CN116666648A - A kind of aluminum-based composite pole plate for large-capacity and long-life lead-carbon energy storage battery and preparation method thereof - Google Patents
A kind of aluminum-based composite pole plate for large-capacity and long-life lead-carbon energy storage battery and preparation method thereof Download PDFInfo
- Publication number
- CN116666648A CN116666648A CN202310759775.6A CN202310759775A CN116666648A CN 116666648 A CN116666648 A CN 116666648A CN 202310759775 A CN202310759775 A CN 202310759775A CN 116666648 A CN116666648 A CN 116666648A
- Authority
- CN
- China
- Prior art keywords
- aluminum
- lead
- composite
- grid
- positive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/72—Grids
- H01M4/73—Grids for lead-acid accumulators, e.g. frame plates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/387—Tin or alloys based on tin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/46—Alloys based on magnesium or aluminium
- H01M4/463—Aluminium based
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/665—Composites
- H01M4/667—Composites in the form of layers, e.g. coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/68—Selection of materials for use in lead-acid accumulators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Cell Electrode Carriers And Collectors (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种大容量长寿命铅炭储能电池用铝基复合极板及其制备方法,属于储能电池技术领域。The invention relates to an aluminum-based composite pole plate for a lead-carbon energy storage battery with large capacity and long life and a preparation method thereof, belonging to the technical field of energy storage batteries.
背景技术Background technique
铅炭电池是一种电容型铅酸电池,是在铅酸电池的负极中加入了活性碳,以解决传统铅酸电池循环寿命较短的问题,能够显著提高铅酸电池的寿命。Lead-carbon battery is a capacitive lead-acid battery. Activated carbon is added to the negative electrode of the lead-acid battery to solve the problem of short cycle life of traditional lead-acid batteries and can significantly improve the life of lead-acid batteries.
铅炭电池是通过向铅酸电池负极板中掺加一定量的活性炭与导电碳材料,最大程度地消除电池运行过程中的硫酸盐化问题,进而有效的提升电池的使用寿命。但是负极中引入普通活性炭会极大的增加负极的析氢电流,导致电池使用过程中水耗特别严重最终导致电池失效,因此能否解决铅炭电池负极析氢的问题成为铅炭电池能否全面取代铅酸电池的核心问题。炭材料种类的选择,铅粉与炭材料的结合等问题成为铅炭电池性能提升和商业化普及的瓶颈。炭材料表面掺杂Pb是一种比较有效的抑氢方法,简单的物理混合无法使Pb粉掺入这些孔洞结构中,因此掺杂的深度、均匀性均较差,能产生的抑氢效果有限。The lead-carbon battery is to add a certain amount of activated carbon and conductive carbon materials to the negative plate of the lead-acid battery to eliminate the problem of sulfation during the operation of the battery to the greatest extent, thereby effectively improving the service life of the battery. However, the introduction of ordinary activated carbon into the negative electrode will greatly increase the hydrogen evolution current of the negative electrode, resulting in particularly serious water consumption during battery use and eventually lead to battery failure. Therefore, whether the problem of hydrogen evolution at the negative electrode of lead-carbon batteries can be solved becomes whether lead-carbon batteries can fully replace lead. The core problem of acid batteries. The selection of the type of carbon material and the combination of lead powder and carbon material have become bottlenecks in the performance improvement and commercialization of lead-carbon batteries. Doping Pb on the surface of carbon materials is a relatively effective method for hydrogen suppression. Simple physical mixing cannot make Pb powder doped into these pore structures, so the doping depth and uniformity are poor, and the hydrogen suppression effect that can be produced is limited. .
近些年发展了许多铅酸电池新技术,如新结构、耐腐蚀铅合金正极板栅、泡沫铅板栅、泡沫炭板栅、新型负极添加剂、超级铅酸电池、铅炭电池、双极性陶瓷隔膜VRLA电池等。针对板栅用铅基合金,经过不断修改合金配方,板栅合金经历了从纯铅到高锑合金、低锑合金,再到铅钙、铅锶、铅锡等无锑合金到铅银钙、铅钙锶等多元合金的转变。铅银钙合金是目前大多数板栅采用的合金,其有着优异的免维护性能与电化学性能。但因其无锑效应与较差的深循环性能,铅银钙合金仍无法完全满足人们的需求。In recent years, many new technologies for lead-acid batteries have been developed, such as new structures, corrosion-resistant lead alloy positive grids, foamed lead grids, foamed carbon grids, new negative electrode additives, super lead-acid batteries, lead-carbon batteries, bipolar Ceramic diaphragm VRLA battery, etc. For lead-based alloys for grids, after continuous modification of the alloy formula, the grid alloys have experienced from pure lead to high-antimony alloys, low-antimony alloys, and then to lead-calcium, lead-strontium, lead-tin and other antimony-free alloys to lead-silver-calcium, Transformation of multiple alloys such as lead calcium strontium. Lead-silver-calcium alloy is the alloy used in most grids at present, and it has excellent maintenance-free performance and electrochemical performance. However, due to its antimony-free effect and poor deep cycle performance, lead-silver-calcium alloys still cannot fully meet people's needs.
发明内容Contents of the invention
针对目前铅炭储能电池用电极极板存在的上述问题,本发明提供一种大容量长寿命铅炭储能电池用铝基复合极板及其制备方法,导电梁采用铝板、包覆棒使用铅包铝复合结构和对称S型结构板栅大大减少了电池的重量,提高输出功率,提高了电池的质量比容量;降低了电池的内阻,导电性能优异,集流体的导流能力得到提高,改善了电流在极板内的分布,从而提高了电极活性物质的利用率。In view of the above-mentioned problems existing in the current electrode plates for lead-carbon energy storage batteries, the present invention provides an aluminum-based composite plate for lead-carbon energy storage batteries with large capacity and long life and its preparation method. The conductive beams are made of aluminum plates and coated rods. The lead-clad aluminum composite structure and the symmetrical S-shaped structure grid greatly reduce the weight of the battery, increase the output power, and increase the mass specific capacity of the battery; reduce the internal resistance of the battery, excellent electrical conductivity, and improve the current conductivity of the current collector , improving the distribution of current in the plate, thereby increasing the utilization of electrode active materials.
一种大容量长寿命铅炭储能电池用铝基复合极板,包括交替设置的铅炭储能电池正极复合极板和铅炭储能电池负极复合极板,铅炭储能电池正极复合极板包括正极板栅1和涂覆设置在正极板栅1上的正极铅膏,铅炭储能电池负极复合极板包括负极板栅2和涂覆设置在负极板栅2上的负极铅膏;An aluminum-based composite pole plate for a lead-carbon energy storage battery with a large capacity and long life, comprising alternately arranged positive composite pole plates of the lead-carbon energy storage battery and negative composite pole plates of the lead-carbon energy storage battery, and positive composite poles of the lead-carbon energy storage battery The plate includes a positive electrode grid 1 and a positive electrode paste coated on the positive electrode grid 1, and the negative electrode composite plate of the lead-carbon energy storage battery includes a negative electrode grid 2 and a negative electrode paste coated on the negative electrode grid 2;
正极板栅1包括板栅型正极板和设置在板栅型正极板顶端的正极板铝导电梁12,负极板栅2包括板栅型负极板和设置在板栅型负极板顶端的负极板铝导电梁22;所述板栅型正极板由铝基铅钴锑稀土/银包铝粉复合棒11组成,板栅型负极板由铝基铅锡锑/二氧化锆颗粒复合棒21组成;The positive grid 1 includes a grid-type positive plate and a positive plate aluminum conductive beam 12 arranged on the top of the grid-type positive plate, and the negative grid 2 includes a grid-type negative plate and a negative plate aluminum plate arranged on the top of the grid-type negative plate. Conductive beam 22; the grid-type positive plate is composed of aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11, and the grid-type negative plate is composed of aluminum-based lead-tin-antimony/zirconia particle composite rod 21;
正极板铝导电梁12顶端固定设置有正极耳13,负极铝导电梁的顶端固定设置有负极耳23,正极耳13经正汇流L型铝排连接,负极耳23经负汇流L型铝排连接,正汇流L型铝排和负汇流L型铝排的端头均设置有外接电源线的铜铝复合导电头。The top of the positive plate aluminum conductive beam 12 is fixed with a positive pole ear 13, and the top of the negative aluminum conductive beam is fixed with a negative pole ear 23. The positive pole ear 13 is connected through the positive confluence L-shaped aluminum bar, and the negative pole ear 23 is connected through the negative confluence L-shaped aluminum bar. , the ends of the positive confluence L-shaped aluminum bar and the negative confluence L-shaped aluminum bar are provided with copper-aluminum composite conductive heads for external power lines.
所述铝基铅钴锑稀土/银包铝粉复合棒11由内到外依次包括铝或铝合金棒、Ni-Sn/稀土复合过渡层、铅钙锡铝中间层和铅钴锑稀土/银包铝粉活性层,铝基铅锡锑/二氧化锆颗粒复合棒21由内到外依次包括铝或铝合金棒、Ni-TiB2复合过渡层、铅钙铝中间层和铅锡锑/二氧化锆颗粒外层。The aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 sequentially includes an aluminum or aluminum alloy rod, a Ni-Sn/rare earth composite transition layer, a lead-calcium-tin-aluminum intermediate layer and a lead-cobalt-antimony rare earth/silver Aluminum powder-coated active layer, aluminum-based lead-tin-antimony/zirconia particle composite rod 21 sequentially includes aluminum or aluminum alloy rod, Ni-TiB 2 composite transition layer, lead-calcium-aluminum intermediate layer and lead-tin-antimony/zirconia particle composite rod 21 from inside to outside. Zirconia grain outer layer.
优选的,所述铝基铅钴锑稀土/银包铝粉复合棒11中铝或铝合金棒的截面为矩齿型,齿纹深度为0.1~0.3mm,齿纹宽度为0.05~0.3mm,铝或铝合金棒直径为0.5~6.0mm,Ni-Sn/稀土复合过渡层厚度为1~10μm,铅钙锡铝中间层的厚度为0.5~6.0mm,铅钴锑稀土/银包铝粉活性层厚度为0.1~1.0mm;铝基铅锡锑/二氧化锆颗粒复合棒21中铝或铝合金棒的截面为矩齿型,齿纹深度为0.05~0.2mm,齿纹宽度为0.05~0.2mm,铝或铝合金棒直径为0.5~4.0mm,Ni-TiB2复合过渡层厚度为1~10μm,铅钙铝中间层的厚度为0.5~4.0mm,铅锡锑/二氧化锆外层厚度为0.1~0.5mm。Preferably, the cross-section of the aluminum or aluminum alloy rod in the aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 is a rectangular tooth shape, the tooth pattern depth is 0.1-0.3 mm, and the tooth pattern width is 0.05-0.3 mm. The diameter of the aluminum or aluminum alloy rod is 0.5-6.0mm, the thickness of the Ni-Sn/rare earth composite transition layer is 1-10μm, the thickness of the lead-calcium-tin-aluminum interlayer is 0.5-6.0mm, the activity of lead-cobalt-antimony rare earth/silver-coated aluminum powder The thickness of the layer is 0.1-1.0mm; the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 has a cross-section of aluminum or aluminum alloy rods with a rectangular tooth shape, the depth of the teeth is 0.05-0.2mm, and the width of the teeth is 0.05-0.2 mm, the diameter of the aluminum or aluminum alloy rod is 0.5-4.0mm, the thickness of the Ni-TiB 2 composite transition layer is 1-10μm, the thickness of the lead-calcium-aluminum middle layer is 0.5-4.0mm, and the thickness of the lead-tin-antimony/zirconia outer layer 0.1 ~ 0.5mm.
所述铝基铅钴锑稀土/银包铝粉复合棒11中Ni-Sn/稀土复合过渡层的稀土为CeO2、La2O3或Nd2O3,稀土掺杂量为0.05~0.5wt.%;铅钙锡铝中间层中钙含量为0.04~0.1wt.%,锡含量为0.1~0.6wt.%,铝含量为0.01~0.05wt.%;铅钴锑稀土/银包铝粉活性层中稀土为Ce、Nd、Pr或La,钴含量为0.01~0.2wt.%,锑含量为0.05~0.5wt.%,稀土含量为0.01~0.2wt.%,银包铝粉含量为0.2~2wt.%,银包铝粉银的含量为5~25wt.%;The rare earth in the Ni-Sn/rare earth composite transition layer in the aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 is CeO 2 , La 2 O 3 or Nd 2 O 3 , and the doping amount of rare earth is 0.05-0.5 wt .%; the calcium content in the lead-calcium-tin-aluminum interlayer is 0.04-0.1wt.%, the tin content is 0.1-0.6wt.%, and the aluminum content is 0.01-0.05wt.%. The activity of lead-cobalt-antimony rare earth/silver-coated aluminum powder The rare earth in the layer is Ce, Nd, Pr or La, the content of cobalt is 0.01-0.2wt.%, the content of antimony is 0.05-0.5wt.%, the content of rare earth is 0.01-0.2wt.%, and the content of silver-coated aluminum powder is 0.2-0.2wt.%. 2wt.%, the content of silver-clad aluminum powder is 5-25wt.%;
铝基铅锡锑/二氧化锆颗粒复合棒21中Ni-TiB2复合过渡层的TiB2掺杂量为0.1~1wt.%,铅钙铝中间层中钙含量为0.05~0.12wt.%,铝含量为0.01~0.1wt.%,其余为铅;铅锡锑/二氧化锆外层中锡含量为0.5~2.0wt.%,锑含量为0.1~1wt.%,二氧化锆含量为0.5~5wt.%。The TiB2 doping amount of the Ni- TiB2 composite transition layer in the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 is 0.1-1wt.%, and the calcium content in the lead-calcium-aluminum interlayer is 0.05-0.12wt.%. The content of aluminum is 0.01-0.1wt.%, and the rest is lead; the content of tin in the outer layer of lead-tin-antimony/zirconia is 0.5-2.0wt.%, the content of antimony is 0.1-1wt.%, and the content of zirconia is 0.5- 5wt.%.
所述板栅型正极板包括正极板栅边框和正极对称S型板栅筋条,板栅型负极板包括负极板栅边框和负极对称S型板栅筋条。The grid-type positive plate includes a positive grid frame and positive symmetrical S-shaped grid ribs, and the grid-type negative plate includes a negative grid frame and negative symmetrical S-shaped grid ribs.
所述正极板铝导电梁12和负极板铝导电梁22均由内到外依次包括铝或铝合金基体、硬质阳极氧化膜层、防腐PTFE复合改性底漆层和硅胶粘金属胶水防腐层。The aluminum conductive beam 12 on the positive plate and the aluminum conductive beam 22 on the negative plate all include an aluminum or aluminum alloy substrate, a hard anodized film layer, an anti-corrosion PTFE composite modified primer layer and a silicone metal glue anti-corrosion layer from the inside to the outside. .
优选的,所述硬质阳极氧化膜层厚度为20~50μm,防腐PTFE复合改性底漆层厚度为20~100μm,硅胶粘金属胶水防腐层厚度为40~200μm。Preferably, the thickness of the hard anodic oxidation film layer is 20-50 μm, the thickness of the anti-corrosion PTFE composite modified primer layer is 20-100 μm, and the thickness of the silicone-metal glue anti-corrosion layer is 40-200 μm.
所述正极板铝导电梁的制备方法,具体步骤如下:The preparation method of the positive plate aluminum conductive beam, the specific steps are as follows:
(1)将铝导电梁依次经NaOH溶液碱洗除油、去离子水洗得到预处理铝导电梁;(1) The aluminum conductive beam is sequentially washed with NaOH solution to remove oil and deionized water to obtain a pretreated aluminum conductive beam;
(2)将预处理铝导电梁置于改性硫酸溶液中进行硬质阳极氧化,经去离子水清洗后置于热水中封闭,吹干,再置于温度400~600℃下真空热处理0.5~2h得到硬质阳极氧化膜层;(2) Place the pretreated aluminum conductive beam in a modified sulfuric acid solution for hard anodic oxidation, wash it with deionized water, seal it in hot water, dry it, and then heat it in a vacuum at a temperature of 400-600°C for 0.5 ~2h to obtain a hard anodized film layer;
(3)将包覆有硬质阳极氧化膜层的铝导电梁浸入温度60~120℃的改性PTFE乳液中包覆2~10min得到防腐PTFE复合改性底漆层;(3) immerse the aluminum conductive beam coated with a hard anodic oxidation film layer in a modified PTFE emulsion with a temperature of 60-120° C. and coat it for 2-10 minutes to obtain an anti-corrosion PTFE composite modified primer layer;
(4)在温度70~120℃下,将市售硅胶粘金属胶水涂覆在包覆有防腐PTFE复合改性底漆层的铝导电梁表面并固化1~3h得到硅胶粘金属胶水防腐层。(4) At a temperature of 70-120° C., apply commercially available silicone-on-metal glue on the surface of an aluminum conductive beam coated with an anti-corrosion PTFE composite modified primer layer and cure for 1-3 hours to obtain a silicone-on-metal glue anti-corrosion layer.
