CN116638380A - Polishing method suitable for irregular hardware - Google Patents

Polishing method suitable for irregular hardware Download PDF

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Publication number
CN116638380A
CN116638380A CN202310594281.7A CN202310594281A CN116638380A CN 116638380 A CN116638380 A CN 116638380A CN 202310594281 A CN202310594281 A CN 202310594281A CN 116638380 A CN116638380 A CN 116638380A
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CN
China
Prior art keywords
polishing
magnetic
hardware
top surface
barrel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310594281.7A
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Chinese (zh)
Inventor
吴国新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Shengfeng Electronic Technology Co ltd
Original Assignee
Suzhou Shengfeng Electronic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Shengfeng Electronic Technology Co ltd filed Critical Suzhou Shengfeng Electronic Technology Co ltd
Priority to CN202310594281.7A priority Critical patent/CN116638380A/en
Publication of CN116638380A publication Critical patent/CN116638380A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
    • B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a polishing method suitable for irregular hardware, which comprises polishing equipment. The beneficial effects are that: according to the polishing device, the processing groove is adopted, when the irregular hardware is polished, the irregular hardware can be placed into the polishing barrel, polishing of the irregular hardware can be started, after polishing is finished, the hardware, the magnetic needles, water and polishing liquid are poured into the top surface of the mesh belt after the polishing barrel is inclined, part of the magnetic needles, all of the water and the polishing liquid penetrate through the mesh belt and the pore plate and enter the cleaning barrel along the hopper, solid-liquid separation is completed, the hardware on the top surface of the mesh belt and the magnetic needles adsorbed on the surface of the hardware pass through the lower portion of the electromagnet under the movement of the mesh belt, after the electromagnet is electrified, the magnetic needles are stripped from the surface of the hardware through huge magnetic force, the magnetic needles penetrate through the top surface of the electromagnet, the rapid separation of the magnetic needles and the hardware is completed, the trouble of manual cleaning is omitted, the polishing treatment efficiency is improved, and the use convenience is improved.

Description

Polishing method suitable for irregular hardware
Technical Field
The invention relates to the technical field of irregular hardware polishing, in particular to a polishing method suitable for irregular hardware.
Background
The metal ware is the general name of various metal parts that metal such as iron, steel, aluminium was through forging, calendering, physical processing such as cutting, and the metal ware of manufacturing contains regular metal ware and irregular metal ware, and regular metal ware accessible conventional area of polishing polishes, and irregular metal ware is because surface hole, dog-ear are more, adopts magnetic force burnishing machine to polish the processing often.
When the magnetic polishing machine is used, the magnetic needle, water and polishing liquid are required to be added into the polishing barrel, when the aluminum material or the copper material is polished, the magnetic needle cannot be adsorbed on the surface of the aluminum material and the copper material and is easy to separate, but when the steel material or the iron material is polished, the magnetic needle can be adsorbed on the surface of the steel material or the iron material, the separation is difficult to be carried out, inconvenience is caused in polishing treatment, the working efficiency is influenced, improvement can be further carried out, meanwhile, dust and impurities can be doped between the polished magnetic needles, the magnetic needle can be recycled after the polishing barrel is cleaned independently, the magnetic needle is troublesome, in addition, the polishing barrel is usually an integral barrel, manual dumping is required when the iron material and the magnetic needle are poured out, the labor is wasted, and the improvement can be further carried out.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a polishing method suitable for irregular hardware, which has the advantage of convenient polishing treatment, and further solves the problems in the background art.
(II) technical scheme
In order to realize the advantage of convenient polishing treatment, the invention adopts the following specific technical scheme:
the utility model provides a polishing method suitable for irregular hardware utensil, includes polishing equipment, polishing equipment comprises magnetic force polishing machine, portal and processing groove, and the magnetic force polishing machine cooperation use has the polishing bucket to polishing bucket top surface fixed cup joints the rim, portal top surface sliding connection has the locomotive, and locomotive bottom surface fixed mounting has the hoist engine, and hoist engine output installs the lifting rope, the lifting rope other end is through pressing from both sides groove and rim fixed connection, the portal sets up the top in magnetic force polishing machine and processing groove, and processing groove top both ends rotation is connected with the wind-up roll to the wind-up roll surface is rolled up and is equipped with the guipure, processing groove inside fixed mounting has the orifice plate, and orifice plate top surface fixed mounting has the supporting ring to the supporting ring top is provided with the mount pad, mount pad top surface fixed mounting has the electro-magnet, and mount pad bottom surface fixed mounting has the rim, the orifice plate top surface is located the second driving motor, and the second driving motor output installs the gear to gear and the rim meshes, orifice plate below fixed mounting has the funnel, and the below is provided with rotation funnel motor, and processing funnel bottom surface fixed mounting has a first through-hole through-connection to the water spout, the top surface is connected to the water spout top surface through the top surface, and is connected with the top surface of the water spout through the top surface of the fixed mounting.
