag powder, 60 parts of fly ash, 1050 parts of machine-made sand, 900 parts of broken stone, 155 parts of water and 7 parts of polycarboxylate superplasticizer. Mixing cement, phosphorus slag powder and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the final product.
Comparative example 2
The weight portions of the raw materials are as follows: 200 parts of P.O 52.5 cement, 40 parts of phosphorus slag powder, 60 parts of fly ash, 1050 parts of machine-made sand, 900 parts of crushed stone, 155 parts of water, 7 parts of polycarboxylate water reducer and 10 parts of polyphosphazene micrometer pipe. Mixing cement, phosphorus slag powder and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding a polyphosphazene micron tube and 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the modified asphalt.
Comparative example 3
The weight portions of the raw materials are as follows: 200 parts of P.O 52.5 cement, 40 parts of phosphorus slag powder, 60 parts of fly ash, 1050 parts of machine-made sand, 900 parts of crushed stone, 155 parts of water, 7 parts of polycarboxylate water reducer and 10 parts of polyphosphazene microtube dispersion strengthening component. Mixing cement, phosphorus slag powder and fly ash uniformly, adding a polycarboxylate water reducer and 3/4 water, stirring, adding a polyphosphazene micron tube dispersion strengthening component and 1/4 water, and finally adding machine-made sand and broken stone, and stirring uniformly to obtain the modified asphalt.
Examples 1-3 are heat resistant concrete test formulations of three labels of C30, C40 and C50 respectively, and comparative examples 1-3 were tested and compared with example 1 as a control group. The respective properties of examples and comparative examples were tested and the results are shown in table 1 below:
the 600 ℃ heat resistance test is as follows: taking 3 test pieces of each component, carrying out standard curing for 28 days, drying at 110 ℃ for 24 hours, placing in a high-temperature furnace, burning at 600 ℃ for 24 hours, and naturally cooling to room temperature.
TABLE 1 Performance test results Table for examples 1-3 and comparative examples 1-3
As is clear from the above table data, examples 1 to 3 have slump in the range of 200 to 220mm and expansion of 600mm or more, and are excellent in workability as a whole and satisfactory in 28d standard strength. After heat resistance test, the compression strength of examples 1-3 is reduced slightly, the strength loss rate is between 11.0% and 14.8%, and the mass loss rate is between 1.1% and 1.6%. The comparative example 1, in which the heat-resistant reinforcing component was not added, had a strength loss rate of 44.8% and a mass loss rate of 5.3% at the highest. In comparative example 2, polyphosphazene microtubes were added, but the dispersion strengthening dispersion of polyphosphazene microtubes was not added, the dispersibility of polyphosphazene microtubes in concrete was poor, and many of the cohesive and agglomerated microtubes could not fully exert the communication bonding effect, and even became weak phases, resulting in a slightly lower 28d strength. The strength loss rate after the temperature was increased to 28.7% and the mass loss rate was 2.7% in comparative example 2, which slightly decreased the strength loss rate and the mass loss rate as compared with comparative example 1. In comparative example 3, the dispersion strengthening component of the polyphosphazene microtube is added, and the polyphosphazene microtube is not added, so that the strength loss rate and the mass loss rate are both high, and the high-temperature strengthening effect is not found. Therefore, after the concrete is added with the polyphosphazene microtubes and the mixed components of the polyphosphazene microtube dispersion strengthening components, the high temperature resistance is obviously improved, and the concrete shows excellent high temperature resistance in a high temperature resistance test higher than the standard.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.

Claims (8)

1. The heat-resistant concrete is characterized by comprising the following components in parts by weight: 200-300 parts of cement, 50-200 parts of mineral admixture, 800-1200 parts of fine aggregate, 800-1200 parts of coarse aggregate, 140-180 parts of water, 5-15 parts of polycarboxylate water reducer and 5-30 parts of heat resistance enhancing component.
2. The concrete of claim 1, wherein the mineral admixture is one or a combination of several of fly ash, silica fume, phosphorus slag powder, blast furnace slag powder.
3. The concrete of claim 1, wherein the fine aggregate is machine-made sand and the lithology is limestone.
4. The concrete of claim 1, wherein the coarse aggregate is crushed stone and the lithology is limestone.
5. The concrete of claim 1, wherein the heat resistance enhancing component is a mixture of polyphosphazene microtubes and polyphosphazene microtube dispersion enhancing component in a weight ratio of 1:100.
6. The concrete of claim 5, wherein the polyphosphazene micron tube has a tube diameter of 5-15 microns, an aspect ratio of 20-40, and a wall thickness of 50-200 nanometers.
7. The concrete of claim 5, wherein the polyphosphazene microtube dispersion strengthening component is a mixed solution of 1-ethyl-3-methylimidazole diethyl phosphate salt and methyl hydroxyethyl cellulose, and the weight ratio of the two components is 20:1.
8. The method for preparing concrete according to any one of claims 1 to 7, wherein the method for preparing the heat-resistant reinforcing component comprises: weighing 1-ethyl-3-methylimidazole diethyl phosphate, adding methyl hydroxyethyl cellulose, heating to 100 ℃ for 1-3 hours to obtain a polyphosphazene micron tube reinforced dispersion component, and adding the polyphosphazene micron tube to mix to obtain a heat-resistant reinforced component;
weighing the following raw materials in weight: cement, mineral admixture, fine aggregate, coarse aggregate, water and polycarboxylate water reducer are uniformly mixed, the polycarboxylate water reducer and 3/4 water are added for stirring, then heat-resistant reinforcing component and 1/4 water are added, and finally the fine aggregate and the coarse aggregate are added for uniformly stirring, so that the heat-resistant concrete is obtained.
CN202310522746.8A 2023-05-10 2023-05-10 Heat-resistant concrete and preparation method thereof Pending CN116675485A (en)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN116675485A true CN116675485A (en) 2023-09-01

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