所述改性硫酸溶液中含有硫酸200~300g/L,甘油16~30ml/L,草酸10~30g/L,硫酸铝10~30g/L;硬质阳极氧化的温度为0.5~5℃,电流密度为0.5~4A/dm2,槽电压30~60V,经底部吹气搅拌,氧化时间为1~4h。The modified sulfuric acid solution contains sulfuric acid 200-300g/L, glycerin 16-30ml/L, oxalic acid 10-30g/L, aluminum sulfate 10-30g/L; the temperature of hard anodic oxidation is 0.5-5°C, the current The density is 0.5~4A/dm 2 , the cell voltage is 30~60V, the air is blown and stirred at the bottom, and the oxidation time is 1~4h.
以正极铅膏的质量为100%计,铅粉75~90%、空心玻璃微珠/MnO2 1.0~4.0%、四碱式硫酸铅粉末1.0~2.0%、胶体石墨0.1~0.8%、短纤维0.1~0.2%,二氧化硅0.5~1.5%、硫酸溶液6.0~11.5%、H2O 9.0~13.0%;以负极铅膏的质量为100%计,铅粉75~85%、胶体石墨Based on the mass of positive electrode paste as 100%, lead powder 75-90%, hollow glass microspheres/MnO 2 1.0-4.0%, tetrabasic lead sulfate powder 1.0-2.0%, colloidal graphite 0.1-0.8%, short fiber 0.1-0.2%, silicon dioxide 0.5-1.5%, sulfuric acid solution 6.0-11.5%, H 2 O 9.0-13.0%; based on the mass of negative electrode paste as 100%, lead powder 75-85%, colloidal graphite
0.2~1.0%、改性炭材料复合粉末0.5~5.0%、超细硫酸钡0.3~1.0%、木素0.1~0.5%、短纤维0.1~0.2%,硫酸溶液6.0~9.0%、H2O 9~14%;正极铅膏层的厚度为5~9mm,负极铅膏层的厚度为4~7mm。0.2~1.0%, modified carbon material composite powder 0.5~5.0%, superfine barium sulfate 0.3~1.0%, lignin 0.1~0.5%, short fiber 0.1~0.2%, sulfuric acid solution 6.0~9.0%, H 2 O 9 ~ 14%; the thickness of the positive electrode paste layer is 5 ~ 9mm, and the thickness of the negative electrode paste layer is 4 ~ 7mm.
优选的,所述空心玻璃微珠/MnO2中MnO2的含量为10~20wt.%;Preferably, the content of MnO 2 in the hollow glass microspheres/MnO 2 is 10-20wt.%;
所述空心玻璃微珠/MnO2的制备方法,具体步骤如下:Described hollow glass microsphere/ MnO The preparation method, concrete steps are as follows:
(1)将空心玻璃微珠依次进行表面粗化、敏化、活化处理得到活化空心玻璃微珠;(1) performing surface roughening, sensitization, and activation treatment on the hollow glass microspheres in sequence to obtain activated hollow glass microspheres;
(2)活化空心玻璃微珠置于Mn(NO3)2-无水乙醇溶液中浸泡5~20min,再置于温度100~400℃下烧结10~30min;重复浸泡和烧结4~8次,得到活性空心玻璃微珠/MnO2。(2) Soak activated hollow glass microspheres in Mn(NO 3 ) 2 -dehydrated ethanol solution for 5-20 minutes, then sinter at a temperature of 100-400°C for 10-30 minutes; repeat soaking and sintering 4-8 times, Active hollow glass microspheres/MnO 2 are obtained.
所述改性碳材料复合粉末为椰壳活性炭化学镀铅锡合金,椰壳活性炭化学镀铅锡合金中铅含量为10~20wt.%,锡含量为10~20wt.%;The modified carbon material composite powder is the coconut shell activated carbon chemically plated lead-tin alloy, the lead content in the coconut shell activated carbon chemically plated lead-tin alloy is 10-20wt.%, and the tin content is 10-20wt.%.
所述椰壳活性炭化学镀铅锡合金的制备方法,具体步骤如下:The preparation method of described coconut shell activated carbon electroless lead-tin alloy plating, concrete steps are as follows:
(1)将椰壳活性炭依次进行粗化、敏化和活化处理得到活化椰壳活性炭;(1) coarsening, sensitizing and activating the coconut shell activated carbon to obtain activated coconut shell activated carbon;
(2)活化椰壳活性炭置于中性化学镀铅锡合金液中,在温度60~80℃下化学镀1~3h,得到椰壳活性炭化学镀铅锡合金。(2) Activated coconut shell activated carbon is placed in neutral electroless lead-tin alloy plating solution, and electroless plated at a temperature of 60-80° C. for 1-3 hours to obtain coconut shell activated carbon electroless lead-tin alloy plating.
所述中性化学镀铅锡合金液中含有PbC12 10~30g/L,SnC12 10~30g/L,EDTA为10~40g/L,柠檬酸三钠60~100g/L,氨三乙酸10~40g/L,TiC13(50%)10~40mL/L;中性化学镀铅锡合金液的pH值为5~8。The neutral electroless lead-tin alloy plating solution contains PbC1 2 10-30g/L, SnC1 2 10-30g/L, EDTA 10-40g/L, trisodium citrate 60-100g/L, nitrilotriacetic acid 10 ~40g/L, TiC1 3 (50%) 10~40mL/L; the pH value of the neutral electroless lead-tin alloy plating solution is 5~8.
所述大容量长寿命铅炭储能电池用铝基复合极板的制备方法,具体步骤如下:The preparation method of the aluminum-based composite pole plate for the lead-carbon energy storage battery with large capacity and long life, the specific steps are as follows:
S1.正极板栅的制备S1. Preparation of positive grid
a.Ni-Sn/稀土复合过渡层的制备:将铝或铝合金依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-Sn/稀土、去离子水洗、干燥得到Ni-Sn/稀土复合过渡层复合棒;a. Preparation of Ni-Sn/rare earth composite transition layer: Alkaline washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, Electroless composite Ni-Sn/rare earth plating, deionized water washing, drying to obtain Ni-Sn/rare earth composite transition layer composite rod;
b.铅钙锡铝中间层的制备:Ni-Sn/稀土复合过渡层复合棒置于温度120~300℃下热处理5~10min,置于拉拔包覆挤压机中,将半熔融态的铅钙锡铝合金包覆在Ni-Sn/稀土复合过渡层复合棒表面得到铝基/铅钙锡铝复合棒;b. Preparation of the lead-calcium-tin-aluminum intermediate layer: the Ni-Sn/rare earth composite transition layer composite rod is heat-treated at a temperature of 120-300 °C for 5-10 minutes, placed in a drawing and coating extruder, and the semi-molten state Lead-calcium-tin-aluminum alloy is coated on the surface of the Ni-Sn/rare earth composite transition layer composite rod to obtain an aluminum-based/lead-calcium-tin-aluminum composite rod;
c.铝基/铅钙锡铝复合棒弯折形成正极板栅边框和正极对称S型板栅筋条,将正极板栅边框和正极对称S型板栅筋条焊接形成板栅型正极板;具体方法为:将铝基/铅钙锡铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=20~30mm弯折两次形成正极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙锡铝复合棒折弯点间距20~60mm标定长度,在二维平面以标定点为圆弧奠定按照R=8~30mm折弯,正反向交替折弯,圆弧两端直棒间夹角为105~130°,其中折弯棒与边框底部接触位置按照折弯点间距50~80mm标定长度,以标定点为圆弧顶点设置成半径R=10~40mm的圆弧;c. Aluminum-based/lead-calcium-tin-aluminum composite rods are bent to form a positive grid frame and positive symmetrical S-shaped grid ribs, and the positive grid frame and positive symmetrical S-shaped grid ribs are welded to form a grid-shaped positive plate; The specific method is: after the aluminum base/lead-calcium-tin-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, and bend it twice according to R=20~30mm to form the frame of the positive grid. Right angle; calibrate the length according to the distance between the bending points of the aluminum base/lead-calcium-tin-aluminum composite rod 20-60mm, and use the calibrated point as the arc on the two-dimensional plane to lay the bend according to R=8-30mm, forward and reverse alternately, round The angle between the straight rods at both ends of the arc is 105-130°, and the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point distance of 50-80mm, and the calibration point is set as the arc apex with a radius R=10-40mm. arc;
d.将正极铝导电梁焊接在板栅型正极板顶端,置于甲基磺酸液A中电镀铅钴锑稀土/银包铝粉复合层,得到正极板栅;d. Weld the positive aluminum conductive beam to the top of the grid-type positive plate, and place it in methanesulfonic acid solution A to electroplate the lead-cobalt-antimony rare earth/silver-coated aluminum powder composite layer to obtain the positive grid;
e.将正极铅膏涂覆在正极板栅上,经固化干燥得到铅炭储能电池正极复合极板;e. Coating the positive lead paste on the positive grid, curing and drying to obtain the positive composite plate of the lead-carbon energy storage battery;
S2.负极板栅的制备S2. Preparation of Negative Grid
a.Ni-TiB2复合过渡层的制备:将铝或铝合金依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-TiB2、去离子水洗、干燥得到Ni-TiB2复合过渡层复合棒;a. Preparation of Ni-TiB 2 composite transition layer: Alkaline washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, chemical Composite plating of Ni-TiB 2 , washing with deionized water, and drying to obtain a Ni-TiB 2 composite transition layer composite rod;
b.铅钙铝中间层的制备:Ni-TiB2复合过渡层复合棒置于温度120~300℃下热处理5~10min,置于拉拔包覆挤压机中,将半熔融态的铅钙铝合金包覆在Ni-TiB2复合过渡层复合棒表面得到铝基/铅钙铝复合棒;b. Preparation of the lead-calcium-aluminum intermediate layer: heat-treat the Ni-TiB 2 composite transition layer composite rod at a temperature of 120-300°C for 5-10 minutes, place it in a drawing and coating extruder, and put the semi-molten lead-calcium Aluminum alloy is coated on the surface of the Ni-TiB 2 composite transition layer composite rod to obtain an aluminum-based/lead-calcium-aluminum composite rod;
c.铝基/铅钙铝复合棒弯折形成负极板栅边框和负极对称S型板栅筋条,将负极板栅边框和负极对称S型板栅筋条焊接形成板栅型负极板;具体方法为:将铝基/铅钙铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=20~30mm弯折两次形成负极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙铝复合棒折弯点间距20~60mm标定长度,在二维平面以标定点为圆弧奠定按照R=8~30mm折弯,正反向交替折弯,圆弧两端直棒间夹角为105~130°,其中折弯棒与边框底部接触位置按照折弯点间距50~80mm标定长度,以标定点为圆弧顶点设置成半径R=10~40mm的圆弧;c. Aluminum-based/lead-calcium-aluminum composite rods are bent to form a negative grid frame and negative symmetrical S-shaped grid ribs, and the negative grid frame and negative symmetrical S-shaped grid ribs are welded to form a grid-shaped negative plate; The method is: after the aluminum-based/lead-calcium-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, bend it twice according to R=20-30mm to form the frame of the negative grid, and the straight rods at both ends of the arc form a right angle; According to the calibrated length of the aluminum base/lead-calcium-aluminum composite rod with a bending point spacing of 20-60mm, the calibrated point is used as an arc on the two-dimensional plane to be bent according to R=8-30mm, forward and reverse alternately, and the two ends of the arc The angle between the straight rods is 105-130°, and the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 50-80mm, and the calibration point is set as the arc apex with a radius R=10-40mm;
d.将负极铝导电梁焊接在板栅型负极板顶端,置于甲基磺酸液B中电镀铅锡锑/二氧化锆复合层,得到负极板栅;d. Weld the negative aluminum conductive beam to the top of the grid-type negative plate, and place it in methanesulfonic acid solution B to electroplate the lead-tin-antimony/zirconia composite layer to obtain the negative grid;
e.将负极铅膏涂覆在负极板栅上,经固化干燥得到铅炭储能电池负极复合极板。e. Coating the negative electrode lead paste on the negative electrode grid, curing and drying to obtain the negative electrode composite plate of the lead-carbon energy storage battery.
所述浸锌液中含有NaOH 200~400g/L,ZnO 50~100g/L,酒石酸钾钠5~20g/L,浸锌温度20~40℃,时间为30~100S;The zinc dipping solution contains NaOH 200-400g/L, ZnO 50-100g/L, potassium sodium tartrate 5-20g/L, the zinc dipping temperature is 20-40°C, and the time is 30-100s;
所述化学复合镀Ni-Sn/稀土的镀液中含有NiSO4·7H2O 25~45g/L,SnC14 5~15g/L,NaHPO2 10~30g/L,醋酸钠10~30g/L,冰乙酸1~10ml/L,稀土1~10g/L,镀液pH值为4.4~5.0,化学复合镀Ni-Sn/稀土的温度80~95℃,牵引速度2-8m/min;The electroless composite Ni-Sn/rare earth plating solution contains NiSO 4 7H 2 O 25-45g/L, SnCl 4 5-15g/L, NaHPO 2 10-30g/L, sodium acetate 10-30g/L , glacial acetic acid 1~10ml/L, rare earth 1~10g/L, pH value of the plating solution is 4.4~5.0, temperature of chemical composite Ni-Sn/rare earth plating is 80~95℃, pulling speed 2-8m/min;
所述甲基磺酸液A中含有甲基磺酸铅80~200g/L,甲基磺酸钴8~24g/L,酒石酸锑钾4~12g/L,纳米CeO2 4~20g/L,银包铝粉2~10g/L;电镀铅钴锑稀土/银包铝粉复合层的阳极为铸态纯铅板,温度30~60℃,电流密度为0.5~4A/dm2,时间为1~6h;The methanesulfonic acid solution A contains 80-200 g/L of lead methanesulfonate, 8-24 g/L of cobalt methanesulfonate, 4-12 g/L of antimony potassium tartrate, and 4-20 g/L of nanometer CeO 2 , Silver-coated aluminum powder 2-10g/L; the anode of the electroplated lead-cobalt-antimony rare earth/silver-coated aluminum powder composite layer is cast pure lead plate, the temperature is 30-60°C, the current density is 0.5-4A/dm 2 , and the time is 1 ~6h;
所述化学复合镀Ni-TiB2的镀液中含有NiSO4·7H2O 40~100g/L,水合肼10~30g/L,醋酸钠10~30g/L,纳米TiB2 2~12g/L,镀液pH值为9~10,化学复合镀Ni-TiB2的温度为80~95℃,牵引速度2~8m/min;The electroless composite Ni-TiB 2 plating solution contains NiSO 4 7H 2 O 40-100g/L, hydrazine hydrate 10-30g/L, sodium acetate 10-30g/L, nano-TiB 2 2-12g/L , the pH value of the plating solution is 9~10, the temperature of the chemical composite Ni-TiB 2 plating is 80~95°C, and the pulling speed is 2~8m/min;
所述甲基磺酸液B中含有甲基磺酸铅40~120g/L,甲基磺酸亚锡10~30g/L,酒石酸锑钾2~8g/L,纳米ZrO2 4~20g/L,邻氯苯甲醛0.1~0.5g/L;电镀铅锡锑/二氧化锆复合层的阳极为铸态纯铅板,温度30~60℃,电流密度为0.5~4A/dm2,时间为1~6h。The methanesulfonic acid solution B contains 40-120 g/L of lead methanesulfonate, 10-30 g/L of stannous methanesulfonate, 2-8 g/L of antimony potassium tartrate, and 4-20 g/L of nanometer ZrO 2 , o-chlorobenzaldehyde 0.1~0.5g/L; the anode of electroplated lead-tin-antimony/zirconia composite layer is cast pure lead plate, the temperature is 30~60℃, the current density is 0.5~4A/dm 2 , and the time is 1 ~6h.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明铅炭储能电池正极复合极板和铅炭储能电池负极复合极板的抗变形、抗蠕变能力强,相对传统铅合金板栅,抗拉强度提高50%,极板导电性提高30%,大电流放电性能提高,重金属铅用量减少40%以上;(1) The positive composite polar plate of the lead-carbon energy storage battery and the negative composite polar plate of the lead-carbon energy storage battery of the present invention have strong anti-deformation and creep resistance capabilities. Compared with the traditional lead alloy grid, the tensile strength is increased by 50%. The conductivity is increased by 30%, the high-current discharge performance is improved, and the amount of heavy metal lead is reduced by more than 40%;
(2)相对于铅合金,铝的质量轻,具有优良的导电性能,重量轻,但铝及其合金比较活泼,直接作为导电梁在使用过程中,易与酸雾硫酸反应产生硫酸盐结晶,导致阴阳极容易短路;本发明铝导电梁硬质阳极氧化,提高铝的强度和耐蚀性并增加了表面孔隙率,有利于后续表面涂覆处理,而且采用耐腐蚀聚四氟乙烯和硅胶粘金属胶水双层保护,使铝梁表面受到很好地保护,在电解过程中不会因露出铝产生大量硫酸铝结晶盐;(2) Compared with lead alloys, aluminum is light in weight, has excellent electrical conductivity, and is light in weight. However, aluminum and its alloys are relatively active. When used directly as a conductive beam, it is easy to react with acid mist sulfuric acid to produce sulfate crystals. The cathode and anode are easily short-circuited; the hard anodic oxidation of the aluminum conductive beam in the present invention improves the strength and corrosion resistance of the aluminum and increases the surface porosity, which is beneficial to the subsequent surface coating treatment, and adopts corrosion-resistant polytetrafluoroethylene and silica gel adhesive The double-layer protection of metal glue makes the surface of the aluminum beam well protected, and will not produce a large amount of aluminum sulfate crystal salt due to the exposure of aluminum during the electrolysis process;
(3)本发明正负极复合棒的制作可采用全自动化流水作业,机械化程度高,可节约人工成本,提高效率,其标准化程度高,使得制作的板栅一致性好,从而保证正负极在使用中充放电的一致性,提高电流效率;(3) The production of the positive and negative electrode composite rods of the present invention can adopt fully automated flow operation, which has a high degree of mechanization, can save labor costs, improve efficiency, and has a high degree of standardization, which makes the grids produced have good consistency, thereby ensuring positive and negative electrodes. The consistency of charging and discharging in use improves the current efficiency;
(4)本发明采用铝棒表面化学镀比较硬的耐热性高的Ni-Sn-稀土和Ni-TiB2复合镀层,提高镀层的致密性,并为后续挤压拉拔比较软的铅合金提供支撑,促使复合紧密牢固,制备的复合棒稳定性好;(4) The present invention adopts the relatively hard Ni-Sn-rare earth and Ni-TiB 2 composite coatings with high heat resistance on the surface of aluminum rods to improve the compactness of the coatings and provide softer lead alloys for subsequent extrusion and drawing Provide support to make the composite compact and firm, and the prepared composite rod has good stability;
(5)本发明利用钴的良好的电催化活性,银包铝的导电性和催化活性,在甲基磺酸盐中通过复合电沉积制备铅钴锑稀土/银包铝粉复合镀层,极大地提高了正极的导电性和放电能力;(5) the present invention utilizes the good electrocatalytic activity of cobalt, the electrical conductivity and the catalytic activity of silver-clad aluminum, prepare lead cobalt antimony rare earth/silver-clad aluminum powder composite coating by composite electrodeposition in methanesulfonate, greatly improve Improve the conductivity and discharge capacity of the positive electrode;
(6)本发明在正极铅膏中加入具有催化活性的空心玻璃微珠/MnO2复合颗粒,有利于提高电池的放电电流;在负极铅膏中加入椰壳活性炭包覆铅锡合金镀层,既消除了电池运行过程中硫酸盐化的问题,有解决了活性炭的析氢问题。(6) the present invention adds hollow glass microspheres/ MnO with catalytic activity in the positive lead paste Composite particles help to improve the discharge current of the battery; Add coconut shell activated carbon to coat the lead-tin alloy coating in the negative lead paste, both The problem of sulfation during battery operation is eliminated, and the problem of hydrogen evolution of activated carbon is solved.
附图说明Description of drawings
图1正极板栅的结构示意图;The structural schematic diagram of Fig. 1 positive electrode grid;
图2为负极板栅结构示意图;Figure 2 is a schematic diagram of the structure of the negative electrode grid;
图3为图1中复合棒截面结构示意图;Fig. 3 is a schematic diagram of the cross-sectional structure of the composite rod in Fig. 1;
图4为图2中复合棒截面结构示意图;Fig. 4 is a schematic diagram of the cross-sectional structure of the composite rod in Fig. 2;
图5为图1中正极导电梁截面结构示意图;Fig. 5 is a schematic diagram of the cross-sectional structure of the positive electrode conductive beam in Fig. 1;
图6为图2中负极导电梁截面结构示意图;Fig. 6 is a schematic diagram of the cross-sectional structure of the negative electrode conductive beam in Fig. 2;
图中:1-正极板栅,2-负极板栅,11-铝基铅钴锑稀土/银包铝粉复合棒;12-正极板铝导电梁;13-正极耳;21-铝基铅锡锑/二氧化锆颗粒复合棒;22-负极板铝导电梁;23-负极耳;111-正极铝或铝合金复合棒;112-Ni-Sn/稀土复合过渡层;113-铅钙锡铝中间层;114-铅钴锑稀土/银包铝粉活性层;211-负极铝或铝合金复合棒;212-Ni-TiB2复合过渡层;213-铅钙铝中间层;214-铅锡锑/二氧化锆颗粒外层;121-正极导电梁铝基;122-正极导电梁硬质阳极氧化膜层;123-正极导电梁防腐PTFE复合改性底漆层;124-正极导电梁硅胶粘金属胶水防腐层;221-负极导电梁铝基;222-负极导电梁硬质阳极氧化膜层;223-负极导电梁防腐PTFE复合改性底漆层;224-负极导电梁硅胶粘金属胶水防腐层。In the figure: 1-positive electrode grid, 2-negative electrode grid, 11-aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod; 12-aluminum conductive beam of positive plate; 13-positive ear; 21-aluminum-based lead-tin Antimony/zirconia particle composite rod; 22- negative plate aluminum conductive beam; 23- negative tab; 111- positive aluminum or aluminum alloy composite rod; 112- Ni-Sn/rare earth composite transition layer; 113- lead calcium tin aluminum intermediate layer; 114-lead-cobalt-antimony rare earth/silver-coated aluminum powder active layer; 211-negative aluminum or aluminum alloy composite rod; 212-Ni-TiB 2 composite transition layer; 213-lead-calcium-aluminum intermediate layer; Outer layer of zirconia particles; 121-aluminum base of positive conductive beam; 122-hard anodized film layer of positive conductive beam; 123-anti-corrosion PTFE composite modified primer layer of positive conductive beam; 124-silica gel sticky metal glue of positive conductive beam Anti-corrosion layer; 221-aluminum base of negative conductive beam; 222-hard anodized film layer of negative conductive beam; 223-anti-corrosion PTFE composite modified primer layer of negative conductive beam; 224-silica gel and metal glue anti-corrosion layer of negative conductive beam.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention will be described in further detail below in conjunction with specific embodiments, but the protection scope of the present invention is not limited to the content described.
本发明概述SUMMARY OF THE INVENTION
一种大容量长寿命铅炭储能电池用铝基复合极板,包括交替设置的铅炭储能电池正极复合极板和铅炭储能电池负极复合极板,铅炭储能电池正极复合极板包括正极板栅1和涂覆设置在正极板栅1上的正极铅膏,铅炭储能电池负极复合极板包括负极板栅2和涂覆设置在负极板栅2上的负极铅膏;An aluminum-based composite pole plate for a lead-carbon energy storage battery with a large capacity and long life, comprising alternately arranged positive composite pole plates of the lead-carbon energy storage battery and negative composite pole plates of the lead-carbon energy storage battery, and positive composite poles of the lead-carbon energy storage battery The plate includes a positive electrode grid 1 and a positive electrode paste coated on the positive electrode grid 1, and the negative electrode composite plate of the lead-carbon energy storage battery includes a negative electrode grid 2 and a negative electrode paste coated on the negative electrode grid 2;
正极板栅1包括板栅型正极板和设置在板栅型正极板顶端的正极板铝导电梁12(见图1),负极板栅2包括板栅型负极板和设置在板栅型负极板顶端的负极板铝导电梁22(见图2);所述板栅型正极板由铝基铅钴锑稀土/银包铝粉复合棒11组成,板栅型负极板由铝基铅锡锑/二氧化锆颗粒复合棒21组成;The positive grid 1 includes a grid-type positive plate and a positive plate aluminum conductive beam 12 (see FIG. 1 ) that is arranged on the top of the grid-type positive plate. The negative plate aluminum conductive beam 22 at the top (see Fig. 2); the grid-type positive plate is made up of aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11, and the grid-type negative plate is made of aluminum-based lead-tin-antimony/ Composition of zirconia particle composite rod 21;
正极板铝导电梁12顶端固定设置有正极耳13,负极铝导电梁的顶端固定设置有负极耳23,正极耳13经正汇流L型铝排连接,负极耳23经负汇流L型铝排连接,正汇流L型铝排和负汇流L型铝排的端头均设置有外接电源线的铜铝复合导电头;The top of the positive plate aluminum conductive beam 12 is fixed with a positive pole ear 13, and the top of the negative aluminum conductive beam is fixed with a negative pole ear 23. The positive pole ear 13 is connected through the positive confluence L-shaped aluminum bar, and the negative pole ear 23 is connected through the negative confluence L-shaped aluminum bar. , the ends of the positive confluence L-shaped aluminum bar and the negative confluence L-shaped aluminum bar are equipped with copper-aluminum composite conductive heads for external power lines;
所述铝基铅钴锑稀土/银包铝粉复合棒11由内到外依次包括铝或铝合金棒、Ni-Sn/稀土复合过渡层、铅钙锡铝中间层和铅钴锑稀土/银包铝粉活性层(见图3),铝基铅锡锑/二氧化锆颗粒复合棒21由内到外依次包括铝或铝合金棒、Ni-TiB2复合过渡层、铅钙铝中间层和铅锡锑/二氧化锆颗粒外层(见图4);The aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 sequentially includes an aluminum or aluminum alloy rod, a Ni-Sn/rare earth composite transition layer, a lead-calcium-tin-aluminum intermediate layer and a lead-cobalt-antimony rare earth/silver The aluminum powder-coated active layer (see Figure 3), the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 sequentially includes an aluminum or aluminum alloy rod, a Ni-TiB 2 composite transition layer, a lead-calcium-aluminum intermediate layer and The outer layer of lead-tin-antimony/zirconia particles (see Figure 4);
所述板栅型正极板包括正极板栅边框和正极对称S型板栅筋条,板栅型负极板包括负极板栅边框和负极对称S型板栅筋条;The grid-type positive plate includes a positive grid frame and a positive symmetrical S-shaped grid rib, and the grid-type negative plate includes a negative grid frame and a negative symmetrical S-shaped grid rib;
所述正极板铝导电梁12和负极板铝导电梁22均由内到外依次包括铝或铝合金基体、硬质阳极氧化膜层、防腐PTFE复合改性底漆层和硅胶粘金属胶水防腐层;The aluminum conductive beam 12 on the positive plate and the aluminum conductive beam 22 on the negative plate all include an aluminum or aluminum alloy substrate, a hard anodized film layer, an anti-corrosion PTFE composite modified primer layer and a silicone metal glue anti-corrosion layer from the inside to the outside. ;
铅炭储能电池正极复合极板和铅炭储能电池负极复合极板的抗变形、抗蠕变能力强,相对传统铅合金板栅,抗拉强度提高50%,极板导电性提高30%,大电流放电性能提高,重金属铅用量减少40%以上。The positive electrode composite plate of the lead-carbon energy storage battery and the negative electrode composite plate of the lead-carbon energy storage battery have strong resistance to deformation and creep. Compared with the traditional lead alloy grid, the tensile strength is increased by 50%, and the conductivity of the plate is increased by 30%. , High-current discharge performance is improved, and the amount of heavy metal lead is reduced by more than 40%.
实施例1:一种大容量长寿命铅炭储能电池用铝基复合极板(见图1-6),包括交替设置的铅炭储能电池正极复合极板和铅炭储能电池负极复合极板,铅炭储能电池正极复合极板包括正极板栅1和涂覆设置在正极板栅1上的正极铅膏,铅炭储能电池负极复合极板包括负极板栅2和涂覆设置在负极板栅2上的负极铅膏;Embodiment 1: An aluminum-based composite pole plate (see Figure 1-6) for a lead-carbon energy storage battery with a large capacity and long life, comprising alternately arranged lead-carbon energy storage battery positive composite pole plates and lead-carbon energy storage battery negative electrode composites Pole plate, the positive composite pole plate of lead-carbon energy storage battery includes positive pole grid 1 and the positive electrode paste coated on the positive pole grid 1, the negative pole composite pole plate of lead-carbon energy storage battery includes negative pole grid 2 and coating setting Negative lead paste on the negative grid 2;
正极板栅1包括板栅型正极板和设置在板栅型正极板顶端的正极板铝导电梁12,负极板栅2包括板栅型负极板和设置在板栅型负极板顶端的负极板铝导电梁22;所述板栅型正极板由铝基铅钴锑稀土/银包铝粉复合棒11组成,板栅型负极板由铝基铅锡锑/二氧化锆颗粒复合棒21组成;The positive grid 1 includes a grid-type positive plate and a positive plate aluminum conductive beam 12 arranged on the top of the grid-type positive plate, and the negative grid 2 includes a grid-type negative plate and a negative plate aluminum plate arranged on the top of the grid-type negative plate. Conductive beam 22; the grid-type positive plate is composed of aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11, and the grid-type negative plate is composed of aluminum-based lead-tin-antimony/zirconia particle composite rod 21;
正极板铝导电梁12顶端固定设置有正极耳13,负极铝导电梁的顶端固定设置有负极耳23,正极耳13经正汇流L型铝排连接,负极耳23经负汇流L型铝排连接,正汇流L型铝排和负汇流L型铝排的端头均设置有外接电源线的铜铝复合导电头;The top of the positive plate aluminum conductive beam 12 is fixed with a positive pole ear 13, and the top of the negative aluminum conductive beam is fixed with a negative pole ear 23. The positive pole ear 13 is connected through the positive confluence L-shaped aluminum bar, and the negative pole ear 23 is connected through the negative confluence L-shaped aluminum bar. , the ends of the positive confluence L-shaped aluminum bar and the negative confluence L-shaped aluminum bar are equipped with copper-aluminum composite conductive heads for external power lines;
铝基铅钴锑稀土/银包铝粉复合棒11由内到外依次包括铝棒、Ni-Sn/稀土复合过渡层、铅钙锡铝中间层和铅钴锑稀土/银包铝粉活性层,铝基铅锡锑/二氧化锆颗粒复合棒21由内到外依次包括铝棒、Ni-TiB2复合过渡层、铅钙铝中间层和铅锡锑/二氧化锆颗粒外层;铝基铅钴锑稀土/银包铝粉复合棒11中铝棒的截面为矩齿型,齿纹深度为0.2mm,齿纹宽度为0.15mm,铝棒直径为4.0mm,Ni-Sn/稀土复合过渡层厚度为5μm,铅钙锡铝中间层的厚度为3.0mm,铅钴锑稀土/银包铝粉活性层厚度为0.5mm;铝基铅锡锑/二氧化锆颗粒复合棒21中铝棒的截面为矩齿型,齿纹深度为0.1mm,齿纹宽度为0.1mm,铝棒直径为2.5mm,Ni-TiB2复合过渡层厚度为5μm,铅钙铝中间层的厚度为2.0mm,铅锡锑/二氧化锆外层厚度为0.3mm;Aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 includes aluminum rod, Ni-Sn/rare earth composite transition layer, lead-calcium-tin-aluminum intermediate layer and lead-cobalt-antimony rare earth/silver-coated aluminum powder active layer from inside to outside , the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 sequentially includes an aluminum rod, a Ni-TiB 2 composite transition layer, a lead-calcium-aluminum intermediate layer and an outer layer of lead-tin-antimony/zirconia particle from the inside to the outside; Lead cobalt antimony rare earth/silver clad aluminum powder composite rod 11. The cross section of the aluminum rod is a rectangular tooth shape. The thickness of the layer is 5 μm, the thickness of the lead-calcium-tin-aluminum intermediate layer is 3.0mm, the thickness of the active layer of lead-cobalt-antimony rare earth/silver-coated aluminum powder is 0.5mm; The cross-section is a rectangular tooth shape, the depth of the tooth pattern is 0.1mm, the tooth pattern width is 0.1mm, the diameter of the aluminum rod is 2.5mm, the thickness of the Ni-TiB 2 composite transition layer is 5μm, the thickness of the lead-calcium-aluminum intermediate layer is 2.0mm, and the lead The thickness of the outer layer of tin antimony/zirconia is 0.3mm;
所述铝基铅钴锑稀土/银包铝粉复合棒11中Ni-Sn/稀土复合过渡层的稀土为La2O3,稀土掺杂量为0.3wt.%;铅钙锡铝中间层中钙含量为0.065wt.%,锡含量为0.4wt.%,铝含量为0.025wt.%;铅钴锑稀土/银包铝粉活性层中稀土为Ce,钴含量为0.1wt.%,锑含量为0.3wt.%,稀土含量为0.1wt.%,银包铝粉含量为1.2wt.%,银包铝粉银的含量为20wt.%;The rare earth in the Ni-Sn/rare earth composite transition layer in the aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 is La2O3 , and the doping amount of rare earth is 0.3wt .%. In the lead-calcium-tin-aluminum interlayer The content of calcium is 0.065wt.%, the content of tin is 0.4wt.%, and the content of aluminum is 0.025wt.%. The rare earth in the active layer of lead-cobalt-antimony rare earth/silver-coated aluminum powder is Ce, the content of cobalt is 0.1wt.%, and the content of antimony 0.3wt.%, the rare earth content is 0.1wt.%, the silver-coated aluminum powder content is 1.2wt.%, and the silver-coated aluminum powder silver content is 20wt.%.
