CN116646722A - Composite electromagnetic shielding radome and manufacturing method thereof - Google Patents

Composite electromagnetic shielding radome and manufacturing method thereof Download PDF

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Publication number
CN116646722A
CN116646722A CN202310889690.XA CN202310889690A CN116646722A CN 116646722 A CN116646722 A CN 116646722A CN 202310889690 A CN202310889690 A CN 202310889690A CN 116646722 A CN116646722 A CN 116646722A
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CN
China
Prior art keywords
blank
layer
skin layer
metal conductive
skin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310889690.XA
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Chinese (zh)
Inventor
刘川宇
陶俊曈
赵晓东
林静
王仁鹏
邓小玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Original Assignee
LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd filed Critical LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Priority to CN202310889690.XA priority Critical patent/CN116646722A/en
Publication of CN116646722A publication Critical patent/CN116646722A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/42Housings not intimately mechanically associated with radiating elements, e.g. radome
    • H01Q1/422Housings not intimately mechanically associated with radiating elements, e.g. radome comprising two or more layers of dielectric material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/42Housings not intimately mechanically associated with radiating elements, e.g. radome
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/42Housings not intimately mechanically associated with radiating elements, e.g. radome
    • H01Q1/422Housings not intimately mechanically associated with radiating elements, e.g. radome comprising two or more layers of dielectric material
    • H01Q1/424Housings not intimately mechanically associated with radiating elements, e.g. radome comprising two or more layers of dielectric material comprising a layer of expanded material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/52Means for reducing coupling between antennas; Means for reducing coupling between an antenna and another structure
    • H01Q1/526Electromagnetic shields

Landscapes

  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The composite electromagnetic shielding radome comprises a concave mask blank, wherein the concave mask blank comprises a skin layer, an adhesive layer and a sandwich layer; the skin layers comprise an upper skin layer and a lower skin layer; the metal paste conductive layer is compounded on the upper skin layer. The manufacturing method comprises the steps of firstly completing the manufacture of the radome blank, and then compounding a metal paste conducting layer on the surface of the radome blank. The invention has the following advantages: 1. the weight is light, and is reduced by more than 60 percent compared with the weight of the traditional metal shielding structure; 2. the shielding effectiveness is excellent, and the shielding effectiveness reaches more than 70dB in the wide frequency range of 1MHz-40 GHz; 3. the environmental adaptability is strong, and the method is suitable for multiple environments such as high and cold, damp, ocean and the like; 4. the plastic is high, various shapes can be manufactured through the tooling die, the process is simple and convenient, and the consistency is good.

Description

Composite electromagnetic shielding radome and manufacturing method thereof
Technical Field
The invention relates to an electromagnetic shielding radome, in particular to a composite material electromagnetic shielding radome and a manufacturing method thereof.
Background
With the change of the current battlefield situation and the continuous breakthrough of the technical limit of advanced electronic systems and communication equipment in the national defense industry, the informatization of weaponry equipment becomes more and more important, so that more and more radar antennas are applied to the equipment, and the use environment of each radar antenna is more and more severe. In order to ensure that the radar antenna can work normally in a complex electromagnetic environment without interfering with other devices and without being affected by the interference of other devices, the radar antenna must be designed to resist electromagnetic interference.
At present, a metal shell or a cover plate is added at the rear end of the radar antenna in a conventional way, and the method can achieve a good electromagnetic shielding effect. However, due to the adoption of the traditional metal materials, the environment-friendly adaptability is general, the weight is heavy, and a great weight load is brought to the whole equipment platform. In many applications, such as on-board platforms, weight is a very important technical indicator. How to develop an electromagnetic shielding radome with light weight, good environmental resistance and good shielding effectiveness is a technical problem to be solved in the field.
Disclosure of Invention
The invention aims to provide a composite electromagnetic shielding radome.
The invention adopts the following technical scheme: the mask comprises a concave mask body blank, wherein the concave mask body blank comprises a skin layer, an adhesive layer and a sandwich layer; the skin layers comprise an upper skin layer and a lower skin layer; the metal paste conductive layer is compounded on the upper skin layer; the metal paste conductive layer is formed by compounding metal paste on the upper skin layer in a brushing, spraying or silk-screen mode; the metal conductive paste is prepared by mixing metal powder and thermosetting resin.
The principle is as follows: the metal paste conducting layer compounded on the upper skin layer replaces the metal shell of the conventional radar antenna, and the electromagnetic shielding effect is excellent. The skin layer material can be made of thermosetting resin and reinforcing fibers, and the reinforcing fibers can be one or more of glass fibers, carbon fibers, aramid fibers and the like; the sandwich layer material can be aramid paper honeycomb, aluminum honeycomb or PMI foam material; the bonding layer material can be epoxy resin, cyanate resin or phenolic resin; the metal powder may be particles of gold, silver, copper, aluminum or iron; the thermosetting resin can be epoxy resin, cyanate resin or phenolic resin.
An improvement is that the sandwich also comprises a reinforced sandwich layer and a reinforced skin layer. This is a reinforced multi-layer structure.
Another problem to be solved by the present invention is to provide a method for manufacturing an electromagnetic shielding radome made of a composite material.
A preparation method of a composite electromagnetic shielding radome comprises the following steps:
step 1, material and die preparation: preparing release paper, sandwich layer foam materials, skin materials, epoxy adhesive films, cover body forming molds, cutting tools, metal conductive materials and thermosetting resins;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank and a lower skin layer blank by using a skin material according to the overall size of the concave mask body, and cutting a sandwich layer foam blank by using a sandwich layer foam material;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a lower skin layer blank, an epoxy adhesive film, a sandwich layer foam blank, an epoxy adhesive film and an upper skin layer blank on a cover body forming die according to corresponding areas, paving a porous isolating film, an air-permeable felt and a vacuum bag film, vacuumizing, heating and curing, and controlling the temperature to be 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: selecting a proper metal conductive material according to specific shielding index requirements of a shielding radome, grinding the metal conductive material to micron-sized metal powder particles, and uniformly mixing the metal conductive material with thermosetting resin to prepare metal conductive paste;
step 5: secondary curing: and (3) brushing, spraying or silk-screen printing the prepared metal conductive paste on the concave cover blank, and then performing secondary curing at 120-180 ℃ for 3-6 hours.
For the reinforced multi-layer structure provided with a reinforced sandwich layer and a reinforced skin layer, the preparation method comprises the following steps:
step 1, material and die preparation: preparing release paper, sandwich layer foam materials, skin materials, epoxy adhesive films, cover body forming molds, cutting tools, metal conductive materials and thermosetting resins;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank, a lower skin layer blank and a reinforced skin layer blank by using skin materials according to the overall size of the concave mask body, and cutting a sandwich layer foam blank and a reinforced sandwich layer blank by using PMI foam materials;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a reinforced skin layer blank, an epoxy adhesive film, a reinforced sandwich layer blank, an epoxy adhesive film, a lower skin layer blank, an epoxy adhesive film, a sandwich layer foam blank, an epoxy adhesive film and an upper skin layer blank on a cover body forming die according to corresponding areas, paving a porous isolating film, an airfelt and a vacuum bag film, vacuumizing, heating and curing at 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: selecting a proper metal conductive material according to specific shielding index requirements of a shielding radome, grinding the metal conductive material to micron-sized metal powder particles, and uniformly mixing the metal conductive material with thermosetting resin to prepare metal conductive paste;
step 5: secondary curing: and (3) brushing, spraying or silk-screen printing the prepared metal conductive paste on the concave cover blank, and then performing secondary curing at 120-180 ℃ for 3-6 hours.
The invention has the following advantages: 1. the weight is light, and is reduced by more than 60 percent compared with the weight of the traditional metal shielding structure; 2. the shielding effectiveness is excellent, and the shielding effectiveness reaches more than 70dB in the wide frequency range of 1MHz-40 GHz; 3. the environment resistance adaptability is strong, and the environment protection type solar energy storage battery can adapt to various use environments such as high and cold, humid, marine environments and the like; 4. the plastic is high, various shapes can be manufactured through the tooling die, the process is simple and convenient, and the consistency is good.
Drawings
Fig. 1 is a schematic perspective view of an antenna housing according to the present invention.
Fig. 2 is a schematic cross-sectional view of a first embodiment of the present invention.
Fig. 3 is a schematic cross-sectional structure of a second embodiment of the present invention.
In the figure: the adhesive comprises a skin layer 1, an adhesive layer 2, a sandwich layer 3, a metal paste conducting layer 4, an upper skin layer 11, a lower skin layer 12, a reinforced sandwich layer 13 and a reinforced skin layer 14.
Description of the embodiments
Examples
As shown in fig. 1 and 2, a composite electromagnetic shielding radome comprises a concave mask body blank, wherein the concave mask body blank comprises a skin layer 1, an adhesive layer 2 and a sandwich layer 3; the skin layer 1 comprises an upper skin layer 11 and a lower skin layer 12; the metal paste conductive layer 4 is compounded on the upper skin layer 11; the metal paste conductive layer 4 is formed by compounding metal paste on the upper skin layer 11 in a brushing, spraying or silk-screen mode; the metal conductive paste is prepared by mixing metal powder (silver is used as one embodiment) with thermosetting resin.
A preparation method of a composite electromagnetic shielding radome comprises the following steps:
step 1, material and die preparation: preparing release paper, sandwich layer foam materials, skin materials, epoxy adhesive films, cover body forming molds, cutting tools, metal conductive materials (silver is used as one embodiment) and thermosetting resins;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank (an upper skin layer 11) and a lower skin layer blank (a lower skin layer 12) by using a skin material according to the overall size of the concave mask body, and cutting a sandwich layer foam blank (a sandwich layer 3) by using a sandwich layer foam material;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a lower skin layer blank (lower skin layer 12), an epoxy film (bonding layer 2), a sandwich layer foam blank (sandwich layer 3), an epoxy film (bonding layer 2) and an upper skin layer blank (upper skin layer 11) on a cover body forming die according to corresponding areas, paving a porous isolating film, an airfelt and a vacuum bag film, vacuumizing, heating and curing, and controlling the temperature to be 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: silver metal is selected as a metal conductive material, and then the metal conductive material is ground into micron-sized metal powder, and the micron-sized metal powder and thermosetting resin are uniformly mixed to prepare metal conductive paste;
step 5: secondary curing: and (3) silk-screen printing the prepared metal conductive paste on the concave cover blank, and then performing secondary curing at the temperature of 150 ℃ for 3 hours.
Examples
As shown in fig. 1 and 3, the present embodiment is a reinforced multi-layer structure provided with a reinforcing sandwich layer 5 and a reinforcing skin layer 6.
A composite electromagnetic shield radome, comprising a concave radome blank comprising a skin layer 1, an adhesive layer 2 and a sandwich layer 3 (PMI foam material); the skin layers include an upper skin layer 11 and a lower skin layer 12; the metal paste conductive layer 4 is compounded on the upper skin layer 11; the metal paste conductive layer 4 is formed by compounding metal paste on the upper skin layer 11 in a brushing, spraying or silk-screen mode; the metal conductive paste is prepared by mixing metal powder (aluminum is used as one embodiment) with thermosetting resin.
A preparation method of a composite electromagnetic shielding radome comprises the following steps:
step 1, material and die preparation: preparing release paper, PMI foam material, skin material, epoxy adhesive film, cover body forming die, cutting tool, metal conductive material (aluminum) and thermosetting resin;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank (an upper skin layer 11), a lower skin layer blank (a lower skin layer 12) and a reinforced skin layer blank (a reinforced skin layer 14) by using skin materials according to the overall size of the concave mask body, and cutting a sandwich layer foam blank (a sandwich layer 3) and a reinforced sandwich layer blank (a reinforced sandwich layer 13) by using PMI foam materials;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a reinforced skin layer blank (reinforced skin layer 14), an epoxy adhesive film (bonding layer 2), a reinforced sandwich layer blank (reinforced sandwich layer 13), an epoxy adhesive film (bonding layer 2), a lower skin layer blank (lower skin layer 12), an epoxy adhesive film (bonding layer 2), a sandwich layer foam blank (sandwich layer 3), an epoxy adhesive film (bonding layer 2) and an upper skin layer blank (upper skin layer 11) on a cover body forming die according to corresponding areas, paving a porous isolating film, an airfelt and a vacuum bag film, vacuumizing, heating and curing at 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: selecting aluminum metal as a metal conductive material, grinding the metal conductive material to micron-sized metal powder, and uniformly mixing the metal conductive powder with thermosetting resin to prepare metal conductive paste;
step 5: secondary curing: and spraying the prepared metal conductive slurry on the concave cover blank, and then performing secondary curing at the temperature of 150 ℃ for 6 hours.
The present invention is not limited to the specific structure of the above embodiment, and the manufacturing method is not limited to the specific steps of the above method, and equivalent transformation of other similar structures and similar methods fall within the protection scope of the present invention.

Claims (4)

1. The utility model provides a combined material electromagnetic shield radome which characterized in that: the mask comprises a concave mask body blank, wherein the concave mask body blank comprises a skin layer, an adhesive layer and a sandwich layer; the skin layers comprise an upper skin layer and a lower skin layer; the metal paste conductive layer is compounded on the upper skin layer; the metal paste conductive layer is formed by compounding metal paste on the upper skin layer in a brushing, spraying or silk-screen mode; the metal conductive paste is prepared by mixing metal powder and thermosetting resin.
2. A composite electromagnetic shielding radome of claim 1, wherein: also included are a reinforcing sandwich layer and a reinforcing skin layer.
3. The method for manufacturing the electromagnetic shielding radome made of the composite material according to claim 1, comprising the following steps:
step 1, material and die preparation: preparing release paper, sandwich layer foam materials, skin materials, epoxy adhesive films, cover body forming molds, cutting tools, metal conductive materials and thermosetting resins;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank and a lower skin layer blank by using a skin material according to the overall size of the concave mask body, and cutting a sandwich layer foam blank by using a sandwich layer foam material;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a lower skin layer blank, an epoxy adhesive film, a sandwich layer foam blank, an epoxy adhesive film and an upper skin layer blank on a cover body forming die according to corresponding areas, paving a porous isolating film, an air-permeable felt and a vacuum bag film, vacuumizing, heating and curing, and controlling the temperature to be 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: selecting a proper metal conductive material according to specific shielding index requirements of a shielding radome, grinding the metal conductive material to micron-sized metal powder particles, and uniformly mixing the metal conductive material with thermosetting resin to prepare metal conductive paste;
step 5: secondary curing: and (3) brushing, spraying or silk-screen printing the prepared metal conductive paste on the concave cover blank, and then performing secondary curing at 120-180 ℃ for 3-6 hours.
4. The method for manufacturing the electromagnetic shielding radome made of the composite material according to claim 2, comprising the following steps:
step 1, material and die preparation: preparing release paper, sandwich layer foam materials, skin materials, epoxy adhesive films, cover body forming molds, cutting tools, metal conductive materials and thermosetting resins;
step 2, cutting the skin and sandwich layer foam blank: cutting an upper skin layer blank, a lower skin layer blank and a reinforced skin layer blank by using skin materials according to the overall size of the concave mask body, and cutting a sandwich layer foam blank and a reinforced sandwich layer blank by using PMI foam materials;
step 3: and (3) forming and curing the concave mask blank: sequentially paving release paper, a reinforced skin layer blank, an epoxy adhesive film, a reinforced sandwich layer blank, an epoxy adhesive film, a lower skin layer blank, an epoxy adhesive film, a sandwich layer foam blank, an epoxy adhesive film and an upper skin layer blank on a cover body forming die according to corresponding areas, paving a porous isolating film, an airfelt and a vacuum bag film, vacuumizing, heating and curing at 120-180 ℃; the time is 3-6 hours; adding external pressure of 0.1-0.5MPa;
step 4: preparing metal conductive slurry: selecting a proper metal conductive material according to specific shielding index requirements of a shielding radome, grinding the metal conductive material to micron-sized metal powder particles, and uniformly mixing the metal conductive material with thermosetting resin to prepare metal conductive paste;
step 5: secondary curing: and (3) brushing, spraying or silk-screen printing the prepared metal conductive paste on the concave cover blank, and then performing secondary curing at 120-180 ℃ for 3-6 hours.
CN202310889690.XA 2023-07-20 2023-07-20 Composite electromagnetic shielding radome and manufacturing method thereof Pending CN116646722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310889690.XA CN116646722A (en) 2023-07-20 2023-07-20 Composite electromagnetic shielding radome and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310889690.XA CN116646722A (en) 2023-07-20 2023-07-20 Composite electromagnetic shielding radome and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN116646722A true CN116646722A (en) 2023-08-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117141012A (en) * 2023-10-31 2023-12-01 廊坊市飞泽复合材料科技有限公司 Foam material reinforcing method
CN117141012B (en) * 2023-10-31 2024-05-24 廊坊市飞泽复合材料科技有限公司 Foam material reinforcing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117141012A (en) * 2023-10-31 2023-12-01 廊坊市飞泽复合材料科技有限公司 Foam material reinforcing method
CN117141012B (en) * 2023-10-31 2024-05-24 廊坊市飞泽复合材料科技有限公司 Foam material reinforcing method

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