Further, the mobile car is sleeved on the outer side of the top surface of the portal frame, wheels are fixedly arranged on the inner top surface of the mobile car, and the wheels are in rolling abutting connection with the top surface of the portal frame.
Further, the jack has been seted up on the side ring surface, draw-in groove surface welding has rings, the lifting rope other end and rings fixed connection, and rings inboard is located the draw-in groove surface and has seted up the through-hole to the inside bolt that has inserted of through-hole, the draw-in groove is located the side ring outside, the bolt runs through-hole and jack.
Further, the ring groove is formed in the top surface of the supporting ring, the first balls are connected in the ring groove in a rolling mode, and the first balls are in rolling abutting connection with the bottom surface of the mounting seat.
Further, the ball groove is formed in the bottom surface of the rotating table, the second ball is connected to the inner portion of the ball groove in a rolling mode, and the second ball is in rolling abutting connection with the inner bottom surface of the processing groove.
Further, the surface of the cleaning barrel is provided with a filtering hole, and the aperture of the filtering hole is smaller than the outer diameter of the magnetic needle.
Further, an electric slip ring is fixedly arranged at the center of the bottom surface of the mounting seat, the other end of the electric slip ring is fixedly connected with a threading pipe, the output end of the electric slip ring is electrically connected with the input end of the electromagnet, and the other end of the threading pipe is fixedly connected with the pore plate.
Further, the front vertical surface of the treatment tank is hinged with a tank door corresponding to the cleaning tank, the tank door is a closed door, and the bottom surface of the treatment tank is connected with a sewage outlet in a penetrating way.
Further, the processing tank is fixedly provided with a third driving motor in the front vertical face, and the output end of the third driving motor is fixedly connected with the mounting end of the winding roller.
Further, the polishing steps of the polishing device are as follows:
s1, a preparation process: and (3) placing the irregular hardware to be polished, a proper amount of water, a proper amount of magnetic needles and a proper amount of polishing liquid into the polishing barrel, and connecting a cleaning water pumping device for the spray pipe.
S2, polishing: and (3) opening a magnetic polishing machine, and polishing the irregular hardware through the magnetic polishing machine.
S3, lifting process: and starting a winding lifting rope of a winding machine, and pushing the polishing barrel to move to the top surface of one end of the net belt after the polishing barrel moves out of the magnetic polishing machine.
S4, a separation process: starting an electromagnet and a third driving motor, dismantling one bolt, pouring all materials inside a polishing barrel on the top surface of one end of a mesh belt, driving a wind-up roller to rotate by the third driving motor, driving the mesh belt to move, synchronously unreeling the other wind-up roller, enabling partial magnetic needles, all water and polishing solution to penetrate through the mesh belt and a pore plate and enter into a cleaning barrel along a funnel, completing solid-liquid separation, enabling a hardware device positioned on the top surface of the mesh belt and the magnetic needles adsorbed on the surface of the hardware device to pass through the lower portion of the electromagnet under the movement of the mesh belt, and stripping the magnetic needles from the surface of the hardware device through huge magnetic force after the electromagnet is electrified, enabling the magnetic needles to penetrate through the mesh belt and be adsorbed on the top surface of the electromagnet, and completing the rapid separation of the magnetic needles and the hardware device.