铝基铅锡锑/二氧化锆颗粒复合棒21中Ni-TiB2复合过渡层的TiB2掺杂量为0.5wt.%,铅钙铝中间层中钙含量为0.08wt.%,铝的含量为0.05wt.%,其余为铅;铅锡锑/二氧化锆外层中锡含量为1.0wt.%,锑的含量为0.5wt.%,二氧化锆的含量为2.5wt.%;The TiB2 doping amount of the Ni- TiB2 composite transition layer in the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 is 0.5wt.%, the calcium content in the lead-calcium-aluminum interlayer is 0.08wt.%, and the aluminum content is 0.05wt.%, the rest is lead; the content of tin in the outer layer of lead-tin-antimony/zirconia is 1.0wt.%, the content of antimony is 0.5wt.%, and the content of zirconia is 2.5wt.%.
所述板栅型正极板包括正极板栅边框和正极对称S型板栅筋条,板栅型负极板包括负极板栅边框和负极对称S型板栅筋条;The grid-type positive plate includes a positive grid frame and a positive symmetrical S-shaped grid rib, and the grid-type negative plate includes a negative grid frame and a negative symmetrical S-shaped grid rib;
所述正极板铝导电梁12(见图5)和负极板铝导电梁22(见图6)均由内到外依次包括铝基体、硬质阳极氧化膜层、防腐PTFE复合改性底漆层和硅胶粘金属胶水防腐层;正极铝导电梁的厚度为12mm,负极铝导电梁的厚度为10mm;The positive plate aluminum conductive beam 12 (see FIG. 5 ) and the negative plate aluminum conductive beam 22 (see FIG. 6 ) all sequentially include an aluminum substrate, a hard anodized film layer, and an anti-corrosion PTFE composite modified primer layer from the inside to the outside. And silicone metal glue anti-corrosion layer; the thickness of the positive aluminum conductive beam is 12mm, and the thickness of the negative aluminum conductive beam is 10mm;
所述硬质阳极氧化膜层厚度为35μm,防腐PTFE复合改性底漆层厚度为60μm,硅胶粘金属胶水防腐层厚度为100μm;The thickness of the hard anodized film layer is 35 μm, the thickness of the anti-corrosion PTFE composite modified primer layer is 60 μm, and the thickness of the silicone metal glue anti-corrosion layer is 100 μm;
所述正极板铝导电梁的制备方法,具体步骤如下:The preparation method of the positive plate aluminum conductive beam, the specific steps are as follows:
(1)将铝导电梁依次经浓度为15wt.%的NaOH溶液碱洗除油、去离子水洗得到预处理铝导电梁;(1) The aluminum conductive beam is sequentially washed with a NaOH solution with a concentration of 15wt.% to remove oil and deionized water to obtain a pretreated aluminum conductive beam;
(2)将预处理铝导电梁置于改性硫酸溶液中,温度为2℃,电流密度为2A/dm2,槽电压50V,底部吹气搅拌条件下进行硬质阳极氧化2h,经去离子水清洗后置于热水中封闭,吹干,再置于温度500℃下真空热处理1.5h得到硬质阳极氧化膜层;改性硫酸溶液中含有硫酸250g/L,甘油20ml/L,草酸20g/L,硫酸铝20g/L;(2) Place the pretreated aluminum conductive beam in a modified sulfuric acid solution at a temperature of 2°C, a current density of 2A/dm 2 , a cell voltage of 50V, and carry out hard anodic oxidation for 2 hours under the condition of blowing and stirring at the bottom, and deionize After washing with water, place it in hot water to seal, blow dry, and place it under vacuum heat treatment at 500°C for 1.5 hours to obtain a hard anodized film layer; the modified sulfuric acid solution contains 250g/L of sulfuric acid, 20ml/L of glycerin, and 20g of oxalic acid /L, aluminum sulfate 20g/L;
(3)将包覆有硬质阳极氧化膜层的铝导电梁浸入温度90℃的改性PTFE乳液中包覆6min得到防腐PTFE复合改性底漆层;(3) immerse the aluminum conductive beam coated with the hard anodized film layer in the modified PTFE emulsion with a temperature of 90° C. and coat it for 6 minutes to obtain the anti-corrosion PTFE composite modified primer layer;
(4)在温度100℃下,将市售硅胶粘金属胶水涂覆在包覆有防腐PTFE复合改性底漆层的铝导电梁表面并固化2h得到硅胶粘金属胶水防腐层;(4) At a temperature of 100°C, apply commercially available silica gel to metal glue on the surface of an aluminum conductive beam coated with an anti-corrosion PTFE composite modified primer layer and cure for 2 hours to obtain a silica gel to metal glue anti-corrosion layer;
以正极铅膏的质量为100%计,铅粉80%、空心玻璃微珠/MnO2 2.0%、四碱式硫酸铅粉末1.5%、胶体石墨0.6%、短纤维0.15%,二氧化硅1.0%、硫酸溶液9%、H2O 11%;以负极铅膏的质量为100%计,铅粉80%、胶体石墨0.6%、改性炭材料复合粉末2.5%、超细硫酸钡0.6%、木素0.3%、短纤维0.15%,硫酸溶液7.5%、H2O 11%;正极铅膏层的厚度为7mm,负极铅膏层的厚度为5mm;Based on the mass of positive lead paste as 100%, lead powder 80%, hollow glass microspheres/MnO 2 2.0%, tetrabasic lead sulfate powder 1.5%, colloidal graphite 0.6%, short fiber 0.15%, silicon dioxide 1.0% , sulfuric acid solution 9%, H 2 O 11%; based on the mass of negative electrode paste as 100%, lead powder 80%, colloidal graphite 0.6%, modified carbon material composite powder 2.5%, ultrafine barium sulfate 0.6%, wood 0.3% prime, 0.15% short fiber, 7.5% sulfuric acid solution, 11% H2O ; the thickness of the positive electrode paste layer is 7mm, and the thickness of the negative electrode paste layer is 5mm;
空心玻璃微珠/MnO2中MnO2的含量为15wt.%;所述空心玻璃微珠/MnO2的制备方法,具体步骤如下:Hollow glass microspheres/ MnO Content of MnO2 is 15wt.%; described hollow glass microspheres/ MnO2Preparation method, concrete steps are as follows:
(1)将空心玻璃微珠依次经10g/LKF粗化、10g/L SnC12+10ml/L盐酸敏化、4g/LAgNO3溶液活化处理得到活化空心玻璃微珠;(1) The hollow glass microspheres are roughened with 10g/L KF, sensitized with 10g/L SnC1 + 10ml/L hydrochloric acid, and activated with 4g/L AgNO3 solution to obtain activated hollow glass microspheres;
(2)活化空心玻璃微珠置于浓度20wt.%的Mn(NO3)2-无水乙醇溶液中浸泡10min,再置于温度200℃下烧结20min;重复浸泡和烧结6次,得到活性空心玻璃微珠/MnO2;(2) Soak activated hollow glass microspheres in Mn(NO 3 ) 2 -absolute ethanol solution with a concentration of 20wt.% for 10 minutes, and then sinter at 200°C for 20 minutes; repeat soaking and sintering 6 times to obtain activated hollow glass microspheres. Glass beads/MnO 2 ;
所述改性碳材料复合粉末为椰壳活性炭化学镀铅锡合金,椰壳活性炭化学镀铅锡合金中铅含量为15wt.%,锡含量为15wt.%;The modified carbon material composite powder is coconut shell activated carbon chemically plated lead-tin alloy, and the lead content in the coconut shell activated carbon chemically plated lead-tin alloy is 15wt.%, and the tin content is 15wt.%.
所述椰壳活性炭化学镀铅锡合金的制备方法,具体步骤如下:The preparation method of described coconut shell activated carbon electroless lead-tin alloy plating, concrete steps are as follows:
(1)将椰壳活性炭依次经10g/LKF粗化、10g/L SnC12+10ml/L盐酸敏化、1g/L PdC12溶液活化处理得到活化椰壳活性炭;(1) Coconut shell activated carbon is successively subjected to 10g/LKF coarsening, 10g/L SnC1 2 +10ml/L hydrochloric acid sensitization, and 1g/L PdC1 2 solution activation treatment to obtain activated coconut shell activated carbon;
(2)活化椰壳活性炭置于中性化学镀铅锡合金液中,在温度70℃下化学镀2h,得到椰壳活性炭化学镀铅锡合金;中性化学镀铅锡合金液中含有PbCl2 20g/L,SnCl2 20g/L,EDTA为25g/L,柠檬酸三钠80g/L,氨三乙酸25g/L,TiC13(50%)25mL/L;中性化学镀铅锡合金液的pH值为7;(2) Activated coconut shell activated carbon is placed in the neutral chemical lead-tin alloy plating solution, and electroless plating is performed at a temperature of 70 ° C for 2 hours to obtain coconut shell activated carbon chemical lead-tin alloy plating; the neutral chemical lead-tin alloy plating solution contains PbCl 2 20g/L, SnCl 2 20g/L, EDTA 25g/L, trisodium citrate 80g/L, nitrilotriacetic acid 25g/L, TiC1 3 (50%) 25mL/L; The pH value is 7;
所述大容量长寿命铅炭储能电池用铝基复合极板的制备方法,具体步骤如下:The preparation method of the aluminum-based composite pole plate for the lead-carbon energy storage battery with large capacity and long life, the specific steps are as follows:
S1.正极板栅的制备S1. Preparation of positive grid
a.Ni-Sn/稀土复合过渡层的制备:将铝棒依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-Sn/稀土、去离子水洗、干燥的自动化生产线,得到Ni-Sn/稀土复合过渡层复合棒;a. Preparation of Ni-Sn/rare earth composite transition layer: Alkali washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, chemical compounding An automatic production line of Ni-Sn/rare earth plating, deionized water washing, and drying to obtain Ni-Sn/rare earth composite transition layer composite rods;
所述浸锌液中含有NaOH 300g/L,ZnO 70g/L,酒石酸钾钠12g/L,浸锌温度30℃,时间为60S;The zinc dipping solution contains NaOH 300g/L, ZnO 70g/L, potassium sodium tartrate 12g/L, the zinc dipping temperature is 30°C, and the time is 60S;
所述化学复合镀Ni-Sn/稀土的镀液中含有NiSO4·7H2O 35g/L,SnC14 10g/L,NaHPO220g/L,醋酸钠20g/L,冰乙酸6ml/L,稀土5g/L,镀液pH值为4.7,化学复合镀Ni-Sn/稀土的温度90℃,牵引速度6m/min;The electroless composite Ni-Sn/rare earth plating solution contains NiSO 4 7H 2 O 35g/L, SnCl 4 10g/L, NaHPO 2 20g/L, sodium acetate 20g/L, glacial acetic acid 6ml/L, rare earth 5g/L, the pH value of the plating solution is 4.7, the temperature of chemical composite Ni-Sn/rare earth plating is 90°C, and the pulling speed is 6m/min;
b.铅钙锡铝中间层的制备:Ni-Sn/稀土复合过渡层复合棒置于温度180℃下热处理7min,置于拉拔包覆挤压机中,将半熔融态的铅钙锡铝合金包覆在Ni-Sn/稀土复合过渡层复合棒表面得到铝基/铅钙锡铝复合棒;b. Preparation of the lead-calcium-tin-aluminum intermediate layer: the Ni-Sn/rare earth composite transition layer composite rod is heat-treated at a temperature of 180°C for 7 minutes, placed in a drawing and coating extruder, and the semi-molten lead-calcium-tin-aluminum The alloy is coated on the surface of the Ni-Sn/rare earth composite transition layer composite rod to obtain an aluminum-based/lead-calcium-tin-aluminum composite rod;
c.铝基/铅钙锡铝复合棒弯折形成正极板栅边框和正极对称S型板栅筋条,将正极板栅边框和正极对称S型板栅筋条焊接形成板栅型正极板;具体方法为:将铝基/铅钙锡铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=25mm弯折两次形成正极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙锡铝复合棒折弯点间距40mm标定长度,在二维平面以标定点为圆弧奠定按照R=20mm折弯,正反向交替折弯,圆弧两端直棒间夹角为115°,其中折弯棒与边框底部接触位置按照折弯点间距60mm标定长度,以标定点为圆弧顶点设置成半径R=30mm的圆弧;c. Aluminum-based/lead-calcium-tin-aluminum composite rods are bent to form a positive grid frame and positive symmetrical S-shaped grid ribs, and the positive grid frame and positive symmetrical S-shaped grid ribs are welded to form a grid-shaped positive plate; The specific method is: after the aluminum-based/lead-calcium-tin-aluminum composite rod is calibrated, take the calibrated point as the apex of the arc, and bend it twice according to R=25mm to form a positive grid frame, and the straight rods at both ends of the arc form a right angle; According to the calibrated length of the aluminum-based/lead-calcium-tin-aluminum composite rod with a distance of 40mm between the bending points, the calibration point is used as the arc on the two-dimensional plane to be bent according to R=20mm, and the forward and reverse are alternately bent, and the straight rods at both ends of the arc are bent The included angle is 115°, where the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 60mm, and the calibrated point is set as the apex of the arc to form an arc with a radius R=30mm;
d.将正极铝导电梁焊接在板栅型正极板顶端,置于甲基磺酸液A中,以铸态纯铅板为阳极,在温度45℃、电流密度为2A/dm2、机械搅拌下电镀铅钴锑稀土/银包铝粉复合层3h,得到正极板栅;甲基磺酸液A中含有甲基磺酸铅(Pb(CH3SO3)2)120g/L,甲基磺酸钴(Co(CH3SO3)2)16g/L,酒石酸锑钾8g/L,纳米CeO2 12g/L,银包铝粉6g/L;d. Weld the positive aluminum conductive beam to the top of the grid-type positive plate, place it in methanesulfonic acid solution A, use the cast pure lead plate as the anode, and heat it at a temperature of 45°C, a current density of 2A/dm 2 , and mechanical stirring Electroplate the lead-cobalt-antimony rare earth/silver-coated aluminum powder composite layer for 3 hours to obtain the positive grid; methanesulfonic acid solution A contains lead methanesulfonate (Pb(CH 3 SO 3 ) 2 ) 120g/L, methanesulfonate Cobalt acid (Co(CH 3 SO 3 ) 2 ) 16g/L, antimony potassium tartrate 8g/L, nano CeO 2 12g/L, silver-coated aluminum powder 6g/L;
e.将正极铅膏涂覆在正极板栅上,经固化干燥得到铅炭储能电池正极复合极板;e. Coating the positive lead paste on the positive grid, curing and drying to obtain the positive composite plate of the lead-carbon energy storage battery;
S2.负极板栅的制备S2. Preparation of Negative Grid
a.Ni-TiB2复合过渡层的制备:将铝依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-TiB2、去离子水洗、干燥得到Ni-TiB2复合过渡层复合棒;a. Preparation of Ni-TiB 2 composite transition layer: Alkaline washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, chemical composite Ni plating -TiB 2 , washed with deionized water, and dried to obtain a Ni-TiB 2 composite transition layer composite rod;
所述浸锌液中含有NaOH 300g/L,ZnO 70g/L,酒石酸钾钠12g/L,浸锌温度30℃,时间为60S;The zinc dipping solution contains NaOH 300g/L, ZnO 70g/L, potassium sodium tartrate 12g/L, the zinc dipping temperature is 30°C, and the time is 60S;
化学复合镀Ni-TiB2的镀液中含有NiSO4·7H2O 70g/L,水合肼20g/L,醋酸钠20g/L,纳米TiB2 7g/L,镀液pH值为10,化学复合镀Ni-TiB2的温度为90℃,牵引速度5m/min;The electroless composite Ni-TiB 2 plating solution contains NiSO 4 7H 2 O 70g/L, hydrazine hydrate 20g/L, sodium acetate 20g/L, nano-TiB 2 7g/L, the pH value of the plating solution is 10, chemical composite The temperature of Ni-TiB 2 plating is 90°C, and the pulling speed is 5m/min;
b.铅钙铝中间层的制备:Ni-TiB2复合过渡层复合棒置于温度200℃下热处理7min,置于拉拔包覆挤压机中,将半熔融态的铅钙铝合金包覆在Ni-TiB2复合过渡层复合棒表面得到铝基/铅钙铝复合棒;b. Preparation of lead-calcium-aluminum interlayer: Ni-TiB 2 composite transition layer composite rod is heat-treated at a temperature of 200°C for 7 minutes, placed in a drawing and coating extruder, and coated with semi-molten lead-calcium-aluminum alloy On the surface of the Ni-TiB 2 composite transition layer composite rod, an aluminum-based/lead-calcium-aluminum composite rod is obtained;
c.铝基/铅钙铝复合棒弯折形成负极板栅边框和负极对称S型板栅筋条,将负极板栅边框和负极对称S型板栅筋条焊接形成板栅型负极板;具体方法为:将铝基/铅钙铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=25mm弯折两次形成负极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙铝复合棒折弯点间距40mm标定长度,在二维平面以标定点为圆弧奠定按照R=20mm折弯,正反向交替折弯,圆弧两端直棒间夹角为115°,其中折弯棒与边框底部接触位置按照折弯点间距60mm标定长度,以标定点为圆弧顶点设置成半径R=30mm的圆弧;c. Aluminum-based/lead-calcium-aluminum composite rods are bent to form a negative grid frame and negative symmetrical S-shaped grid ribs, and the negative grid frame and negative symmetrical S-shaped grid ribs are welded to form a grid-shaped negative plate; The method is: after the aluminum-based/lead-calcium-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, bend it twice according to R=25mm to form the frame of the negative grid, and the straight rods at both ends of the arc form a right angle; according to the aluminum The distance between the bending points of the base/lead-calcium-aluminum composite rod is 40mm and the calibrated length is laid on the two-dimensional plane with the calibrated point as an arc. It is bent according to R=20mm, and the forward and reverse are alternately bent. The angle between the straight rods at both ends of the arc is 115°, wherein the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 60mm, and the calibrated point is set as the arc apex with a radius R=30mm;
d.将负极铝导电梁焊接在板栅型负极板顶端,置于甲基磺酸液B中,以铸态纯铅板为阳极,在温度45℃、电流密度为2A/dm2、机械搅拌条件下电镀铅锡锑/二氧化锆复合层3h,得到负极板栅;甲基磺酸液B中含有甲基磺酸铅(Pb(CH3SO3)2)80g/L,甲基磺酸亚锡(Sn(CH3SO3)2)20g/L,酒石酸锑钾5g/L,纳米ZrO2 12g/L,邻氯苯甲醛0.3g/L;d. Weld the negative aluminum conductive beam to the top of the grid-type negative plate, place it in methanesulfonic acid solution B, use the cast pure lead plate as the anode, and stir it at a temperature of 45°C and a current density of 2A/dm 2 . Electroplate the lead - tin-antimony/zirconia composite layer for 3 hours under the condition of Tin (Sn(CH 3 SO 3 ) 2 ) 20g/L, antimony potassium tartrate 5g/L, nano ZrO 2 12g/L, o-chlorobenzaldehyde 0.3g/L;
e.将负极铅膏涂覆在负极板栅上,经固化干燥得到铅炭储能电池负极复合极板;e. Coating the negative electrode paste on the negative electrode grid, curing and drying to obtain the negative electrode composite plate of the lead-carbon energy storage battery;
电池组装流程:正负板均双面包覆隔板纸,负极为第一片,随后为正极,交替叠片,极群为7正8负结构,将极群夹持并压入电池壳内;电池经封盖、密封、气密性检测后完成组装,最后测试性能;Battery assembly process: the positive and negative plates are covered with separator paper on both sides, the negative electrode is the first piece, followed by the positive electrode, alternately stacked, the electrode group has a structure of 7 positive and 8 negative, and the electrode group is clamped and pressed into the battery case ; After the battery is sealed, sealed, and airtight tested, the assembly is completed, and the performance is finally tested;
采用本实施例的复合板栅制作的正负极板具有抗变形、抗蠕变能力强,相对传统铅-0.06%钙-1.2%锡合金板栅,抗拉强度提高90%,极板导电性提高60%,大电流放电性能提高30%,重金属铅用量减少60%。The positive and negative plates made of the composite grid of this embodiment have strong deformation resistance and creep resistance. Compared with the traditional lead-0.06% calcium-1.2% tin alloy grid, the tensile strength is increased by 90%, and the conductivity of the plate is Increased by 60%, high current discharge performance increased by 30%, and heavy metal lead consumption reduced by 60%.
实施例2:本实施例大容量长寿命铅炭储能电池用铝基复合极板与实施例1铝基复合极板板栅结构基本相同,不同之处在于:Embodiment 2: The structure of the aluminum-based composite pole plate for the large-capacity and long-life lead-carbon energy storage battery in this embodiment is basically the same as that of the aluminum-based composite pole plate grid in Example 1, except that:
铝基铅钴锑稀土/银包铝粉复合棒11由内到外依次包括铝合金棒(1060)、Ni-Sn/稀土复合过渡层、铅钙锡铝中间层和铅钴锑稀土/银包铝粉活性层,铝基铅锡锑/二氧化锆颗粒复合棒21由内到外依次包括铝合金棒(1050)、Ni-TiB2复合过渡层、铅钙铝中间层和铅锡锑/二氧化锆颗粒外层;铝基铅钴锑稀土/银包铝粉复合棒11中铝合金棒(1060)的截面为矩齿型,齿纹深度为0.1mm,齿纹宽度为0.05mm,铝合金棒(1060)直径为2.5mm,Ni-Sn/稀土复合过渡层厚度为1μm,铅钙锡铝中间层的厚度为0.5mm,铅钴锑稀土/银包铝粉活性层厚度为0.1mm;铝基铅锡锑/二氧化锆颗粒复合棒21中铝合金棒(1050)的截面为矩齿型,齿纹深度为0.05mm,齿纹宽度为0.05mm,铝合金棒(1050)直径为1.5mm,Ni-TiB2复合过渡层厚度为1μm,铅钙铝中间层的厚度为0.5mm,铅锡锑/二氧化锆外层厚度为0.1mm;Aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 includes aluminum alloy rod (1060), Ni-Sn/rare earth composite transition layer, lead-calcium-tin-aluminum intermediate layer and lead-cobalt-antimony rare earth/silver-coated Aluminum powder active layer, aluminum-based lead-tin-antimony/zirconia particle composite rod 21 sequentially includes aluminum alloy rod (1050), Ni-TiB 2 composite transition layer, lead-calcium-aluminum intermediate layer and lead-tin-antimony/zirconia particle composite rod 21 from inside to outside. The outer layer of zirconia particles; aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11. The diameter of the rod (1060) is 2.5 mm, the thickness of the Ni-Sn/rare earth composite transition layer is 1 μm, the thickness of the lead-calcium-tin-aluminum intermediate layer is 0.5 mm, and the thickness of the lead-cobalt-antimony rare earth/silver-coated aluminum powder active layer is 0.1 mm; The cross-section of the aluminum alloy rod (1050) in lead-tin-antimony/zirconia particle composite rod 21 is a rectangular tooth shape, the depth of the tooth pattern is 0.05mm, the width of the tooth pattern is 0.05mm, and the diameter of the aluminum alloy rod (1050) is 1.5mm , the thickness of the Ni-TiB 2 composite transition layer is 1 μm, the thickness of the lead-calcium-aluminum intermediate layer is 0.5 mm, and the thickness of the lead-tin-antimony/zirconia outer layer is 0.1 mm;
所述铝基铅钴锑稀土/银包铝粉复合棒11中Ni-Sn/稀土复合过渡层的稀土为CeO2,稀土掺杂量为0.05wt.%;铅钙锡铝中间层中钙含量为0.04wt.%,锡含量为0.1wt.%,铝含量为0.01wt.%;铅钴锑稀土/银包铝粉活性层中稀土为Nd,钴含量为0.01wt.%,锑含量为0.05wt.%,稀土含量为0.01wt.%,银包铝粉含量为0.2wt.%,银包铝粉银的含量为5wt.%;The rare earth in the Ni-Sn/rare earth composite transition layer in the aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 is CeO2 , and the doping amount of rare earth is 0.05wt.%. The calcium content in the lead-calcium-tin-aluminum interlayer is The content of tin is 0.04wt.%, the content of tin is 0.1wt.%, and the content of aluminum is 0.01wt.%. The rare earth in the active layer of lead cobalt antimony rare earth/silver coated aluminum powder is Nd, the content of cobalt is 0.01wt.%, and the content of antimony is 0.05 wt.%, the content of rare earth is 0.01wt.%, the content of silver-coated aluminum powder is 0.2wt.%, and the content of silver-coated aluminum powder is 5wt.%.
铝基铅锡锑/二氧化锆颗粒复合棒21中Ni-TiB2复合过渡层的TiB2掺杂量为0.1wt.%,铅钙铝中间层中钙含量为0.05wt.%,铝的含量为0.01wt.%,其余为铅;铅锡锑/二氧化锆外层中锡含量为0.5wt.%,锑的含量为0.1wt.%,二氧化锆的含量为0.5wt.%;The TiB2 doping amount of the Ni- TiB2 composite transition layer in the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 is 0.1wt.%, the calcium content in the lead-calcium-aluminum interlayer is 0.05wt.%, and the aluminum content is 0.01wt.%, the rest is lead; the content of tin in the outer layer of lead-tin-antimony/zirconia is 0.5wt.%, the content of antimony is 0.1wt.%, and the content of zirconia is 0.5wt.%.
所述板栅型正极板包括正极板栅边框和正极对称S型板栅筋条,板栅型负极板包括负极板栅边框和负极对称S型板栅筋条;The grid-type positive plate includes a positive grid frame and a positive symmetrical S-shaped grid rib, and the grid-type negative plate includes a negative grid frame and a negative symmetrical S-shaped grid rib;
所述正极铝合金导电梁的厚度为6mm,负极铝合金导电梁的厚度为4mm,正极铝合金导电梁和负极铝合金导电梁均由内到外依次包括铝或铝合金基体、硬质阳极氧化膜层、防腐PTFE复合改性底漆层和硅胶粘金属胶水防腐层;The thickness of the positive aluminum alloy conductive beam is 6mm, and the thickness of the negative aluminum alloy conductive beam is 4mm. Both the positive aluminum alloy conductive beam and the negative aluminum alloy conductive beam include aluminum or aluminum alloy matrix, hard anodized Film layer, anti-corrosion PTFE composite modified primer layer and silicone metal glue anti-corrosion layer;
所述硬质阳极氧化膜层厚度为20μm,防腐PTFE复合改性底漆层厚度为20μm,硅胶粘金属胶水防腐层厚度为40μm;The thickness of the hard anodized film layer is 20 μm, the thickness of the anti-corrosion PTFE composite modified primer layer is 20 μm, and the thickness of the silicone metal glue anti-corrosion layer is 40 μm;
所述正极板铝合金导电梁的制备方法,具体步骤如下:The preparation method of the positive plate aluminum alloy conductive beam, the specific steps are as follows:
(1)将铝合金导电梁依次经浓度为10wt.%的NaOH溶液碱洗除油、去离子水洗得到预处理铝合金导电梁;(1) The aluminum alloy conductive beam is sequentially washed with a NaOH solution with a concentration of 10wt.% to remove oil and deionized water to obtain a pretreated aluminum alloy conductive beam;
(2)将预处理铝合金导电梁置于改性硫酸溶液中,温度为0.5℃,电流密度为0.5A/dm2,槽电压60V,底部吹气搅拌条件下进行硬质阳极氧化1h,经去离子水清洗后置于热水中封闭,吹干,再置于温度400℃下真空热处理0.5h得到硬质阳极氧化膜层;改性硫酸溶液中含有硫酸200g/L,甘油16ml/L,草酸10g/L,硫酸铝10g/L;(2) Place the pretreated aluminum alloy conductive beam in a modified sulfuric acid solution at a temperature of 0.5°C, a current density of 0.5A/dm 2 , a cell voltage of 60V, and carry out hard anodic oxidation for 1 hour under the condition of blowing and stirring at the bottom. After cleaning with deionized water, place it in hot water to seal, blow dry, and then place it at a temperature of 400°C for 0.5 hours in vacuum heat treatment to obtain a hard anodized film layer; the modified sulfuric acid solution contains 200g/L of sulfuric acid, 16ml/L of glycerin, Oxalic acid 10g/L, aluminum sulfate 10g/L;
(3)将包覆有硬质阳极氧化膜层的铝合金导电梁浸入温度60℃的改性PTFE乳液中包覆2min得到防腐PTFE复合改性底漆层;(3) Immerse the aluminum alloy conductive beam coated with the hard anodic oxidation film layer in the modified PTFE emulsion with a temperature of 60° C. and coat it for 2 minutes to obtain the anti-corrosion PTFE composite modified primer layer;
(4)在温度70℃下,将市售硅胶粘金属胶水涂覆在包覆有防腐PTFE复合改性底漆层的铝合金导电梁表面并固化1h得到硅胶粘金属胶水防腐层;(4) At a temperature of 70°C, apply commercially available silica gel to metal glue on the surface of an aluminum alloy conductive beam coated with an anti-corrosion PTFE composite modified primer layer and cure for 1 hour to obtain a silica gel to metal glue anti-corrosion layer;
以正极铅膏的质量为100%计,铅粉75%、空心玻璃微珠/MnO2 1.0%、四碱式硫酸铅粉末1.0%、胶体石墨0.1%、短纤维0.10%,二氧化硅0.5%、硫酸溶液6.0%、H2O 9.0%;以负极铅膏的质量为100%计,铅粉75%、胶体石墨0.2%、改性炭材料复合粉末0.5%、超细硫酸钡0.3%、木素0.1%、短纤维0.10%,硫酸溶液6.0%、H2O 9%;正极铅膏层的厚度为5mm,负极铅膏层的厚度为4mm;Based on the mass of positive lead paste as 100%, lead powder 75%, hollow glass microspheres/MnO 2 1.0%, tetrabasic lead sulfate powder 1.0%, colloidal graphite 0.1%, short fiber 0.10%, silicon dioxide 0.5% , sulfuric acid solution 6.0%, H 2 O 9.0%; based on the mass of the negative lead paste as 100%, lead powder 75%, colloidal graphite 0.2%, modified carbon material composite powder 0.5%, superfine barium sulfate 0.3%, wood Sodium 0.1%, short fiber 0.10%, sulfuric acid solution 6.0%, H 2 O 9%; the thickness of the positive electrode paste layer is 5mm, and the thickness of the negative electrode paste layer is 4mm;
空心玻璃微珠/MnO2中MnO2的含量为10wt.%;所述空心玻璃微珠/MnO2的制备方法,具体步骤如下:Hollow glass microsphere/ MnO Content of MnO in the hollow glass microsphere/MnO 2 is 10wt.%; Described hollow glass microsphere/ MnO The preparation method, concrete steps are as follows:
(1)将空心玻璃微珠依次经5g/L KF溶液粗化、5g/L SnC12+5ml/L盐酸溶液敏化、1g/LAgNO3溶液活化处理得到活化空心玻璃微珠;(1) The hollow glass microspheres are successively roughened with 5g/L KF solution, sensitized with 5g/L SnC1 +5ml/L hydrochloric acid solution, and activated with 1g/L AgNO3 solution to obtain activated hollow glass microspheres;
(2)活化空心玻璃微珠置于浓度为10wt.%Mn(NO3)2-无水乙醇溶液中浸泡5min,再置于温度100℃下烧结10min;重复浸泡和烧结4次,得到活性空心玻璃微珠/MnO2;(2) Soak activated hollow glass microspheres in 10wt.% Mn(NO 3 ) 2 -dehydrated ethanol solution for 5 minutes, and then sinter at 100°C for 10 minutes; repeat soaking and sintering 4 times to obtain activated hollow glass microspheres. Glass beads/MnO 2 ;
所述改性碳材料复合粉末为椰壳活性炭化学镀铅锡合金,椰壳活性炭化学镀铅锡合金中铅含量为10wt.%,锡含量为10wt.%;The modified carbon material composite powder is coconut shell activated carbon chemically plated lead-tin alloy, and the lead content in the coconut shell activated carbon chemically plated lead-tin alloy is 10wt.%, and the tin content is 10wt.%.
所述椰壳活性炭化学镀铅锡合金的制备方法,具体步骤如下:The preparation method of described coconut shell activated carbon electroless lead-tin alloy plating, concrete steps are as follows:
(1)将椰壳活性炭依次经5g/L的KF溶液粗化、5g/L SnC12+5ml/L盐酸溶液敏化、0.2g/L的PdC12溶液活化处理得到活化椰壳活性炭;(1) Coconut shell activated carbon is roughened successively through 5g/L KF solution, 5g/L SnC1 2 +5ml/L hydrochloric acid solution sensitization, 0.2g/L PdC1 2 solution activation treatment to obtain activated coconut shell activated carbon;
(2)活化椰壳活性炭置于中性化学镀铅锡合金液中,在温度60℃下化学镀1h,得到椰壳活性炭化学镀铅锡合金;中性化学镀铅锡合金液中含有PbCl2 10g/L,SnCl2 10g/L,EDTA为10g/L,柠檬酸三钠60g/L,氨三乙酸10g/L,TiCl3(50%)10mL/L;中性化学镀铅锡合金液的pH值为5;(2) Activated coconut shell activated carbon is placed in the neutral chemical lead-tin alloy plating solution, and electroless plating is performed at a temperature of 60 ° C for 1 hour to obtain coconut shell activated carbon chemical lead-tin alloy plating; the neutral chemical lead-tin alloy plating solution contains PbCl 2 10g/L, SnCl 2 10g/L, EDTA 10g/L, trisodium citrate 60g/L, nitrilotriacetic acid 10g/L, TiCl 3 (50%) 10mL/L; The pH value is 5;
所述大容量长寿命铅炭储能电池用铝基复合极板的制备方法,具体步骤如下:The preparation method of the aluminum-based composite pole plate for the lead-carbon energy storage battery with large capacity and long life, the specific steps are as follows:
S1.正极板栅的制备S1. Preparation of positive grid
a.Ni-Sn/稀土复合过渡层的制备:将铝合金棒(1060)依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-Sn/稀土、去离子水洗、干燥的自动化生产线,得到Ni-Sn/稀土复合过渡层复合棒;a. Preparation of Ni-Sn/rare earth composite transition layer: the aluminum alloy rod (1060) is sequentially subjected to alkali washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, and secondary immersion. Zinc, chemical composite Ni-Sn/rare earth plating, deionized water washing, drying automatic production line to obtain Ni-Sn/rare earth composite transition layer composite rod;
所述浸锌液中含有NaOH 200g/L,ZnO 50g/L,酒石酸钾钠5g/L,浸锌温度20℃,时间为30S;The zinc dipping solution contains NaOH 200g/L, ZnO 50g/L, potassium sodium tartrate 5g/L, the zinc dipping temperature is 20°C, and the time is 30S;
所述化学复合镀Ni-Sn/稀土的镀液中含有NiSO4·7H2O 25g/L,SnC14 5g/L,NaHPO210g/L,醋酸钠10g/L,冰乙酸1ml/L,稀土1g/L,镀液pH值为4.4,化学复合镀Ni-Sn/稀土的温度80℃,牵引速度2m/min;The electroless composite Ni-Sn/rare earth plating solution contains NiSO 4 7H 2 O 25g/L, SnCl 4 5g/L, NaHPO 2 10g/L, sodium acetate 10g/L, glacial acetic acid 1ml/L, rare earth 1g/L, the pH value of the plating solution is 4.4, the temperature of chemical composite Ni-Sn/rare earth plating is 80°C, and the pulling speed is 2m/min;
b.铅钙锡铝中间层的制备:Ni-Sn/稀土复合过渡层复合棒置于温度120℃下热处理5min,置于拉拔包覆挤压机中,将半熔融态的铅钙锡铝合金包覆在Ni-Sn/稀土复合过渡层复合棒表面得到铝基/铅钙锡铝复合棒;b. Preparation of the lead-calcium-tin-aluminum intermediate layer: the Ni-Sn/rare earth composite transition layer composite rod is heat-treated at a temperature of 120°C for 5 minutes, placed in a drawing and coating extruder, and the semi-molten lead-calcium-tin-aluminum The alloy is coated on the surface of the Ni-Sn/rare earth composite transition layer composite rod to obtain an aluminum-based/lead-calcium-tin-aluminum composite rod;
c.铝基/铅钙锡铝复合棒弯折形成正极板栅边框和正极对称S型板栅筋条,将正极板栅边框和正极对称S型板栅筋条焊接形成板栅型正极板;具体方法为:将铝基/铅钙锡铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=20mm弯折两次形成正极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙锡铝复合棒折弯点间距20mm标定长度,在二维平面以标定点为圆弧奠定按照R=8mm折弯,正反向交替折弯,圆弧两端直棒间夹角为105°,其中折弯棒与边框底部接触位置按照折弯点间距50mm标定长度,以标定点为圆弧顶点设置成半径R=10mm的圆弧;c. Aluminum-based/lead-calcium-tin-aluminum composite rods are bent to form a positive grid frame and positive symmetrical S-shaped grid ribs, and the positive grid frame and positive symmetrical S-shaped grid ribs are welded to form a grid-shaped positive plate; The specific method is: after the aluminum-based/lead-calcium-tin-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, and bend it twice according to R=20mm to form a positive grid frame, and the straight rods at both ends of the arc form a right angle; According to the 20mm calibrated length between the bending points of the aluminum base/lead-calcium-tin-aluminum composite rod, the calibrated points are used as the arc on the two-dimensional plane to be bent according to R=8mm, and the forward and reverse are alternately bent, and the straight rods at both ends of the arc are bent. The included angle is 105°, where the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 50mm, and the calibrated point is set as the apex of the arc to form an arc with a radius of R=10mm;
d.将正极铝合金导电梁焊接在板栅型正极板顶端,置于甲基磺酸液A中,以铸态纯铅板为阳极,在温度30℃、电流密度为0.5A/dm2、机械搅拌下电镀铅钴锑稀土/银包铝粉复合层1h,得到正极板栅;甲基磺酸液A中含有甲基磺酸铅(Pb(CH3SO3)2)80g/L,甲基磺酸钴(Co(CH3SO3)2)8g/L,酒石酸锑钾4g/L,纳米CeO2 4g/L,银包铝粉2g/L;d. Weld the positive aluminum alloy conductive beam to the top of the grid-type positive plate, place it in methanesulfonic acid solution A, use the cast pure lead plate as the anode, and heat it at a temperature of 30°C and a current density of 0.5A/dm 2 . Under mechanical stirring, electroplate the lead-cobalt-antimony rare earth/silver-coated aluminum powder composite layer for 1 hour to obtain the positive electrode grid; methanesulfonic acid solution A contains lead methanesulfonate (Pb(CH 3 SO 3 ) 2 ) 80g/L, and Cobalt sulfonate (Co(CH 3 SO 3 ) 2 ) 8g/L, antimony potassium tartrate 4g/L, nano CeO 2 4g/L, silver-coated aluminum powder 2g/L;
e.将正极铅膏涂覆在正极板栅上,经固化干燥得到铅炭储能电池正极复合极板;e. Coating the positive lead paste on the positive grid, curing and drying to obtain the positive composite plate of the lead-carbon energy storage battery;
S2.负极板栅的制备S2. Preparation of Negative Grid
a.Ni-TiB2复合过渡层的制备:将铝或铝合金依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-TiB2、去离子水洗、干燥得到Ni-TiB2复合过渡层复合棒;a. Preparation of Ni-TiB 2 composite transition layer: Alkaline washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, chemical Composite plating of Ni-TiB 2 , washing with deionized water, and drying to obtain a Ni-TiB 2 composite transition layer composite rod;
所述浸锌液中含有NaOH 200g/L,ZnO 50g/L,酒石酸钾钠5g/L,浸锌温度20℃,时间为30S;The zinc dipping solution contains NaOH 200g/L, ZnO 50g/L, potassium sodium tartrate 5g/L, the zinc dipping temperature is 20°C, and the time is 30S;
化学复合镀Ni-TiB2的镀液中含有NiSO4·7H2O 40g/L,水合肼10g/L,醋酸钠10g/L,纳米TiB2 2g/L,镀液pH值为9,化学复合镀Ni-TiB2的温度为80℃,牵引速度2m/min;The plating solution of chemical composite Ni-TiB 2 contains NiSO 4 7H 2 O 40g/L, hydrazine hydrate 10g/L, sodium acetate 10g/L, nano-TiB 2 2g/L, the pH value of the plating solution is 9, chemical composite The temperature of Ni-TiB 2 plating is 80°C, and the pulling speed is 2m/min;
b.铅钙铝中间层的制备:Ni-TiB2复合过渡层复合棒置于温度120℃下热处理5min,置于拉拔包覆挤压机中,将半熔融态的铅钙铝合金包覆在Ni-TiB2复合过渡层复合棒表面得到铝基/铅钙铝复合棒;b. Preparation of lead-calcium-aluminum interlayer: Ni-TiB 2 composite transition layer composite rod is heat-treated at a temperature of 120°C for 5 minutes, placed in a drawing and coating extruder, and coated with semi-molten lead-calcium-aluminum alloy On the surface of the Ni-TiB 2 composite transition layer composite rod, an aluminum-based/lead-calcium-aluminum composite rod is obtained;
c.铝基/铅钙铝复合棒弯折形成负极板栅边框和负极对称S型板栅筋条,将负极板栅边框和负极对称S型板栅筋条焊接形成板栅型负极板;具体方法为:将铝基/铅钙铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=20mm弯折两次形成负极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙铝复合棒折弯点间距20mm标定长度,在二维平面以标定点为圆弧奠定按照R=8mm折弯,正反向交替折弯,圆弧两端直棒间夹角为105°,其中折弯棒与边框底部接触位置按照折弯点间距50mm标定长度,以标定点为圆弧顶点设置成半径R=10mm的圆弧;c. Aluminum-based/lead-calcium-aluminum composite rods are bent to form a negative grid frame and negative symmetrical S-shaped grid ribs, and the negative grid frame and negative symmetrical S-shaped grid ribs are welded to form a grid-shaped negative plate; The method is: after the aluminum-based/lead-calcium-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, bend it twice according to R=20mm to form a negative grid frame, and the straight rods at both ends of the arc form a right angle; according to the aluminum The distance between the bending points of the base/lead-calcium-aluminum composite rod is 20mm and the calibrated length is laid on the two-dimensional plane with the calibrated point as the arc. It is bent according to R=8mm, and the forward and reverse are alternately bent. The angle between the straight rods at both ends of the arc is 105°, wherein the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 50mm, and the calibrated point is set as the apex of the arc to form an arc with a radius of R=10mm;
d.将负极铝合金导电梁焊接在板栅型负极板顶端,置于甲基磺酸液B中,以铸态纯铅板为阳极,在温度30℃、电流密度为0.5A/dm2、机械搅拌条件下电镀铅锡锑/二氧化锆复合层1h,得到负极板栅;甲基磺酸液B中含有甲基磺酸铅(Pb(CH3SO3)2)40g/L,甲基磺酸亚锡(Sn(CH3SO3)2)10g/L,酒石酸锑钾2g/L,纳米ZrO2 4g/L,邻氯苯甲醛0.1g/L;d. Weld the negative aluminum alloy conductive beam to the top of the grid-type negative plate, place it in methanesulfonic acid solution B, and use the cast pure lead plate as the anode, at a temperature of 30°C and a current density of 0.5A/dm 2 , Electroplate the lead-tin-antimony/zirconia composite layer under the condition of mechanical stirring for 1 h to obtain the negative electrode grid; the methanesulfonic acid solution B contains 40 g/L of lead methanesulfonate (Pb(CH 3 SO 3 ) 2 ), methyl Tin sulfonate (Sn(CH 3 SO 3 ) 2 ) 10g/L, antimony potassium tartrate 2g/L, nano ZrO 2 4g/L, o-chlorobenzaldehyde 0.1g/L;
e.将负极铅膏涂覆在负极板栅上,经固化干燥得到铅炭储能电池负极复合极板;e. Coating the negative electrode paste on the negative electrode grid, curing and drying to obtain the negative electrode composite plate of the lead-carbon energy storage battery;
电池组装流程:正负板均双面包覆隔板纸,负极为第一片,随后为正极,交替叠片,极群为7正8负结构,将极群夹持并压入电池壳内;电池经封盖、密封、气密性检测后完成组装,最后测试性能;Battery assembly process: the positive and negative plates are covered with separator paper on both sides, the negative electrode is the first piece, followed by the positive electrode, alternately stacked, the electrode group has a structure of 7 positive and 8 negative, and the electrode group is clamped and pressed into the battery case ; After the battery is sealed, sealed, and airtight tested, the assembly is completed, and the performance is finally tested;
采用本实施例的复合板栅制作的正负极板具有抗变形、抗蠕变能力强,相对传统铅-0.06%钙-1.2%锡合金板栅,抗拉强度提高50%,极板导电性提高30%,大电流放电性能提高10%,重金属铅用量减少40%。The positive and negative plates made of the composite grid of this embodiment have strong deformation resistance and creep resistance. Compared with the traditional lead-0.06% calcium-1.2% tin alloy grid, the tensile strength is increased by 50%, and the conductivity of the plate is Increased by 30%, high current discharge performance increased by 10%, and heavy metal lead consumption reduced by 40%.
