CN116656052A - CPP aluminized casting film special material and preparation method thereof - Google Patents
CPP aluminized casting film special material and preparation method thereof Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 107
- 238000005266 casting Methods 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 48
- 239000011347 resin Substances 0.000 claims abstract description 48
- -1 polypropylene Polymers 0.000 claims abstract description 37
- 239000001257 hydrogen Substances 0.000 claims abstract description 35
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 35
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 34
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000005977 Ethylene Substances 0.000 claims abstract description 32
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 31
- 239000004743 Polypropylene Substances 0.000 claims abstract description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 26
- 229920001155 polypropylene Polymers 0.000 claims abstract description 23
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 17
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 16
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 10
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 10
- 238000005469 granulation Methods 0.000 claims abstract description 8
- 230000003179 granulation Effects 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims abstract description 5
- 238000006116 polymerization reaction Methods 0.000 claims description 51
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 claims description 46
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 34
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 25
- 229960001545 hydrotalcite Drugs 0.000 claims description 25
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 25
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 23
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 23
- 229940037312 stearamide Drugs 0.000 claims description 23
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 20
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 20
- 239000008116 calcium stearate Substances 0.000 claims description 20
- 235000013539 calcium stearate Nutrition 0.000 claims description 20
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 17
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- 150000002431 hydrogen Chemical class 0.000 claims description 14
- 238000007747 plating Methods 0.000 claims description 13
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- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 5
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims description 3
- 238000012685 gas phase polymerization Methods 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
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- 239000002002 slurry Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims 1
- 229910052736 halogen Inorganic materials 0.000 claims 1
- 150000002367 halogens Chemical class 0.000 claims 1
- 239000012752 auxiliary agent Substances 0.000 abstract description 14
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- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/14—Copolymers of propene
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/04—Monomers containing three or four carbon atoms
- C08F210/06—Propene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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Abstract
The invention relates to a preparation method of a special CPP aluminized cast film material, which comprises the following steps: the mixed gas of ethylene and propylene is polymerized in the presence of hydrogen, nitrogen and Z-N catalyst to prepare CPP resin, 0.1 to 0.5 weight percent of antioxidant, 0.1 to 0.2 weight percent of anti-adhesion agent and 0.1 to 0.2 weight percent of slipping agent are added into the CPP resin to be uniformly mixed, and the special material for the aluminized polypropylene casting film is prepared through melt extrusion and granulation. The base resin of the special material has a sequence structure combining random copolymerization and block copolymerization, the structure can improve the crystal form and the mechanical property of the product, so that the resin shows more excellent bending property and processability, and meanwhile, the industrial problem of precipitation of the special material auxiliary agent of the casting film is solved by adding the composite auxiliary agent with high heat resistance and low precipitation, so that the special material resin is a practical functional film resin.
Description
Technical Field
The invention relates to the field of synthetic resin, in particular to a special material for a CPP aluminized casting film and a preparation method thereof.
Background
The polypropylene aluminized casting film (CPP) has the unique properties of excellent light shielding property, decoration property, barrier property, printing composite adaptability and the like, can meet the use requirements of heat resistance, chemical resistance, wear resistance, high barrier property and the like of a film, and is widely applied to the fields of food, medicine, chemical industry, electronics and the like. In 2018, the demand of the special material for domestic aluminizer reaches more than 50 ten thousand tons, only the products of companies such as Zhonghai shell, yanshan petrochemical industry and the like are used as low-grade aluminizer resin, the special material for high-grade aluminizer is all dependent on import, and typical brands are imported brands such as Bassel, nordic chemical industry, korean oil petrochemical industry and the like. Compared with the general materials, the selling price is 200-500 yuan/ton higher, the economic benefit is obvious, and the market prospect is wide. In recent years, the demand of special materials for CPP aluminizer corona layers in China exceeds 10 ten thousand tons/year, the demand is increased year by year, and the market development prospect is good. The main performance requirements of the resin are as follows: the melting finger is 8.0-10.0g/10min, low in precipitate, and good in aluminizing firmness.
The three-layer co-extrusion casting line is taken as main equipment for producing CPP (cast-in-situ) at home, the structure of the three-layer co-extrusion casting film can be generally divided into a heat sealing layer, a core layer and a corona layer, wherein the heat sealing layer needs to be subjected to heat sealing processing, the heat sealing temperature of the material is required to be low, the openness is good, and a ternary polymerization CPP raw material is generally used, and the proportion is 20%; the core layer material determines the mechanical property of the film, and generally adopts a homopolymerized CPP raw material, and the proportion is 60%; the corona layer is surface treated to have proper surface tension for printing, compounding or metallization, and binary or ternary polypropylene is generally used in 20% proportion. Correspondingly, the structure of the aluminized CPP film is a three-layer composite structure of copolymerized PP/homo-polymerized PP/copolymerized PP.
In order to meet the requirements of the surface of the aluminized CPP film product on the adhesion strength of evaporated metal aluminum, the dimensional stability of the product after evaporation and the like, the molecular structure and the performance of the special material for the core layer are required to be higher: firstly, the rigidity of the product is high, excellent stiffness is provided, and the surface of the film is prevented from being wrinkled easily in the high-temperature radiation processing process; secondly, the low molecular weight components are few, so that small molecules are prevented from being separated out, and corona and aluminizing performances are influenced; and thirdly, the auxiliary agent system has high temperature resistance and good stability, can bear high impact force during vacuum aluminizing, and ensures the surface tension and aluminizing firmness of the aluminized film. The corona-treated layer requires a MFR of 6 to 12g/l0min and is used as a three-layer co-extruded CPP film for a composite substrate, which must be corona-treated in order to improve its adhesion to ink and its composite strength with other materials. The MFR of the intermediate layer (core layer, support layer) is preferably 6 to 10g/l0min. The core layer plays a supporting role on the film, so that the stiffness and the expansibility of the film are improved, and meanwhile, the cost is reduced. The core layer is required to have excellent rigidity, so that it is mostly made of homopolymer. The core layer of the three-layer co-extrusion CPP film accounts for 60% -70% of the total film weight. Second, the good optical properties (low haze, high gloss) of the three-layer co-extruded CPP film are also primarily dependent on the core layer. The heat-sealing layer (non-treated layer) has an MFR of 6 to 12g/l0min. Besides the characteristics of slip, anti-blocking property, less precipitation amount, less volatile components and the like, the heat sealing layer needs to have good heat sealing performance, namely, the heat sealing temperature of the material needs to be wider. The heat sealing layer uses binary or ternary random copolymer, and the dosage of the heat sealing layer accounts for 15% -20% of the total film weight.
The domestic high-end CPP aluminized film production technology is still in a starting stage, and the domestic aluminized film special material mainly has the problems of more auxiliary agents, low special material modulus and the like, so that the aluminized film firmness and film stiffness are seriously influenced, and the special material performance can not meet the use requirements of downstream users on high-grade aluminized products all the time.
CN201610055883.5 discloses a production method of ultralow-temperature CPP aluminizer, comprising the following steps: step 1: preparing composite low-temperature particles: fully mixing 23-63% of low-temperature non-conductive liquid, 36.5-76.5% of metallocene polyethylene and 0.5% of dimethyl silicone oil, wherein the sum of the mass percentages of the raw materials is 100%; then, after centrifugation in a high-speed centrifuge, carrying out polymerization reaction; extruding and granulating the material after the polymerization reaction by a double-screw extruder, and then cooling and drying to obtain composite low-temperature particles; step 2: fully mixing 18-35 parts by weight of the prepared composite low-temperature particles with 54-80 parts by weight of PET, carrying out melt extrusion by a double-screw picea extruder, and cooling to obtain a PT base film; step 3: corona is carried out on the upper surface of the PET base film prepared in the step 2: corona treatment is carried out on the upper surface of the PET base film through a corona machine, so that the dyne coefficient of the surface of the PET base film is improved; step 4: and carrying out vacuum aluminizing on the surface of the PT base film after corona through a vacuum aluminizing machine to form an aluminized layer, thereby obtaining the ultralow-temperature CPP aluminized film. And (3) preparing composite low-temperature particles, mixing the composite low-temperature particles with a base film, carrying out corona treatment on the surfaces, and then carrying out vacuum aluminizing. However, the formulation of the technology has a large amount of low-temperature non-conductive liquid, which increases the industrial production cost.
Wang Yungong (crystallization Performance and processing application of CPP film-specific resin) (literature source: synthetic resin and Plastic) the special materials of Dushanzi petrochemical company are analyzed and characterized, and the CPP film-specific resin is optimized by changing the processing condition test performance; however, this technique results in a product with a relatively low melting temperature.
Wang Yungong development and production of Polypropylene cast film Special materials (literature source: henan chemical industry) the relative molecular mass of the product is controlled by adjusting the concentration of hydrogen and the load ratio of two loop reactors, so that a unimodal narrow-distribution molecular structure is realized; however, the product obtained by the technology has high heat sealing temperature and slightly larger haze.
Therefore, the existing special material for the aluminized film mainly has the problems of more auxiliary agents, low modulus of the special material and the like, the aluminized firmness and the film stiffness of the aluminized film are seriously influenced, and the performance of the special material can not meet the use requirements of downstream users on high-grade aluminized products.
Disclosure of Invention
Based on the above, the invention aims to provide a special CPP aluminized casting film material and a preparation method thereof. The special CPP aluminized casting film material provided by the invention can solve the industrial problem of precipitation of the special casting film material auxiliary agent, and is a practical functional film resin.
Therefore, the invention provides a preparation method of a special CPP aluminized cast film material, which comprises the following steps: the mixed gas of ethylene and propylene is polymerized in the presence of hydrogen, nitrogen and Z-N catalyst to prepare CPP resin, 0.1 to 0.5 weight percent of antioxidant, 0.1 to 0.2 weight percent of anti-adhesion agent and 0.1 to 0.2 weight percent of slipping agent are added into the CPP resin to be uniformly mixed, and the special material for the aluminized polypropylene casting film is prepared through melt extrusion and granulation.
Specifically, the comonomer is ethylene, which is used for adjusting the density of polypropylene; the hydrogen is used for regulating the molecular weight of polypropylene; the nitrogen is an inert gas for the removal of air.
Specifically, the invention adds a composite auxiliary agent compounded by an antioxidant, an anti-adhesion agent and a slipping agent, and solves the key problems of precipitation of auxiliary agents special for casting films and poor aluminum plating firmness. The crystalline morphology is improved by the segment structure, so that the resin exhibits more excellent bending property and processability.
The preparation method of the CPP aluminum plating cast film special material provided by the invention is characterized in that the polymerization is preferably at least one selected from slurry polymerization, gas phase polymerization and solution polymerization.
The preparation method of the CPP aluminized cast film special material is characterized in that the polymerization reaction temperature is 65-85 ℃, the reaction pressure is 2-4 MPa, and the residence time of the material in a polymerization reactor is 1-5 h.
The preparation method of the CPP aluminized cast film special material is characterized in that the reactor is preferably a multi-zone gas-phase fluidized bed reactor.
The preparation method of the CPP aluminum plating casting film special material provided by the invention is characterized in that the molar ratio of ethylene to propylene in the polymerization process is preferably 0.01: 1-0.06:1; the concentration of hydrogen in the reactor is 10-1000 ppm; further preferably, the molar ratio of hydrogen to ethylene is 0.001 to 0.003.
The preparation method of the CPP aluminum plating casting film special material is characterized in that the antioxidant is preferably selected from at least two of antioxidant 1010, antioxidant 168 and antioxidant 264.
The preparation method of the CPP aluminum plating casting film special material is characterized in that the anti-adhesion agent is preferably selected from at least two of silicon dioxide, polyethylene oxide, calcium stearate and hydrotalcite.
The preparation method of the CPP aluminum plating casting film special material is characterized in that the slipping agent is preferably at least two selected from stearamide, erucamide, hydrotalcite and polyol fatty acid ester.
Therefore, the invention also provides the special CPP aluminized casting film material prepared by the preparation method, the melt index is 6-9 g/10min, the molecular weight distribution is 2-5, and the isotacticity is 90-99%.
The invention also provides a specific preparation method of the CPP aluminized cast film special material, which comprises the following steps: (1) Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst are added into a multi-zone gas-phase fluidized bed reactor, the molar ratio of the hydrogen to the ethylene is 0.002 according to the molar ratio of the ethylene to the propylene of 0.02:1, the polymerization temperature is 80 ℃, the polymerization pressure is 2MPa, and the materials are subjected to polymerization under the process condition of 1.5h of residence time in the reactor, so that the base resin is obtained. (2) Adding 0.2 weight percent of antioxidant, 0.1 weight percent of anti-adhesion agent and 0.1 weight percent of slipping agent into the base resin, adding into a high-speed mixer, stirring and mixing, and then extruding and granulating in a double-screw extruder to obtain the CPP aluminized polypropylene casting film corona layer special material.
The beneficial effects of the invention are as follows:
the special material base resin has a sequence structure combining random copolymerization and block copolymerization, the structure can improve the crystal form and the mechanical property of a product, so that the resin shows more excellent bending property and processability, and meanwhile, the industrial problem of precipitation of the special material auxiliary agent of the casting film is solved by adding the composite auxiliary agent with high heat resistance and low precipitation, so that the special material base resin is a practical functional film resin.
Drawings
FIG. 1 is an infrared spectrum of a CPP aluminum casting film special material prepared in example 2;
FIG. 2 is a DSC chart of the CPP aluminum casting film special-purpose material prepared in example 2;
FIG. 3 is a diagram showing the nuclear magnetism of the special material for the corona layer of the aluminized polypropylene casting film prepared in example 2.
Detailed Description
The following describes embodiments of the present invention in detail: the present example is implemented on the premise of the technical scheme of the present invention, and detailed implementation modes and processes are given, but the protection scope of the present invention is not limited to the following examples, and experimental methods without specific conditions are not noted in the following examples, and generally according to conventional conditions. The% not illustrated in the following examples and comparative examples are both% by weight.
The preparation method of the CPP aluminized casting film special material provided by the invention comprises the following steps: the mixed gas of ethylene and propylene is polymerized in the presence of hydrogen, nitrogen and Z-N catalyst to prepare CPP resin, 0.1 to 0.5 weight percent of antioxidant, 0.1 to 0.2 weight percent of anti-adhesion agent and 0.1 to 0.2 weight percent of slipping agent are added into the CPP resin to be uniformly mixed, and the special material for the aluminized polypropylene casting film is prepared through melt extrusion and granulation.
Specifically, the comonomer is ethylene, which is used for adjusting the density of polypropylene; the hydrogen is used for regulating the molecular weight of polypropylene; the nitrogen is an inert gas for the removal of air.
Specifically, the invention adds a composite auxiliary agent compounded by an antioxidant, an anti-adhesion agent and a slipping agent, and solves the key problems of precipitation of auxiliary agents special for casting films and poor aluminum plating firmness. The crystalline morphology is improved by the segment structure, so that the resin exhibits more excellent bending property and processability.
In some embodiments, it is preferred that the polymerization is selected from at least one of slurry polymerization, gas phase polymerization, and solution polymerization.
In some embodiments, it is preferred that the polymerization reaction temperature be 65-85 ℃, the reaction pressure be 2-4 MPa, and the residence time of the material in the polymerization reactor be 1-5 hours.
In some embodiments, it is preferred that the reactor is a multi-zone gas phase fluidized bed reactor.
In some embodiments, it is preferred that the molar ratio of ethylene to propylene during the polymerization is 0.01: 1-0.06:1; the concentration of hydrogen in the reactor is 10-1000 ppm; further preferably, the molar ratio of hydrogen to ethylene is 0.001 to 0.003.
In some embodiments, it is preferred that the antioxidant is selected from at least two of antioxidant 1010, antioxidant 168, antioxidant 264.
In some embodiments, it is preferred that the anti-blocking agent is selected from at least two of silica, polyethylene oxide, calcium stearate, hydrotalcite.
In some embodiments, it is preferred that the slip agent is selected from at least two of stearamide, erucamide, hydrotalcite, polyol fatty acid esters.
The CPP aluminum casting film special material prepared by the preparation method provided by the invention has a melt index of 6-9 g/10min, a molecular weight distribution of 2-5 and an isotacticity of 90-99%.
Evaluation of analysis parameters: MFR melt index (2.16 kg) g/10min: GB/T3682; molecular weight distribution GB/T36214.2-2018; flexural modulus: GB/T9341; impact strength of simple beam: GB/T1043; yield strength: GB/T1040.
Specific examples:
example 1
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 80 ℃, the polymerization pressure is 2MPa, and the residence time of the materials in the reactor is 1h according to the mole ratio of ethylene to propylene of 0.01:1 and the mole ratio of hydrogen to ethylene of 0.001, so as to obtain the base resin (namely the special material for the CPP aluminized casting film, which is the same as the description below).
The test results of the special materials for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010 and the antioxidant 168 are added into the base resin for 0.1 weight percent, the anti-adhesion agent polyethylene oxide and the hard calcium are added for 0.1 weight percent, the slipping agent stearamide and the hydrotalcite are added for 0.1 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are melted and extruded and granulated in an extruder. Wherein the mass ratio of the antioxidant 1010 to the antioxidant 168 is 1:1, the mass ratio of the polyethylene oxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 2
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 80 ℃, the polymerization pressure is 2MPa, and the residence time of materials in the reactor is 1.5h according to the mole ratio of ethylene to propylene of 0.02:1 and the mole ratio of hydrogen to ethylene of 0.002, so as to obtain the base resin.
The antioxidant 1010 and the antioxidant 168 are added into the base resin to be 0.2 weight percent, the anti-adhesion agent polyethylene oxide and the hard calcium to be 0.1 weight percent and the slipping agent stearamide and the hydrotalcite to be 0.1 weight percent, the materials are evenly mixed in a mixing mill, and the materials are melted and extruded and granulated in an extruder to prepare the special material for the corona layer of the aluminized polypropylene casting film, and the test results are shown in table 1. Wherein the mass ratio of the antioxidant 1010 to the antioxidant 168 is 1:1, the mass ratio of the polyethylene oxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 3
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 85 ℃, the polymerization pressure is 2.5MPa and the residence time of materials in the reactor is 1.5h according to the mole ratio of ethylene to propylene of 0.03:1 and the mole ratio of hydrogen to ethylene of 0.003, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010 and the antioxidant 168 are added into the base resin for 0.2 weight percent, the anti-adhesion agent polyethylene oxide and the hard calcium for 0.2 weight percent, the slipping agent stearamide and the hydrotalcite for 0.1 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are subjected to melt extrusion granulation in an extruder. Wherein the mass ratio of the antioxidant 1010 to the antioxidant 168 is 1:1, the mass ratio of the polyethylene oxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 4
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 75 ℃, the polymerization pressure is 3MPa, and the residence time of the materials in the reactor is 2h according to the ethylene/propylene molar ratio of 0.04:1 and the molar ratio of hydrogen to ethylene of 0.004, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the base resin for 0.2 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.2 weight percent, the slipping agent stearamide and the hydrotalcite for 0.2 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are subjected to melt extrusion granulation in an extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 5
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 75 ℃, the polymerization pressure is 3.5MPa, and the residence time of materials in the reactor is 2.5h according to the mole ratio of ethylene to propylene of 0.05:1 and the mole ratio of hydrogen to ethylene of 0.005, so as to obtain the base resin.
Adding antioxidant 1010, antioxidant 168 and antioxidant 264 accounting for 0.1 weight percent, anti-adhesive silicon dioxide and calcium stearate accounting for 0.2 weight percent and slipping agent stearamide and hydrotalcite accounting for 0.2 weight percent into base resin, uniformly mixing in a mixing mill, and carrying out melt extrusion granulation in an extruder to prepare a special material for an aluminized polypropylene casting film corona layer, wherein the test results are shown in table 1. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 6
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 70 ℃, the polymerization pressure is 4MPa, and the residence time of materials in the reactor is 3h according to the mole ratio of ethylene to propylene of 0.06:1 and the mole ratio of hydrogen to ethylene of 0.006, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the basic resin for 0.15 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.15 weight percent, the slipping agent stearamide and the hydrotalcite for 0.15 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are melted and extruded and granulated in the extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 7
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 65 ℃, the polymerization pressure is 2MPa, and the residence time of materials in the reactor is 3.5h according to the mole ratio of ethylene to propylene of 0.05:1 and the mole ratio of hydrogen to ethylene of 0.007, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the basic resin for 0.2 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.15 weight percent, the slipping agent stearamide and the hydrotalcite for 0.15 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are melted and extruded and granulated in the extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 8
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 65 ℃, the polymerization pressure is 2MPa, and the residence time of materials in the reactor is 3.5h according to the mole ratio of ethylene to propylene of 0.04:1 and the mole ratio of hydrogen to ethylene of 0.01, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the basic resin for 0.2 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.15 weight percent, the slipping agent stearamide and the hydrotalcite for 0.15 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are melted and extruded and granulated in the extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Example 9
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 85 ℃, the polymerization pressure is 2MPa, and the residence time of the materials in the reactor is 4 hours according to the ethylene/propylene molar ratio of 0.03:1 and the molar ratio of hydrogen to ethylene of 0.01, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the basic resin for 0.2 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.15 weight percent, the slipping agent stearamide and the hydrotalcite for 0.15 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are melted and extruded and granulated in the extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
Comparative example 1
Ethylene, propylene, hydrogen, nitrogen and a Z-N catalyst (catalyst model Z-N118) are added into a multi-zone gas-phase fluidized bed reactor, and polymerization is carried out under the process conditions that the polymerization temperature is 80 ℃, the polymerization pressure is 2MPa, and the residence time of the materials in the reactor is 5 hours according to the mole ratio of ethylene to propylene of 0.02:1 and the mole ratio of hydrogen to ethylene of 0.01, so as to obtain the base resin.
The test results of the special material for preparing the aluminum-plated polypropylene casting film corona layer are shown in table 1, wherein the antioxidant 1010, the antioxidant 168 and the antioxidant 264 are added into the base resin for 0.2 weight percent, the anti-adhesive agent silicon dioxide and the calcium stearate for 0.2 weight percent, the slipping agent stearamide and the hydrotalcite for 0.2 weight percent, the materials are uniformly mixed in a mixing mill, and the materials are subjected to melt extrusion granulation in an extruder. Wherein, the mass ratio of the antioxidant 1010 to the antioxidant 168 to the antioxidant 264 is 1:1:1, the mass ratio of the silicon dioxide to the calcium stearate is 1:1, and the mass ratio of the stearamide to the hydrotalcite is 1:1.
TABLE 1 physical Property testing of Polymer products
From examples 1-9 and Table 1, it can be seen that the special CPP aluminum-plated casting film material has a sequence structure combining random copolymerization and block copolymerization, and the structure can improve crystallization morphology and mechanical properties of products, so that the resin shows more excellent bending property and processability, and meanwhile, the heat resistance of the special CPP material is improved through adding the composite auxiliary agent with high heat resistance and low precipitation, so that the problem of precipitation of the special casting film material auxiliary agent is solved, and various industry standards and the use requirements of downstream users on high-grade aluminum-plated products are met. The process is simple, the use is convenient, the production automation is convenient to realize, the labor productivity is improved, the environmental pollution is avoided, the clean civilized production of the health of workers is facilitated, and the resin is a practical functional film resin.
Of course, the present invention is capable of other various embodiments and its several details are capable of modification and variation in light of the present invention by one skilled in the art without departing from the spirit and scope of the invention.
Claims (10)
1. The preparation method of the CPP aluminum plating casting film special material is characterized by comprising the following steps of: the mixed gas of ethylene and propylene is polymerized in the presence of hydrogen, nitrogen and Z-N catalyst to prepare CPP resin, 0.1 to 0.5 weight percent of antioxidant, 0.1 to 0.2 weight percent of anti-adhesion agent and 0.1 to 0.2 weight percent of slipping agent are added into the CPP resin to be uniformly mixed, and the special material for the aluminized polypropylene casting film is prepared through melt extrusion and granulation.
2. The method for producing a CPP aluminum plating cast film dedicated material as claimed in claim 1, wherein said polymerization is at least one selected from slurry polymerization, gas phase polymerization and solution polymerization.
3. The method for producing a CPP aluminum-plated cast film special material according to claim 1, wherein the polymerization reaction temperature is 65-85 ℃, the reaction pressure is 2-4 MPa, and the residence time of the material in the polymerization reactor is 1-5 h.
4. The method for producing a CPP aluminum plating cast film special-purpose material according to claim 3, wherein said reactor is a multi-zone gas-phase fluidized-bed reactor.
5. The method for preparing a CPP aluminum plating cast film special-purpose material according to claim 1, wherein in said polymerization process, the molar ratio of ethylene to propylene is 0.01: 1-0.06:1; the concentration of hydrogen in the reactor is 10-1000 ppm; the molar ratio of hydrogen to ethylene is preferably 0.001 to 0.003.
6. The method for preparing a special material for a CPP aluminum-plated cast film according to claim 1, wherein the antioxidant is at least two selected from the group consisting of antioxidant 1010, antioxidant 168 and antioxidant 264.
7. The method for producing a CPP aluminum plating cast film special-purpose material according to claim 1, wherein said anti-sticking agent is at least two selected from the group consisting of silica, polyethylene oxide, and calcium stearate.
8. The method for producing a CPP aluminum plating cast film special-purpose material according to claim 1, wherein said slipping agent is at least two selected from the group consisting of stearamide, erucamide, hydrotalcite, and polyol fatty acid esters.
9. The method for producing a CPP aluminum casting film special-purpose material according to claim 1, wherein said Z-N catalyst comprises Mg, ti, halogen and internal electron donor compound.
10. A CPP aluminized cast film special material prepared by the preparation method of any one of claims 1 to 9, characterized in that the melt index is 6 to 9g/10min, the molecular weight distribution is 2 to 5, and the isotacticity is 90 to 99%.
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