CN116651301A - Mixing equipment and mixing method for dissolving vegetable dye - Google Patents
Mixing equipment and mixing method for dissolving vegetable dye Download PDFInfo
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- CN116651301A CN116651301A CN202310907215.0A CN202310907215A CN116651301A CN 116651301 A CN116651301 A CN 116651301A CN 202310907215 A CN202310907215 A CN 202310907215A CN 116651301 A CN116651301 A CN 116651301A
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- friction plate
- friction
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- 238000002156 mixing Methods 0.000 title claims abstract description 63
- 235000013311 vegetables Nutrition 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000000694 effects Effects 0.000 claims abstract description 16
- 239000000975 dye Substances 0.000 claims description 140
- 238000003756 stirring Methods 0.000 claims description 80
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 32
- 238000005096 rolling process Methods 0.000 claims description 21
- 239000011148 porous material Substances 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 6
- 238000003801 milling Methods 0.000 claims description 4
- 238000004090 dissolution Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Abstract
The invention relates to the technical field of dye mixing, and discloses mixing equipment and a mixing method for dissolving vegetable dye. According to the invention, the expansion boxes at the two ends are pushed to move oppositely by the telescopic pipe, so that the space between the two expansion boxes can be enlarged, the dye filled in the dye storage bin can flow into the space between the two expansion boxes through the first one-way valve, and finally, the input quantity of the dye is increased, so that the effect of quickly adjusting the concentration of mixed dye liquor is achieved.
Description
Technical Field
The invention relates to the technical field of dye mixing, in particular to mixing equipment and a mixing method for dissolving vegetable dye.
Background
Referring to the patent document of application number CN202010764839.8, entitled "a mixing tank for dissolving vegetable dye", the technical problem to be solved by this technical scheme is that the concentration of dye liquor is too low, and the specific gravity of dye is large, most of dye is sunk at the tank bottom, and the color difference on the depth gradient still exists after repeated stirring, so the mixing effect is very poor, and therefore, the mixing effect on dye liquor in the circumferential direction is also achieved by adopting the screw blade and the screw guiding effect of the screw channel, but the following problems often exist in this way:
firstly, the mixing mode is a simple spiral guiding stirring mode, the mixing degree is different due to the fact that different dyes are different from different dye solutions in solubility, when the viscosity of the dyes is high and the solubility of the dyes is low, the mixed dye solutions generated by the traditional stirring mode are insufficient in mixing, namely the mixing cannot be fully stirred, secondly, the concentration of the mixed dye solutions cannot be quickly adjusted by the traditional stirring mode, namely the corresponding dyes and the dye solutions can be selected in advance to be put into mixing and stirring, if the concentration is increased in the middle, the stirring can be stopped firstly, the dyes are added into the mixing device, and then the stirring is started, so that the production efficiency is reduced.
For this purpose, we have devised a mixing apparatus and a mixing method for dissolving vegetable dyes.
Disclosure of Invention
The invention aims to solve the problem that the mixed dye liquor produced by the traditional stirring mode has different concentrations in different areas, namely the mixed dye liquor cannot be fully stirred and mixed.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a mixing equipment and mixing method for dissolving vegetable dye, includes blending tank and electric drive puddler, the coaxial bottom inserted bar that inserts electric drive puddler that is fixed with in blending tank bottom, the blending tank top lid has the cover, and electric drive puddler runs through the cover, electric drive puddler lateral wall is equipped with a plurality of stirring leaf subassemblies that are used for stirring the dye liquor, stirring leaf subassemblies includes first friction plate and second friction plate, be equipped with multiunit dye liquor filling tank on the second friction plate, the friction that the dye liquor filling tank sliding has with first friction plate links to each other grinds the portion of dissolving, be equipped with the extension that is used for adjusting the friction to grind the portion of dissolving in the first friction plate, electric drive puddler lateral wall be equipped with the rolling disc of cover swivelling joint, and be equipped with the rotational speed adjustment portion that adjusts the stirring leaf subassembly and rotate at electric drive puddler lateral wall through the rotational speed in the rolling disc, be equipped with the intermittent type sliding part that first friction plate and second friction plate slide each other in the electric drive puddler.
Preferably, the friction-milling portion includes:
the dye storage bin is arranged in the first friction plate, dyes are filled in the dye storage bin, the first transmission box is arranged on the dye storage bin, a plurality of blanking holes which are symmetrically arranged on two sides of the first transmission box and communicated with the outside are formed in the dye storage bin, and a first one-way valve is arranged in the blanking holes;
the expansion tank comprises a plurality of expansion tanks and a plurality of telescopic pipes, wherein the expansion tanks are symmetrically arranged on two sides of a first transmission tank and slide at the bottom of the first transmission tank, the telescopic pipes are symmetrically and slidably inserted on two sides of the first transmission tank, one ends of the telescopic pipes are connected with the inner wall of the expansion tank, a balancing weight is slidably arranged on the telescopic pipes, and a plurality of second one-way valves and third one-way valves are respectively arranged on the expansion tanks and the balancing weight.
Preferably, the friction-milling part further comprises:
the telescopic pipe comprises a rotary thin rod and a second rotary gear, wherein an inner thread groove is formed in the inner wall of the telescopic pipe, second supporting rods are arranged on the outer side walls of two ends of the rotary thin rod, the second supporting rods are inserted into the inner thread groove, the second rotary gear is coaxially fixed with the rotary thin rod, and the second rotary gear is connected with the expansion part.
Preferably, the expansion part includes:
the counterweight triangle horizontally and transversely slides in the second transmission case through a compression spring;
the sliding pore plate is fixed in the second transmission case, the threaded rod is arranged below the sliding Kong Banzheng and is rotationally connected with the second transmission case, and a third rotating gear is fixed on the threaded rod;
the pressing block slides on the sliding pore plate, the first pressing rod slides on the sliding pore plate through the sliding hole, one end of the first pressing rod abuts against a thread groove of the threaded rod, the other end of the first pressing rod is fixed with the pressing block, and the inclined edge of the counterweight triangle abuts against the pressing block.
Preferably, the rotation speed adjusting portion includes:
the rolling balls slide in the second sliding grooves, and the rolling balls are reset in the second sliding grooves through a first reset spring;
the inner cavity is formed in the electrically-driven stirring rod, the lifting block is lifted in the inner cavity, and the rolling ball is connected with the lifting block through a pull rope.
Preferably, the stirring vane assembly further comprises:
the first rotating half rod, the second rotating half rod and the first rotating gear rotate on the electric driving stirring rod through the communication round hole, the first rotating gear slides on the first rotating half rod and the second rotating half rod along the shaft through the small sliding block and the first sliding groove, and the toothed plate meshed with the first rotating gear is fixed at the bottom of the lifting block;
the first friction plate is reset and stretches on the limiting ring through the second reset spring;
the first rotating half rod and the second rotating half rod are fixedly connected with the first friction plate and the second friction plate respectively.
Preferably, the intermittent sliding part includes:
the pushing block is fixed on the outer side wall of the inserted bar in a circumferential mode, the protruding block is fixed on one side, facing the bottom inserted bar, of the first rotating half bar, the pushing block pushes the first rotating half bar through the protruding block, and the pushing block is not connected with the second rotating half bar.
The invention also discloses a mixing method for dissolving the vegetable dye, which comprises the following specific operation steps:
s1: firstly, putting dye liquor into a mixing tank, then covering a tank cover, starting an external motor to drive an electric driving stirring rod to rotate so as to stir the dye liquor in the mixing tank, wherein the putting amount of dye in a first friction plate is controlled by adjusting the rotating speed of the external motor;
s2: when the rotation speed of the electric drive stirring rod is increased, under the action of the increased centrifugal force, the rolling balls in the rotating disc start to be far away from the axial direction of the electric drive stirring rod, compress the first reset spring and pull the lifting block to lift, and then the lifting block can drive the first rotating half rod and the second rotating half rod to rotate through the meshed first rotating gear and toothed plate, so that the overturning angle of the first friction plate and the second friction plate is controlled by adjusting the rotation speed of the electric drive stirring rod;
s3: when the overturning angle of the first friction plate is larger, the downward sliding component force of the gravity born by the counterweight triangle positioned in the second transmission case is larger, the force acting on the compression spring is larger, so that the counterweight triangle can flow into the space between the two expansion cases through the first one-way valve on the sliding pore plate along with the larger overturning angle of the first friction plate, the pushing block is pushed to drive the first pushing rod to move, the threaded rod is driven to rotate, the meshing rotation of the third rotating gear and the second rotating gear is finally realized, the rotating second rotating gear can drive the rotating fine rod to rotate, the expansion cases at the two ends of the expansion tubes are pushed to move oppositely under the action of the second pushing rod and the internal thread groove, the space between the two expansion cases can be enlarged, the dye filled in the dye storage bin can flow into the space between the two expansion cases through the first one-way valve, and finally the input quantity of the dye is increased, so that the concentration effect of the mixed dye liquor is quickly adjusted is completed;
s4: the bottom inserted bar in the electric driving stirring rod is in a fixed state, namely, the bottom inserted bar rotates relative to the electric driving stirring rod, then the pushing block pushes the first rotating half bar through the convex block, the pushing block is not connected with the second rotating half bar, the first friction plate and the second friction plate are in relative reciprocating friction under the action of the second reset spring, the two flash tanks can be made to reciprocate in the dye liquor filling groove, the balancing weights slide on the telescopic pipes in the moving state, part of dye can be extruded into the dye liquor filling groove through the second one-way valve, the dye liquor and the dye are made to reciprocate in the dye liquor filling groove through the flash tanks, friction and grinding are realized in the dye liquor filling groove, and finally the full effect of mixed dissolution is realized.
The beneficial effects of the invention are as follows:
1. according to the invention, the first friction plate and the second friction plate are adopted to carry out reciprocating friction relatively, so that the two flash tanks can carry out reciprocating sliding friction in the dye liquor filling groove, the balancing weights slide on the telescopic pipes in the motion state, part of dye can be extruded into the dye liquor filling groove through the second one-way valve, the flash tanks carry out reciprocating sliding friction in the dye liquor filling groove, friction and grinding dissolution of the dye liquor and the dye in the dye liquor filling groove are realized, and finally, the full effect of mixing and dissolution is realized.
2. According to the invention, the expansion boxes at the two ends are pushed by the telescopic pipes to move oppositely, so that the space between the two expansion boxes can be enlarged, the dye filled in the dye storage bin flows into the space between the two expansion boxes through the first one-way valve, the increase of the input amount of the dye is finally realized, the overturning angle of the first friction plate and the second friction plate is controlled by adjusting the rotating speed of the electrically-driven stirring rod, the larger the overturning angle is, the larger the space between the two expansion boxes is, the larger the amount of the dye flowing into the space is, and the effect of quickly adjusting the concentration of mixed dye liquor is achieved because the dye quantity is a fixed value.
Drawings
FIG. 1 is a schematic diagram of a mixing apparatus for dissolving vegetable dye according to the present invention;
FIG. 2 is a schematic view of a stirring blade assembly in a mixing device for dissolving vegetable dye according to the present invention;
FIG. 3 is a schematic view showing the internal structure of a stirring blade assembly in a mixing device for dissolving vegetable dye according to the present invention;
FIG. 4 is an enlarged schematic view of the structure shown at A in FIG. 3;
FIG. 5 is an enlarged schematic view of the structure at B in FIG. 3;
FIG. 6 is a schematic view showing the internal structure of a second gear box in a mixing apparatus for dissolving vegetable dye according to the present invention;
FIG. 7 is a schematic view showing the internal structure of an electrically driven stirring rod in a mixing device for dissolving vegetable dye according to the present invention;
fig. 8 is an enlarged schematic view of the structure at C in fig. 7.
In the figure: 1. a mixing tank; 2. a can lid; 3. electrically driving the stirring rod; 4. a bottom plunger; 5. a stirring blade assembly; 51. a first friction plate; 52. a second friction plate; 53. a first rotating half lever; 54. a second rotating half lever; 55. a first chute;
6. filling the groove with dye liquor; 7. a first rotating gear; 8. a dye storage bin; 9. a first gear box; 10. a telescopic tube; 11. rotating the thin rod; 12. a second rotating gear; 13. a flash tank; 14. a blanking hole; 15. a first one-way valve; 16. a second gear box; 17. balancing weight; 18. a second one-way valve; 19. a third one-way valve; 20. a counterweight triangle; 21. a compression spring; 22. a sliding orifice plate; 23. pressing blocks; 24. a first support rod; 25. a threaded rod; 26. a third rotary gear; 27. a rotating disc; 28. a rolling ball; 29. a second chute; 30. a first return spring; 31. a pull rope; 32. an inner cavity; 33. a toothed plate; 34. a lifting block; 35. a pushing block; 36. a bump; 37. a limiting ring; 38. and a second return spring.
Detailed Description
Referring to fig. 1 to 8, a mixing apparatus for dissolving vegetable dye includes a mixing tank 1 and an electrically driven stirring rod 3, a bottom insert rod 4 inserted into the electrically driven stirring rod 3 is coaxially fixed at the bottom of the mixing tank 1, a tank cover 2 is covered at the top of the mixing tank 1, and the electrically driven stirring rod 3 penetrates through the tank cover 2, dye liquor is put into the mixing tank 1, then the tank cover 2 is covered, an external motor is started to drive the electrically driven stirring rod 3 to rotate to stir the dye liquor in the mixing tank 1, wherein the amount of dye put in a first friction plate 51 is controlled by adjusting the rotating speed of the external motor.
Referring to fig. 2, the outer side wall of the electrically driven stirring rod 3 is provided with a plurality of stirring blade assemblies 5 for stirring the dye liquor, each stirring blade assembly 5 comprises a first friction plate 51 and a second friction plate 52, a plurality of groups of dye liquor filling grooves 6 are formed in the second friction plates 52, friction grinding parts connected with the first friction plates 51 are arranged in the dye liquor filling grooves 6 in a sliding mode, the friction grinding parts are arranged so that the dye liquor and the dye are ground and dissolved in the dye liquor filling grooves 6 in a friction mode, and finally the effect of fully mixing and dissolving is achieved.
Referring to fig. 3-5, the friction grinding part comprises a dye storage bin 8 and a first transmission case 9, the dye storage bin 8 is arranged in a first friction plate 51, the dye storage bin 8 is filled with dye, the first transmission case 9 is arranged on the dye storage bin 8, a plurality of blanking holes 14 which are symmetrically arranged on two sides of the first transmission case 9 and are communicated with the outside are arranged on the dye storage bin 8, a first check valve 15 is arranged in the blanking holes 14, and thus the arrangement is that the dye in the dye storage bin 8 can flow into a space between two flash tanks 13 through the first check valve 15 under the action of negative pressure.
The friction grinding and dissolving part further comprises a plurality of expansion boxes 13 and a plurality of telescopic tubes 10, the expansion boxes 13 are symmetrically arranged on two sides of the first transmission box 9 and slide at the bottom of the first transmission box 9, the telescopic tubes 10 are symmetrically and slidably inserted on two sides of the first transmission box 9, one ends of the telescopic tubes 10 are connected with the inner wall of the expansion boxes 13, and therefore the expansion boxes 13 can expand the space between the two expansion boxes 13 under the action of the telescopic tubes 10.
The telescopic pipe 10 is provided with the balancing weight 17 in a sliding mode, the flash tank 13 and the balancing weight 17 are respectively provided with a plurality of second one-way valves 18 and third one-way valves 19, the two flash tanks 13 are in reciprocating sliding friction in the dye liquor filling groove 6, the balancing weight 17 slides on the telescopic pipe 10 in the moving state, part of dye can be extruded into the dye liquor filling groove 6 through the second one-way valves 18, the third one-way valve 19 is used for facilitating unidirectional flow of the dye, the flash tank 13 is in reciprocating sliding friction in the dye liquor filling groove 6, friction and rolling dissolution of the dye liquor and the dye in the dye liquor filling groove 6 are achieved, and finally full mixing and dissolution effects are achieved.
The friction grinds and dissolves portion still includes to rotate thin pole 11 and second rotation gear 12, the internal thread groove has been seted up to flexible pipe 10 inner wall, rotate thin pole 11 both ends lateral wall and all be equipped with the second and support the pole, and the second supports the pole and inserts and establish on the internal thread groove, second rotation gear 12 and rotate thin pole 11 coaxial fixed, second rotation gear 12 links to each other with the extension, the meshing rotation takes place at third rotation gear 26 and second rotation gear 12 like this, and pivoted second rotation gear 12 can drive rotation thin pole 11 rotation, under the effect of through second support pole and internal thread groove, let flexible pipe 10 promote the dilatation case 13 at both ends and move in opposite directions, and then can enlarge the space between two dilatation cases 13, and then can make the dyestuff that dyestuff storage bin 8 intussuseption flows into the space between two dilatation cases 13 through first check valve 15, finally realize the increase of dyestuff input, thereby accomplish the effect of quick adjustment mixed dye concentration.
The first friction plate 51 is internally provided with an expansion part for adjusting the friction grinding and dissolving part, the expansion part comprises a second transmission case 16 and a counterweight triangle 20, the counterweight triangle 20 horizontally and transversely slides in the second transmission case 16 through a compression spring 21, and when the overturning angle of the first friction plate 51 is larger, the lower sliding component of gravity applied to the counterweight triangle 20 in the second transmission case 16 is larger, and the larger the force applied to the compression spring 21 is.
The expansion part further comprises a sliding pore plate 22 and a threaded rod 25, the sliding pore plate 22 is fixed in the second transmission case 16, the threaded rod 25 is arranged right below the sliding pore plate 22, the threaded rod 25 is rotationally connected with the second transmission case 16, a third rotating gear 26 is fixed on the threaded rod 25, the counterweight triangle 20 can push the pressing block 23 to drive the first pressing block 24 to move, the threaded rod 25 is driven to rotate, and finally the third rotating gear 26 and the second rotating gear 12 are meshed to rotate.
The expansion part further comprises a pressing block 23 and a first pressing rod 24, the pressing block 23 slides on the sliding hole plate 22, the first pressing rod 24 slides on the sliding hole plate 22 through a sliding hole, one end of the first pressing rod 24 is pressed against a thread groove of the threaded rod 25, the other end of the first pressing rod is fixed with the pressing block 23, the inclined edge of the counterweight triangle 20 is pressed against the pressing block 23, when the overturning angle of the first friction plate 51 is larger, the downward sliding force component of gravity applied to the counterweight triangle 20 in the second transmission case 16 is larger, the force acting on the compression spring 21 is larger, and therefore the counterweight triangle 20 can slide on the sliding hole plate 22 along with the larger overturning angle of the first friction plate 51, the downward sliding distance is longer, and the counterweight triangle 23 is pushed to drive the first pressing rod 24 to move.
Referring to fig. 7 and 8, a rotating disc 27 rotatably connected with the tank cover 2 is provided on the outer side wall of the electric stirring rod 3, and a rotating speed adjusting part for rotating the outer side wall of the electric stirring rod 3 by rotating the stirring blade assembly 5 is provided in the rotating disc 27, the rotating speed adjusting part comprises a plurality of rolling balls 28 and a plurality of second sliding grooves 29, a cavity is formed in the rotating disc 27, the plurality of second sliding grooves 29 are circumferentially formed in the cavity of the rotating disc 27, the rolling balls 28 slide in the second sliding grooves 29, the rolling balls 28 are reset in the second sliding grooves 29 by a first reset spring 30, and the positions of the rolling balls 28 in the second sliding grooves 29 are changed when the rotating speeds of the rotating disc 27 are different.
The rotating speed adjusting part further comprises an inner cavity 32 and a lifting block 34, the inner cavity 32 is formed in the electric driving stirring rod 3, the lifting block 34 is lifted in the inner cavity 32, the rolling balls 28 are connected with the lifting block 34 through a pull rope 31, when the rotating speed of the electric driving stirring rod 3 is increased, the rolling balls 28 in the rotating disc 27 are subjected to the action of increased centrifugal force, the rolling balls 28 start to be far away from the axial direction of the electric driving stirring rod 3, and the first reset spring 30 is compressed and the lifting block 34 is pulled to be lifted.
The stirring vane assembly 5 further comprises a first rotating half rod 53, a second rotating half rod 54 and a first rotating gear 7, wherein the first rotating half rod 53 and the second rotating half rod 54 rotate on the electric driving stirring rod 3 through communication round holes, the first rotating gear 7 slides along the shaft on the first rotating half rod 53 and the second rotating half rod 54 through a small sliding block and a first sliding groove 55, a toothed plate 33 meshed with the first rotating gear 7 is fixed at the bottom of the lifting block 34, the lifting block 34 drives the first rotating half rod 53 and the second rotating half rod 54 to rotate through the meshed first rotating gear 7 and toothed plate 33, and finally the overturning angle of the first friction plate 51 and the second friction plate 52 is controlled by adjusting the rotating speed of the electric driving stirring rod 3;
the limiting ring 37 and the second return spring 38, the limiting ring 37 is sleeved on the outer side walls of the first rotary half rod 53 and the second rotary half rod 54, the limiting ring 37 is fixed on the electric drive stirring rod 3, the first rotary half rod 53 and the second rotary half rod 54 are fixedly connected with the first friction plate 51 and the second friction plate 52 respectively, the first friction plate 51 is reset and stretches on the limiting ring 37 through the second return spring 38, and relative reciprocating friction between the first friction plate 51 and the second friction plate 52 is achieved under the action of the second return spring 38.
The electric drive stirring rod 3 is internally provided with an intermittent sliding part for mutually sliding the first friction plate 51 and the second friction plate 52, the intermittent sliding part comprises a plurality of pushing blocks 35 and a plurality of protruding blocks 36, the pushing blocks 35 are circumferentially fixed on the outer side wall of the bottom stirring rod 4, the pushing blocks 35 which are circumferentially arranged are positioned in an inner cavity 32 in the electric drive stirring rod 3, the protruding blocks 36 are fixed on one side of the first rotating half rod 53 facing the bottom stirring rod 4, the pushing blocks 35 push the first rotating half rod 53 through the protruding blocks 36, the pushing blocks 35 are not connected with the second rotating half rod 54, the bottom stirring rod 4 positioned in the electric drive stirring rod 3 is in a fixed state due to the rotation of the electric drive stirring rod 3, namely, rotates relative to the bottom stirring rod 4 and the electric drive stirring rod 3, and then the pushing blocks 35 are not connected with the second rotating half rod 54 due to the pushing blocks 35 pushing the first rotating half rod 53 through the protruding blocks 36, and the reciprocating friction between the first friction plate 51 and the second friction plate 52 is realized under the action of the second reset spring 38.
The invention also discloses a mixing method for dissolving the vegetable dye, which comprises the following specific operation steps:
s1: firstly, putting dye liquor into a mixing tank 1, then covering a tank cover 2, starting an external motor to drive an electric driving stirring rod 3 to rotate so as to stir the dye liquor in the mixing tank 1, wherein the putting amount of dye in a first friction plate 51 is controlled by adjusting the rotating speed of the external motor;
s2: when the rotation speed of the electric drive stirring rod 3 is increased, under the action of the increased centrifugal force, the rolling balls 28 in the rotating disc 27 start to be far away from the axial direction of the electric drive stirring rod 3, the first reset spring 30 is compressed, the lifting block 34 is pulled to be lifted, then the lifting block 34 which is lifted drives the first rotating half rod 53 and the second rotating half rod 54 to rotate through the meshed first rotating gear 7 and the toothed plate 33, and finally the overturning angle of the first friction plate 51 and the second friction plate 52 is controlled by adjusting the rotation speed of the electric drive stirring rod 3;
s3: when the overturning angle of the first friction plate 51 is larger, the downward sliding component force of the gravity borne by the weight triangle 20 in the second transmission case 16 is larger, the force acting on the compression spring 21 is larger, so that the weight triangle 20 can push the pressing block 23 to drive the first pressing rod 24 to move along with the larger overturning angle of the first friction plate 51 on the sliding hole plate 22, the longer the downward sliding distance is, the threaded rod 25 is driven to rotate, the meshing rotation of the third rotating gear 26 and the second rotating gear 12 is finally realized, the rotating second rotating gear 12 can drive the rotating fine rod 11 to rotate, the expansion boxes 13 at the two ends are pushed by the telescopic pipe 10 to move back to back under the action of the second pressing rod and the internal thread groove, the space between the two expansion boxes 13 can be enlarged, the dye filled in the dye storage bin 8 can flow into the space between the two expansion boxes 13 through the first one-way valve 15, the increase of the input quantity of the dye is finally realized, and the effect of quickly adjusting the concentration of mixed dye solution is completed;
s4: the bottom inserted link 4 in the electric driving stirring rod 3 is in a fixed state due to the rotation of the electric driving stirring rod 3, namely, the bottom inserted link 4 and the electric driving stirring rod 3 rotate relatively, then the pushing block 35 pushes the first rotating half link 53 through the convex block 36, the pushing block 35 is not connected with the second rotating half link 54, the first friction plate 51 and the second friction plate 52 are in reciprocating friction relatively under the action of the second reset spring 38, the two flash tanks 13 can slide in the dye liquor filling tank 6 in a reciprocating manner, the balancing weights 17 slide on the telescopic pipes 10 in the moving state, part of dye is extruded into the dye liquor filling tank 6 through the second one-way valve 18, the dye liquor and the dye liquor are in reciprocating sliding friction in the dye liquor filling tank 6 in the flash tanks 13, the friction and the dissolution in the dye liquor filling tank 6 are realized, and the full mixing and dissolution effects are finally realized.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a mixing apparatus for dissolving vegetable dye, includes blending tank (1) and electric drive puddler (3), its characterized in that, blending tank (1) bottom coaxial fixed with inserts bottom inserted bar (4) of electric drive puddler (3), blending tank (1) top lid has cover (2), and electric drive puddler (3) run through cover (2), electric drive puddler (3) lateral wall is equipped with a plurality of stirring leaf subassembly (5) that are used for stirring dye liquor, stirring leaf subassembly (5) include first friction plate (51) and second friction plate (52), be equipped with multiunit dye liquor filling tank (6) on second friction plate (52), the friction mill that dye liquor filling tank (6) interior have with first friction plate (51) link to each other dissolves the portion, be equipped with in first friction plate (51) and be used for carrying out the expansion portion of adjusting friction mill the portion, electric drive puddler (3) lateral wall be equipped with in can cover (2) rotation drive stirring leaf subassembly (27), and be equipped with in second friction plate (52) rotation speed (3) through the rotation of rotation regulation impeller (27) and the rotation speed of rotation of first friction plate (51) is equipped with in the intermittent type friction plate (3) rotation speed regulation portion (52).
2. A mixing apparatus for dissolving vegetable dye according to claim 1, wherein the friction-milling section comprises:
the dye storage bin (8) and the first transmission case (9), wherein the dye storage bin (8) is arranged in the first friction plate (51), the dye storage bin (8) is filled with dye, the first transmission case (9) is arranged on the dye storage bin (8), a plurality of blanking holes (14) which are symmetrically arranged on two sides of the first transmission case (9) and are communicated with the outside are arranged on the dye storage bin (8), and a first one-way valve (15) is arranged in the blanking holes (14);
a plurality of dilatation casees (13) and a plurality of flexible pipe (10), a plurality of dilatation casees (13) symmetry is in first transmission case (9) both sides, and slides in first transmission case (9) bottom, a plurality of flexible pipe (10) symmetry slip is inserted and is established in first transmission case (9) both sides, and flexible pipe (10) one end links to each other with dilatation casees (13) inner wall, it has balancing weight (17) to slide on flexible pipe (10), be provided with a plurality of second check valves (18) and third check valves (19) on dilatation casees (13) and balancing weight (17) respectively.
3. A mixing apparatus for dissolving vegetable dye according to claim 2, wherein the friction-milling section further comprises:
the telescopic pipe comprises a rotary thin rod (11) and a second rotary gear (12), wherein an inner thread groove is formed in the inner wall of the telescopic pipe (10), second supporting rods are arranged on the outer side walls of two ends of the rotary thin rod (11), the second supporting rods are inserted into the inner thread groove, the second rotary gear (12) is coaxially fixed with the rotary thin rod (11), and the second rotary gear (12) is connected with the expansion part.
4. A mixing apparatus for dissolving vegetable dye according to claim 1, wherein the extension comprises:
the device comprises a second transmission case (16) and a counterweight triangle (20), wherein the counterweight triangle (20) horizontally and transversely slides in the second transmission case (16) through a compression spring (21);
the sliding pore plate (22) and the threaded rod (25), the sliding pore plate (22) is fixed in the second transmission case (16), the threaded rod (25) is arranged right below the sliding pore plate (22), the threaded rod (25) is rotationally connected with the second transmission case (16), and a third rotating gear (26) is fixed on the threaded rod (25);
the pressing block (23) and the first pressing rod (24), the pressing block (23) slides on the sliding hole plate (22), the first pressing rod (24) slides on the sliding hole plate (22) through the sliding hole, one end of the first pressing rod (24) is pressed against a thread groove of the threaded rod (25), the other end of the first pressing rod is fixed with the pressing block (23), and the inclined edge of the counterweight triangle (20) is pressed against the pressing block (23).
5. A mixing apparatus for dissolving vegetable dye according to claim 1, wherein the rotation speed adjusting part comprises:
a plurality of rolling balls (28) and a plurality of second sliding grooves (29), wherein a cavity is formed in the rotating disc (27), the second sliding grooves (29) are circumferentially formed in the cavity of the rotating disc (27), the rolling balls (28) slide in the second sliding grooves (29), and the rolling balls (28) are reset in the second sliding grooves (29) through first reset springs (30);
the stirring rod comprises an inner cavity (32) and a lifting block (34), wherein the inner cavity (32) is arranged in an electrically driven stirring rod (3), the lifting block (34) is lifted in the inner cavity (32), and the rolling ball (28) is connected with the lifting block (34) through a pull rope (31).
6. A mixing device for dissolving vegetable dyes according to claim 5, characterized in that said stirring blade assembly (5) further comprises:
the device comprises a first rotating half rod (53), a second rotating half rod (54) and a first rotating gear (7), wherein the first rotating half rod (53) and the second rotating half rod (54) rotate on an electric driving stirring rod (3) through communication round holes, the first rotating gear (7) slides on the first rotating half rod (53) and the second rotating half rod (54) along a shaft through a small sliding block and a first sliding groove (55), and a toothed plate (33) meshed with the first rotating gear (7) is fixed at the bottom of a lifting block (34);
the limiting ring (37) and the second return spring (38), the limiting ring (37) is sleeved on the outer side walls of the first rotary half rod (53) and the second rotary half rod (54), the limiting ring (37) is fixed on the electric drive stirring rod (3), and the first friction plate (51) is reset and stretches on the limiting ring (37) through the second return spring (38);
the first rotating half rod (53) and the second rotating half rod (54) are fixedly connected with the first friction plate (51) and the second friction plate (52) respectively.
7. A mixing apparatus for dissolving vegetable dye according to claim 6, wherein the intermittent slide comprises:
the pushing and propping device comprises a plurality of pushing and propping blocks (35) and a plurality of protruding blocks (36), wherein the pushing and propping blocks (35) are circumferentially fixed on the outer side wall of the inserted link (4), the protruding blocks (36) are fixed on one side, facing the bottom inserted link (4), of the first rotating half link (53), the pushing and propping blocks (35) push and prop against the first rotating half link (53) through the protruding blocks (36), and the pushing and propping blocks (35) are not connected with the second rotating half link (54).
8. A mixing method for dissolving vegetable dyes, using a mixing device for dissolving vegetable dyes according to any one of claims 1 to 7, characterized by the following specific operating steps:
s1: firstly, putting dye liquor into a mixing tank (1), then covering a tank cover (2), starting an external motor to drive an electric driving stirring rod (3) to rotate so as to stir the dye liquor in the mixing tank (1), wherein the putting amount of dye in a first friction plate (51) is controlled by adjusting the rotating speed of the external motor;
s2: when the rotating speed of the electric driving stirring rod (3) is increased, under the action of increased centrifugal force, the rolling balls (28) in the rotating disc (27) start to be far away from the axial direction of the electric driving stirring rod (3), the first reset spring (30) is compressed, the lifting block (34) is pulled to be lifted, then the lifting block (34) can drive the first rotating half rod (53) and the second rotating half rod (54) to rotate through the meshed first rotating gear (7) and toothed plate (33), and finally the overturning angle of the first friction plate (51) and the second friction plate (52) is controlled by adjusting the rotating speed of the electric driving stirring rod (3);
s3: when the overturning angle of the first friction plate (51) is larger, the downward sliding component force of gravity borne by the counterweight triangle plate (20) in the second transmission case (16) is larger, the force acting on the compression spring (21) is larger, so that the counterweight triangle plate (20) can move back to back on the sliding hole plate (22) along with the larger overturning angle of the first friction plate (51), the downward sliding distance is longer, the pressing block (23) is pushed to drive the first pressing rod (24) to move, the threaded rod (25) is driven to rotate, the third rotating gear (26) and the second rotating gear (12) are finally meshed to rotate, the rotating second rotating gear (12) can drive the rotating thin rod (11) to rotate, the expansion case (13) at two ends is pushed by the telescopic tube (10) to move back under the action of the second pressing rod and the internal thread groove, the space between the two expansion cases (13) can be further enlarged, the dye filled in the dye storage bin (8) can be enabled to flow into the space between the two expansion cases (13) through the first one-way valve (15), and the quick mixing effect of dye can be achieved, and the dye concentration can be quickly mixed;
s4: the bottom inserting rod (4) positioned in the electric driving stirring rod (3) is in a fixed state, namely, the bottom inserting rod (4) and the electric driving stirring rod (3) rotate relatively, then, the pushing block (35) pushes against the first rotating half rod (53) through the convex block (36), the pushing block (35) is not connected with the second rotating half rod (54), the relative reciprocating friction between the first friction plate (51) and the second friction plate (52) is realized under the action of the second reset spring (38), the two flash tanks (13) can slide in the dye liquor filling groove (6) in a reciprocating manner, the balancing weights (17) slide on the telescopic pipes (10) in the moving state, part of dye is extruded into the dye liquor filling groove (6) through the second one-way valve (18), the flash tanks (13) slide in the dye liquor filling groove (6) in a reciprocating manner, the friction between the dye liquor and the dye liquor filling groove (6) is realized, and finally, the full dissolving and grinding effects are realized.
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| CN202310907215.0A CN116651301B (en) | 2023-07-24 | 2023-07-24 | Mixing equipment and mixing method for dissolving vegetable dye |
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| CN116651301B CN116651301B (en) | 2023-09-22 |
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Cited By (1)
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| CN117463185A (en) * | 2023-12-26 | 2024-01-30 | 呼和浩特市吉宏印刷包装有限公司 | Mixing device for preparing plastic-substituted oil for improving stirring fluidity |
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| CN116407998A (en) * | 2023-01-31 | 2023-07-11 | 安徽汉龙化工科技有限公司 | Dye preparation equipment |
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| WO2022169299A1 (en) * | 2021-02-05 | 2022-08-11 | 주식회사 파나시아 | Device for dissolving and supplying polymeric flocculant |
| CN114832712A (en) * | 2022-06-30 | 2022-08-02 | 徐州腾鸿建设工程有限公司 | Nutrient solution preparation device for landscaping engineering |
| CN115282856A (en) * | 2022-08-01 | 2022-11-04 | 巩志远 | Preparation process of whitening toothpaste |
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| CN117463185A (en) * | 2023-12-26 | 2024-01-30 | 呼和浩特市吉宏印刷包装有限公司 | Mixing device for preparing plastic-substituted oil for improving stirring fluidity |
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| CN116651301B (en) | 2023-09-22 |
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