CN116642340B - Environment-friendly aluminum bar heating furnace with tail gas waste heat recycling function - Google Patents

Environment-friendly aluminum bar heating furnace with tail gas waste heat recycling function Download PDF

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CN116642340B
CN116642340B CN202310618304.3A CN202310618304A CN116642340B CN 116642340 B CN116642340 B CN 116642340B CN 202310618304 A CN202310618304 A CN 202310618304A CN 116642340 B CN116642340 B CN 116642340B
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module
rod
heating
pipe
heat
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CN116642340A (en
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岳庆中
黄艳涛
柏玉龙
王汉冒
杨新峰
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Shandong Xinwanfu Aluminum Co ltd
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Shandong Xinwanfu Aluminum Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention relates to an environment-friendly aluminum bar heating furnace with tail gas waste heat recycling, which comprises a shell, a feeding module, a discharging module, a movable heating module and a waste heat utilization module, wherein the shell is of a hollow rectangular structure, the feeding module is arranged on the left side surface of the shell, the discharging module is arranged on the right side surface of the shell, the movable heating module is arranged at the lower end of the inner part of the shell, and the waste heat utilization module is arranged at the upper end of the inner part of the shell. According to the invention, the functions of feeding aluminum bars one by one and heating the aluminum bars in sections can be realized, the steam generation unit can gasify circulating water to form steam, the steam flows into the steam generator through the exhaust pipe to generate electric power, the purpose of recycling tail gas is achieved, and the tail gas absorbing heat is absorbed and filtered by the heat conducting and filtering unit and then is discharged into the air environment, so that the purpose of environmental protection is achieved.

Description

一种带尾气余热再利用的环保型铝棒加热炉An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse

技术领域Technical field

本申请涉及加热炉设备技术领域,特别是涉及一种带尾气余热再利用的环保型铝棒加热炉。This application relates to the technical field of heating furnace equipment, and in particular to an environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse.

背景技术Background technique

在冶金工业中,加热炉是将物料或工件一般是金属加热到轧制成锻造温度的设备,加热炉应用遍及石油、化工、冶金、机械、热处理、表面处理、建材、电子、材料、轻工、日化、制药等诸多行业领域,现有加热炉使用过程中产生的余热尾气都是直接排放,造成温室效应的同时也浪费了大量的能源,不符合绿色环保的发展理念。In the metallurgical industry, a heating furnace is a device that heats materials or workpieces, usually metals, to rolling to forging temperatures. Heating furnaces are used in petroleum, chemical industry, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, and light industry. , daily chemicals, pharmaceuticals and many other industries, the waste heat tail gas generated during the use of existing heating furnaces is directly emitted, causing a greenhouse effect and also wasting a large amount of energy, which is not in line with the development concept of green and environmental protection.

在现有的尾气余热再利用的环保型加热炉中,如公告号为CN211425089U的中国专利,其公开了一种尾气余热再利用的环保型加热炉,具体的,所述加热炉主体顶部一边侧开设有尾气排放口,所述尾气排放口一端固定连接有U型管,所述U型管一端与气体净化箱接通,所述气体净化箱一端固定连接有余热处理箱,所述余热处理箱通过输气管道与气体净化箱接通,通过将加热炉主体排放的尾气通过气体净化箱内的活性炭过滤器进行去杂处理,随后在风机作用下加速进入余热处理箱,高热的气体热量传至散热片,散热片为达到热平衡向第一发热腔和第二发热腔散热,从而使得储热腔保持在高温状态,被吸收热量之后的尾气经过通气管后由排气管排走。Among the existing environmentally friendly heating furnaces that reuse tail gas waste heat, such as the Chinese patent with announcement number CN211425089U, which discloses an environmentally friendly heating furnace that reuses tail gas waste heat. Specifically, the top side of the heating furnace body is An exhaust gas discharge port is provided. One end of the exhaust gas discharge port is fixedly connected to a U-shaped pipe. One end of the U-shaped pipe is connected to a gas purification box. One end of the gas purification box is fixedly connected to a waste heat treatment box. The waste heat treatment box passes through The gas pipeline is connected to the gas purification box, and the exhaust gas emitted from the heating furnace body passes through the activated carbon filter in the gas purification box for removal of impurities, and then accelerates into the waste heat treatment box under the action of the fan, and the high-heat gas heat is transferred to the heat dissipation The heat sink dissipates heat to the first heating chamber and the second heating chamber in order to achieve thermal balance, thereby keeping the heat storage chamber at a high temperature. The exhaust gas after absorbing the heat passes through the breather pipe and is discharged from the exhaust pipe.

在上述现有技术中,也能够实现对加热炉余热利用和除杂的功能,但是第一方面,上述现有技术中在对余热进行利用时,尾气是先除杂之后在利用余热,高热的气体可能会使活性炭自燃或者高温会降低活性炭的吸附性,导致尾气除杂效果不佳;第二方面,上述现有技术中在对余热进行利用时,储热腔保持在高温状态,导致尾气与储热腔之间温差较小,使得散热片的热传递效率会降低,导致对尾气余热利用的不充分,基于此,在现有的环保型加热炉尾气余热再利用的技术之上,还有可改进的空间。In the above-mentioned prior art, the functions of utilizing the waste heat of the heating furnace and removing impurities can also be realized. However, firstly, when utilizing the waste heat in the above-mentioned prior art, the exhaust gas is first removed of impurities and then uses the waste heat. High-heat The gas may cause the activated carbon to spontaneously ignite or the high temperature may reduce the adsorption of the activated carbon, resulting in poor impurity removal effect in the exhaust gas. Secondly, when utilizing waste heat in the above-mentioned prior art, the heat storage cavity remains at a high temperature, resulting in exhaust gas and The temperature difference between the heat storage cavities is small, which reduces the heat transfer efficiency of the heat sink, resulting in insufficient utilization of exhaust gas waste heat. Based on this, on top of the existing environmentally friendly heating furnace exhaust gas waste heat reuse technology, there are also Room for improvement.

发明内容Contents of the invention

为了能够实现对加热炉尾气的余热再利用和对尾气除杂的功能,本申请提供一种带尾气余热再利用的环保型铝棒加热炉。In order to realize the functions of reusing the waste heat of the exhaust gas of the heating furnace and removing impurities from the exhaust gas, this application provides an environmentally friendly aluminum rod heating furnace with waste heat reuse of the exhaust gas.

本申请提供的一种带尾气余热再利用的环保型铝棒加热炉采用如下的技术方案:This application provides an environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse that adopts the following technical solution:

一种带尾气余热再利用的环保型铝棒加热炉,包括外壳、进料模块、出料模块、移动加热模块和余热利用模块,所述外壳呈中空的矩形结构,外壳左侧面上安装有进料模块,外壳右侧面上安装有出料模块,外壳内部下端安装有移动加热模块,外壳内部上端安装有余热利用模块。An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse, including a shell, a feeding module, a discharging module, a mobile heating module and a waste heat utilization module. The shell has a hollow rectangular structure, and a There is a feeding module, a discharging module is installed on the right side of the casing, a mobile heating module is installed at the lower end of the casing, and a waste heat utilization module is installed at the upper end of the casing.

所述移动加热模块包括矩形架、转动单元、矩形板、铝棒架、移动加热杆、U形架、转动辊和固定加热杆,所述外壳内部下端对称安装有矩形架,矩形架上安装有转动单元,转动单元上端之间通过销轴安装有矩形板,矩形板上端安装有铝棒架,矩形板之间均匀安装有移动加热杆,移动加热杆与铝棒架之间间隔设置,矩形架上端均匀安装有U形架,U形架中部安装有转动辊,位于相邻U形架之间的矩形架上安装有固定加热杆。The mobile heating module includes a rectangular frame, a rotating unit, a rectangular plate, an aluminum rod frame, a movable heating rod, a U-shaped frame, a rotating roller and a fixed heating rod. A rectangular frame is symmetrically installed at the lower end of the housing, and a rectangular frame is installed on the rectangular frame. Rotating unit, a rectangular plate is installed between the upper ends of the rotating unit through a pin, an aluminum rod frame is installed on the upper end of the rectangular plate, movable heating rods are evenly installed between the rectangular plates, the movable heating rod and the aluminum rod frame are spaced apart, and the rectangular frame A U-shaped frame is evenly installed on the upper end, a rotating roller is installed in the middle of the U-shaped frame, and a fixed heating rod is installed on the rectangular frame between adjacent U-shaped frames.

所述余热利用模块包括下隔板、上隔板、进水管、出水管、导热管、导热过滤单元、蒸气发生单元、动力单元和排气管,所述外壳内侧中部安装有下隔板,下隔板上端设置有上隔板,上隔板安装在外壳上,下隔板和上隔板之间设置有加热腔,加热腔内部填充有循环水,外壳左侧安装有进水管,外壳右侧安装有出水管,进水管和出水管分别与加热腔相连通,上隔板与外壳之间设有导热腔,下隔板、上隔板与外壳之间通过轴承均匀安装有导热管,导热管贯穿设置在加热腔和导热腔中部,导热管下端与外壳内部下端相连通,导热管内部安装有导热过滤单元,位于导热腔内部的导热管外侧安装有蒸气发生单元,外壳内部上端安装有动力单元,动力单元与导热管相连接,外壳上端安装有排气管,排气管与导热腔相连通。The waste heat utilization module includes a lower partition, an upper partition, a water inlet pipe, a water outlet pipe, a heat conduction pipe, a heat conduction filter unit, a steam generation unit, a power unit and an exhaust pipe. A lower partition is installed in the middle of the inner side of the shell. An upper partition is provided at the upper end of the partition, and the upper partition is installed on the casing. A heating chamber is provided between the lower partition and the upper partition. The heating chamber is filled with circulating water. A water inlet pipe is installed on the left side of the casing and on the right side of the casing. A water outlet pipe is installed, and the water inlet pipe and the water outlet pipe are connected to the heating cavity respectively. A heat conduction cavity is provided between the upper partition and the shell. Heat conduction tubes are evenly installed between the lower partition, the upper partition and the shell through bearings. The heat conduction tubes It is installed in the middle of the heating cavity and the heat conduction cavity. The lower end of the heat conduction pipe is connected with the lower end inside the shell. A heat conduction filter unit is installed inside the heat conduction pipe. A steam generating unit is installed outside the heat conduction pipe inside the heat conduction cavity. A power unit is installed at the upper end of the shell. , the power unit is connected to the heat conduction pipe, an exhaust pipe is installed on the upper end of the casing, and the exhaust pipe is connected to the heat conduction cavity.

优选的,所述进料模块包括进料架、进料门和左密封架,所述外壳左侧面上安装有进料架,进料架与外壳相连通,进料架为中空的矩形结构,进料架左侧通过铰链安装有进料门,进料架下端设置有左密封架,左密封架安装在外壳上,左密封架上对称设置有与移动加热模块配合的进料槽。Preferably, the feeding module includes a feeding rack, a feeding door and a left sealing rack. A feeding rack is installed on the left side of the housing. The feeding rack is connected to the housing. The feeding rack is a hollow rectangular structure. , a feed door is installed through a hinge on the left side of the feed frame, a left sealing frame is provided at the lower end of the feed frame, the left sealing frame is installed on the shell, and a feed slot that matches the mobile heating module is symmetrically provided on the left sealing frame.

优选的,所述出料模块包括出料架、出料门和右密封架,所述外壳右侧面上安装有出料架,外壳与出料架相连通,出料架为中空的矩形结构,出料架右侧通过铰链安装有出料门,出料架下端设置有右密封架,右密封架安装在外壳上,右密封架上对称设置有与移动加热模块配合的出料槽。Preferably, the discharging module includes a discharging rack, a discharging door and a right sealing frame. A discharging rack is installed on the right side of the housing. The housing is connected with the discharging rack. The discharging rack is a hollow rectangular structure. , a discharging door is installed through a hinge on the right side of the discharging rack, a right sealing frame is provided at the lower end of the discharging frame, the right sealing frame is installed on the shell, and a discharging chute that matches the mobile heating module is symmetrically provided on the right sealing frame.

优选的,所述转动单元包括转动杆、驱动电机一和连接板,所述矩形架中部转动设置有对称的转动杆,外壳上通过电机座安装有驱动电机一,驱动电机一的输出轴与转动杆相连接,转动杆内侧安装有连接板,连接板上端之间通过销轴安装有矩形板。Preferably, the rotating unit includes a rotating rod, a driving motor and a connecting plate. A symmetrical rotating rod is provided for rotation in the middle of the rectangular frame. A driving motor is installed on the housing through a motor base. The output shaft of the driving motor is connected to the rotating The rods are connected, a connecting plate is installed on the inside of the rotating rod, and a rectangular plate is installed between the upper ends of the connecting plates through pins.

优选的,所述移动加热杆和固定加热杆上端均匀安装有燃气喷头和空气喷头,燃气喷头通过移动加热杆和固定加热杆与天然气相连通,空气喷头通过移动加热杆和固定加热杆与气泵相连通。Preferably, gas nozzles and air nozzles are evenly installed on the upper ends of the movable heating rod and the fixed heating rod. The gas nozzle is connected to the natural gas through the movable heating rod and the fixed heating rod. The air nozzle is connected to the air pump through the movable heating rod and the fixed heating rod. Pass.

优选的,所述导热过滤单元包括连接柱、导热片、过滤箱和把手,所述导热管内侧中部安装有连接柱,连接柱外侧面上均匀安装有导热片,导热片呈螺旋布置,相邻的导热片之间设置有螺旋导气槽,导热管上端安装有可拆卸的过滤箱,过滤箱用于对热气内部的杂质进行过滤,过滤箱上端面均匀设置有排气孔,过滤箱上端安装有把手。Preferably, the thermally conductive filter unit includes a connecting column, a thermally conductive sheet, a filter box and a handle. A connecting column is installed in the middle of the inner side of the thermally conductive pipe. The thermally conductive fins are evenly installed on the outer surface of the connecting column. The thermally conductive fins are arranged in a spiral, adjacent to each other. There are spiral air guide grooves between the heat conduction fins, and a removable filter box is installed on the upper end of the heat conduction pipe. The filter box is used to filter impurities inside the hot air. The upper end of the filter box is evenly provided with exhaust holes, and the upper end of the filter box is installed There is a handle.

优选的,所述蒸气发生单元包括环形板、刮板、喷水板和喷水头,所述位于导热腔内部的导热管外侧对称安装有环形板,位于导热腔下端的环形板安装在上隔板上,环形板之间均匀安装有刮板和喷水板,刮板和喷水板之间为间隔设置,喷水板内侧面上均匀设置有喷水头,喷水板下端通过水泵与加热腔相连通。Preferably, the steam generating unit includes an annular plate, a scraper, a water spray plate and a water spray head. An annular plate is symmetrically installed on the outside of the heat transfer tube located inside the heat transfer cavity. The annular plate located at the lower end of the heat transfer cavity is installed on the upper partition. On the board, scrapers and water spray plates are evenly installed between the annular plates. The scrapers and water spray plates are spaced apart. Water spray heads are evenly installed on the inner surface of the water spray plate. The lower end of the water spray plate is heated by a water pump. The cavities are connected.

优选的,所述刮板为弧形结构,刮板内侧面与导热管相紧贴,刮板侧面上均匀设置有向下倾斜布置的引水槽。Preferably, the scraper has an arc-shaped structure, the inner side of the scraper is in close contact with the heat-conducting pipe, and downwardly inclined water conduits are evenly provided on the sides of the scraper.

优选的,所述动力单元包括齿轮一、驱动电机二和齿轮二,所述导热管上端安装有齿轮一,位于外壳同一侧的齿轮一之间相啮合,外壳上端左侧通过电机座安装有驱动电机二,驱动电机二的输出轴穿过外壳安装有齿轮二,齿轮二与齿轮一相啮合。Preferably, the power unit includes gear one, drive motor two and gear two. Gear one is installed on the upper end of the heat pipe, and gears one located on the same side of the housing mesh with each other. A drive motor is installed on the left side of the upper end of the housing through the motor base. Motor two, the output shaft of the drive motor two passes through the housing and is equipped with gear two, which meshes with gear one.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:

1.在本发明中设置了移动加热模块,铝棒加热一定时间后,转动单元通过铝棒架将进料架内部的铝棒再次运入外壳内部,同时位于外壳内部左侧转动辊上的铝棒向右前进,使得铝棒可以逐一从外壳内部的转动辊上经过,实现对铝棒进行逐一进料以及分段加热的功能;1. A mobile heating module is provided in the present invention. After the aluminum rod is heated for a certain period of time, the rotating unit transports the aluminum rod inside the feed rack into the inside of the shell again through the aluminum rod rack. At the same time, the aluminum rod on the left rotating roller inside the shell is The rod advances to the right, so that the aluminum rods can pass through the rotating roller inside the shell one by one, realizing the functions of feeding the aluminum rods one by one and heating them in sections;

2.在本发明中设置了导热过滤单元,尾气进入导热管内后在螺旋导气槽中向上流动,尾气中的热量会传递到导热管和导热片上,之后,导热片上的热量也会传递到导热管上,被吸收热量的尾气最终经过过滤箱后从排期孔中流出,螺旋导气槽可以增加尾气的流动行程,增加尾气与导热管的接触,使得尾气中的热量可以充分的传递到导热管上,提高了对尾气中热量的利用率;2. In the present invention, a heat-conducting filter unit is provided. After the exhaust gas enters the heat-conducting pipe, it flows upward in the spiral air-conducting groove. The heat in the exhaust gas will be transferred to the heat-conducting pipe and the heat-conducting sheet. After that, the heat on the heat-conducting sheet will also be transferred to the heat-conducting filter. On the pipe, the exhaust gas that has absorbed heat finally flows out of the discharge hole after passing through the filter box. The spiral air guide groove can increase the flow stroke of the exhaust gas and increase the contact between the exhaust gas and the heat transfer pipe, so that the heat in the exhaust gas can be fully transferred to the heat conduction pipe. pipe, improving the utilization of heat in the exhaust gas;

3.在本发明中设置了蒸气发生单元,导热管温度上升后,喷水头可以将加热腔内的循环水喷射到导热管表面,循环水遇到高温的导热管发生气化形成水蒸气,此时,未气化的循环水会留在导热管表面,当导热管转动一定角度时,刮板对导热管表面进行刮水,刮出的水会经引水槽流出,导热管会迅速升温,使得喷水头喷出的水可以继续气化,提高了水蒸气的产生效率。3. In the present invention, a steam generating unit is provided. After the temperature of the heat transfer tube rises, the water spray head can spray the circulating water in the heating chamber to the surface of the heat transfer tube. When the circulating water encounters the high temperature heat transfer tube, it vaporizes and forms water vapor. At this time, the unvaporized circulating water will remain on the surface of the heat pipe. When the heat pipe rotates at a certain angle, the scraper will scrape the surface of the heat pipe. The scraped water will flow out through the water diversion tank, and the heat pipe will heat up rapidly. This allows the water sprayed from the sprinkler head to continue to vaporize, thereby improving the efficiency of water vapor generation.

附图说明Description of the drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.

图1是本申请的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of the present application.

图2是本申请的剖切结构示意图。Figure 2 is a schematic cross-sectional structural view of the present application.

图3是本申请的第一剖面结构示意图。Figure 3 is a first cross-sectional structural diagram of the present application.

图4是本申请的第二剖面结构示意图。Figure 4 is a second cross-sectional structural schematic diagram of the present application.

图5是本申请的移动加热模块立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the mobile heating module of the present application.

图6是本申请的移动加热模块第一剖面结构示意图。Figure 6 is a first cross-sectional structural schematic diagram of the mobile heating module of the present application.

图7是本申请的移动加热模块第二剖面结构示意图。Figure 7 is a second cross-sectional structural schematic diagram of the mobile heating module of the present application.

图8是本申请外壳和余热利用模块之间的剖面结构示意图。Figure 8 is a schematic cross-sectional structural diagram between the outer shell and the waste heat utilization module of the present application.

图9是本申请的导热管、导热过滤单元和蒸气发生单元之间的剖面结构示意图。Figure 9 is a schematic cross-sectional structural diagram of the heat transfer pipe, heat transfer filter unit and steam generation unit of the present application.

附图标记说明:1、外壳;2、进料模块;21、进料架;22、进料门;23、左密封架;3、出料模块;31、出料架;32、出料门;33、右密封架;4、移动加热模块;41、矩形架;42、转动单元;421、转动杆;422、驱动电机一;423、连接板;43、矩形板;44、铝棒架;45、移动加热杆;451、燃气喷头;452、空气喷头;46、U形架;47、转动辊;48、固定加热杆;5、余热利用模块;51、下隔板;52、上隔板;53、进水管;54、出水管;55、导热管;56、导热过滤单元;561、连接柱;562、导热片;563、过滤箱;564、把手;57、蒸气发生单元;571、环形板;572、刮板;573、喷水板;574、喷水头;58、动力单元;581、齿轮一;582、驱动电机二;583、齿轮二;59、排气管。Explanation of reference signs: 1. Shell; 2. Feeding module; 21. Feeding rack; 22. Feeding door; 23. Left sealing frame; 3. Discharging module; 31. Discharging rack; 32. Discharging door ; 33. Right sealing frame; 4. Mobile heating module; 41. Rectangular frame; 42. Rotating unit; 421. Rotating rod; 422. Driving motor one; 423. Connecting plate; 43. Rectangular plate; 44. Aluminum rod holder; 45. Mobile heating rod; 451. Gas nozzle; 452. Air nozzle; 46. U-shaped frame; 47. Rotating roller; 48. Fixed heating rod; 5. Waste heat utilization module; 51. Lower partition; 52. Upper partition ; 53. Water inlet pipe; 54. Water outlet pipe; 55. Heat pipe; 56. Thermal conductive filter unit; 561. Connecting column; 562. Thermal conductive sheet; 563. Filter box; 564. Handle; 57. Steam generating unit; 571. Ring plate; 572, scraper; 573, water spray plate; 574, water spray head; 58, power unit; 581, gear one; 582, drive motor two; 583, gear two; 59, exhaust pipe.

具体实施方式Detailed ways

以下结合附图1-9对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-9.

本申请实施例公开一种带尾气余热再利用的环保型铝棒加热炉,能够实现对加热炉的尾气余热进行再利用和对尾气除杂的功能。The embodiment of the present application discloses an environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse, which can realize the functions of reusing the tail gas waste heat of the heating furnace and removing impurities from the tail gas.

参照图1所示,为本实施例公开的一种带尾气余热再利用的环保型铝棒加热炉,包括外壳1、进料模块2、出料模块3、移动加热模块4和余热利用模块5,其特征在于,所述外壳1呈中空的矩形结构,外壳1左侧面上安装有进料模块2,外壳1右侧面上安装有出料模块3,外壳1内部下端安装有移动加热模块4,外壳1内部上端安装有余热利用模块5。Referring to Figure 1, an environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse disclosed in this embodiment includes a shell 1, a feeding module 2, a discharging module 3, a mobile heating module 4 and a waste heat utilization module 5 , it is characterized in that the housing 1 has a hollow rectangular structure, a feeding module 2 is installed on the left side of the housing 1, a discharging module 3 is installed on the right side of the housing 1, and a mobile heating module is installed at the lower end of the housing 1 4. A waste heat utilization module 5 is installed on the upper end of the housing 1.

参照图3所示,所述进料模块2包括进料架21、进料门22和左密封架23,所述外壳1左侧面上安装有进料架21,进料架21与外壳1相连通,进料架21为中空的矩形结构,进料架21左侧通过铰链安装有进料门22,进料架21下端设置有左密封架23,左密封架23安装在外壳1上,左密封架23上对称设置有与移动加热模块4配合的进料槽。Referring to Figure 3, the feeding module 2 includes a feeding rack 21, a feeding door 22 and a left sealing rack 23. The feeding rack 21 is installed on the left side of the housing 1. The feeding rack 21 is connected to the housing 1. Connected, the feed rack 21 is a hollow rectangular structure. A feed door 22 is installed on the left side of the feed rack 21 through a hinge. A left sealing frame 23 is provided at the lower end of the feeding frame 21. The left sealing frame 23 is installed on the housing 1. The left sealing frame 23 is symmetrically provided with a feed slot that matches the mobile heating module 4 .

在实际使用过程中,人工将铝棒放置在进料架21左端,铝棒在重力的作用下向外壳1内滚动,当铝棒被外壳1阻挡时停止滚动,此时,铝棒均匀的排放在进料架21下端。During actual use, the aluminum rod is manually placed on the left end of the feeding rack 21. The aluminum rod rolls into the shell 1 under the action of gravity. When the aluminum rod is blocked by the shell 1, it stops rolling. At this time, the aluminum rod is discharged evenly. At the lower end of the feeding frame 21.

需要说明的是,进料架21、左密封架23与外壳1之间形成密闭的腔体,防止尾气从进料槽内流出造成尾气余热的流失。It should be noted that a sealed cavity is formed between the feeding rack 21, the left sealing rack 23 and the outer casing 1 to prevent exhaust gas from flowing out of the feeding tank and causing the loss of waste heat of the exhaust gas.

参照图3所示,所述出料模块3包括出料架31、出料门32和右密封架33,所述外壳1右侧面上安装有出料架31,外壳1与出料架31相连通,出料架31为中空的矩形结构,出料架31右侧通过铰链安装有出料门32,出料架31下端设置有右密封架33,右密封架33安装在外壳1上,右密封架33上对称设置有与移动加热模块4配合的出料槽。Referring to Figure 3, the discharging module 3 includes a discharging rack 31, a discharging door 32 and a right sealing frame 33. The discharging rack 31 is installed on the right side of the housing 1. The discharging rack 31 and the discharging rack 31 are Connected, the discharge rack 31 is a hollow rectangular structure. A discharge door 32 is installed on the right side of the discharge rack 31 through a hinge. A right sealing frame 33 is provided at the lower end of the discharge rack 31. The right sealing frame 33 is installed on the housing 1. The right sealing frame 33 is symmetrically provided with a discharging chute that cooperates with the mobile heating module 4 .

在实际使用过程中,当铝棒加热完成后,移动加热模块4将铝棒运送至出料架31内,铝棒在重力的作用下向下滚动,之后可以对铝棒进行锻造或者其他工序。In actual use, after the aluminum bar is heated, the mobile heating module 4 transports the aluminum bar to the discharge rack 31. The aluminum bar rolls downward under the action of gravity, and then the aluminum bar can be forged or other processes.

需要说明的是,出料架31、右密封架33和壳1之间形成密闭的密封腔,防止尾气从出料槽内流出造成尾气余热的流失。It should be noted that a sealed cavity is formed between the discharging rack 31, the right sealing rack 33 and the shell 1 to prevent exhaust gas from flowing out of the discharging chute and causing the loss of waste heat of the exhaust gas.

参照图5所示,所述移动加热模块4包括矩形架41、转动单元42、矩形板43、铝棒架44、移动加热杆45、U形架46、转动辊47和固定加热杆48,所述外壳1内部下端对称安装有矩形架41,矩形架41上安装有转动单元42,转动单元42上端之间通过销轴安装有矩形板43,矩形板43上端安装有铝棒架44,矩形板43之间均匀安装有移动加热杆45,移动加热杆45与铝棒架44之间间隔设置,矩形架41上端均匀安装有U形架46,U形架46中部安装有转动辊47,位于相邻U形架46之间的矩形架41上安装有固定加热杆48。Referring to Figure 5, the mobile heating module 4 includes a rectangular frame 41, a rotating unit 42, a rectangular plate 43, an aluminum rod frame 44, a movable heating rod 45, a U-shaped frame 46, a rotating roller 47 and a fixed heating rod 48. A rectangular frame 41 is symmetrically installed at the inner lower end of the housing 1. A rotating unit 42 is installed on the rectangular frame 41. A rectangular plate 43 is installed between the upper ends of the rotating unit 42 through pins. An aluminum rod frame 44 is installed at the upper end of the rectangular plate 43. The rectangular plate A movable heating rod 45 is evenly installed between the rectangular frame 41 and the aluminum rod frame 44. A U-shaped frame 46 is evenly installed on the upper end of the rectangular frame 41, and a rotating roller 47 is installed in the middle of the U-shaped frame 46. A fixed heating rod 48 is installed on the rectangular frame 41 between adjacent U-shaped frames 46 .

在实际使用过程中,当对铝棒进行取料时,转动单元42带动矩形板43间歇转动,铝棒架44跟随矩形板43同步转动,当矩形板43运动到最左侧时,位于矩形板43最左侧的铝棒架44正好运动到进料架21内部铝棒的正下方,之后,铝棒架44向上运动并对铝棒进行支撑卡接,使得铝棒可以跟随铝棒架44同步运动到外壳1内部,当转动单元42带动铝棒架44继续转动时,铝棒架44上的铝棒会准确的停留在两个转动辊47上端,同时,移动加热杆45继续转动到与固定加热杆48处于同一竖直平面,移动加热杆45与固定加热杆48对铝棒进行燃烧加热,并且转动辊47带动铝棒进行旋转,使得铝棒表面可以均匀受热;In actual use, when the aluminum rods are being retrieved, the rotation unit 42 drives the rectangular plate 43 to rotate intermittently, and the aluminum rod frame 44 rotates synchronously with the rectangular plate 43. When the rectangular plate 43 moves to the leftmost position, it is located on the rectangular plate. 43 The aluminum rod holder 44 on the far left moves just below the aluminum rod inside the feed rack 21. After that, the aluminum rod holder 44 moves upward and supports the aluminum rod, so that the aluminum rod can follow the aluminum rod holder 44 in synchronization. When the rotating unit 42 drives the aluminum rod holder 44 to continue to rotate, the aluminum rods on the aluminum rod holder 44 will accurately stay on the upper ends of the two rotating rollers 47. At the same time, the moving heating rod 45 continues to rotate to the fixed position. The heating rod 48 is in the same vertical plane. The movable heating rod 45 and the fixed heating rod 48 burn and heat the aluminum rod, and the rotating roller 47 drives the aluminum rod to rotate so that the surface of the aluminum rod can be heated evenly;

当铝棒加热一定时间后,转动单元42通过铝棒架44将进料架21内部的铝棒再次运入外壳1内部,同时位于外壳1内部左侧转动辊47上的铝棒向右前进,使得铝棒可以逐一从外壳1内部的转动辊47上经过,同时可以实现对铝棒进行逐一进料以及分段加热的功能;When the aluminum rod is heated for a certain period of time, the rotating unit 42 transports the aluminum rod inside the feeding rack 21 into the inside of the housing 1 again through the aluminum rod rack 44. At the same time, the aluminum bar located on the left rotating roller 47 inside the housing 1 advances to the right. The aluminum rods can pass through the rotating roller 47 inside the shell 1 one by one, and at the same time, the functions of feeding the aluminum rods one by one and heating them in sections can be realized;

当铝棒进行最后一次加热后,铝棒完成加热,位于最右侧的铝棒架44带动加热完成后的铝棒继续转动,当位于最右侧的铝棒运动到最右侧时,铝棒掉落在出料架31内,加热完成后的铝棒在重力的作用下从出料架31内滚出。After the aluminum rod is heated for the last time, the aluminum rod completes heating, and the aluminum rod holder 44 located on the far right drives the aluminum rod after heating to continue to rotate. When the aluminum rod located on the far right moves to the far right, the aluminum rod Falling into the discharging rack 31, the heated aluminum rod rolls out of the discharging rack 31 under the action of gravity.

参照图6所示,所述转动单元42包括转动杆421、驱动电机一422和连接板423,所述矩形架41中部转动设置有对称的转动杆421,外壳1上通过电机座安装有驱动电机一422,驱动电机一422的输出轴与转动杆421相连接,转动杆421内侧安装有连接板423,连接板423上端之间通过销轴安装有矩形板43。Referring to Figure 6, the rotating unit 42 includes a rotating rod 421, a driving motor 422 and a connecting plate 423. A symmetrical rotating rod 421 is provided in the middle of the rectangular frame 41, and a driving motor is installed on the housing 1 through a motor base. One 422, the output shaft of the drive motor one 422 is connected to the rotating rod 421. A connecting plate 423 is installed inside the rotating rod 421, and a rectangular plate 43 is installed between the upper ends of the connecting plates 423 through pins.

在实际使用过程中,当驱动电机一422转动时,驱动电机一422通过转动杆421带动连接板423转动,矩形板43跟随同步转动。In actual use, when the driving motor 422 rotates, the driving motor 422 drives the connecting plate 423 to rotate through the rotating rod 421, and the rectangular plate 43 follows and rotates synchronously.

参照图5所示,所述移动加热杆45和固定加热杆48上端均匀安装有燃气喷头451和空气喷头452,燃气喷头451通过移动加热杆45和固定加热杆48与天然气相连通,空气喷头452通过移动加热杆45和固定加热杆48与气泵相连通。Referring to Figure 5, a gas nozzle 451 and an air nozzle 452 are evenly installed on the upper ends of the movable heating rod 45 and the fixed heating rod 48. The gas nozzle 451 is connected to the natural gas through the movable heating rod 45 and the fixed heating rod 48, and the air nozzle 452 The moving heating rod 45 and the fixed heating rod 48 are connected to the air pump.

在实际使用过程中,移动加热杆45和固定加热杆48上装有点火器,当燃气喷头451和空气喷头452喷出天然气和空气时,点火器可以将天然气点燃,此时,火焰对铝棒下端面进行均匀加热,并且铝棒在转动,使得铝棒整体都受热均匀。During actual use, the movable heating rod 45 and the fixed heating rod 48 are equipped with igniters. When the gas nozzle 451 and the air nozzle 452 eject natural gas and air, the igniter can ignite the natural gas. At this time, the flame strikes the lower end surface of the aluminum rod. Heating is carried out evenly, and the aluminum rod is rotating so that the entire aluminum rod is heated evenly.

参照图4和图8所示,所述余热利用模块5包括下隔板51、上隔板52、进水管53、出水管54、导热管55、导热过滤单元56、蒸气发生单元57、动力单元58和排气管59,所述外壳1内侧中部安装有下隔板51,下隔板51上端设置有上隔板52,上隔板52安装在外壳1上,下隔板51和上隔板52之间设置有加热腔,加热腔内部填充有循环水,外壳1左侧安装有进水管53,外壳1右侧安装有出水管54,进水管53和出水管54分别与加热腔相连通,上隔板52与外壳1之间设有导热腔,下隔板51、上隔板52与外壳1之间通过轴承均匀安装有导热管55,导热管55贯穿设置在加热腔和导热腔中部,导热管55下端与外壳1内部下端相连通,导热管55内部安装有导热过滤单元56,位于导热腔内部的导热管55外侧安装有蒸气发生单元57,外壳1内部上端安装有动力单元58,动力单元58与导热管55相连接,外壳1上端安装有排气管59,排气管59与导热腔相连通。Referring to Figures 4 and 8, the waste heat utilization module 5 includes a lower partition 51, an upper partition 52, a water inlet pipe 53, a water outlet pipe 54, a heat conduction pipe 55, a heat conduction filter unit 56, a steam generation unit 57, and a power unit. 58 and exhaust pipe 59. A lower partition 51 is installed in the middle of the inner side of the housing 1. An upper partition 52 is provided at the upper end of the lower partition 51. The upper partition 52 is installed on the housing 1. The lower partition 51 and the upper partition A heating cavity is provided between 52, and the heating cavity is filled with circulating water. A water inlet pipe 53 is installed on the left side of the shell 1, and a water outlet pipe 54 is installed on the right side of the shell 1. The water inlet pipe 53 and the water outlet pipe 54 are connected with the heating cavity respectively. There is a heat conduction cavity between the upper partition 52 and the shell 1. The heat conduction pipes 55 are evenly installed between the lower partition 51, the upper separation plate 52 and the shell 1 through bearings. The heat conduction pipes 55 are arranged in the middle of the heating cavity and the heat conduction cavity. The lower end of the heat pipe 55 is connected with the lower end inside the shell 1. A heat conduction filter unit 56 is installed inside the heat pipe 55. A steam generating unit 57 is installed outside the heat pipe 55 inside the heat conduction cavity. A power unit 58 is installed at the upper end of the shell 1. The unit 58 is connected to the heat conduction pipe 55. An exhaust pipe 59 is installed on the upper end of the housing 1. The exhaust pipe 59 is connected with the heat conduction cavity.

在实际使用过程中,当天然气燃烧后的尾气向上流动时,尾气会流入导热管55内,尾气中的大量热量会传递到导热管55上,动力单元58带动导热管55转动,蒸气发生单元57喷出循环水到导热管55表面,循环水遇到高温的导热管55发生气化形成水蒸气,水蒸气通过排气管59流到蒸气发电机中产生电力,产生的电力可以用于工厂的照明或者其他设备,实现余热发电再利用的功能,余热完全利用后的尾气经导热管55进入导热过滤单元56内部,导热过滤单元56对尾气内部的杂质进行吸附过滤,过滤后的尾气排放到空气环境中,防止尾气对环境发生污染的现象。In actual use, when the exhaust gas after natural gas combustion flows upward, the exhaust gas will flow into the heat transfer pipe 55, and a large amount of heat in the exhaust gas will be transferred to the heat transfer pipe 55. The power unit 58 drives the heat transfer pipe 55 to rotate, and the steam generating unit 57 The circulating water is sprayed onto the surface of the heat transfer pipe 55. When the circulating water encounters the high temperature heat transfer pipe 55, it vaporizes to form water vapor. The water vapor flows through the exhaust pipe 59 to the steam generator to generate electricity. The generated electricity can be used in the factory. Lighting or other equipment realizes the function of reusing waste heat for power generation. After the waste heat is fully utilized, the exhaust gas enters the heat conduction filter unit 56 through the heat conduction pipe 55. The heat conduction filter unit 56 adsorbs and filters the impurities inside the exhaust gas, and the filtered exhaust gas is discharged into the air. environment to prevent exhaust gas from polluting the environment.

需要说明的是,天然气燃烧后的尾气向上流动时会与下隔板51接触,下隔板51为导热金属材质,燃烧后尾气中的热量可以直接经下隔板51传递到循环水中,同时,位于加热腔内的导热管55也会将热量传递到循环水,使得循环水温服上升,产生的热水一部分被蒸气发生单元57使用,另一部分热水经出水管54流出,热水可以用于工业供暖或者其他方面,也能够实现对尾气余热利用的目的。It should be noted that when the exhaust gas after natural gas combustion flows upward, it will contact the lower partition 51. The lower partition 51 is made of heat-conducting metal. The heat in the burned exhaust gas can be directly transferred to the circulating water through the lower partition 51. At the same time, The heat transfer pipe 55 located in the heating cavity will also transfer heat to the circulating water, causing the temperature of the circulating water to rise. Part of the hot water generated is used by the steam generating unit 57, and the other part of the hot water flows out through the water outlet pipe 54. The hot water can be used for Industrial heating or other aspects can also achieve the purpose of utilizing exhaust gas waste heat.

参照图9所示,所述导热过滤单元56包括连接柱561、导热片562、过滤箱563和把手564,所述导热管55内侧中部安装有连接柱561,连接柱561外侧面上均匀安装有导热片562,导热片562呈螺旋布置,相邻的导热片562之间设置有螺旋导气槽,导热管55上端安装有可拆卸的过滤箱563,过滤箱563用于对热气内部的杂质进行过滤,过滤箱563上端面均匀设置有排气孔,过滤箱563上端安装有把手564。Referring to FIG. 9 , the thermally conductive filter unit 56 includes a connecting column 561 , a thermally conductive sheet 562 , a filter box 563 and a handle 564 . A connecting column 561 is installed in the middle of the inner side of the thermally conductive pipe 55 , and a connecting column 561 is evenly installed on the outer surface of the connecting column 561 . Thermal conductive sheets 562 are arranged in a spiral, and spiral air guide grooves are provided between adjacent thermal conductive sheets 562. A removable filter box 563 is installed on the upper end of the heat conductive pipe 55. The filter box 563 is used to filter impurities inside the hot gas. For filtering, exhaust holes are evenly provided on the upper end of the filter box 563, and a handle 564 is installed on the upper end of the filter box 563.

在实际使用过程中,尾气进入导热管55内后在螺旋导气槽中向上流动,尾气中的热量会传递到导热管55和导热片562上,之后,导热片562上的热量也会传递到导热管55上,被吸收热量的尾气最终经过过滤箱563过滤后从排期孔中流出,螺旋导气槽可以增加尾气的流动行程,增加尾气与导热管55的接触,使得尾气中的热量可以充分的传递到导热管55上,提高了对尾气中余热的利用率。During actual use, the exhaust gas enters the heat transfer pipe 55 and flows upward in the spiral air guide groove. The heat in the exhaust gas will be transferred to the heat transfer pipe 55 and the heat transfer sheet 562. After that, the heat on the heat transfer sheet 562 will also be transferred to On the heat pipe 55, the exhaust gas that has absorbed heat is finally filtered by the filter box 563 and flows out of the discharge hole. The spiral air guide groove can increase the flow stroke of the exhaust gas and increase the contact between the exhaust gas and the heat pipe 55, so that the heat in the exhaust gas can It is fully transferred to the heat pipe 55, thereby improving the utilization rate of waste heat in the exhaust gas.

需要说明的是,过滤箱563内存放有活性炭,被吸收热量的尾气温度不会影响活性炭的吸附性,使得活性炭可以充分的将尾气中的杂质吸附过滤,使得经排气孔流出的尾气达到排放标准,达到绿色环保的目的。It should be noted that activated carbon is stored in the filter box 563, and the temperature of the exhaust gas that absorbs heat will not affect the adsorption property of the activated carbon, so that the activated carbon can fully adsorb and filter the impurities in the exhaust gas, so that the exhaust gas flowing out through the exhaust hole reaches the emission level. standards to achieve the purpose of green environmental protection.

还需要说明的是,过滤箱563为可拆卸结构,当过滤箱563内的活性炭吸附较多杂质之后,可以将过滤箱563取出,对过滤箱563中的活性炭进行更换。It should also be noted that the filter box 563 has a detachable structure. When the activated carbon in the filter box 563 absorbs more impurities, the filter box 563 can be taken out and the activated carbon in the filter box 563 can be replaced.

参照图4和图8所示,所述蒸气发生单元57包括环形板571、刮板572、喷水板573和喷水头574,所述位于导热腔内部的导热管55外侧对称安装有环形板571,位于导热腔下端的环形板571安装在上隔板52上,环形板571之间均匀安装有刮板572和喷水板573,刮板572和喷水板573之间为间隔设置,喷水板573内侧面上均匀设置有喷水头574,喷水板573下端通过水泵与加热腔相连通。Referring to Figures 4 and 8, the steam generating unit 57 includes an annular plate 571, a scraper 572, a water spray plate 573 and a water spray head 574. An annular plate is symmetrically installed on the outside of the heat transfer pipe 55 located inside the heat transfer cavity. 571. The annular plate 571 located at the lower end of the heat conduction cavity is installed on the upper partition 52. A scraper 572 and a water spray plate 573 are evenly installed between the annular plates 571. The scraper 572 and the water spray plate 573 are spaced apart. Water spray heads 574 are evenly arranged on the inner surface of the water plate 573, and the lower end of the water spray plate 573 is connected to the heating chamber through a water pump.

参照图4所示,所述刮板572为弧形结构,刮板572内侧面与导热管55相紧贴,刮板572侧面上均匀设置有向下倾斜布置的引水槽。Referring to FIG. 4 , the scraper 572 has an arc-shaped structure. The inner side of the scraper 572 is in close contact with the heat pipe 55 . The scraper 572 is evenly provided with downwardly inclined water channels on the side thereof.

在实际使用过程中,动力单元58带动导热管55转动,当导热管55温度上升后,喷水头574可以将加热腔内的循环水喷射到导热管55表面,循环水遇到高温的导热管55发生气化形成水蒸气,此时,未气化的水会留在导热管55表面,当导热管55转动一定角度时,刮板572对导热管55表面进行刮水,刮出的水会经引水槽流出。During actual use, the power unit 58 drives the heat transfer pipe 55 to rotate. When the temperature of the heat transfer pipe 55 rises, the water spray head 574 can spray the circulating water in the heating chamber to the surface of the heat transfer pipe 55. The circulating water encounters the high temperature heat transfer pipe. 55 vaporizes to form water vapor. At this time, unvaporized water will remain on the surface of the heat pipe 55. When the heat pipe 55 rotates at a certain angle, the scraper 572 will scrape the surface of the heat pipe 55, and the scraped water will It flows out through the diversion channel.

需要说明的是,当导热管55表面粘有大量未气化的水后会使导热管55表面温度降低,影响循环水的气化,当刮板572将导热管55表面粘有大量未气化的水刮干净后,导热管55会迅速升温,使得喷水头574喷出的水可以继续气化,不仅提高了水蒸气的产生效率,还增加了尾气余热的热传递效率。It should be noted that when a large amount of unvaporized water is adhered to the surface of the heat transfer pipe 55, the surface temperature of the heat transfer pipe 55 will be lowered, which affects the vaporization of the circulating water. After the water is wiped clean, the heat pipe 55 will heat up rapidly, so that the water sprayed by the water spray head 574 can continue to vaporize, which not only improves the water vapor generation efficiency, but also increases the heat transfer efficiency of the waste heat of the exhaust gas.

参照图8所示,所述动力单元58包括齿轮一581、驱动电机二582和齿轮二583,所述导热管55上端安装有齿轮一581,位于外壳1同一侧的齿轮一581之间相啮合,外壳1上端左侧通过电机座安装有驱动电机二582,驱动电机二582的输出轴穿过外壳1安装有齿轮二583,齿轮二583与齿轮一581相啮合。Referring to Figure 8, the power unit 58 includes a gear 581, a drive motor 582 and a gear 583. A gear 581 is installed on the upper end of the heat pipe 55, and the gears 581 on the same side of the housing 1 mesh with each other. , a drive motor 2 582 is installed on the left side of the upper end of the housing 1 through the motor seat, and the output shaft of the drive motor 2 582 passes through the housing 1 and a gear 2 583 is installed, and the gear 2 583 meshes with the gear 1 581 .

在实际使用过程中,驱动电机二582通过齿轮二583带动齿轮一581转动,导热管55跟随同步转动。During actual use, the second drive motor 582 drives the first gear 581 to rotate through the second gear 583, and the heat pipe 55 follows and rotates synchronously.

本实施例的实施原理为:The implementation principle of this embodiment is:

1:放置取料,人工将铝棒放置在进料架21左端,铝棒在重力的作用下均匀的排放在进料架21下端,转动单元42带动矩形板43间歇转动,铝棒架44跟随矩形板43同步转动,铝棒架44带动铝棒转动后放置在两个转动辊47上端。1: Place and retrieve materials. Manually place the aluminum rods on the left end of the feed rack 21. The aluminum rods are evenly discharged at the lower end of the feed rack 21 under the action of gravity. The rotation unit 42 drives the rectangular plate 43 to rotate intermittently, and the aluminum rod rack 44 follows. The rectangular plate 43 rotates synchronously, and the aluminum rod frame 44 drives the aluminum rod to rotate and then is placed on the upper ends of the two rotating rollers 47.

2:分段加热出料,移动加热杆45和固定加热杆48对铝棒进行加热,铝棒加热一定时间后,转动单元42通过铝棒架44将进料架21内部的铝棒再次运入外壳1内部,同时位于外壳1内部左侧转动辊47上的铝棒向右前进,使得铝棒可以逐一从外壳1内部的转动辊47上经过,加热完成后的铝棒在铝棒架44的带动下运送到出料架31内,加热完成后的铝棒从出料架31内滚出。2: Heating and discharging materials in stages, moving heating rod 45 and fixed heating rod 48 to heat the aluminum rods. After the aluminum rods are heated for a certain period of time, the rotating unit 42 transports the aluminum rods inside the feeding rack 21 again through the aluminum rod rack 44 Inside the shell 1, at the same time, the aluminum rods located on the rotating roller 47 on the left side of the shell 1 advance to the right, so that the aluminum rods can pass through the rotating rollers 47 inside the shell 1 one by one. The heated aluminum rods are placed on the aluminum rod holder 44 It is transported to the discharging rack 31 under the driving force, and the heated aluminum rod rolls out from the discharging rack 31 .

3:加热尾气利用,移动加热杆45和固定加热杆48对铝棒进行加热后的尾气流入导热管55内,尾气中的大量热量会传递到导热管55上,动力单元58带动导热管55转动,蒸气发生单元57喷出循环水到导热管55表面,循环水遇到高温的导热管55发生气化形成水蒸气,水蒸气通过排气管59流到蒸气发电机中产生电力,余热完全利用后的尾气经导热过滤单元56排出。3: Utilize the heating exhaust gas. The moving heating rod 45 and the fixed heating rod 48 heat the aluminum rod and the exhaust gas flows into the heat pipe 55. A large amount of heat in the exhaust gas will be transferred to the heat pipe 55. The power unit 58 drives the heat pipe 55 to rotate. , the steam generating unit 57 sprays circulating water onto the surface of the heat pipe 55. When the circulating water encounters the high temperature heat pipe 55, it vaporizes to form water vapor. The water vapor flows through the exhaust pipe 59 to the steam generator to generate electricity, and the waste heat is fully utilized. The final exhaust gas is discharged through the thermal conductive filter unit 56.

本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the scope of protection of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be covered by within the protection scope of the present invention.

Claims (6)

1.一种带尾气余热再利用的环保型铝棒加热炉,包括外壳(1)、进料模块(2)、出料模块(3)、移动加热模块(4)和余热利用模块(5),其特征在于,所述外壳(1)呈中空的矩形结构,外壳(1)左侧面上安装有进料模块(2),外壳(1)右侧面上安装有出料模块(3),外壳(1)内部下端安装有移动加热模块(4),外壳(1)内部上端安装有余热利用模块(5),其中:1. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse, including a shell (1), a feeding module (2), a discharging module (3), a mobile heating module (4) and a waste heat utilization module (5) , it is characterized in that the housing (1) has a hollow rectangular structure, a feeding module (2) is installed on the left side of the housing (1), and a discharging module (3) is installed on the right side of the housing (1). , a mobile heating module (4) is installed at the lower end of the casing (1), and a waste heat utilization module (5) is installed at the upper end of the casing (1), where: 所述移动加热模块(4)包括矩形架(41)、转动单元(42)、矩形板(43)、铝棒架(44)、移动加热杆(45)、U形架(46)、转动辊(47)和固定加热杆(48),所述外壳(1)内部下端对称安装有矩形架(41),矩形架(41)上安装有转动单元(42),转动单元(42)上端之间通过销轴安装有矩形板(43),矩形板(43)上端安装有铝棒架(44),矩形板(43)之间均匀安装有移动加热杆(45),移动加热杆(45)与铝棒架(44)之间间隔设置,矩形架(41)上端均匀安装有U形架(46),U形架(46)中部安装有转动辊(47),位于相邻U形架(46)之间的矩形架(41)上安装有固定加热杆(48);The mobile heating module (4) includes a rectangular frame (41), a rotating unit (42), a rectangular plate (43), an aluminum rod holder (44), a movable heating rod (45), a U-shaped frame (46), and a rotating roller. (47) and a fixed heating rod (48). A rectangular frame (41) is symmetrically installed at the lower end of the housing (1). A rotating unit (42) is installed on the rectangular frame (41). The upper end of the rotating unit (42) is between A rectangular plate (43) is installed through a pin. An aluminum rod frame (44) is installed on the upper end of the rectangular plate (43). A movable heating rod (45) is evenly installed between the rectangular plates (43). The movable heating rod (45) and The aluminum rod frames (44) are spaced apart. U-shaped frames (46) are evenly installed on the upper ends of the rectangular frames (41), and rotating rollers (47) are installed in the middle of the U-shaped frames (46). They are located at adjacent U-shaped frames (46). ) is installed with a fixed heating rod (48) on the rectangular frame (41) between them; 所述余热利用模块(5)包括下隔板(51)、上隔板(52)、进水管(53)、出水管(54)、导热管(55)、导热过滤单元(56)、蒸气发生单元(57)、动力单元(58)和排气管(59),所述外壳(1)内侧中部安装有下隔板(51),下隔板(51) 上端设置有上隔板(52),上隔板(52)安装在外壳(1)上,下隔板(51)和上隔板(52)之间设置有加热腔,加热腔内部填充有循环水,外壳(1)左侧安装有进水管(53),外壳(1)右侧安装有出水管(54),进水管(53)和出水管(54)分别与加热腔相连通,上隔板(52)与外壳(1)之间设有导热腔,下隔板(51)、上隔板(52)与外壳(1)之间通过轴承均匀安装有导热管(55),导热管(55)贯穿设置在加热腔和导热腔中部,导热管(55)下端与外壳(1)内部下端相连通,导热管(55)内部安装有导热过滤单元(56),位于导热腔内部的导热管(55)外侧安装有蒸气发生单元(57),外壳(1)内部上端安装有动力单元(58),动力单元(58)与导热管(55)相连接,外壳(1)上端安装有排气管(59),排气管(59)与导热腔相连通;The waste heat utilization module (5) includes a lower partition (51), an upper partition (52), a water inlet pipe (53), a water outlet pipe (54), a heat transfer pipe (55), a heat transfer filter unit (56), a steam generator Unit (57), power unit (58) and exhaust pipe (59). A lower partition (51) is installed in the middle of the inner side of the housing (1), and an upper partition (52) is installed at the upper end of the lower partition (51). , the upper partition (52) is installed on the casing (1), and a heating chamber is provided between the lower partition (51) and the upper partition (52). The heating chamber is filled with circulating water, and is installed on the left side of the casing (1). There is a water inlet pipe (53), and a water outlet pipe (54) is installed on the right side of the casing (1). The water inlet pipe (53) and the water outlet pipe (54) are connected to the heating cavity respectively, and the upper partition (52) is connected to the casing (1). There is a heat conduction cavity between them, and heat conduction pipes (55) are evenly installed through bearings between the lower partition (51), the upper partition (52) and the shell (1). In the middle of the cavity, the lower end of the heat transfer pipe (55) is connected with the lower end of the shell (1). A heat transfer filter unit (56) is installed inside the heat transfer pipe (55). A steam generating unit is installed outside the heat transfer pipe (55) inside the heat transfer cavity. (57), a power unit (58) is installed at the upper end of the casing (1), the power unit (58) is connected to the heat pipe (55), an exhaust pipe (59) is installed at the upper end of the casing (1), and the exhaust pipe (59) is installed at the upper end of the casing (1). 59) Connected to the heat conduction cavity; 所述导热过滤单元(56)包括连接柱(561)、导热片(562)、过滤箱(563)和把手(564),所述导热管(55)内侧中部安装有连接柱(561),连接柱(561)外侧面上均匀安装有导热片(562),导热片(562)呈螺旋布置,相邻的导热片(562)之间设置有螺旋导气槽,导热管(55)上端安装有可拆卸的过滤箱(563),过滤箱(563)用于对热气内部的杂质进行过滤,过滤箱(563)上端面均匀设置有排气孔,过滤箱(563)上端安装有把手(564);The thermally conductive filter unit (56) includes a connecting column (561), a thermally conductive sheet (562), a filter box (563) and a handle (564). A connecting column (561) is installed in the middle of the inner side of the thermally conductive pipe (55) to connect Thermal conductive sheets (562) are evenly installed on the outer surface of the column (561). The thermal conductive sheets (562) are arranged in a spiral. Spiral air guide grooves are provided between adjacent thermal conductive sheets (562). The upper ends of the heat conductive pipes (55) are installed with Removable filter box (563). The filter box (563) is used to filter impurities inside the hot air. The upper end of the filter box (563) is evenly provided with exhaust holes. The upper end of the filter box (563) is equipped with a handle (564). ; 所述蒸气发生单元(57)包括环形板(571)、刮板(572)、喷水板(573)和喷水头(574),所述位于导热腔内部的导热管(55)外侧对称安装有环形板(571),位于导热腔下端的环形板(571)安装在上隔板(52)上,环形板(571)之间均匀安装有刮板(572)和喷水板(573),刮板(572)和喷水板(573)之间为间隔设置,喷水板(573)内侧面上均匀设置有喷水头(574),喷水板(573)下端通过水泵与加热腔相连通;The steam generating unit (57) includes an annular plate (571), a scraper (572), a water spray plate (573) and a water spray head (574). The heat transfer pipe (55) located inside the heat transfer cavity is installed symmetrically on the outside. There is an annular plate (571). The annular plate (571) located at the lower end of the heat transfer cavity is installed on the upper partition (52). A scraper (572) and a water spray plate (573) are evenly installed between the annular plates (571). There are intervals between the scraper (572) and the water spray plate (573). The water spray head (574) is evenly arranged on the inner surface of the water spray plate (573). The lower end of the water spray plate (573) is connected to the heating chamber through a water pump. Pass; 所述刮板(572)为弧形结构,刮板(572)内侧面与导热管(55)相紧贴,刮板(572)侧面上均匀设置有向下倾斜布置的引水槽。The scraper (572) has an arc-shaped structure. The inner side of the scraper (572) is in close contact with the heat-conducting pipe (55). The scraper (572) is evenly provided with downwardly inclined diversion channels on the side thereof. 2.根据权利要求1所述的一种带尾气余热再利用的环保型铝棒加热炉,其特征在于:所述进料模块(2)包括进料架(21)、进料门(22)和左密封架(23),所述外壳(1)左侧面上安装有进料架(21),进料架(21)与外壳(1)相连通,进料架(21)为中空的矩形结构,进料架(21)左侧通过铰链安装有进料门(22),进料架(21)下端设置有左密封架(23),左密封架(23)安装在外壳(1)上,左密封架(23)上对称设置有与移动加热模块(4)配合的进料槽。2. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse according to claim 1, characterized in that: the feeding module (2) includes a feeding rack (21) and a feeding door (22) and a left sealing frame (23). A feeding frame (21) is installed on the left side of the casing (1). The feeding frame (21) is connected with the casing (1). The feeding frame (21) is hollow. Rectangular structure, the feed door (22) is installed on the left side of the feed frame (21) through a hinge, the lower end of the feed frame (21) is provided with a left sealing frame (23), and the left sealing frame (23) is installed on the casing (1) On the left sealing frame (23), there is a feeding slot symmetrically arranged to cooperate with the mobile heating module (4). 3.根据权利要求1所述的一种带尾气余热再利用的环保型铝棒加热炉,其特征在于:所述出料模块(3)包括出料架(31)、出料门(32)和右密封架(33),所述外壳(1)右侧面上安装有出料架(31),外壳(1)与出料架(31)相连通,出料架(31)为中空的矩形结构,出料架(31)右侧通过铰链安装有出料门(32),出料架(31)下端设置有右密封架(33),右密封架(33)安装在外壳(1)上,右密封架(33)上对称设置有与移动加热模块(4)配合的出料槽。3. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse according to claim 1, characterized in that: the discharging module (3) includes a discharging rack (31) and a discharging door (32) and a right sealing frame (33). A discharge rack (31) is installed on the right side of the housing (1). The housing (1) is connected with the discharge rack (31). The discharge rack (31) is hollow. It has a rectangular structure. A discharging door (32) is installed on the right side of the discharging rack (31) through a hinge. A right sealing frame (33) is provided at the lower end of the discharging rack (31). The right sealing frame (33) is installed on the casing (1). On the right sealing frame (33), a discharging chute that cooperates with the mobile heating module (4) is symmetrically provided. 4.根据权利要求1所述的一种带尾气余热再利用的环保型铝棒加热炉,其特征在于:所述转动单元(42)包括转动杆(421)、驱动电机一(422)和连接板(423),所述矩形架(41)中部转动设置有对称的转动杆(421),外壳(1)上通过电机座安装有驱动电机一(422),驱动电机一(422)的输出轴与转动杆(421)相连接,转动杆(421)内侧安装有连接板(423),连接板(423)上端之间通过销轴安装有矩形板(43)。4. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse according to claim 1, characterized in that: the rotating unit (42) includes a rotating rod (421), a driving motor (422) and a connection plate (423), the middle part of the rectangular frame (41) is provided with a symmetrical rotating rod (421), a driving motor (422) is installed on the housing (1) through a motor base, and the output shaft of the driving motor (422) is Connected to the rotating rod (421), a connecting plate (423) is installed inside the rotating rod (421), and a rectangular plate (43) is installed between the upper ends of the connecting plate (423) through a pin. 5.根据权利要求1所述的一种带尾气余热再利用的环保型铝棒加热炉,其特征在于:所述移动加热杆(45)和固定加热杆(48)上端均匀安装有燃气喷头(451)和空气喷头(452),燃气喷头(451)通过移动加热杆(45)和固定加热杆(48)与天然气相连通,空气喷头(452)通过移动加热杆(45)和固定加热杆(48)与气泵相连通。5. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse according to claim 1, characterized in that: the upper ends of the movable heating rod (45) and the fixed heating rod (48) are evenly equipped with gas nozzles ( 451) and the air nozzle (452). The gas nozzle (451) is connected to the natural gas through the moving heating rod (45) and the fixed heating rod (48). The air nozzle (452) is connected to the natural gas through the moving heating rod (45) and the fixed heating rod (45). 48) Connected to the air pump. 6.根据权利要求1所述的一种带尾气余热再利用的环保型铝棒加热炉,其特征在于:所述动力单元(58)包括齿轮一(581)、驱动电机二(582)和齿轮二(583),所述导热管(55)上端安装有齿轮一(581),位于外壳(1)同一侧的齿轮一(581)之间相啮合,外壳(1)上端左侧通过电机座安装有驱动电机二(582),驱动电机二(582)的输出轴穿过外壳(1)安装有齿轮二(583),齿轮二(583)与齿轮一(581)相啮合。6. An environmentally friendly aluminum rod heating furnace with tail gas waste heat reuse according to claim 1, characterized in that: the power unit (58) includes gear one (581), drive motor two (582) and gear Two (583), the upper end of the heat pipe (55) is equipped with gear one (581), and the gear one (581) located on the same side of the housing (1) meshes with each other. The left side of the upper end of the housing (1) is installed through the motor base. There is a second drive motor (582). The output shaft of the second drive motor (582) passes through the housing (1) and is equipped with a second gear (583). The second gear (583) meshes with the first gear (581).
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