实施例3:本实施例大容量长寿命铅炭储能电池用铝基复合极板与实施例1铝基复合极板板栅结构基本相同,不同之处在于:Example 3: The structure of the aluminum-based composite pole plate for the large-capacity and long-life lead-carbon energy storage battery in this example is basically the same as that of the aluminum-based composite pole plate grid in Example 1, except that:
铝基铅钴锑稀土/银包铝粉复合棒11由内到外依次包括铝合金棒(1070)、Ni-Sn/稀土复合过渡层、铅钙锡铝中间层和铅钴锑稀土/银包铝粉活性层,铝基铅锡锑/二氧化锆颗粒复合棒21由内到外依次包括铝合金棒(6061)、Ni-TiB2复合过渡层、铅钙铝中间层和铅锡锑/二氧化锆颗粒外层;铝基铅钴锑稀土/银包铝粉复合棒11中铝合金棒(1070)的截面为矩齿型,齿纹深度为0.3mm,齿纹宽度为0.3mm,铝合金棒(1070)直径为6.0mm,Ni-Sn/稀土复合过渡层厚度为10μm,铅钙锡铝中间层的厚度为6.0mm,铅钴锑稀土/银包铝粉活性层厚度为1.0mm;铝基铅锡锑/二氧化锆颗粒复合棒21中铝合金棒(6061)的截面为矩齿型,齿纹深度为0.2mm,齿纹宽度为0.2mm,铝合金棒(6061)直径为4.0mm,Ni-TiB2复合过渡层厚度为10μm,铅钙铝中间层的厚度为4.0mm,铅锡锑/二氧化锆外层厚度为0.5mm;Aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 includes aluminum alloy rod (1070), Ni-Sn/rare earth composite transition layer, lead-calcium-tin-aluminum intermediate layer and lead-cobalt-antimony rare earth/silver-coated Aluminum powder active layer, aluminum-based lead-tin-antimony/zirconia particle composite rod 21 sequentially includes aluminum alloy rod (6061), Ni-TiB 2 composite transition layer, lead-calcium-aluminum intermediate layer and lead-tin-antimony/zirconia particle composite rod 21 from inside to outside. The outer layer of zirconia particles; aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11. The diameter of the rod (1070) is 6.0 mm, the thickness of the Ni-Sn/rare earth composite transition layer is 10 μm, the thickness of the lead-calcium-tin-aluminum intermediate layer is 6.0 mm, and the thickness of the lead-cobalt-antimony rare earth/silver-coated aluminum powder active layer is 1.0 mm; The cross-section of the aluminum alloy rod (6061) in lead-tin-antimony/zirconia particle composite rod 21 is a rectangular tooth shape, the depth of the tooth pattern is 0.2mm, the width of the tooth pattern is 0.2mm, and the diameter of the aluminum alloy rod (6061) is 4.0mm , the thickness of the Ni-TiB 2 composite transition layer is 10 μm, the thickness of the lead-calcium-aluminum middle layer is 4.0 mm, and the thickness of the lead-tin-antimony/zirconia outer layer is 0.5 mm;
所述铝基铅钴锑稀土/银包铝粉复合棒11中Ni-Sn/稀土复合过渡层的稀土为Nd2O3,稀土掺杂量为0.5wt.%;铅钙锡铝中间层中钙含量为0.1wt.%,锡含量为0.6wt.%,铝含量为0.05wt.%;铅钴锑稀土/银包铝粉活性层中稀土为La,钴含量为0.2wt.%,锑含量为0.5wt.%,稀土含量为0.2wt.%,银包铝粉含量为2.0wt.%,银包铝粉银的含量为25wt.%;The rare earth in the Ni-Sn/rare earth composite transition layer in the aluminum-based lead-cobalt-antimony rare earth/silver-coated aluminum powder composite rod 11 is Nd 2 O 3 , and the doping amount of rare earth is 0.5wt.%. In the lead-calcium-tin-aluminum intermediate layer The content of calcium is 0.1wt.%, the content of tin is 0.6wt.%, and the content of aluminum is 0.05wt.%. The rare earth in the active layer of lead-cobalt-antimony rare earth/silver-coated aluminum powder is La, the content of cobalt is 0.2wt.%, and the content of antimony 0.5wt.%, the rare earth content is 0.2wt.%, the silver-coated aluminum powder content is 2.0wt.%, and the silver-coated aluminum powder silver content is 25wt.%.
铝基铅锡锑/二氧化锆颗粒复合棒21中Ni-TiB2复合过渡层的TiB2掺杂量为1.0wt.%,铅钙铝中间层中钙含量为0.12wt.%,铝的含量为0.1wt.%,其余为铅;铅锡锑/二氧化锆外层中锡含量为2.0wt.%,锑的含量为1wt.%,二氧化锆的含量为5wt.%;The TiB2 doping amount of the Ni- TiB2 composite transition layer in the aluminum-based lead-tin-antimony/zirconia particle composite rod 21 is 1.0wt.%, the calcium content in the lead-calcium-aluminum interlayer is 0.12wt.%, and the aluminum content is The content of tin in the outer layer of lead-tin-antimony/zirconia is 2.0wt.%, the content of antimony is 1wt.%, and the content of zirconium dioxide is 5wt.%.
所述板栅型正极板包括正极板栅边框和正极对称S型板栅筋条,板栅型负极板包括负极板栅边框和负极对称S型板栅筋条;The grid-type positive plate includes a positive grid frame and a positive symmetrical S-shaped grid rib, and the grid-type negative plate includes a negative grid frame and a negative symmetrical S-shaped grid rib;
所述正极铝合金导电梁的厚度为20mm,负极铝合金导电梁的厚度为18mm,正极铝合金导电梁和负极铝合金导电梁均由内到外依次包括铝或铝合金基体、硬质阳极氧化膜层、防腐PTFE复合改性底漆层和硅胶粘金属胶水防腐层;The thickness of the positive aluminum alloy conductive beam is 20mm, and the thickness of the negative aluminum alloy conductive beam is 18mm. Both the positive aluminum alloy conductive beam and the negative aluminum alloy conductive beam include aluminum or aluminum alloy matrix, hard anodized Film layer, anti-corrosion PTFE composite modified primer layer and silicone metal glue anti-corrosion layer;
所述硬质阳极氧化膜层厚度为50μm,防腐PTFE复合改性底漆层厚度为100μm,硅胶粘金属胶水防腐层厚度为100μm;The thickness of the hard anodized film layer is 50 μm, the thickness of the anti-corrosion PTFE composite modified primer layer is 100 μm, and the thickness of the silicone metal glue anti-corrosion layer is 100 μm;
所述正极板铝合金导电梁的制备方法,具体步骤如下:The preparation method of the positive plate aluminum alloy conductive beam, the specific steps are as follows:
(1)将铝合金导电梁依次经浓度为20wt.%的NaOH溶液碱洗除油、去离子水洗得到预处理铝合金导电梁;(1) The aluminum alloy conductive beam is sequentially washed with a NaOH solution with a concentration of 20wt.% to remove oil and deionized water to obtain a pretreated aluminum alloy conductive beam;
(2)将预处理铝合金导电梁置于改性硫酸溶液中,温度为5℃,电流密度为4A/dm2,槽电压50V,底部吹气搅拌条件下进行硬质阳极氧化4h,经去离子水清洗后置于热水中封闭,吹干,再置于温度600℃下真空热处理2h得到硬质阳极氧化膜层;改性硫酸溶液中含有硫酸300g/L,甘油30ml/L,草酸30g/L,硫酸铝30g/L;(2) Place the pretreated aluminum alloy conductive beam in a modified sulfuric acid solution at a temperature of 5°C, a current density of 4A/dm 2 , a cell voltage of 50V, and carry out hard anodic oxidation for 4 hours under the condition of blowing and stirring at the bottom. After cleaning with ionized water, place it in hot water to seal, blow dry, and then place it under vacuum heat treatment at 600°C for 2 hours to obtain a hard anodized film layer; the modified sulfuric acid solution contains 300g/L of sulfuric acid, 30ml/L of glycerin, and 30g of oxalic acid /L, aluminum sulfate 30g/L;
(3)将包覆有硬质阳极氧化膜层的铝合金导电梁浸入温度120℃的改性PTFE乳液中包覆10min得到防腐PTFE复合改性底漆层;(3) Immerse the aluminum alloy conductive beam coated with the hard anodized film layer in the modified PTFE emulsion with a temperature of 120° C. and coat it for 10 minutes to obtain the anti-corrosion PTFE composite modified primer layer;
(4)在温度120℃下,将市售硅胶粘金属胶水涂覆在包覆有防腐PTFE复合改性底漆层的铝合金导电梁表面并固化3h得到硅胶粘金属胶水防腐层;(4) At a temperature of 120°C, apply commercially available silica gel to metal glue on the surface of an aluminum alloy conductive beam coated with an anti-corrosion PTFE composite modified primer layer and cure for 3 hours to obtain a silica gel to metal glue anti-corrosion layer;
以正极铅膏的质量为100%计,铅粉90%、空心玻璃微珠/MnO2 4.0%、四碱式硫酸铅粉末2.0%、胶体石墨0.8%、短纤维0.20%,二氧化硅1.5%、硫酸溶液11.5%、H2O13.0%;以负极铅膏的质量为100%计,铅粉85%、胶体石墨1.0%、改性炭材料复合粉末5.0%、超细硫酸钡1.0%、木素0.5%、短纤维0.20%,硫酸溶液9.0%、H2O 14%;正极铅膏层的厚度为9mm,负极铅膏层的厚度为7mm;Based on the mass of positive lead paste as 100%, lead powder 90%, hollow glass microspheres/MnO 2 4.0%, tetrabasic lead sulfate powder 2.0%, colloidal graphite 0.8%, short fiber 0.20%, silicon dioxide 1.5% , sulfuric acid solution 11.5%, H 2 O 13.0%; based on the mass of negative electrode paste as 100%, lead powder 85%, colloidal graphite 1.0%, modified carbon material composite powder 5.0%, ultrafine barium sulfate 1.0%, 0.5% lignin, 0.20% short fiber, 9.0% sulfuric acid solution, 14% H2O ; the thickness of the positive electrode paste layer is 9mm, and the thickness of the negative electrode paste layer is 7mm;
空心玻璃微珠/MnO2中MnO2的含量为20wt.%;所述空心玻璃微珠/MnO2的制备方法,具体步骤如下:Hollow glass microsphere/ MnO Content of MnO in the hollow glass microsphere/MnO2 is 20wt.%; Described hollow glass microsphere/ MnOPreparation method, concrete steps are as follows:
(1)将空心玻璃微珠依次经20g/L的KF粗化溶液、20g/L SnC12+10ml/L盐酸溶液敏化、5g/L AgNO3溶液活化处理得到活化空心玻璃微珠;(1) The hollow glass microspheres are sequentially subjected to 20g/L KF roughening solution, 20g/L SnC1 2 +10ml/L hydrochloric acid solution sensitization, and 5g/L AgNO 3 solution activation treatment to obtain activated hollow glass microspheres;
(2)活化空心玻璃微珠置于浓度为30wt.%的Mn(NO3)2-无水乙醇溶液中浸泡20min,再置于温度400℃下烧结30min;重复浸泡和烧结8次,得到活性空心玻璃微珠/MnO2;(2) Activated hollow glass microspheres were soaked in 30wt.% Mn(NO 3 ) 2 -dehydrated ethanol solution for 20 minutes, and then sintered at 400°C for 30 minutes; repeated soaking and sintering 8 times to obtain active Hollow glass microspheres/MnO 2 ;
所述改性碳材料复合粉末为椰壳活性炭化学镀铅锡合金,椰壳活性炭化学镀铅锡合金中铅含量为10wt.%,锡含量为10wt.%;The modified carbon material composite powder is coconut shell activated carbon chemically plated lead-tin alloy, and the lead content in the coconut shell activated carbon chemically plated lead-tin alloy is 10wt.%, and the tin content is 10wt.%.
所述椰壳活性炭化学镀铅锡合金的制备方法,具体步骤如下:The preparation method of described coconut shell activated carbon electroless lead-tin alloy plating, concrete steps are as follows:
(1)将椰壳活性炭依次经20g/L的KF溶液粗化、20g/L SnC12+10ml/L盐酸溶液敏化、1.0g/L的PdCl2溶液活化处理得到活化椰壳活性炭;(1) Coconut shell activated carbon is roughened successively through 20g/L KF solution, 20g/L SnCl 2 +10ml/L hydrochloric acid solution sensitization, 1.0g/L PdCl 2 solution activation treatment to obtain activated coconut shell activated carbon;
(2)活化椰壳活性炭置于中性化学镀铅锡合金液中,在温度80℃下化学镀3h,得到椰壳活性炭化学镀铅锡合金;中性化学镀铅锡合金液中含有PbC12 30g/L,SnC12 30g/L,EDTA为40g/L,柠檬酸三钠100g/L,氨三乙酸40g/L,TiC13(50%)40mL/L;中性化学镀铅锡合金液的pH值为8;(2) Activated coconut shell activated carbon is placed in neutral electroless lead-tin alloy plating solution, and electroless plated at a temperature of 80 ° C for 3 hours to obtain coconut shell activated carbon electroless lead-tin alloy plating; the neutral chemical lead-tin alloy plating solution contains PbC1 2 30g/L, SnC1 2 30g/L, EDTA 40g/L, trisodium citrate 100g/L, nitrilotriacetic acid 40g/L, TiC1 3 (50%) 40mL/L; The pH value is 8;
所述大容量长寿命铅炭储能电池用铝基复合极板的制备方法,具体步骤如下:The preparation method of the aluminum-based composite pole plate for the lead-carbon energy storage battery with large capacity and long life, the specific steps are as follows:
S1.正极板栅的制备S1. Preparation of positive grid
a.Ni-Sn/稀土复合过渡层的制备:将铝合金棒(1070)依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-Sn/稀土、去离子水洗、干燥的自动化生产线,得到Ni-Sn/稀土复合过渡层复合棒;a. Preparation of Ni-Sn/rare earth composite transition layer: the aluminum alloy rod (1070) is sequentially washed with alkali, deionized water, ultrasonic cleaning, primary zinc dipping, deionized water washing, nitric acid activation, deionized water washing, and secondary immersion. Zinc, chemical composite Ni-Sn/rare earth plating, deionized water washing, drying automatic production line to obtain Ni-Sn/rare earth composite transition layer composite rod;
所述浸锌液中含有NaOH 400g/L,ZnO 100g/L,酒石酸钾钠20g/L,浸锌温度40℃,时间为100S;The zinc dipping solution contains NaOH 400g/L, ZnO 100g/L, potassium sodium tartrate 20g/L, the zinc dipping temperature is 40°C, and the time is 100S;
所述化学复合镀Ni-Sn/稀土的镀液中含有NiSO4·7H2O 45g/L,SnC14 15g/L,NaHPO230g/L,醋酸钠30g/L,冰乙酸10ml/L,稀土10g/L,镀液pH值为5.0,化学复合镀Ni-Sn/稀土的温度95℃,牵引速度8m/min;The electroless composite Ni-Sn/rare earth plating solution contains NiSO 4 7H 2 O 45g/L, SnCl 4 15g/L, NaHPO 2 30g/L, sodium acetate 30g/L, glacial acetic acid 10ml/L, rare earth 10g/L, the pH value of the plating solution is 5.0, the temperature of chemical composite Ni-Sn/rare earth plating is 95°C, and the pulling speed is 8m/min;
b.铅钙锡铝中间层的制备:Ni-Sn/稀土复合过渡层复合棒置于温度300℃下热处理10min,置于拉拔包覆挤压机中,将半熔融态的铅钙锡铝合金包覆在Ni-Sn/稀土复合过渡层复合棒表面得到铝基/铅钙锡铝复合棒;b. Preparation of the lead-calcium-tin-aluminum intermediate layer: the Ni-Sn/rare earth composite transition layer composite rod is heat-treated at a temperature of 300°C for 10 minutes, placed in a drawing and coating extruder, and the semi-molten lead-calcium-tin-aluminum The alloy is coated on the surface of the Ni-Sn/rare earth composite transition layer composite rod to obtain an aluminum-based/lead-calcium-tin-aluminum composite rod;
c.铝基/铅钙锡铝复合棒弯折形成正极板栅边框和正极对称S型板栅筋条,将正极板栅边框和正极对称S型板栅筋条焊接形成板栅型正极板;具体方法为:将铝基/铅钙锡铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=30mm弯折两次形成正极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙锡铝复合棒折弯点间距60mm标定长度,在二维平面以标定点为圆弧奠定按照R=30mm折弯,正反向交替折弯,圆弧两端直棒间夹角为130°,其中折弯棒与边框底部接触位置按照折弯点间距80mm标定长度,以标定点为圆弧顶点设置成半径R=40mm的圆弧;c. Aluminum-based/lead-calcium-tin-aluminum composite rods are bent to form a positive grid frame and positive symmetrical S-shaped grid ribs, and the positive grid frame and positive symmetrical S-shaped grid ribs are welded to form a grid-shaped positive plate; The specific method is: after the aluminum-based/lead-calcium-tin-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, and bend it twice according to R=30mm to form a positive grid frame, and the straight rods at both ends of the arc form a right angle; According to the calibrated length of the aluminum-based/lead-calcium-tin-aluminum composite rod bending point spacing of 60mm, the calibration point is used as the arc on the two-dimensional plane to be bent according to R=30mm, and the forward and reverse are alternately bent, and the straight rods at both ends of the arc are bent. The included angle is 130°, where the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 80mm, and the calibrated point is set as the apex of the arc to form an arc with a radius R=40mm;
d.将正极铝合金导电梁焊接在板栅型正极板顶端,置于甲基磺酸液A中,以铸态纯铅板为阳极,在温度60℃、电流密度为4.0A/dm2、机械搅拌下电镀铅钴锑稀土/银包铝粉复合层6h,得到正极板栅;甲基磺酸液A中含有甲基磺酸铅(Pb(CH3SO3)2)200g/L,甲基磺酸钴(Co(CH3SO3)2)24g/L,酒石酸锑钾12g/L,纳米CeO2 20g/L,银包铝粉10g/L;d. Weld the positive aluminum alloy conductive beam to the top of the grid-type positive plate, place it in methanesulfonic acid solution A, use the cast pure lead plate as the anode, and heat it at a temperature of 60°C and a current density of 4.0A/dm 2 . Under mechanical stirring, the composite layer of lead cobalt antimony rare earth/silver-coated aluminum powder was electroplated for 6 hours to obtain a positive electrode grid; methanesulfonic acid solution A contained lead methanesulfonate (Pb(CH 3 SO 3 ) 2 ) 200g/L, form Cobalt sulfonate (Co(CH 3 SO 3 ) 2 ) 24g/L, antimony potassium tartrate 12g/L, nano CeO 2 20g/L, silver-coated aluminum powder 10g/L;
e.将正极铅膏涂覆在正极板栅上,经固化干燥得到铅炭储能电池正极复合极板;e. Coating the positive lead paste on the positive grid, curing and drying to obtain the positive composite plate of the lead-carbon energy storage battery;
S2.负极板栅的制备S2. Preparation of Negative Grid
a.Ni-TiB2复合过渡层的制备:将铝或铝合金依次经碱洗、去离子水洗、超声波清洗、一次浸锌、去离子水洗、硝酸活化、去离子水洗、二次浸锌、化学复合镀Ni-TiB2、去离子水洗、干燥得到Ni-TiB2复合过渡层复合棒;a. Preparation of Ni-TiB 2 composite transition layer: Alkaline washing, deionized water washing, ultrasonic cleaning, primary zinc immersion, deionized water washing, nitric acid activation, deionized water washing, secondary zinc immersion, chemical Composite plating of Ni-TiB 2 , washing with deionized water, and drying to obtain a Ni-TiB 2 composite transition layer composite rod;
所述浸锌液中含有NaOH 400g/L,ZnO 100g/L,酒石酸钾钠20g/L,浸锌温度40℃,时间为100S;The zinc dipping solution contains NaOH 400g/L, ZnO 100g/L, potassium sodium tartrate 20g/L, the zinc dipping temperature is 40°C, and the time is 100S;
化学复合镀Ni-TiB2的镀液中含有NiSO4·7H2O 100g/L,水合肼30g/L,醋酸钠30g/L,纳米TiB2 12g/L,镀液pH值为10,化学复合镀Ni-TiB2的温度为95℃,牵引速度8m/min;The electroless composite Ni-TiB 2 plating solution contains NiSO 4 7H 2 O 100g/L, hydrazine hydrate 30g/L, sodium acetate 30g/L, nano-TiB 2 12g/L, the pH value of the plating solution is 10, chemical composite The temperature of Ni-TiB 2 plating is 95°C, and the pulling speed is 8m/min;
b.铅钙铝中间层的制备:Ni-TiB2复合过渡层复合棒置于温度300℃下热处理10min,置于拉拔包覆挤压机中,将半熔融态的铅钙铝合金包覆在Ni-TiB2复合过渡层复合棒表面得到铝基/铅钙铝复合棒;b. Preparation of the lead-calcium-aluminum intermediate layer: heat-treat the Ni-TiB 2 composite transition layer composite rod at a temperature of 300°C for 10 minutes, place it in a drawing and coating extruder, and coat it with semi-molten lead-calcium-aluminum alloy On the surface of the Ni-TiB 2 composite transition layer composite rod, an aluminum-based/lead-calcium-aluminum composite rod is obtained;
c.铝基/铅钙铝复合棒弯折形成负极板栅边框和负极对称S型板栅筋条,将负极板栅边框和负极对称S型板栅筋条焊接形成板栅型负极板;具体方法为:将铝基/铅钙铝复合棒标定尺寸后,以标定点为圆弧顶点,按照R=30mm弯折两次形成负极板栅边框,圆弧两端直棒间呈直角;按照铝基/铅钙铝复合棒折弯点间距60mm标定长度,在二维平面以标定点为圆弧奠定按照R=30mm折弯,正反向交替折弯,圆弧两端直棒间夹角为130°,其中折弯棒与边框底部接触位置按照折弯点间距80mm标定长度,以标定点为圆弧顶点设置成半径R=40mm的圆弧;c. Aluminum-based/lead-calcium-aluminum composite rods are bent to form a negative grid frame and negative symmetrical S-shaped grid ribs, and the negative grid frame and negative symmetrical S-shaped grid ribs are welded to form a grid-shaped negative plate; The method is: after the aluminum-based/lead-calcium-aluminum composite rod is calibrated in size, take the calibrated point as the apex of the arc, bend it twice according to R=30mm to form the frame of the negative grid, and the straight rods at both ends of the arc form a right angle; according to the aluminum The distance between the bending points of the base/lead-calcium-aluminum composite rod is 60mm and the calibrated length is laid on the two-dimensional plane with the calibrated point as the arc. It is bent according to R=30mm, and the forward and reverse are alternately bent. The angle between the straight rods at both ends of the arc is 130°, wherein the contact position between the bending rod and the bottom of the frame is calibrated according to the bending point spacing of 80mm, and the calibrated point is set as the apex of the arc to form an arc of radius R=40mm;
d.将负极铝合金导电梁焊接在板栅型负极板顶端,置于甲基磺酸液B中,以铸态纯铅板为阳极,在温度60℃、电流密度为4.0A/dm2、机械搅拌条件下电镀铅锡锑/二氧化锆复合层6h,得到负极板栅;甲基磺酸液B中含有甲基磺酸铅(Pb(CH3SO3)2)120g/L,甲基磺酸亚锡(Sn(CH3SO3)2)30g/L,酒石酸锑钾8g/L,纳米ZrO2 20g/L,邻氯苯甲醛0.5g/L;d. Weld the negative aluminum alloy conductive beam to the top of the grid-shaped negative plate, place it in methanesulfonic acid solution B, and use the cast pure lead plate as the anode, at a temperature of 60°C and a current density of 4.0A/dm 2 , Electroplate the lead-tin-antimony/zirconia composite layer under the condition of mechanical stirring for 6 hours to obtain the negative electrode grid; methanesulfonic acid solution B contains lead methanesulfonate (Pb(CH 3 SO 3 ) 2 ) 120g/L, methyl Tin sulfonate (Sn(CH 3 SO 3 ) 2 ) 30g/L, antimony potassium tartrate 8g/L, nanometer ZrO 2 20g/L, o-chlorobenzaldehyde 0.5g/L;
e.将负极铅膏涂覆在负极板栅上,经固化干燥得到铅炭储能电池负极复合极板;e. Coating the negative electrode paste on the negative electrode grid, curing and drying to obtain the negative electrode composite plate of the lead-carbon energy storage battery;
电池组装流程:正负板均双面包覆隔板纸,负极为第一片,随后为正极,交替叠片,极群为7正8负结构,将极群夹持并压入电池壳内;电池经封盖、密封、气密性检测后完成组装,最后测试性能;Battery assembly process: the positive and negative plates are covered with separator paper on both sides, the negative electrode is the first piece, followed by the positive electrode, alternately stacked, the electrode group has a structure of 7 positive and 8 negative, and the electrode group is clamped and pressed into the battery case ; After the battery is sealed, sealed, and airtight tested, the assembly is completed, and the performance is finally tested;
采用本实施例的复合板栅制作的正负极板具有抗变形、抗蠕变能力强,相对传统铅-0.06%钙-1.2%锡合金板栅,抗拉强度提高60%,极板导电性提高35%,大电流放电性能提高20%,重金属铅用量减少45%。The positive and negative plates made of the composite grid of this embodiment have strong resistance to deformation and creep. Compared with the traditional lead-0.06% calcium-1.2% tin alloy grid, the tensile strength is increased by 60%, and the conductivity of the plate is Increased by 35%, high current discharge performance increased by 20%, and the amount of heavy metal lead reduced by 45%.
以上对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The specific implementation of the present invention has been described in detail above, but the present invention is not limited to the above-mentioned implementation, within the knowledge of those of ordinary skill in the art, various modifications can be made without departing from the spirit of the present invention. Variety.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310759775.6A CN116666648B (en) | 2023-06-26 | 2023-06-26 | Aluminum-based composite polar plate for high-capacity long-service-life lead-carbon energy storage battery and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310759775.6A CN116666648B (en) | 2023-06-26 | 2023-06-26 | Aluminum-based composite polar plate for high-capacity long-service-life lead-carbon energy storage battery and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116666648A true CN116666648A (en) | 2023-08-29 |
| CN116666648B CN116666648B (en) | 2024-10-01 |
Family
ID=87713768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310759775.6A Active CN116666648B (en) | 2023-06-26 | 2023-06-26 | Aluminum-based composite polar plate for high-capacity long-service-life lead-carbon energy storage battery and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116666648B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117790699A (en) * | 2024-02-23 | 2024-03-29 | 昆明理工恒达科技股份有限公司 | Full-automatic assembly equipment of aluminium base lead alloy composite electrode |
| CN120221661A (en) * | 2025-05-27 | 2025-06-27 | 山东金科力电源科技有限公司 | A composite additive and its application in lead-acid batteries |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949031A (en) * | 2010-10-18 | 2011-01-19 | 中南大学 | Composite porous electrode for sulfuric acid system and preparation method thereof |
| JP2012138331A (en) * | 2010-12-28 | 2012-07-19 | Gs Yuasa Corp | Lead storage battery and idling stop vehicle |
| JP2019003919A (en) * | 2017-06-12 | 2019-01-10 | 正仁 櫨田 | Combination of electrodes of primary battery having same electromotive force as lead acid battery |
| CN111893518A (en) * | 2020-09-14 | 2020-11-06 | 昆明理工恒达科技股份有限公司 | A fence type stainless steel-based composite anode plate for copper electrowinning and preparation method thereof |
| CN114855225A (en) * | 2022-06-09 | 2022-08-05 | 昆明理工大学 | Aluminum-based lead alloy composite anode plate and preparation method thereof |
| CN115287737A (en) * | 2022-08-03 | 2022-11-04 | 昆明理工大学 | Titanium-based gradient composite manganese dioxide anode plate and preparation method thereof |
| CN115807245A (en) * | 2022-12-21 | 2023-03-17 | 昆明理工恒达科技股份有限公司 | Energy-saving high-strength fence type composite anode plate for non-ferrous metal electrodeposition and preparation method thereof |
-
2023
- 2023-06-26 CN CN202310759775.6A patent/CN116666648B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949031A (en) * | 2010-10-18 | 2011-01-19 | 中南大学 | Composite porous electrode for sulfuric acid system and preparation method thereof |
| JP2012138331A (en) * | 2010-12-28 | 2012-07-19 | Gs Yuasa Corp | Lead storage battery and idling stop vehicle |
| JP2019003919A (en) * | 2017-06-12 | 2019-01-10 | 正仁 櫨田 | Combination of electrodes of primary battery having same electromotive force as lead acid battery |
| CN111893518A (en) * | 2020-09-14 | 2020-11-06 | 昆明理工恒达科技股份有限公司 | A fence type stainless steel-based composite anode plate for copper electrowinning and preparation method thereof |
| CN114855225A (en) * | 2022-06-09 | 2022-08-05 | 昆明理工大学 | Aluminum-based lead alloy composite anode plate and preparation method thereof |
| CN115287737A (en) * | 2022-08-03 | 2022-11-04 | 昆明理工大学 | Titanium-based gradient composite manganese dioxide anode plate and preparation method thereof |
| CN115807245A (en) * | 2022-12-21 | 2023-03-17 | 昆明理工恒达科技股份有限公司 | Energy-saving high-strength fence type composite anode plate for non-ferrous metal electrodeposition and preparation method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117790699A (en) * | 2024-02-23 | 2024-03-29 | 昆明理工恒达科技股份有限公司 | Full-automatic assembly equipment of aluminium base lead alloy composite electrode |
| CN117790699B (en) * | 2024-02-23 | 2024-04-26 | 昆明理工恒达科技股份有限公司 | Full-automatic assembly equipment of aluminium base lead alloy composite electrode |
| CN120221661A (en) * | 2025-05-27 | 2025-06-27 | 山东金科力电源科技有限公司 | A composite additive and its application in lead-acid batteries |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116666648B (en) | 2024-10-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116666648B (en) | Aluminum-based composite polar plate for high-capacity long-service-life lead-carbon energy storage battery and preparation method thereof | |
| CN104611731B (en) | Preparation method of fence-type aluminum bar lead alloy anode plate for non-ferrous metal electrodeposition | |
| CN106283125A (en) | Metal electro-deposition coated titanium electrode and preparation method thereof | |
| CN107604388B (en) | Composite anode material and its preparation method, anode plate and its preparation method | |
| CN101922024A (en) | A light-weight composite electrocatalytic energy-saving anode for non-ferrous metal electrodeposition and its preparation method | |
| CN106637291A (en) | Graphene composite metal oxide electrode and preparation method and application thereof | |
| CN110729528B (en) | A solar-assisted rechargeable zinc-air battery with low charging potential | |
| CN107069042A (en) | A kind of lead-acid accumulator light-type grid and preparation method thereof | |
| CN111893518A (en) | A fence type stainless steel-based composite anode plate for copper electrowinning and preparation method thereof | |
| CN107069044A (en) | A kind of long service life head-acid accumulator | |
| CN109755563B (en) | A kind of negative lead paste of lead-acid battery and preparation method thereof | |
| CN106711462A (en) | Sodium-halide battery current collector and sodium-halide battery containing current collector | |
| CN108258248B (en) | A kind of high-life composite grid suitable for lead-acid battery and preparation method thereof | |
| CN207276744U (en) | Composite anode materials and positive plate | |
| CN102864465B (en) | A kind of preparation method of high reactivity Ti/Pr2O3-PbO2 modified electrode | |
| CN204455313U (en) | Non-ferrous metal electrodeposition palisading type aluminium bar alloy lead anode plate | |
| CN101710616B (en) | A kind of nickel hydroxide film electrode and preparation method thereof | |
| WO2025161253A1 (en) | Electrolytic copper foil and preparation method therefor, and lithium battery | |
| CN108728872A (en) | Copper electrodeposition aluminium bar Pb-Sn-Sb/ α-PbO2-Co3O4Combination electrode material and preparation method | |
| CN108998827A (en) | A kind of the electrochemical heat corrosion preparation method and its micropore copper foil of micropore battery copper foil | |
| CN115807245A (en) | Energy-saving high-strength fence type composite anode plate for non-ferrous metal electrodeposition and preparation method thereof | |
| CN2473753Y (en) | Winding type valve control sealed battery | |
| CN208748211U (en) | A fence type composite anode plate for copper electrowinning | |
| CN114039041B (en) | High-capacity lead-carbon energy storage battery and preparation method thereof | |
| CN105869915B (en) | A kind of manganese dioxide nano-rod combination electrode and its preparation method and application |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |