CN116671673A - Gas mist generating device and heater for gas mist generating device - Google Patents
Gas mist generating device and heater for gas mist generating device Download PDFInfo
- Publication number
- CN116671673A CN116671673A CN202210164720.6A CN202210164720A CN116671673A CN 116671673 A CN116671673 A CN 116671673A CN 202210164720 A CN202210164720 A CN 202210164720A CN 116671673 A CN116671673 A CN 116671673A
- Authority
- CN
- China
- Prior art keywords
- aerosol
- substrate
- heating element
- generating device
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003595 mist Substances 0.000 title description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 98
- 239000000758 substrate Substances 0.000 claims abstract description 79
- 229920001971 elastomer Polymers 0.000 claims abstract description 30
- 239000000806 elastomer Substances 0.000 claims abstract description 30
- 239000000443 aerosol Substances 0.000 claims abstract description 12
- 238000003780 insertion Methods 0.000 claims abstract description 7
- 230000037431 insertion Effects 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 16
- 239000004020 conductor Substances 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 3
- 230000000717 retained effect Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 241000208125 Nicotiana Species 0.000 description 10
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 10
- 238000003466 welding Methods 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 6
- 239000000956 alloy Substances 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000000391 smoking effect Effects 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- -1 iron-chromium-aluminum Chemical compound 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 235000019505 tobacco product Nutrition 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 235000009499 Vanilla fragrans Nutrition 0.000 description 1
- 244000263375 Vanilla tahitensis Species 0.000 description 1
- 235000012036 Vanilla tahitensis Nutrition 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910001093 Zr alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920006333 epoxy cement Polymers 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
Landscapes
- Resistance Heating (AREA)
Abstract
The application discloses an aerosol generating device and a heater for the aerosol generating device; wherein the aerosol-generating device comprises: a heater for insertion into the aerosol-generating article for heating; the heater includes: a housing including a free front end and a distal end facing away from each other in a length direction, and a cavity extending between the free front end and the distal end; a first substrate extending within the cavity; a resistive heating element located within the cavity at least partially surrounding the first substrate; and the elastic body is elastically abutted between the first base body and the shell so as to enable the first base body to be kept in the cavity. The above aerosol-generating device, wherein the first substrate and the resistive heating element are held within the housing by an elastomer, is advantageous for improving uniformity and stability of assembly of the first substrate and the resistive heating element within the housing.
Description
Technical Field
The embodiment of the application relates to the technical field of heating non-combustion smoking articles, in particular to an aerosol generating device and a heater for the aerosol generating device.
Background
Smoking articles (e.g., cigarettes, cigars, etc.) burn tobacco during use to produce tobacco smoke. Attempts have been made to replace these tobacco-burning products by making products that release the compounds without burning.
An example of such a product is a heating device that releases a compound by heating rather than burning a material. For example, the material may be tobacco or other non-tobacco products that may or may not contain nicotine. In known technology, CN202010054217.6 patent application proposes heating tobacco products with a heater enclosing a spiral heating wire inside an outer sleeve to generate aerosols.
Disclosure of Invention
One embodiment of the application provides an aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; comprising the following steps: a heater for insertion into the aerosol-generating article for heating; the heater includes:
a housing including free front and rear ends facing away from each other in a length direction, and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a resistive heating element located within the cavity and at least partially surrounding the first substrate;
and the elastic body is elastically abutted between the first base body and the shell so as to enable the first base body to be kept in the cavity.
In a preferred embodiment, the elastomer is annular; the elastomer has an extension in the axial direction that is greater than the thickness in the radial direction.
In a preferred embodiment, the elastomer is radially compressed or compressed between the housing and the first substrate.
In a preferred implementation, the cavity defines an opening at the end;
the elastomer is closer to the opening than the resistive heating element.
In a preferred implementation, the elastomer is formed by spraying or depositing on the first substrate;
alternatively, the elastomer is molded from a moldable material around the first substrate.
In a preferred implementation, the heater further comprises:
an electrically insulating second substrate, positioned between the resistive heating element and the first substrate, at least partially provides support for the resistive heating element.
In a preferred implementation, the heater further comprises: a first conductive pin and a second conductive pin for powering the resistive heating element.
In a preferred embodiment, the housing is provided with a notch extending lengthwise to the end; a portion of at least one of the first conductive pin or the second conductive pin is received or retained within the notch.
In a preferred implementation, the gap spans the elastomer along the length of the housing.
In a preferred embodiment, the housing is provided with a notch or window or aperture; at least one of the first conductive pin or the second conductive pin is in electrical communication with the resistive heating element at the notch or window or aperture.
In a preferred implementation, the first substrate is a conductor; one of the first conductive pin or the second conductive pin is indirectly conducted with the resistance heating element through the first substrate.
In a preferred implementation, the housing is a conductor; one of the first conductive pin or the second conductive pin is indirectly conducted with the resistance heating element through the housing.
In a preferred implementation, the resistive heating element is configured as a solenoid coil; the cross section of the wire material of the resistive heating element is configured such that a length extending in an axial direction of the resistive heating element is greater than a length extending in a radial direction.
Yet another embodiment of the present application also proposes a heater for an aerosol-generating device, comprising:
a housing configured as a pin or needle and having free front and rear ends facing away from each other in a length direction and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a resistive heating element located within the cavity at least partially surrounding the first substrate;
and the elastic body is elastically abutted between the first base body and the shell so as to enable the first base body to be kept in the cavity.
Yet another embodiment of the present application also proposes an aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; comprising the following steps: a heater for insertion into the aerosol-generating article for heating; the heater includes:
a housing including free front and rear ends facing away from each other in a length direction, and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a second substrate located within the cavity and at least partially surrounding the first substrate;
a resistive heating element located within the cavity at least partially surrounding the second substrate; the resistive heating element is at least partially supported by the second substrate.
In a preferred embodiment, the first substrate has an extension greater than the extension of the second substrate.
And in a preferred implementation, at least a portion of the first substrate proximate the free front end is raised or exposed relative to the second substrate.
In the above aerosol-generating device, the first base and the resistance heating coil are held in the housing by the elastic body in the heater, which is advantageous in improving the uniformity and stability of the fitting of the first base and the resistance heating coil in the housing.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
FIG. 1 is a schematic diagram of an aerosol-generating device according to an embodiment;
FIG. 2 is a schematic view of the heater of FIG. 1;
FIG. 3 is an exploded view of the heater of FIG. 2, before the parts are assembled;
FIG. 4 is a schematic cross-sectional view of the resistive heating element of FIG. 3 from another perspective;
FIG. 5 is a schematic diagram showing the second conductive pin of FIG. 3 assembled in a notch of the housing;
FIG. 6 is a schematic illustration of a first substrate molded with an elastomer in yet another embodiment;
FIG. 7 is a schematic view of a heater according to yet another embodiment;
fig. 8 is a schematic view of the housing of fig. 7 soldered with a second conductive pin;
FIG. 9 is a schematic view of a housing in yet another embodiment;
fig. 10 is a schematic view of a housing in yet another embodiment.
Detailed Description
In order that the application may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
An embodiment of the present application proposes an aerosol-generating device, which may be constructed as shown in fig. 1, comprising:
a chamber having an opening 40; in use, the aerosol-generating article a is removably receivable within the chamber through the opening 40 of the chamber;
a heater 30 extending at least partially within the chamber, inserted into the aerosol-generating article a for heating when the aerosol-generating article a is received within the chamber, such that the aerosol-generating article a releases a plurality of volatile compounds, and the volatile compounds are formed by the heat treatment alone;
a battery cell 10 for supplying power;
a circuit 20 for conducting current between the cell 10 and the heater 30.
In a preferred embodiment, the heater 30 is generally in the shape of a pin or needle or rod or a cylinder or a sheet or plate, which is further advantageous for insertion into the aerosol-generating article a; meanwhile, the heater 30 may have a length of about 12 to 20 mm and an outer diameter size of about 2 to 4 mm.
Further in an alternative implementation, the aerosol-generating article a preferably employs a tobacco-containing material that releases volatile compounds from a matrix upon heating; or may be a non-tobacco material capable of being heated and thereafter adapted for electrical heating for smoking. The aerosol-generating article a preferably employs a solid matrix, which may comprise one or more of powders, granules, shredded strips, ribbons or flakes of one or more of vanilla leaves, tobacco leaves, homogenized tobacco, expanded tobacco; alternatively, the solid substrate may contain additional volatile flavour compounds, either tobacco or non-tobacco, to be released when the substrate is heated.
In practice, heater 30 may generally include a resistive heating element, an auxiliary substrate to assist in resistive heating element fixation preparation, and the like. For example, in some implementations, the resistive heating element is in the shape or form of a helical coil. Or in yet other implementations, the resistive heating element is in the form of a conductive trace bonded to the substrate. Or in yet other implementations the resistive heating element is in the shape of a sheet.
Further figures 2-4 show schematic views of a heater 30 of one embodiment; the heater 30 of this embodiment includes a free front end 311 and a rear end 312 that are opposed in the length direction; wherein the free front end 311 is tapered tip for insertion into the aerosol-generating article a; specifically, the heater 30 includes:
a housing 31 configured in the shape of a pin or a needle or a column or a bar; and the opposite ends of the housing 31 in the length direction define a free front end 311 and a distal end 312, respectively, which form the heater 30; and, a cavity 313 extending between free front end 311 and distal end 312 is provided within housing 31. Wherein cavity 313 forms an opening or mouth at end 312 to facilitate assembly of functional components therein.
In this embodiment, the cavity 313 of the housing 31 is provided with:
a first base 331 configured to extend in a length direction of the housing 31; the first base 331 can be configured to be tubular or rod-like in a specific shape, or the like; and, the first substrate 331 is made of a metal or alloy material with low resistivity, such as gold, silver, copper or an alloy containing the same; further, the first substrate 331 is a conductor;
a second matrix 332 at least partially surrounding the first matrix 331; the second substrate 332 is made of an insulating material, such as ceramic, glass, organic polymer, etc.; the second substrate 332 is configured to be an elongated tubular shape;
a resistive heating element 32 surrounding and bonded to the second substrate 332; and is supported by the second substrate 332 for stable retention within the cavity 313.
In some implementations, the housing 31 has an outer diameter of about 2.1-2.8 mm, and a wall thickness of about 0.1-0.3 mm; the inner diameter of the cavity 313 of the housing 31 is about 1.5-2.1 mm and the length of the cavity 313 is about 12-15 mm.
In a preferred implementation, both the first base 331 and the second base 332 are rigid. And, in this implementation, the second substrate 332 provides insulation in a radial direction between the first substrate 331 and the resistive heating element 32.
As further shown in fig. 2-4, the resistive heating element 32 is configured in the form of a helical heating wire or coil extending along a portion of the axial direction of the housing 31.
In the implementation shown in fig. 2, the resistive heating element 32 is fully assembled and held within the cavity 313 of the housing 31, and the resistive heating element 32 and the housing 31 are thermally conductive to one another after assembly.
In an alternative implementation, the resistive heating element 32 is formed from a metallic material, a metallic alloy, graphite, carbon, a conductive ceramic, or other composite of a ceramic material and a metallic material having suitable resistance. Suitable metals or alloy materials include at least one of nickel, cobalt, zirconium, titanium, nickel alloys, cobalt alloys, zirconium alloys, titanium alloys, nichrome, nickel-iron alloys, iron-chromium-aluminum alloys, iron-manganese-aluminum alloys, or stainless steel, among others.
In an embodiment, the housing 31 is made of a thermally conductive metal or alloy material, such as stainless steel. Of course, after assembly, the resistive heating element 32 is insulated from the inner walls of the cavity 313 of the housing 31.
According to the embodiment shown in fig. 3 and 4, the cross-sectional shape of the wire material of the resistive heating element 32 configured in the form of a solenoid coil is a wide or flat shape other than a conventional circular shape. In the preferred embodiment shown in fig. 2, the cross-section of the wire material of the resistive heating element 32 has a dimension extending in the longitudinal direction that is greater than a dimension extending in a radial direction perpendicular to the longitudinal direction, such that the cross-section of the wire material of the resistive heating element 32 has a flat rectangular shape.
Briefly, the resistive heating element 32 of the above construction is in the form of a wire material that is completely or at least flattened in comparison to a conventional helical heating coil formed from a circular cross-section wire. Thus, the wire material extends in the radial direction to a lesser extent. By this measure, the energy loss in the resistive heating element 32 can be reduced. In particular, the transfer of heat generated by the resistive heating element 32 radially towards the housing 31 may be facilitated.
In other alternative implementations, the resistive heating element 32 may also be formed using conventional wire material having a circular cross-section.
With further reference to fig. 2 and 3, the heater 30 further includes:
an elastomer 35, in some embodiments the elastomer 35 is made of a flexible or elastic material; the assembled elastomer 35 is disposed within the cavity 313 of the housing 31 proximate the tip 312; and the elastic body 35 surrounds the first substrate 331 and avoids the second substrate 332; when assembled, elastomer 35 is closer to tip 312 than second substrate 332; and along the length of the housing 31, the elastomer 35 and the second substrate 332 are non-overlapping, i.e., they may be spaced apart or abut one another.
In some conventional implementations, the elastomer 35 is made of a flexible or elastic material such as silicone, thermoplastic elastomer, flexible resin, or the like. Or in yet other variations, the elastomer 35 is formed from an inorganic gel such as glass cement, epoxy cement, etc. mixed with ceramic/glass to form a paste slurry that is cured.
In the preferred embodiment shown in fig. 2 and 3, the elastomer 35 is an elastomeric O-ring and, when assembled, the first substrate 331 extends through the elastomer 35. After assembly, the elastomer 35 is positioned between the first base 331 and the housing 31 and is compressed by them to form an interference fit. Further, the first base 331 and the resistance heating element 32 supported by the first base 331 are stably held in the cavity 332 by elasticity on the one hand after assembly, and no rattling or loosening is generated; on the other hand, the interference fit formed by the elastic body 35 after being pressed by the first base 331 and the housing 31 generates frictional resistance, preventing the first base 331, the second base 332, the resistance heating element 32, and the like from falling out of the cavity 313 from the tip 312.
In the above implementation, the elastic body 35 and the first substrate 331 are separately obtained or prepared. Or in yet other variations, the elastomer 35 is integrally molded with the first base 331. For example, FIG. 6 shows a schematic view of a first substrate 331a of yet another alternative embodiment; the first base 331a is made of a metal or alloy material of a conductor, and the first base 331a is configured to be elongated rod-like or bar-like. The elastic body 35a is molded around the first base 331a from the above flexible or elastic moldable material such as silicone rubber, thermoplastic elastomer, flexible resin, or the like. Or in yet other implementations, the elastomer 35a is formed on the first substrate 331a by spraying or deposition.
With further reference to fig. 2 and 3, the heater 30 further includes:
a first conductive pin 321 and a second conductive pin 322 for powering the resistive heating element 32. On the electrical connection, the first and second ends in the axial direction of the resistive heating element 32 configured as a solenoid coil are directly or indirectly connected to the first and second conductive pins 321 and 322 to form conduction. In the embodiment shown in fig. 2 and 3, the first end of the resistive heating element 32 proximate the free front end 311 is attached to the first substrate 331a by welding, crimping, or the like at an attachment location B1; the first conductive pin 321 is connected to the first substrate 331 at a connection position B2 near the end 312 by welding or the like, and is further indirectly connected to the first end of the resistance heating element 32 through the first substrate 331 made of a conductive material. The second end of the resistive heating element 32 proximate to the tip 312 is connected directly at connection location B1 by a second conductive pin 332, such as a solder, to form a conductive path.
Further in a preferred implementation, the first conductive pin 321 and the second conductive pin 322 are elongated wires. The first conductive pin 321 and the second conductive pin 322 are made of a metal wire having a low resistivity, such as a nickel wire, a silver-plated nickel wire, a copper wire, or the like. And after assembly, the first conductive pin 321 and the second conductive pin 322 are connected to the circuit 20, respectively, to conduct current.
With further reference to fig. 2, 3 and 5, the housing 31 has a notch 314 extending lengthwise and terminating in a tip 312; the length of the notch 314 is less than 1/5 of the length of the housing 31. And the width of the notch 314 is greater than the diameter of the second conductive pin 322.
In assembly, the second conductive pin 322 is at least partially received within the notch 314 and soldered to the second end of the resistive heating element 32 within the notch 314.
It is advantageous to reduce the spatial interference with the housing 31 by forming the notch 314 in the housing 31 to provide room for the second conductive pin 322 to be soldered to the second end of the resistive heating element 32.
Referring to fig. 2, the notch 314 extends over a length greater than the length of the elastic body 35; and, after assembly, the notch 314 spans the elastomer 35.
The above heater 30 is advantageous for modular mass production preparation of the components, for example, in one embodiment the preparation process of the heater 30 includes:
winding wire material onto the second substrate 332 by a winding apparatus to form the resistive heating element 32 in the form of a solenoid coil;
sequentially sleeving a second substrate 332 carrying the resistance heating element 32 and the elastic body 35 on the first substrate 331 respectively, and welding the first end of the resistance heating element 32 with the exposed part of the first substrate 331 at the connection position B1 to prepare a modularized module;
the above module is integrally assembled from the end 312 of the housing 31 into the cavity 312, and the second conductive pin 322 is soldered to the second end of the resistive heating element 32 at the connection location B3 in the notch 314, thereby preparing the heater 30.
In still further variations, the extension of the notch 314 and/or the second conductive pin 322 within the notch 314 is at least partially overlapping with the extension of the resistive heating element 32. In practice, the portion of the resistive heating element 32 that overlaps the second conductive pin 322 is substantially non-conductive, i.e., no current, after the second conductive pin 322 is made conductive by soldering the resistive heating element 32 within the gap 314. The effective length of the resistive heating element 32 is substantially uniform during mass production manufacturing by welding by a welding operator with the gap 314 as a reference. Further to this embodiment, the welding position of the resistive heating element 32 and the second conductive pin 322 after the assembly of the heater 30 is made substantially flush with the end portion after the bonding of the aerosol-generating article a in the sizing, so that the portion of the heater 30 that is substantially inserted into the aerosol-generating article a is a heat generating region, while the portion that is not inserted into the aerosol-generating article a does not generate heat, thereby improving the heat utilization efficiency and the uniformity of the product.
And after assembly, it is further possible to integrate the second conductive pin 322 with the connection of the housing 31 within the notch 314 by solder, laser welding, or the like, and to cover or conceal the notch 314 by the second conductive pin 322. Thus, the surface of the heater 30 is sealed or closed to prevent aerosols, aerosol condensate or organic residues from the aerosol-generating article a or the like from entering the housing 31 through the gap 314.
Further in the above implementation, the first substrate 331 has a length of about 12-15 mm and an outer diameter of about 1-1.5 mm. And, the second substrate 332 has a length of about 8-10 mm; the second substrate 332 has an inner diameter of about 1 to 1.5 mm; the second substrate 332 has an outer diameter of about 1.3-1.8 mm.
And further according to figures 2 and 3, the annular elastomer 35 has a length of about 3 to 5mm and an inner diameter of about 0.5 to 1mm and an outer diameter of 1.8 to 2.4 mm. The extension length of the above O-shaped annular elastic body 35 along the axial direction is larger than the thickness of the radial direction; the O-ring shaped elastic body 35 is axially flattened after assembly and does not itself roll or rotate by friction force during assembly into the housing 31; is advantageous for stable retention after assembly.
And in still other implementations, the notch 314 has a length of about 4-6 mm and a width of about 1-3 mm.
Or further figure 9 shows a schematic view of the outer shell 31c of a heater of yet another embodiment; in this implementation, housing 31c has a window or aperture 314c near end 312 c.
The window or aperture 314c is used to provide space for a soldering operation of the second conductive pin 322c to the second end of the resistive heating element. Specifically, when the first substrate 331, the second substrate 332, the resistive heating element 32, etc. are assembled to the housing 31c, the second end of the resistive heating element 32 is exposed to the window or aperture 314c, it is further convenient in preparation for the operator to extend the second conductive pin 322c from the end 312c into the housing 31c and laser weld the second conductive pin 322c to the second end of the resistive heating element 32 through the window or aperture 314c.
With further reference to fig. 2 and 3, the heater 30 further includes:
a base or flange 34; in the drawing, the base or flange 34 is made of a heat-resistant material such as ceramic or PEEK; the shape is preferably annular. In assembly, base or flange 34 surrounds and is coupled to housing 31 and is proximate end 312; the aerosol-generating device may then be stably mounted and retained to the heater 30 by supporting, clamping or retaining the base or flange 34.
With further reference to FIG. 2, the assembled base or flange 34 is closer to the free front end 311 than the notch 314; the notch 314 in the housing 31 is obscured by the base or flange 34 and is advantageous in preventing aerosol condensate or organic residue from entering the notch 314.
Or, similarly, the window or aperture 314c is also obscured by the base or flange 34 after assembly of the housing 31c of the embodiment of fig. 9.
Further, fig. 7 shows a schematic view of a heater 30b of yet another embodiment; the heater 30b in this embodiment includes:
a housing 31b configured as a pin, needle, or the like; the housing 31b has free front 311b and distal 312b ends facing away from each other in the length direction, and a cavity 313b extending to the distal 312b end; the housing 31b is also made of a conductive material, such as stainless steel, iron-aluminum alloy, nickel-iron alloy, etc.;
a first matrix 331b of conductive material, located within cavity 313b;
a second base 332b made of an insulating material configured to be a tubular shape partially surrounding the first base 331 b;
a resistive heating element 32b surrounding a portion of the second substrate 332b; the first end of the resistive heating element 32B adjacent the free front end 311B is welded to the first substrate 331B at a connection location B1 to form a conductive path; a second end of resistive heating element 32B proximate tip 312B is soldered to housing 31B at connection location B3 to form a conductive path;
an elastic body 35b disposed within the cavity 313b near the tip 312; the elastic body 35b partially surrounds the first base 311b; the elastic body 35b is located between the housing 31b and the first base 311b, and is pressed by them to form an interference fit;
the first conductive pin 321B is welded on the first substrate 311B at the connection position B2, and is further indirectly connected to the first end of the resistance heating element 32B through the first substrate 311B;
a second conductive pin 322B soldered to housing 31B at end 312B or at connection location B4 near end 312B, thereby indirectly conducting to a second end of resistive heating element 32B; fig. 8 shows a schematic diagram of the second conductive pin 322b after soldering with the housing 31 b;
a base or flange 34b surrounds and is coupled to housing 31b and is proximate end 312b.
Or further in still other variations, the first end of the above resistive heating element 32/32b is also in solder communication with the first conductive pin through a notch or window or aperture in the housing. For example, fig. 10 shows a schematic view of a housing 31d of yet another embodiment, the housing 31d being provided with a notch 314d extending from a distal end 312d to near a free front end 311 d; in assembly or manufacture, the first conductive pin 321d is received and held within the notch 314d and is directly connected to the first end of the resistive heating element 32/32b by laser welding or the like at a location of the notch 314d proximate the free front end 311d to form a conductive path. The direct connection in this embodiment forms a conduction that is more stable than the indirect connection through the first substrate 331/331 a.
It should be noted that the description of the application and the accompanying drawings show preferred embodiments of the application, but are not limited to the embodiments described in the description, and further, that modifications or variations can be made by a person skilled in the art from the above description, and all such modifications and variations are intended to fall within the scope of the appended claims.
Claims (15)
1. An aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; characterized by comprising the following steps: a heater for insertion into the aerosol-generating article for heating; the heater includes:
a housing including free front and rear ends facing away from each other in a length direction, and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a resistive heating element located within the cavity and at least partially surrounding the first substrate;
and an elastic body elastically abutting between the first base body and the housing so as to keep the first base body in the cavity.
2. The aerosol-generating device of claim 1, wherein the elastomer is annular; the elastomer has an extension in the axial direction that is greater than the thickness in the radial direction.
3. An aerosol-generating device according to claim 1 or 2, wherein the elastomer is radially compressed or compressed between the housing and the first substrate.
4. The aerosol-generating device according to claim 1 or 2, wherein the cavity defines an opening at the end;
the elastomer is closer to the opening than the resistive heating element.
5. The aerosol-generating device according to claim 1 or 2, wherein the elastomer is formed by spraying or depositing on the first substrate;
alternatively, the elastomer is molded from a moldable material around the first substrate.
6. The aerosol-generating device of claim 1 or 2, wherein the heater further comprises:
an electrically insulating second substrate, positioned between the resistive heating element and the first substrate, at least partially provides support for the resistive heating element.
7. The aerosol-generating device of claim 1 or 2, wherein the heater further comprises: a first conductive pin and a second conductive pin for powering the resistive heating element.
8. The aerosol-generating device of claim 7, wherein the housing is provided with a notch extending lengthwise to the end; a portion of at least one of the first conductive pin or the second conductive pin is received or retained within the notch.
9. The aerosol-generating device of claim 8, wherein the gap spans the elastomer along a length of the housing.
10. The aerosol-generating device of claim 7, wherein the housing is provided with a notch or window or aperture; at least one of the first conductive pin or the second conductive pin is in electrical communication with the resistive heating element at the notch or window or aperture.
11. The aerosol-generating device of claim 7, wherein the first substrate is a conductor; one of the first conductive pin or the second conductive pin is indirectly conducted with the resistance heating element through the first substrate.
12. The aerosol-generating device of claim 7, wherein the housing is a conductor; one of the first conductive pin or the second conductive pin is indirectly conducted with the resistance heating element through the housing.
13. The aerosol-generating device of claim 1 or 2, wherein the resistive heating element is configured as a solenoid coil; the cross section of the wire material of the resistive heating element is configured such that a length extending in an axial direction of the resistive heating element is greater than a length extending in a radial direction.
14. A heater for an aerosol-generating device, comprising:
a housing configured as a pin or needle and having free front and rear ends facing away from each other in a length direction and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a resistive heating element located within the cavity at least partially surrounding the first substrate;
and the elastic body is elastically abutted between the first base body and the shell so as to enable the first base body to be kept in the cavity.
15. An aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; characterized by comprising the following steps: a heater for insertion into the aerosol-generating article for heating; the heater includes:
a housing including free front and rear ends facing away from each other in a length direction, and a cavity extending between the free front and rear ends;
a first substrate extending within the cavity;
a second substrate located within the cavity and at least partially surrounding the first substrate;
a resistive heating element located within the cavity at least partially surrounding the second substrate; the resistive heating element is at least partially supported by the second substrate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210164720.6A CN116671673A (en) | 2022-02-23 | 2022-02-23 | Gas mist generating device and heater for gas mist generating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210164720.6A CN116671673A (en) | 2022-02-23 | 2022-02-23 | Gas mist generating device and heater for gas mist generating device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116671673A true CN116671673A (en) | 2023-09-01 |
Family
ID=87786029
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210164720.6A Pending CN116671673A (en) | 2022-02-23 | 2022-02-23 | Gas mist generating device and heater for gas mist generating device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116671673A (en) |
-
2022
- 2022-02-23 CN CN202210164720.6A patent/CN116671673A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR101847195B1 (en) | A shaped heater for an aerosol generating system | |
CN102753048B (en) | An elongate heater for an electrically heated aerosol-generating system | |
CN217184852U (en) | Gas mist generating device and heater for gas mist generating device | |
CN214386095U (en) | Heater for gas mist generating device and gas mist generating device | |
CN217184847U (en) | Gas mist generating device and heater for gas mist generating device | |
CN217184851U (en) | Gas mist generating device and heater for gas mist generating device | |
CN217609592U (en) | Gas mist generating device and heater for gas mist generating device | |
CN116671673A (en) | Gas mist generating device and heater for gas mist generating device | |
CN217826773U (en) | Gas mist generating device and heater for gas mist generating device | |
CN116671672A (en) | Gas mist generating device and heater for gas mist generating device | |
CN220109144U (en) | Aerosol generating device | |
CN216983604U (en) | Gas mist generating device and heater for gas mist generating device | |
CN218605047U (en) | Heating assembly and aerosol-generating device | |
CN215347052U (en) | Gas mist generating device and resistance heater for gas mist generating device | |
CN215347064U (en) | Aerosol-generating device and susceptor for aerosol-generating device | |
CN221204157U (en) | Gas mist generating device and heater for gas mist generating device | |
CN220875921U (en) | Gas mist generating device and heater for gas mist generating device | |
CN216983584U (en) | Gas mist generating device and heater for gas mist generating device | |
CN219781592U (en) | Gas mist generating device and heater for gas mist generating device | |
CN114983030A (en) | Gas mist generating device and resistance heater for gas mist generating device | |
CN116473297A (en) | Gas mist generating device and heater for gas mist generating device | |
CN220545828U (en) | Gas mist generating device and heater for gas mist generating device | |
EP4434363A1 (en) | Aerosol generating device and heater therefor | |
CN116268573A (en) | Gas mist generating device and heater for gas mist generating device | |
CN116420924A (en) | Gas mist generating device and resistance heater for gas mist generating device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination |