CN116656086A - High-hardness inorganic-organic hybrid resin and preparation process thereof - Google Patents

High-hardness inorganic-organic hybrid resin and preparation process thereof Download PDF

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CN116656086A
CN116656086A CN202310381477.8A CN202310381477A CN116656086A CN 116656086 A CN116656086 A CN 116656086A CN 202310381477 A CN202310381477 A CN 202310381477A CN 116656086 A CN116656086 A CN 116656086A
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weight
stirring
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hybrid resin
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王艳
谈太起
林冬吉
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Guangdong Puxin Material Technology Co ltd
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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Abstract

The invention relates to the technical field of resin preparation technology, and provides a high-hardness inorganic-organic hybrid resin and a preparation technology thereof; and secondly, the modified aluminum oxide and the modified graphene are added into the modified epoxy resin, so that the performance of the resin can be further improved, the aluminum oxide is improved through the silane coupling agent and then added into the modified epoxy resin, the wear resistance and the corrosion resistance of the resin can be improved, the graphene oxide is improved through the silane coupling agent serving as the modifier and then added into the modified epoxy resin, and the corrosion resistance of the resin can be enhanced, so that the high-hardness inorganic-organic hybrid resin prepared by the method has better market application value.

Description

High-hardness inorganic-organic hybrid resin and preparation process thereof
Technical Field
The invention relates to the technical field of resin preparation processes, in particular to a high-hardness inorganic-organic hybrid resin and a preparation process thereof.
Background
Hybrid materials refer to the combination of different types of materials, resulting in new materials that have characteristics between the different types of materials. The physical and chemical property analysis of the material can be divided into an organic material and an inorganic material, an organic polymer is taken as a main body, the material which is hybridized and modified by introducing an inorganic component is called an organic-inorganic hybridized material, and the hybridized material with the characteristics of the organic material and the inorganic material can be obtained when the inorganic material and the organic material are combined to the nanometer level. The inorganic material has the advantages of high strength, strong high and low temperature resistance, stable mechanical property, long service life and the like, but also has the defects of large brittleness coefficient, poor adhesion property, difficult processing and the like, the defects of the two materials are complemented, the nano-size effect is exerted due to the introduction of nano particles in the hybridized organic and inorganic hybrid material, the heat resistance of the composite material is greatly improved, the nano particles also have strong mechanical property, and the thermodynamic property of the modified organic resin material is greatly improved, such as toughness and impact resistance.
At present, resins prepared in a market in an organic-inorganic hybrid mode are various, but most of the resins are prepared by hybridization of a single organic component and a single inorganic component, and the prepared resins have single performance and cannot have the advantages of a plurality of types of performances, so that the technical defect of single performance of the resins can be overcome if different organic components or inorganic components are introduced into the organic-inorganic hybrid resins in a modified grafting mode.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects existing in the prior art, the invention provides the inorganic-organic hybrid resin with high hardness and the preparation process thereof, which can effectively solve the problems of single performance and poor market application value of the inorganic-organic hybrid resin in the prior art.
Technical proposal
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a process for preparing a high hardness inorganic-organic hybrid resin, the process comprising the steps of:
step1, weighing 8-10 parts of diphenylmethane diisocyanate, 25-28 parts of polycaprolactone polyol and 6-7 parts of succinic anhydride according to parts by weight, pouring into a three-neck flask, adding 1-2 parts of di-n-butyltin dilaurate under the condition of stirring, reacting for 20-22 hours under the condition of original stirring speed and normal temperature, adding 11-15 parts of 3-aminopropyl triethoxysilane after the reaction is finished, and continuously stirring and reacting for 3-5 hours to obtain the polyurethane prepolymer;
step2, weighing 50 parts of epoxy resin, 5-8 parts of propylene glycol methyl ether acetate and 15-20 parts of polyurethane prepolymer in Step1 according to parts by weight, pouring the mixture into a reaction kettle, heating to 80 ℃, preserving heat for 1h, heating to 120 ℃ and reacting for 4-5h at a stirring speed of 200-300r/min, cooling, filtering and discharging after the reaction is finished, and obtaining the modified epoxy resin;
step3, weighing 10-12 parts by weight of tetraethoxysilane, 8-10 parts by weight of silane coupling agent KH-560 and 35-38 parts by weight of isopropanol, mixing, adding 1-2 parts by weight of di-n-butyltin dilaurate under stirring, heating to 50-55 ℃, dropwise adding 5-8 parts by weight of hydrochloric acid aqueous solution, reacting for 4-5 hours under the original temperature condition, cooling to 25-28 ℃ after the reaction is finished, adding 10-15 parts of mildew-proof component, stirring for 5-8 minutes under the original stirring speed, and recording as a silica sol component after ultrasonic dispersion;
step4, weighing 50 parts by weight of modified epoxy resin in Step2, adding 5-6 parts by weight of silica sol component in Step3, 2-3 parts by weight of modified alumina and 1-2 parts by weight of modified graphene into a container, uniformly mixing, pouring into a rotary steaming bottle, performing vacuum rotary steaming, and cooling to room temperature after vacuum rotary steaming to obtain the inorganic-organic hybrid resin with high hardness.
Further, the stirring speed in Step1 is 400-500r/min.
Further, the temperature of the filtered discharging of the modified epoxy resin in Step2 is 45-50 ℃.
Further, the stirring speed in Step3 is 500-800r/min, and the volume concentration of the hydrochloric acid aqueous solution in Step3 is 10-20%.
Further, the preparation method of the mildew-proof component in Step3 comprises the following steps: weighing 3-5 parts of tetradecyl trimethyl ammonium chloride, 2-3 parts of tetradecyl trimethyl ammonium bromide, 1-2 parts of dodecyl dimethyl benzyl ammonium bromide and 2-3 parts of octadecyl dimethyl benzyl ammonium bromide according to parts by weight, mixing, and stirring at a stirring speed of 500-600r/min for 10min to obtain the mildew-proof component.
Further, the ultrasonic dispersion frequency in Step3 is 27-28kHz, and the ultrasonic dispersion time is 10min.
Further, the preparation method of the modified alumina in Step4 comprises the following steps: adding 10-15 parts of silane coupling agent KH-550 into 50-60 parts by weight of ethanol solution with the volume concentration of 80%, stirring and mixing at the stirring speed of 500-600r/min, adding a proper amount of acetic acid to adjust the pH value to 4-5, stirring at the original speed for 2 hours at the temperature of 35-38 ℃, adding 8-10 parts by weight of nano alumina, heating to 60 ℃, stirring at the original speed for 4 hours, pumping filtration, flushing with absolute ethanol for 3 times, and vacuum drying at the temperature of 65 ℃ for 6 hours to obtain the modified alumina.
Further, the preparation method of the modified graphene in Step4 comprises the following steps:
s1, adding 3-5 parts by weight of graphene oxide into 25-30 parts by weight of ethanol solution with the volume concentration of 80%, mixing and stirring, and performing ultrasonic dispersion for 10min at the frequency of 26-28kHz to obtain graphene oxide dispersion liquid;
s2, adding 10-12 parts by weight of a silane coupling agent KH-550 into the graphene oxide dispersion liquid in the S1, stirring at a stirring speed of 800-1000r/min for 1h, heating to 60 ℃ by an oil bath, and then keeping the temperature for constant-temperature reaction for 5h;
and S3, filtering the system obtained in the step S2, flushing for 3 times by using absolute ethyl alcohol after filtering, and then drying in a vacuum drying oven at 60 ℃ until the weight is constant, thus obtaining the modified graphene.
Further, the specific operation of spin steaming in Step4 is as follows: steaming at 75deg.C for 30min, heating to 90deg.C, and steaming for 40min.
A high hardness inorganic-organic hybrid resin comprising the following components: diphenylmethane diisocyanate, polycaprolactone polyol, succinic anhydride, di-n-butyltin dilaurate, 3-aminopropyl triethoxysilane, epoxy resin, propylene glycol methyl ether acetate, ethyl orthosilicate, silane coupling agent KH-560, isopropanol, aqueous hydrochloric acid solution, tetradecyltrimethylammonium chloride, tetradecyltrimethylammonium bromide, dodecyl dimethyl benzyl ammonium bromide, octadecyl dimethyl benzyl ammonium bromide, silane coupling agent KH-550, acetic acid, nano alumina, graphene oxide and 80% ethanol solution.
Advantageous effects
The invention provides a high-hardness inorganic-organic hybrid resin and a preparation process thereof, and compared with the prior art, the invention has the following beneficial effects:
according to the invention, diphenylmethane diisocyanate, polycaprolactone polyol and succinic anhydride are used as raw materials, di-n-butyltin dilaurate is used as a catalyst to prepare the polyurethane prepolymer, and the polyurethane prepolymer is connected to the molecular chain of the epoxy resin in a functional group reaction mode through the ring-opening reaction of the epoxy resin, so that the epoxy resin can be toughened and modified, and the hardness of the epoxy resin is improved to a certain extent.
According to the invention, the silica sol component is added into the modified epoxy resin for organic-inorganic hybridization, so that the mechanical property, heat resistance and ablation resistance of the resin prepared by the invention can be improved, and the mildew-proof component with antibacterial property is introduced into the silica sol component, so that the mildew probability of the resin prepared by the invention in the use process can be reduced to a certain extent; and secondly, the modified aluminum oxide and the modified graphene are added into the modified epoxy resin, so that the performance of the resin can be further improved, the aluminum oxide is improved through the silane coupling agent and then added into the modified epoxy resin, the wear resistance and the corrosion resistance of the resin can be improved, the graphene oxide is improved through the silane coupling agent serving as the modifier and then added into the modified epoxy resin, and the corrosion resistance of the resin can be enhanced, so that the high-hardness inorganic-organic hybrid resin prepared by the method has better market application value.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Example 1
The preparation process of the inorganic-organic hybrid resin with high hardness comprises the following steps:
step1, weighing 8 parts of diphenylmethane diisocyanate, 25 parts of polycaprolactone polyol and 6 parts of succinic anhydride according to parts by weight, pouring into a three-neck flask, adding 1 part of di-n-butyltin dilaurate under the condition of stirring, reacting for 20 hours under the condition of original stirring speed and normal temperature, adding 11 parts of 3-aminopropyl triethoxysilane after the reaction is finished, and continuously stirring and reacting for 3 hours to obtain the polyurethane prepolymer;
step2, weighing 50 parts of epoxy resin, 5 parts of propylene glycol methyl ether acetate and 15 parts of polyurethane prepolymer in Step1 according to parts by weight, pouring the materials into a reaction kettle, heating to 80 ℃, preserving heat for 1h, heating to 120 ℃ and reacting for 4h at a stirring speed of 200r/min, cooling, filtering and discharging after the reaction is finished, and obtaining the modified epoxy resin;
step3, weighing 10 parts by weight of tetraethoxysilane, 8 parts by weight of silane coupling agent KH-560 and 35 parts by weight of isopropanol, mixing, adding 1 part by weight of di-n-butyltin dilaurate under stirring, heating to 50 ℃, dropwise adding 5 parts by weight of hydrochloric acid aqueous solution, reacting for 4 hours under the original temperature condition, cooling to 25 ℃ after the reaction is finished, adding 10 parts of mildew-proof component, stirring for 5 minutes under the original stirring speed, and recording as a silica sol component after ultrasonic dispersion;
step4, weighing 50 parts by weight of modified epoxy resin in Step2, adding into a container, adding 5 parts by weight of silica sol component, 2 parts of modified alumina and 1 part of modified graphene in Step3, uniformly mixing, pouring into a rotary steaming bottle, carrying out vacuum rotary steaming, and cooling to room temperature after vacuum rotary steaming to obtain the inorganic-organic hybrid resin with high hardness.
The stirring speed in Step1 was 400r/min.
The temperature of the filtration discharge of the modified epoxy resin in Step2 was 45 ℃.
The stirring speed in Step3 was 500r/min, and the volume concentration of the aqueous hydrochloric acid solution in Step3 was 10%.
The preparation method of the mildew-proof component in Step3 comprises the following steps: weighing 3 parts of tetradecyl trimethyl ammonium chloride, 2 parts of tetradecyl trimethyl ammonium bromide, 1 part of dodecyl dimethyl benzyl ammonium bromide and 2 parts of octadecyl dimethyl benzyl ammonium bromide according to parts by weight, mixing, and stirring at a stirring speed of 500r/min for 10min to obtain the mildew-proof component.
The ultrasonic dispersion frequency in Step3 was 27kHz and the ultrasonic dispersion time was 10 minutes.
The preparation method of the modified alumina in Step4 comprises the following steps: adding 10 parts of silane coupling agent KH-550 into 50 parts by weight of ethanol solution with the volume concentration of 80%, stirring and mixing at the stirring speed of 500r/min, adding a proper amount of acetic acid to adjust the pH value to 4, stirring at the original speed for 2 hours at the temperature of 35 ℃, adding 8 parts by weight of nano-alumina, heating to 60 ℃, stirring at the original speed for 4 hours, flushing 3 times by using absolute ethanol after suction filtration, and vacuum drying at the temperature of 65 ℃ for 6 hours to obtain the modified alumina.
The preparation method of the modified graphene in Step4 comprises the following steps:
s1, adding 3 parts by weight of graphene oxide into 25 parts by weight of ethanol solution with the volume concentration of 80%, mixing and stirring, and performing ultrasonic dispersion for 10min at the frequency of 26kHz to obtain graphene oxide dispersion liquid;
s2, adding 10 parts by weight of a silane coupling agent KH-550 into the graphene oxide dispersion liquid in the S1, stirring at a stirring speed of 800r/min for 1h, heating to 60 ℃ by an oil bath, and then keeping the temperature for constant-temperature reaction for 5h;
and S3, filtering the system obtained in the step S2, flushing for 3 times by using absolute ethyl alcohol after filtering, and then drying in a vacuum drying oven at 60 ℃ until the weight is constant, thus obtaining the modified graphene.
The specific operation of spin steaming in Step4 is: steaming at 75deg.C for 30min, heating to 90deg.C, and steaming for 40min.
A high-hardness inorganic-organic hybrid resin, comprising the following components: diphenylmethane diisocyanate, polycaprolactone polyol, succinic anhydride, di-n-butyltin dilaurate, 3-aminopropyl triethoxysilane, epoxy resin, propylene glycol methyl ether acetate, ethyl orthosilicate, silane coupling agent KH-560, isopropanol, aqueous hydrochloric acid solution, tetradecyltrimethylammonium chloride, tetradecyltrimethylammonium bromide, dodecyl dimethyl benzyl ammonium bromide, octadecyl dimethyl benzyl ammonium bromide, silane coupling agent KH-550, acetic acid, nano alumina, graphene oxide and 80% ethanol solution.
Example 2
The preparation process of the inorganic-organic hybrid resin with high hardness comprises the following steps:
step1, weighing 10 parts of diphenylmethane diisocyanate, 28 parts of polycaprolactone polyol and 7 parts of succinic anhydride according to parts by weight, pouring the materials into a three-neck flask, adding 2 parts of di-n-butyltin dilaurate under the condition of stirring, reacting for 22 hours under the condition of original stirring speed and normal temperature, adding 15 parts of 3-aminopropyl triethoxysilane after the reaction is finished, and continuously stirring and reacting for 5 hours to obtain the polyurethane prepolymer;
step2, weighing 50 parts of epoxy resin, 8 parts of propylene glycol methyl ether acetate and 20 parts of polyurethane prepolymer in Step1 according to parts by weight, pouring the materials into a reaction kettle, heating to 80 ℃, preserving heat for 1h, heating to 120 ℃ and reacting for 5h at a stirring speed of 300r/min, cooling, filtering and discharging after the reaction is finished, and obtaining the modified epoxy resin;
step3, weighing 12 parts by weight of tetraethoxysilane, 10 parts by weight of silane coupling agent KH-560 and 38 parts by weight of isopropanol, mixing, adding 2 parts by weight of di-n-butyltin dilaurate under stirring, heating to 55 ℃, dropwise adding 8 parts by weight of aqueous hydrochloric acid solution, reacting for 5 hours under the original temperature condition, cooling to 28 ℃ after the reaction is finished, adding 15 parts of mildew-proof component, stirring for 8 minutes under the original stirring speed, and recording as a silica sol component after ultrasonic dispersion;
step4, weighing 50 parts by weight of modified epoxy resin in Step2, adding into a container, adding 6 parts by weight of silica sol component, 3 parts of modified alumina and 2 parts of modified graphene in Step3, uniformly mixing, pouring into a rotary steaming bottle, carrying out vacuum rotary steaming, and cooling to room temperature after vacuum rotary steaming to obtain the inorganic-organic hybrid resin with high hardness.
The stirring speed in Step1 was 500r/min.
The temperature of the filtration discharge of the modified epoxy resin in Step2 was 50 ℃.
The stirring speed in Step3 was 800r/min, and the volume concentration of the aqueous hydrochloric acid solution in Step3 was 20%.
The preparation method of the mildew-proof component in Step3 comprises the following steps: weighing 5 parts of tetradecyl trimethyl ammonium chloride, 3 parts of tetradecyl trimethyl ammonium bromide, 2 parts of dodecyl dimethyl benzyl ammonium bromide and 3 parts of octadecyl dimethyl benzyl ammonium bromide according to parts by weight, mixing, and stirring at a stirring speed of 600r/min for 10min to obtain the mildew-proof component.
The ultrasonic dispersion frequency in Step3 was 28kHz and the ultrasonic dispersion time was 10 minutes.
The preparation method of the modified alumina in Step4 comprises the following steps: adding 15 parts of silane coupling agent KH-550 into 60 parts by weight of ethanol solution with the volume concentration of 80%, stirring and mixing at the stirring speed of 600r/min, adding a proper amount of acetic acid to adjust the pH value to 5, stirring at the original speed for 2 hours at the temperature of 38 ℃, adding 10 parts by weight of nano-alumina, heating to 60 ℃, stirring at the original speed for 4 hours, flushing with absolute ethanol for 3 times after suction filtration, and vacuum drying at the temperature of 65 ℃ for 6 hours to obtain the modified alumina.
The preparation method of the modified graphene in Step4 comprises the following steps:
s1, adding 5 parts by weight of graphene oxide into 30 parts by weight of ethanol solution with the volume concentration of 80%, mixing and stirring, and performing ultrasonic dispersion for 10min at the frequency of 28kHz to obtain graphene oxide dispersion liquid;
s2, adding 12 parts by weight of a silane coupling agent KH-550 into the graphene oxide dispersion liquid in the S1, stirring at a stirring speed of 1000r/min for 1h, heating to 60 ℃ by an oil bath, and then keeping the temperature for constant-temperature reaction for 5h;
and S3, filtering the system obtained in the step S2, flushing for 3 times by using absolute ethyl alcohol after filtering, and then drying in a vacuum drying oven at 60 ℃ until the weight is constant, thus obtaining the modified graphene.
The specific operation of spin steaming in Step4 is: steaming at 75deg.C for 30min, heating to 90deg.C, and steaming for 40min.
A high-hardness inorganic-organic hybrid resin, comprising the following components: diphenylmethane diisocyanate, polycaprolactone polyol, succinic anhydride, di-n-butyltin dilaurate, 3-aminopropyl triethoxysilane, epoxy resin, propylene glycol methyl ether acetate, ethyl orthosilicate, silane coupling agent KH-560, isopropanol, aqueous hydrochloric acid solution, tetradecyltrimethylammonium chloride, tetradecyltrimethylammonium bromide, dodecyl dimethyl benzyl ammonium bromide, octadecyl dimethyl benzyl ammonium bromide, silane coupling agent KH-550, acetic acid, nano alumina, graphene oxide and 80% ethanol solution.
Example 3
The preparation process of the inorganic-organic hybrid resin with high hardness comprises the following steps:
step1, weighing 9 parts of diphenylmethane diisocyanate, 27 parts of polycaprolactone polyol and 7 parts of succinic anhydride according to parts by weight, pouring the materials into a three-neck flask, adding 2 parts of di-n-butyltin dilaurate under the condition of stirring, reacting for 21 hours under the condition of original stirring speed and normal temperature, adding 14 parts of 3-aminopropyl triethoxysilane after the reaction is finished, and continuously stirring and reacting for 4 hours to obtain the polyurethane prepolymer;
step2, weighing 50 parts of epoxy resin, 7 parts of propylene glycol methyl ether acetate and 18 parts of polyurethane prepolymer in Step1 according to parts by weight, pouring the mixture into a reaction kettle, heating to 80 ℃, preserving heat for 1h, heating to 120 ℃ and reacting for 4h at a stirring speed of 300r/min, cooling, filtering and discharging after the reaction is finished, and obtaining the modified epoxy resin;
step3, weighing 11 parts by weight of tetraethoxysilane, 9 parts by weight of silane coupling agent KH-560 and 37 parts by weight of isopropanol, mixing, adding 2 parts by weight of di-n-butyltin dilaurate under stirring, heating to 53 ℃, dropwise adding 7 parts by weight of hydrochloric acid aqueous solution, reacting for 4 hours under the original temperature condition, cooling to 26 ℃ after the reaction is finished, adding 13 parts of mildew-proof component, stirring for 7 minutes under the original stirring speed, and recording as a silica sol component after ultrasonic dispersion;
step4, weighing 50 parts by weight of modified epoxy resin in Step2, adding 5 parts by weight of silica sol component in Step3, 3 parts of modified alumina and 2 parts of modified graphene into a container, uniformly mixing, pouring into a rotary steaming bottle, performing vacuum rotary steaming, and cooling to room temperature after vacuum rotary steaming to obtain the inorganic-organic hybrid resin with high hardness.
The stirring speed in Step1 was 400r/min.
The temperature of the filtration output of the modified epoxy resin in Step2 was 48 ℃.
The stirring speed in Step3 was 700r/min, and the volume concentration of the aqueous hydrochloric acid solution in Step3 was 15%.
The preparation method of the mildew-proof component in Step3 comprises the following steps: weighing 4 parts of tetradecyl trimethyl ammonium chloride, 2 parts of tetradecyl trimethyl ammonium bromide, 1 part of dodecyl dimethyl benzyl ammonium bromide and 3 parts of octadecyl dimethyl benzyl ammonium bromide according to parts by weight, mixing, and stirring at a stirring speed of 600r/min for 10min to obtain the mildew-proof component.
The ultrasonic dispersion frequency in Step3 was 28kHz and the ultrasonic dispersion time was 10 minutes.
The preparation method of the modified alumina in Step4 comprises the following steps: adding 12 parts of a silane coupling agent KH-550 into 55 parts by weight of an ethanol solution with the volume concentration of 80%, stirring and mixing at the stirring speed of 500r/min, adding a proper amount of acetic acid to adjust the pH value to 5, stirring at the original speed for 2 hours at the temperature of 37 ℃, adding 9 parts by weight of nano-alumina, heating to 60 ℃, stirring at the original speed for 4 hours, flushing with absolute ethyl alcohol for 3 times after suction filtration, and vacuum drying at the temperature of 65 ℃ for 6 hours to obtain the modified alumina.
The preparation method of the modified graphene in Step4 comprises the following steps:
s1, adding 4 parts by weight of graphene oxide into 28 parts by weight of ethanol solution with the volume concentration of 80%, mixing and stirring, and performing ultrasonic dispersion for 10min at the frequency of 27kHz to obtain graphene oxide dispersion liquid;
s2, adding 11 parts by weight of a silane coupling agent KH-550 into the graphene oxide dispersion liquid in the S1, stirring at a stirring speed of 900r/min for 1h, heating to 60 ℃ by an oil bath, and then keeping the temperature for constant-temperature reaction for 5h;
and S3, filtering the system obtained in the step S2, flushing for 3 times by using absolute ethyl alcohol after filtering, and then drying in a vacuum drying oven at 60 ℃ until the weight is constant, thus obtaining the modified graphene.
The specific operation of spin steaming in Step4 is: steaming at 75deg.C for 30min, heating to 90deg.C, and steaming for 40min.
A high-hardness inorganic-organic hybrid resin, comprising the following components: diphenylmethane diisocyanate, polycaprolactone polyol, succinic anhydride, di-n-butyltin dilaurate, 3-aminopropyl triethoxysilane, epoxy resin, propylene glycol methyl ether acetate, ethyl orthosilicate, silane coupling agent KH-560, isopropanol, aqueous hydrochloric acid solution, tetradecyltrimethylammonium chloride, tetradecyltrimethylammonium bromide, dodecyl dimethyl benzyl ammonium bromide, octadecyl dimethyl benzyl ammonium bromide, silane coupling agent KH-550, acetic acid, nano alumina, graphene oxide and 80% ethanol solution.
Comparative example 1:
the inorganic-organic hybrid resin provided in this comparative example and the preparation method thereof are substantially the same as in example 1, with the main differences that: comparative example 1 the modified epoxy resin in example 1 was replaced with an unmodified epoxy resin.
Comparative example 2:
the inorganic-organic hybrid resin provided in this comparative example and the preparation method thereof are substantially the same as in example 2, with the main differences that: the modified alumina of example 2 was not added to the feedstock of comparative example 2.
Comparative example 3:
the inorganic-organic hybrid resin provided in this comparative example and the preparation method thereof are substantially the same as in example 3, with the main differences that: the modified graphene in example 3 was not added to the raw material of comparative example 3.
Performance testing
The inorganic-organic hybrid resins of high hardness prepared in examples 1 to 3 were labeled as example 1, example 2 and example 3, respectively, the inorganic-organic hybrid resins prepared in comparative examples 1 to 3 were labeled as comparative example 1, comparative example 2 and comparative example 3, respectively, and then the properties of examples 1 to 3 and comparative examples 1 to 3 were examined by the following specific examination methods:
1. the resins of examples 1-3 and comparative examples 1-3 were tested for Shore hardness using an LX-A/D Shore durometer;
2. the resins of examples 1 to 3 and comparative examples 1 to 3 were tested for shear strength at 100℃with reference to the standard of GB 7124-2008;
3. the method for detecting the ablation resistance comprises the following steps: weighing the resins in the examples 1-3 and the comparative examples 1-3 with the same weight, drying to obtain six detection sample blocks, respectively burning the six detection sample blocks at 600 ℃ for 20min, recording the mass and the volume before and after burning, and calculating to obtain the mass residual rate and the volume residual rate;
the above detection results are recorded in table 1:
TABLE 1
As can be seen from the data shown in table 1, the high-hardness inorganic-organic hybrid resin prepared in examples 1 to 3 has better performance than that of comparative examples 1 to 3, the high-hardness inorganic-organic hybrid resin prepared in examples 1 to 3 has higher hardness as shown by the data of shore hardness, the high-hardness inorganic-organic hybrid resin prepared in examples 1 to 3 has better mechanical properties as shown by the data of shear strength, and finally the high-hardness inorganic-organic hybrid resin prepared in examples 1 to 3 has better ablation resistance as shown by the data of mass and volume residual ratio.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A process for preparing a high-hardness inorganic-organic hybrid resin, which is characterized by comprising the following steps:
step1, weighing 8-10 parts of diphenylmethane diisocyanate, 25-28 parts of polycaprolactone polyol and 6-7 parts of succinic anhydride according to parts by weight, pouring into a three-neck flask, adding 1-2 parts of di-n-butyltin dilaurate under the condition of stirring, reacting for 20-22 hours under the condition of original stirring speed and normal temperature, adding 11-15 parts of 3-aminopropyl triethoxysilane after the reaction is finished, and continuously stirring and reacting for 3-5 hours to obtain the polyurethane prepolymer;
step2, weighing 50 parts of epoxy resin, 5-8 parts of propylene glycol methyl ether acetate and 15-20 parts of polyurethane prepolymer in Step1 according to parts by weight, pouring the mixture into a reaction kettle, heating to 80 ℃, preserving heat for 1h, heating to 120 ℃ and reacting for 4-5h at a stirring speed of 200-300r/min, cooling, filtering and discharging after the reaction is finished, and obtaining the modified epoxy resin;
step3, weighing 10-12 parts by weight of tetraethoxysilane, 8-10 parts by weight of silane coupling agent KH-560 and 35-38 parts by weight of isopropanol, mixing, adding 1-2 parts by weight of di-n-butyltin dilaurate under stirring, heating to 50-55 ℃, dropwise adding 5-8 parts by weight of hydrochloric acid aqueous solution, reacting for 4-5 hours under the original temperature condition, cooling to 25-28 ℃ after the reaction is finished, adding 10-15 parts of mildew-proof component, stirring for 5-8 minutes under the original stirring speed, and recording as a silica sol component after ultrasonic dispersion;
step4, weighing 50 parts by weight of modified epoxy resin in Step2, adding 5-6 parts by weight of silica sol component in Step3, 2-3 parts by weight of modified alumina and 1-2 parts by weight of modified graphene into a container, uniformly mixing, pouring into a rotary steaming bottle, performing vacuum rotary steaming, and cooling to room temperature after vacuum rotary steaming to obtain the inorganic-organic hybrid resin with high hardness.
2. The process for preparing a high-hardness inorganic-organic hybrid resin according to claim 1, wherein the stirring speed in Step1 is 400-500r/min.
3. The process for preparing a high-hardness inorganic-organic hybrid resin according to claim 1, wherein the temperature of the filtration discharge of the modified epoxy resin in Step2 is 45-50 ℃.
4. The process for preparing a high-hardness inorganic-organic hybrid resin according to claim 1, wherein the stirring speed in Step3 is 500-800r/min, and the volume concentration of the aqueous hydrochloric acid solution in Step3 is 10-20%.
5. The process for preparing the high-hardness inorganic-organic hybrid resin according to claim 1, wherein the preparation method of the mildew-proof component in Step3 is as follows: weighing 3-5 parts of tetradecyl trimethyl ammonium chloride, 2-3 parts of tetradecyl trimethyl ammonium bromide, 1-2 parts of dodecyl dimethyl benzyl ammonium bromide and 2-3 parts of octadecyl dimethyl benzyl ammonium bromide according to parts by weight, mixing, and stirring at a stirring speed of 500-600r/min for 10min to obtain the mildew-proof component.
6. The process for preparing a high-hardness inorganic-organic hybrid resin according to claim 1, wherein the ultrasonic dispersion frequency in Step3 is 27-28kHz, and the ultrasonic dispersion time is 10min.
7. The process for preparing the high-hardness inorganic-organic hybrid resin according to claim 1, wherein the preparation method of the modified alumina in Step4 is as follows: adding 10-15 parts of silane coupling agent KH-550 into 50-60 parts by weight of ethanol solution with the volume concentration of 80%, stirring and mixing at the stirring speed of 500-600r/min, adding a proper amount of acetic acid to adjust the pH value to 4-5, stirring at the original speed for 2 hours at the temperature of 35-38 ℃, adding 8-10 parts by weight of nano alumina, heating to 60 ℃, stirring at the original speed for 4 hours, pumping filtration, flushing with absolute ethanol for 3 times, and vacuum drying at the temperature of 65 ℃ for 6 hours to obtain the modified alumina.
8. The preparation process of the high-hardness inorganic-organic hybrid resin according to claim 1, wherein the preparation method of the modified graphene in Step4 comprises the following steps:
s1, adding 3-5 parts by weight of graphene oxide into 25-30 parts by weight of ethanol solution with the volume concentration of 80%, mixing and stirring, and performing ultrasonic dispersion for 10min at the frequency of 26-28kHz to obtain graphene oxide dispersion liquid;
s2, adding 10-12 parts by weight of a silane coupling agent KH-550 into the graphene oxide dispersion liquid in the S1, stirring at a stirring speed of 800-1000r/min for 1h, heating to 60 ℃ by an oil bath, and then keeping the temperature for constant-temperature reaction for 5h;
and S3, filtering the system obtained in the step S2, flushing for 3 times by using absolute ethyl alcohol after filtering, and then drying in a vacuum drying oven at 60 ℃ until the weight is constant, thus obtaining the modified graphene.
9. The process for preparing the high-hardness inorganic-organic hybrid resin according to claim 1, wherein the specific operation of spin-steaming in Step4 is as follows: steaming at 75deg.C for 30min, heating to 90deg.C, and steaming for 40min.
10. The high-hardness inorganic-organic hybrid resin prepared by the preparation process of the high-hardness inorganic-organic hybrid resin according to any one of claims 1 to 9, wherein the high-hardness inorganic-organic hybrid resin comprises the following components: diphenylmethane diisocyanate, polycaprolactone polyol, succinic anhydride, di-n-butyltin dilaurate, 3-aminopropyl triethoxysilane, epoxy resin, propylene glycol methyl ether acetate, ethyl orthosilicate, silane coupling agent KH-560, isopropanol, aqueous hydrochloric acid solution, tetradecyltrimethylammonium chloride, tetradecyltrimethylammonium bromide, dodecyl dimethyl benzyl ammonium bromide, octadecyl dimethyl benzyl ammonium bromide, silane coupling agent KH-550, acetic acid, nano alumina, graphene oxide and 80% ethanol solution.
CN202310381477.8A 2023-04-11 2023-04-11 High-hardness inorganic-organic hybrid resin and preparation process thereof Pending CN116656086A (en)

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