CN116649439A

CN116649439A - Equipment for pressing and converting black brick tea

Info

Publication number: CN116649439A
Application number: CN202310789752.XA
Authority: CN
Inventors: 沈建军
Original assignee: Individual
Current assignee: Individual
Priority date: 2023-06-30
Filing date: 2023-06-30
Publication date: 2023-08-29

Abstract

The utility model relates to equipment for pressing and settling black brick tea, which comprises an operation table and a pressing die, wherein a metal support frame is arranged on the operation table, a hydraulic device is arranged on the metal support frame and used for pressing tea leaves and brick tea to withdraw from the die, the pressing die comprises an upper pressing plate which is movably arranged and a lower pressing plate which is fixedly arranged at the bottom, two rows of telescopic triangular locking teeth are symmetrically arranged on two sides of the pressing die, triangular grooves corresponding to the two rows of triangular locking teeth are arranged on two sides of the upper pressing plate, the locking teeth extend out and are clamped in the grooves when the pressed brick tea is settled, the upper pressing plate is buckled, a locking tooth push-pull rod is arranged between the two rows of triangular locking teeth, and spring columns are respectively arranged at two ends of the locking tooth push-pull rod and used for driving the locking tooth push-pull rod to move forwards and backwards so as to drive the triangular locking teeth to move in a telescopic way. The hydraulic device for the pressing equipment can move up and down at any time, is convenient for layering and pressing different tea leaves or making anti-counterfeiting marks, and is beneficial to making various distinctive security black brick tea.

Description

Equipment for pressing and converting black brick tea

Technical Field

The utility model relates to the technical field of brick tea pressing, in particular to equipment for pressing and converting black brick tea.

Background

At present, the pressing and the transformation of black brick tea mainly have two modes, namely mechanical pressing by using a production line and manual pressing by using a jack, and the two modes have advantages and disadvantages. The production line is used for pressing production efficiency is high, labor cost is low, pressed brick tea faces are not exquisite, and various text contents cannot be pressed on two faces of a tea brick, such as a continuous black tea pressing production line disclosed in China patent, publication No. CN204426551U comprises a feeding oblique conveying machine, a steaming machine, a piling bin, a metering conveying belt, a metering module, a turntable tea steaming machine, a tea spreading mechanism, a cover plate cleaning and placing mechanism, a hydraulic machine, a mould circulating system, a tea discharging conveying belt, a mould, a sorting machine and the like, a die sleeve of the mould circulating system transversely pushes an oil cylinder to cooperate with 2 sets of longitudinal pushing oil cylinders to control a mould with the cover plate placed to move forwards and accurately position and stop below the hydraulic machine, and the oil cylinder acts to tightly press tea leaves in the mould to be formed; the tea steaming machine continuously sends steamed tea leaves into the mould, the mould continuously rotates circularly, and the tea bricks are continuously pressed; the manual pressing production efficiency by using a jack is low, the labor cost is high, but the pressed brick faces of the brick are exquisite, and the two faces of the brick can be pressed with abundant literature contents, such as a processing method of black brick tea of Chinese patent, publication No. CN106106867A, wherein the specification describes the up-and-down pressing by adopting a simple die box for involution. Therefore, two pressing modes are indispensable according to the needs of products, but how to improve the production efficiency of manually pressing and transforming the black brick tea, reduce the labor intensity and the production cost, ensure the fineness of the brick face of the brick tea, press various different text contents and be the development direction of the manually pressing and transforming black brick tea equipment.

Disclosure of Invention

In order to solve the problems, the utility model provides equipment for pressing and converting black brick tea.

The specific technical scheme is as follows: the utility model provides a device of dark brick tea of suppression security, includes operation panel and embossing mold, be provided with the metal support frame on the operation panel, install hydraulic means on the metal support frame, be used for pressing tealeaves and brick tea to move back the mould, embossing mold includes top board and the fixed mounting of activity setting at the holding down plate of bottom, embossing mold both sides symmetry is provided with two rows of scalable triangle-shaped lock tooth, the top board both sides are provided with the triangle-shaped recess corresponding with two rows of triangle-shaped lock tooth, and lock tooth stretches out the block in the recess when pressing the brick tea design, withholds the top board, be provided with lock tooth push-and-pull rod between two rows of triangle-shaped lock teeth, lock tooth push-and-pull rod both ends are equipped with the spring post respectively for drive lock tooth push-and-pull rod back motion, thereby drive triangle-shaped lock tooth concertina movement.

Further, the inner side of the upper pressing plate is also provided with a pressing plate, and two sides of the pressing plate are also provided with triangular grooves corresponding to the two rows of triangular locking teeth.

Further, a handle is arranged on the outer side of the upper pressing plate.

Further, a rotatable triangle ejector rod is arranged in the middle of the lock tooth push-pull rod and is used for locking the lock tooth push-pull rod when the lock tooth is retracted out of the die.

Further, preferably, 2 die stripping holes are formed in the lower pressing plate, and a hydraulic ejector rod in the hydraulic system is used for pushing the brick tea to be die stripped through passing.

Further, standard scale marks are arranged on the upper parts of the two sides of the pressing die and used for observing the flatness and compactness of brick tea pressing.

Further, handles are symmetrically arranged on two sides of the pressing die.

Further, the die stripping machine further comprises a die stripping box, wherein the die stripping box is of a groove metal frame structure with an upward opening, and clamping grooves are formed in four corners of the die stripping box and are used for clamping handles on two sides of the pressing die.

Further, a rubber cushion is arranged at the bottom of the die-stripping box and used for damping vibration when the pressing plate and the brick tea fall down.

The beneficial effects of the utility model are as follows:

the automatic control hydraulic system for the pressing equipment replaces a hand jack to press the brick tea, so that the labor intensity of workers is reduced, and the pressing plasticity of the brick tea is ensured. The hydraulic device can move up and down at any time, is convenient for layering and pressing different tea leaves or making anti-counterfeiting marks, and is beneficial to making various distinctive Anhua black brick tea.

This pressing equipment can carve different text and create the content on top board, clamp plate and holding down plate, make the brick tea compression produce exquisite text and create the content, can buckle the mould top board from the innovation at any time and give the brick tea design when pressing the brick tea, the lock tooth can withdraw from at any time when the brick tea moves back the mould for brick tea suppression and move back operation convenient and fast, and can shorten the suppression design and move back the mould time, production efficiency has been improved, the cost of labor has been reduced, the uniformity of assurance pressed brick tea that can also be better, join in marriage special die-returning box when moving back the mould, can shorten the time of moving back the mould, can protect the integrality of brick tea again, it is more perfect to let the brick tea that has abundant text and create the content to press. But also can control the pressed evenness and compactness during pressing.

Drawings

FIG. 1 is a schematic view of an apparatus for pressing an security black brick tea according to the present utility model;

FIG. 2 is a schematic view of a press mold according to the present utility model;

FIG. 3 is a schematic view of the ejector cartridge of the present utility model;

FIG. 4 is a schematic diagram of a circuit connection according to the present utility model;

in the figure: 1-operation table, 2-pressing die, 201-upper pressing plate, 202-lower pressing plate, 203-triangle lock tooth, 204-triangle groove, 205-lock tooth push-pull rod, 206-spring column, 207-triangle ejector rod, 208-die-withdrawal hole, 209-handle, 210-handle, 3-metal support frame, 4-hydraulic system, 401-hydraulic device, 402-hydraulic oil pipe, 403-hydraulic pump, 404-oil storage barrel, 5-pressing plate, 6-die-withdrawal box, 601-clamping groove, 602-rubber pad, 7-equipment box, 701-power switch, 702-controller, 703-display screen, 704-regulator, 705-timer, 706-power interface, 8-storage box, 9-steam box, 901-metal frame, 902-flip, 903-steam inlet, 904-temperature sensor, 905-humidity sensor, 906-steam pressure sensor.

Description of the embodiments

In order to make the technical problems and technical schemes solved by the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

As shown in fig. 1 and 2, an apparatus for pressing and converting black brick tea is of a rectangular parallelepiped metal cabinet frame metal plate construction. Comprises an operation table 1 and a pressing die 2, wherein the operation table 1 is divided into an upper layer and a lower layer.

The upper layer is set to be metal support frame 3, install hydraulic means 401 on the metal support frame 3, hydraulic system 4 includes hydraulic means 401 (taking hydraulic sensor), hydraulic oil pipe 402 (including pressurization and decompression pipe) hydraulic pump 403, oil storage bucket 404, hydraulic means 401 is crossed hydraulic oil pipe 402 and is connected hydraulic pump 403 and oil storage bucket 404, hydraulic pump 403 is through pressurization and decompression, drive 2 hydraulic ram up-and-down movements on the hydraulic means 401, so as to provide power for pressing tealeaves and brick tea die sinking, realize tealeaves suppression and brick tea die sinking. The 2 hydraulic ejector rods are favorable for pressing the brick tea to be smooth and exquisite, and the controller can be used for setting the pressure of the hydraulic device and controlling the up-down movement distance of the 2 hydraulic ejector rods by using the hydraulic sensor, so that the density of the automatically pressed tea and the die withdrawal of the brick tea can be realized, and the consistency of the pressed brick tea is good.

As shown in fig. 1 and 2, the pressing die 2 is placed on the upper surface of the operation table 1 and directly below the hydraulic device 401. The pressing die 2 comprises an upper pressing plate 201 which is movably arranged and a lower pressing plate 202 which is fixedly arranged at the bottom, wherein the inner side of the upper pressing plate 201 can be provided with a replaceable pressing plate 5, and various artistic tea bricks with different artistic contents can be pressed by engraving various artistic contents on the upper pressing plate, the pressing plate and the lower pressing plate.

As shown in fig. 2, two rows of telescopic triangular locking teeth 203 are symmetrically arranged on two sides of the pressing die 2, triangular grooves 204 corresponding to the two rows of triangular locking teeth 203 are arranged on two sides of the upper pressing plate 201 and the pressing plate 5, and when the pressed brick tea is shaped, the triangular locking teeth 203 on two sides of the pressing die 2 are stretched and clamped in the triangular grooves on two sides of the upper pressing plate 201 and the pressing plate 5 to buckle the upper pressing plate 201 and the pressing plate 5;

as shown in fig. 2, a lock tooth push-pull rod 205 is arranged between two rows of triangular lock teeth 203, and spring posts 206 are respectively arranged at two ends of the lock tooth push-pull rod 205 and used for driving the lock tooth push-pull rod 205 to move back and forth so as to drive the triangular lock teeth 203 to move in a telescopic manner. When the brick tea is withdrawn, the locking tooth push-pull rod 205 is pulled to move outwards, so that the triangular locking tooth 203 is driven to retract, and the upper pressing plate 201 is taken out (through the handle 210 arranged on the outer side), so that the brick tea is convenient to withdraw from the mould in the next step.

As shown in fig. 2, a rotatable triangular ejector rod 207 is arranged in the middle of the lock tooth push-pull rod 205, and is used for locking the lock tooth push-pull rod when the triangular lock tooth 203 is retracted out of the die.

As shown in fig. 1 and 2, the lower pressing plate 202 is provided with 2 die-stripping holes 208, and a hydraulic ejector rod in a hydraulic device is used for pushing the brick tea to be die-stripped.

As shown in fig. 2, standard scale marks are arranged on the upper parts of two sides of the pressing die 2, and are used for observing the pressed flatness and compactness of brick tea.

As shown in fig. 2 and 3, handles 209 are symmetrically provided on both sides of the pressing mold 2. The pressing device further comprises a die-stripping box 6, wherein the die-stripping box 6 is of a groove metal frame structure with an upward opening, the size of the die-stripping box is slightly larger than that of the pressing die, and four corners of the die-stripping box are provided with clamping grooves 601 for clamping handles 209 on two sides of the pressing die 2. When the brick tea is die-removed, the pressing die 2 is turned over, the lower pressing plate 202 faces upwards, handles 209 on two sides are clamped on the die-removing box 6, a hydraulic ejector rod in a hydraulic device passes through a die-removing hole 208 on the lower pressing plate 202 to push the brick tea to be die-removed, and the pressing plate and the brick tea die-removed fall into the die-removing box 6 to complete die removal.

As shown in fig. 3, a rubber pad 602 is provided at the bottom of the ejector box 6 for damping shock when the pressing plate and the brick tea drop down.

As shown in fig. 1, the lower layer of the console 1 is a closed steel plate box. The device is divided into three box bodies, namely an equipment box 7, a storage box 8 and a steam box 9 from left to right. Wherein the equipment box 7 is used for installing various equipment, and the hydraulic pump 403 and the oil storage barrel 404 are installed in the equipment box; the storage box 8 is used for accommodating a mold and the like; the equipment box 7 and the storage box 8 are provided with an opening and closing door, so that equipment maintenance and article taking are facilitated, a power switch 701, a controller 702, a display screen 703, a regulator 704 and a timer 705 are arranged on the opening and closing door of the equipment box 7, the controller 702 is used for controlling a hydraulic system and a steam device, the regulator 704 is used for regulating the hydraulic pressure, the timer 705 is used for controlling the time for heating, humidifying and sterilizing tea and a mould, and a power interface 706 is arranged at the lower left corner of the equipment box 7; the steam box 9 is used for heating, humidifying and sterilizing the tea and the mould, and is beneficial to pressing the tea; the steam box 9 is equipped with the metal frame 901 for place tealeaves (sack dress) and mould, be equipped with flip 902 above the steam box for tealeaves and mould take, steam box 9 lower right corner is equipped with steam access port 903, steam access port 903 department installs electronic control valve for adjust steam and get into flow, temperature-sensing ware 904 and humidity sensor 905 and steam pressure sensor 906 are equipped with at steam box 9 top, in order to do benefit to the temperature and the humidity unanimity of control pressed tealeaves, prevent to press the inside rotten behind the tea brick because of the too big cause of pressed tealeaves humidity, control the tea humidity that presses and be favorable to the tea brick later drying, consequently can ensure the quality of pressed security black brick tea.

When the black brick tea is pressed, power is supplied to the power interface 706, so that three boxes at the lower layer of the operation desk enter a working state, the steam box 9 is used for heating, humidifying and sterilizing the tea, the preparation work is carried out for pressing the tea, the tea to be pressed is taken and put into the pressing die 2, the pressing plate 5 and the upper pressing plate 201 are clamped into the pressing die 2, the hydraulic pump 403 is started, the hydraulic device 401 moves downwards, the tea brick is pressed, the hydraulic pump 403 is decompressed and moves upwards after the pressing is completed, and the tea brick is separated from the pressing die 2. At this time, the upper pressing plate 201 of the pressing die 2 is taken out, the pressing die 2 is turned upside down on the die-stripping box 6, the die-stripping hole 208 of the lower pressing plate 202 is aligned with the hydraulic ejector rod of the hydraulic device, the hydraulic device is started, and the hydraulic ejector rod moves downwards to push the brick tea to be die-stripped through the die-stripping hole 208.

The automatic control hydraulic system for the pressing equipment replaces a hand jack to press the brick tea, not only reduces the labor intensity, but also ensures the plasticity of brick tea pressing, ensures that the brick faces are more exquisite and consistent, is convenient for pressing various text-created contents on two sides of the brick tea, and the hydraulic device can be used for pressing different tea leaves or making anti-counterfeiting marks at any time in a layering way, thereby being beneficial to manufacturing various distinctive and safe black brick tea. The flatness and compactness of the pressed brick tea can be deduced and controlled at any time when the tea is pressed, and the black brick tea can be pressed and converted better according to the tea, so that the requirement of pressing and converting the black brick tea is met.

While the utility model has been described in detail in connection with specific and preferred embodiments, it will be understood by those skilled in the art that the utility model is not limited to the foregoing embodiments, but is intended to cover modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims

1. The utility model provides a dark brick tea's of suppression and security equipment, includes operation panel (1) and embossing mold (2), be provided with metal support frame (3) on operation panel (1), install hydraulic means (4) on metal support frame (3) for pressing tealeaves and brick tea die sinking, its characterized in that: the pressing die (2) comprises an upper pressing plate (201) which is movably arranged and a lower pressing plate (202) which is fixedly arranged at the bottom, two rows of telescopic triangular lock teeth (203) are symmetrically arranged on two sides of the pressing die (2), triangular grooves (204) corresponding to the two rows of triangular lock teeth (203) are formed on two sides of the upper pressing plate (201), the lock teeth stretch out and are clamped in the grooves when the pressed brick tea is shaped, the upper pressing plate (201) is buckled, a lock tooth push-pull rod (205) is arranged between the two rows of triangular lock teeth (203), and spring columns (206) are respectively arranged at two ends of the lock tooth push-pull rod (205) and used for driving the lock tooth push-pull rod (205) to move back and forth, so that the triangular lock teeth (203) are driven to move in a telescopic mode.

2. An apparatus for pressing and converting black brick tea according to claim 1 wherein: the inner side of the upper pressing plate (201) is also provided with a pressing plate (5), and two sides of the pressing plate (5) are also provided with triangular grooves (204) corresponding to the two rows of triangular locking teeth (203).

3. An apparatus for pressing and converting black brick tea according to claim 2 wherein: a handle (210) is arranged on the outer side of the upper pressing plate (201).

4. An apparatus for pressing and converting black brick tea according to claim 1 wherein: the middle of the lock tooth push-pull rod (205) is provided with a rotatable triangle ejector rod (207) which is used for locking the lock tooth push-pull rod when the lock tooth is retracted out of the die.

5. An apparatus for pressing and converting black brick tea according to claim 1 wherein: and 2 die stripping holes (208) are formed in the lower pressing plate (202), and a hydraulic ejector rod in the hydraulic device is used for pushing the brick tea to be stripped through passing.

6. An apparatus for pressing and converting black brick tea according to claim 1 wherein: standard scale marks are arranged on the upper parts of two sides of the pressing die (2) and used for observing the pressed flatness and compactness of brick tea.

7. An apparatus for pressing and converting black brick tea according to claim 1 wherein: handles (209) are symmetrically arranged on two sides of the pressing die (2).

8. An apparatus for pressing and converting black brick tea according to any one of claims 1-7 wherein: the mold stripping device further comprises a mold stripping box (6), wherein the mold stripping box (6) is of a groove metal frame structure with an upward opening, and four corners of the mold stripping box are provided with clamping grooves (601) for clamping handles on two sides of the pressing mold.

9. An apparatus for pressing and converting black brick tea according to claim 8 wherein: the bottom of the die-sinking box (6) is provided with a rubber pad (602) for damping when the pressing plate and the brick tea fall down.