S5, cleaning: closing the electromagnet, starting a first driving motor, a second driving motor and opening cleaning water pumping equipment in S1, wherein the second driving motor drives a gear to rotate, then drives a toothed ring to rotate, then drives a mounting seat to rotate, drives the electromagnet to rotate, throws away a magnetic needle through centrifugal action, the magnetic needle enters a cleaning barrel along a funnel, a water spraying pipe is communicated with a cleaning water source, the cleaning barrel is sprayed by a spraying head, the first driving motor drives a rotating table to rotate, and the rotating table drives the cleaning barrel to rotate, so that water and impurities in the cleaning barrel are thrown away.
S6, a recovery process: the open slot door is opened, the spring lock catch is opened, the cleaning barrel can be taken down, and the magnetic needle in the cleaning barrel is put into the polishing barrel again, so that the cleaning barrel can be recycled.
(III) beneficial effects
Compared with the prior art, the invention provides a polishing method suitable for irregular hardware, which has the following beneficial effects:
(1) When the irregular hardware is polished, the irregular hardware can be placed into the polishing barrel, water, the magnetic needle and polishing liquid are fed into the polishing barrel, the magnetic polishing machine is started, the irregular hardware can be polished, the polishing barrel can be moved to one end of the top surface of the mesh belt after polishing is finished, the hardware, the magnetic needle, the water and the polishing liquid are poured into the top surface of the mesh belt after the polishing barrel is inclined, part of the magnetic needle, all of the water and the polishing liquid penetrate through the mesh belt and the pore plate and enter the cleaning barrel along the funnel, solid-liquid separation is completed, the hardware on the top surface of the mesh belt and the magnetic needle adsorbed on the surface of the hardware pass through the lower part of the electromagnet under the movement of the mesh belt, the magnetic needle is peeled off from the surface of the hardware through huge magnetic force after the electromagnet is electrified, the magnetic needle is adsorbed on the top surface of the electromagnet, the magnetic needle is rapidly separated from the top surface of the electromagnet, the trouble of manual cleaning is omitted, the polishing treatment efficiency is improved, and the convenience of use is improved.
(2) According to the invention, the cleaning barrel is adopted, the hardware subjected to magnetic needle stripping leaves the treatment tank under the conveying of the mesh belt, the electromagnet is powered off, the second driving motor drives the gear to rotate so as to drive the toothed ring to rotate so as to drive the mounting seat to rotate, the electromagnet is driven to rotate, the magnetic needle is thrown away through centrifugal action, the magnetic needle enters the cleaning barrel along the funnel, the water spray pipe is communicated with a cleaning water source and is sprayed into the cleaning barrel through the spray head, the first driving motor drives the rotating table to rotate, the rotating table drives the cleaning barrel to throw away water and impurities in the cleaning barrel, the magnetic needle cleaning effect is achieved, the magnetic needle can be used conveniently in a circulating way, the trouble of independently cleaning the magnetic needle is avoided, and the use convenience is further improved.
(3) After the hardware is polished, a worker can start the winch to pull the polishing barrel to move upwards, then the polishing barrel can be pushed to move to one end of the top surface of the mesh belt, after one bolt is removed, the polishing barrel naturally tilts, and the worker can easily tilt the polishing barrel to pour out the hardware, the magnetic needle, the water and the polishing solution in the polishing barrel, so that the labor is saved, the convenience of polishing is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a polishing apparatus suitable for a polishing method of an irregular hardware according to an embodiment of the present invention;
FIG. 2 is an enlarged view of node A of a polishing apparatus adapted for use in a polishing method of irregular hardware in accordance with an embodiment of the present invention;
FIG. 3 is an enlarged node B of a polishing apparatus adapted for use in a method of polishing irregular hardware in accordance with an embodiment of the present invention;
FIG. 4 is an enlarged view of a C node of a polishing apparatus adapted for use in a polishing method of an irregular hardware in accordance with an embodiment of the present invention;
fig. 5 is a front view of a polishing apparatus adapted for a polishing method of irregular hardware according to an embodiment of the present invention;
FIG. 6 is a schematic illustration of the connection of a cleaning bucket and a turntable according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a polishing barrel according to an embodiment of the present invention;
FIG. 8 is a schematic installation of an electromagnet according to an embodiment of the present invention;
fig. 9 is a schematic view showing an external structure of a processing tank according to an embodiment of the present invention.
In the figure:
1. a door frame; 2. a moving vehicle; 3. a wheel; 4. a hoist; 5. a hanging rope; 6. polishing barrel; 7. a magnetic polishing machine; 8. a clamping groove; 9. a treatment tank; 10. a funnel; 11. a mesh belt; 12. a wind-up roll; 13. an orifice plate; 14. a mounting base; 15. an electromagnet; 16. a water spray pipe; 17. a spray header; 18. cleaning a barrel; 19. a rotating table; 20. a first driving motor; 21. an edge ring; 22. a plug pin; 23. a hanging ring; 24. a support ring; 25. a toothed ring; 26. a second driving motor; 27. a gear; 28. an electrical slip ring; 29. a threading tube; 30. a first ball; 31. a second ball; 32. a third driving motor; 33. a slot door; 34. a spring lock catch; 35. and a jack.
Detailed Description
For the purpose of further illustrating the various embodiments, the present invention provides the accompanying drawings, which are a part of the disclosure of the present invention, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present invention, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to an embodiment of the invention, a polishing method suitable for irregular hardware is provided.
The invention will be further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-9, a polishing method suitable for irregular hardware according to the embodiment of the invention comprises polishing equipment, the polishing equipment comprises a magnetic polishing machine 7, a portal 1 and a processing groove 9, the magnetic polishing machine 7 is matched with a polishing barrel 6, the polishing barrel 6 is common equipment in the field, an edge ring 21 is fixedly sleeved on the outer surface of the top of the polishing barrel 6, the top surface of the portal 1 is slidably connected with a mobile car 2, a winch 4 is fixedly arranged on the bottom surface of the mobile car 2, a lifting rope 5 is arranged at the output end of the winch 4, the other end of the lifting rope 5 is fixedly connected with the edge ring 21 through a clamping groove 8, the portal 1 is erected above the magnetic polishing machine 7 and the processing groove 9 for a common lifting structure, two ends of the top of the processing groove 9 are rotatably connected with a winding roller 12, and the surface of the winding roller 12 is winded with a net belt 11, the length of the net belt 11 is more than three times of the length of the treatment tank 9, the net belt 11 with the length not less than the length of the treatment tank 9 is wound on the surface of the winding roller 12, the net belt 11 is prevented from falling off, a pore plate 13 is fixedly arranged in the treatment tank 9, a supporting ring 24 is fixedly arranged on the top surface of the pore plate 13, a mounting seat 14 is arranged above the supporting ring 24, an electromagnet 15 is fixedly arranged on the top surface of the mounting seat 14, the electromagnet 15 is positioned below the net belt 11, a toothed ring 25 is fixedly arranged on the bottom surface of the mounting seat 14, a second driving motor 26 is fixedly arranged on the top surface of the pore plate 13 and positioned on the inner side of the supporting ring 24, a gear 27 is arranged at the output end of the second driving motor 26, the gear 27 is meshed with the toothed ring 25, a funnel 10 is fixedly arranged below the pore plate 13, a rotating table 19 is arranged below the funnel 10, a first driving motor 20 is fixedly arranged on the bottom surface of the treatment tank 9, the output end of the first driving motor 20 penetrates through the bottom surface of the treatment tank 9 and is fixedly connected with the center position of the bottom surface of the rotating table 19, the top surface of the rotating table 19 is fixedly connected with a cleaning barrel 18 through a spring lock catch 34, the cleaning barrel 18 is positioned right below an opening of the bottom surface of the funnel 10, the back vertical surface of the treatment tank 9 is connected with a spray pipe 16 in a penetrating manner, the spray pipe 16 extends to the upper part of the top opening of the cleaning barrel 18, the other end of the spray pipe 16 is connected with a spray head 17 in a penetrating manner, when the irregular hardware is polished, the irregular hardware can be placed into the polishing barrel 6, after water, a magnetic needle and polishing liquid are introduced into the polishing barrel 6, the polishing of the irregular hardware can be started after the magnetic polishing machine 7 is started, after the polishing is finished, the polishing barrel 6 can be moved to one end of the top surface of the net belt 11, the hardware, the magnetic needle, water and the polishing liquid are poured into the top surface of the net belt 11 after the polishing barrel 6 is inclined, part of the magnetic needle, all of the water and polishing solution pass through the mesh belt 11 and the pore plate 13 to enter the cleaning barrel 18 along the funnel 10 to finish solid-liquid separation, the hardware on the top surface of the mesh belt 11 and the magnetic needle adsorbed on the surface of the hardware pass through the lower part of the electromagnet 15 under the movement of the mesh belt 11, after the electromagnet 15 is electrified, the magnetic needle is peeled off from the surface of the hardware through huge magnetic force, the magnetic needle passes through the mesh belt 11 to be adsorbed on the top surface of the electromagnet 15 to finish the rapid separation of the magnetic needle and the hardware, the trouble of manual cleaning is saved, the polishing treatment efficiency is improved, the use convenience is improved, meanwhile, the hardware subjected to the magnetic needle peeling leaves the treatment groove 9 under the transportation of the mesh belt 11, the electromagnet 15 is powered off, the second driving motor 26 drives the gear 27 to rotate, further drives the toothed ring 25 to rotate, further drives the mounting seat 14 to rotate, and drives the electromagnet 15 to rotate, the magnetic needle is thrown away through centrifugal action, the magnetic needle enters the cleaning barrel 18 along the funnel 10, the water spray pipe 16 is connected with a cleaning water source and is sprayed into the cleaning barrel 18 through the spray header 17, the first driving motor 20 drives the rotating table 19 to rotate, the rotating table 19 drives the cleaning barrel 18 to rotate, water and impurities in the cleaning barrel 18 are thrown away, the magnetic needle cleaning function is achieved, the magnetic needle cleaning device is convenient to use in a circulating mode, the trouble of independently cleaning the magnetic needle is avoided, and the use convenience is further improved.
In one embodiment, the mobile car 2 is sleeved outside the top surface of the portal 1, wheels 3 are fixedly arranged on the inner top surface of the mobile car 2, the wheels 3 are in rolling butt with the top surface of the portal 1, the wheels 3 are convenient for the mobile car 2 to move, and workers can conveniently push the polishing barrel 6 to move.
In one embodiment, jack 35 has been seted up on the ring 21 surface, the welding of draw-in groove surface has rings 23, lifting rope 5 other end and rings 23 fixed connection, and rings 23 inboard is located the draw-in groove surface and has seted up the through-hole, and the inside bolt 22 of having inserted of through-hole, the draw-in groove is located the ring 21 outside, bolt 22 runs through-hole and jack 35, the draw-in groove is the groove structure, and the draw-in groove is provided with two, after the hardware utensil polishes, the staff can start hoist engine 4 and stimulate polishing bucket 6 and shift up, later can promote polishing bucket 6 and remove to net belt 11 top surface one end, demolish behind one of them bolt 22, polishing bucket 6 slope naturally, the staff can be easy slope polishing bucket 6 and pour out the hardware utensil that is located polishing bucket 6 inside, the magnetic needle, water and polishing solution, it is more laborsaving convenient, the convenience of polishing treatment has been further improved.
In one embodiment, the top surface of the supporting ring 24 is provided with a ring groove, the inside of the ring groove is in rolling connection with the first balls 30, the first balls 30 are in rolling contact with the bottom surface of the mounting seat 14, the supporting ring 24 plays a supporting role, and the friction force generated when the mounting seat 14 rotates is reduced by the first balls 30 through rolling, so that the mounting seat 14 can rotate stably.
In one embodiment, the bottom surface of the rotating table 19 is provided with a ball groove, the inside of the ball groove is connected with a second ball 31 in a rolling way, the second ball 31 is in rolling contact with the inner bottom surface of the processing groove 9, and the second ball 31 reduces the friction force of the rotating table 19 in a rotating way through a rolling action.
In one embodiment, the cleaning barrel 18 has a filter aperture formed in the surface thereof, the filter aperture being smaller than the outer diameter of the magnetic needle, the filter aperture facilitating the outflow of impurities and debris while avoiding leakage of the magnetic needle.
In one embodiment, an electric slip ring 28 is fixedly arranged at the center of the bottom surface of the mounting seat 14, the other end of the electric slip ring 28 is fixedly connected with a threading pipe 29, the output end of the electric slip ring 28 is electrically connected with the input end of the electromagnet 15, the other end of the threading pipe 29 is fixedly connected with the pore plate 13, the threading pipe 29 is convenient for threading, and the electric slip ring 28 plays a role in rotating and supplying power so as to facilitate the electromagnet 15 to rotate.
In one embodiment, the front face of the treatment tank 9 is hinged with a tank door 33 corresponding to the cleaning barrel 18, the tank door 33 is a closed door, and the bottom surface of the treatment tank 9 is connected with a sewage outlet in a penetrating way, and the sewage outlet is convenient for discharging sewage and impurities.
In one embodiment, the third driving motor 32 is fixedly installed on the front vertical surface of the treatment tank 9, the output end of the third driving motor 32 is fixedly connected with the installation end of the wind-up roll 12, and the third driving motor 32 rotates in a forward and reverse reciprocating manner, so that the mesh belt 11 is prevented from being separated from the wind-up roll 12.
In one embodiment, the specific polishing steps of the polishing apparatus are as follows:
s1, a preparation process: into the polishing tub 6, an irregular hardware to be polished, a proper amount of water, a proper amount of magnetic needles, and a proper amount of polishing liquid are put, and a cleaning water pumping device is turned on for the water spray pipe 16.
S2, polishing: and opening the magnetic polishing machine 7, and polishing the irregular hardware through the magnetic polishing machine 7.
S3, lifting process: and starting the winch 4 to wind the lifting rope 5, and pushing the polishing barrel 6 until the polishing barrel 6 moves to the top surface of one end of the mesh belt 11 after the polishing barrel 6 moves out of the magnetic polishing machine 7.
S4, a separation process: starting an electromagnet 15 and a third driving motor 32, dismantling one of the bolts 22, pouring all materials in the polishing barrel 6 onto the top surface of one end of the mesh belt 11, driving the winding roller 12 to rotate by the third driving motor 32, driving the mesh belt 11 to move, synchronously unwinding by the other winding roller 12, allowing part of magnetic needles, all water and polishing solution to pass through the mesh belt 11 and the pore plate 13, entering the cleaning barrel 18 along the hopper 10, completing solid-liquid separation, allowing hardware on the top surface of the mesh belt 11 and the magnetic needles adsorbed onto the surface of the hardware to pass through the lower part of the electromagnet 15 under the movement of the mesh belt 11, after the electromagnet 15 is electrified, peeling the magnetic needles from the surface of the hardware through huge magnetic force, allowing the magnetic needles to pass through the top surface of the electromagnet 15, completing the rapid separation of the magnetic needles and the hardware, allowing the hardware to fall from the other end of the processing tank 9 under the driving of the mesh belt 11, and collecting workers.
S5, cleaning: the electromagnet 15 is closed, the first driving motor 20 and the second driving motor 26 are started, the cleaning water pumping equipment in the S1 is started, the second driving motor 26 drives the gear 27 to rotate, then drives the toothed ring 25 to rotate, further drives the mounting seat 14 to rotate, drives the electromagnet 15 to rotate, throws away the magnetic needle through centrifugal action, the magnetic needle enters the cleaning barrel 18 along the funnel 10, the water spraying pipe 16 is communicated with a cleaning water source, the magnetic needle is sprayed into the cleaning barrel 18 through the spray header 17, the first driving motor 20 drives the rotating table 19 to rotate, and the rotating table 19 drives the cleaning barrel 18 to rotate, so that water and impurities in the cleaning barrel 18 are thrown away.
S6, a recovery process: the slotted door 33 is opened, the spring lock catch 34 is opened, the cleaning barrel 18 can be taken down, and the magnetic needle in the cleaning barrel 18 is put into the polishing barrel 6 again, so that the cleaning barrel can be recycled.
Working principle:
when polishing irregular hardware, the irregular hardware can be put into the polishing barrel 6, after water, magnetic needles and polishing liquid are fed into the polishing barrel 6, the polishing of the irregular hardware can be started after the magnetic polishing machine 7 is started, after polishing is finished, the polishing barrel 6 can be moved to one end of the top surface of the mesh belt 11, after the polishing barrel 6 is inclined, the hardware, the magnetic needles, the water and the polishing liquid are poured into the top surface of the mesh belt 11, part of the magnetic needles, all the water and the polishing liquid pass through the mesh belt 11 and the orifice plate 13 and enter the cleaning barrel 18 along the funnel 10, solid-liquid separation is completed, the hardware positioned on the top surface of the mesh belt 11 and the magnetic needles adsorbed on the surface of the hardware pass through the lower part of the electromagnet 15 under the movement of the mesh belt 11, after the electromagnet 15 is electrified, the magnetic needles are peeled off from the surface of the hardware, the magnetic needles pass through the mesh belt 11 and are adsorbed on the top surface of the electromagnet 15 by huge magnetic force, the magnetic needle and the hardware are rapidly separated, the trouble of manual cleaning is omitted, the polishing treatment efficiency is improved, the use convenience is improved, meanwhile, the hardware subjected to the magnetic needle stripping leaves the treatment tank 9 under the conveying of the mesh belt 11, the electromagnet 15 is powered off, the second driving motor 26 drives the gear 27 to rotate, the toothed ring 25 is further driven to rotate, the mounting seat 14 is further driven to rotate, the electromagnet 15 is driven to rotate, the magnetic needle is thrown off through centrifugal action, the magnetic needle enters the cleaning barrel 18 along the funnel 10, the water spraying pipe 16 is communicated with a cleaning water source, the magnetic needle is sprayed into the cleaning barrel 18 through the spray head 17, the first driving motor 20 drives the rotating table 19 to rotate, the rotating table 19 drives the cleaning barrel 18 to rotate, water and impurities in the cleaning barrel 18 are thrown off, the magnetic needle cleaning effect is achieved, the magnetic needle is convenient to use in a circulating way, the trouble of independently cleaning the magnetic needle is avoided, further improving the convenience of use.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (10)

1. The polishing method suitable for irregular hardware is characterized by comprising polishing equipment, wherein the polishing equipment consists of a magnetic polishing machine (7), a portal frame (1) and a processing groove (9), the magnetic polishing machine (7) is matched with a polishing barrel (6), an edge ring (21) is fixedly sleeved on the outer surface of the top of the polishing barrel (6), a moving vehicle (2) is slidably connected to the top surface of the portal frame (1), a winch (4) is fixedly arranged on the bottom surface of the moving vehicle (2), a lifting rope (5) is arranged at the output end of the winch (4), the other end of the lifting rope (5) is fixedly connected with the edge ring (21) through a clamping groove (8), the portal frame (1) is erected above the magnetic polishing machine (7) and the processing groove (9), winding rollers (12) are rotatably connected to the two ends of the top of the processing groove (9), a mesh belt (11) is wound on the surface of the winding rollers (12), a pore plate (13) is fixedly arranged in the processing groove (9), a supporting ring (24) is fixedly arranged on the top surface of the pore plate (13), an electromagnet (14) is fixedly arranged on the top surface of the supporting ring (24), a tooth seat (14) is fixedly arranged on the top surface of the electromagnet (14), the utility model discloses a cleaning device for the water-jet machine, including orifice plate (13), supporting ring (24), gear (27), rotary table (19), processing tank (9) bottom surface fixed mounting has first driving motor (20), and first driving motor (20) output runs through processing tank (9) bottom surface and rotary table (19) bottom surface central point put fixed connection, rotary table (19) top surface is through spring catch (34) fixedly connected with clearance bucket (18), and clearance bucket (18) are located under funnel (10) bottom surface opening, processing tank (9) back of the body facade through connection has spray pipe (16), and spray pipe (16) extend to clearance bucket (18) top mouth top to spray pipe (16) other end through connection has sprinkler head (17).
2. The polishing method suitable for the irregular hardware according to claim 1, wherein the moving vehicle (2) is sleeved on the outer side of the top surface of the portal frame (1), wheels (3) are fixedly arranged on the inner top surface of the moving vehicle (2), and the wheels (3) are in rolling abutting connection with the top surface of the portal frame (1).
3. The polishing method for the irregular hardware according to claim 1, wherein the jack (35) is formed in the surface of the side ring (21), the hanging ring (23) is welded on the surface of the clamping groove, the other end of the hanging rope (5) is fixedly connected with the hanging ring (23), the inner side of the hanging ring (23) is provided with a through hole on the surface of the clamping groove, the plug pin (22) is inserted into the through hole, the clamping groove is positioned on the outer side of the side ring (21), and the plug pin (22) penetrates through the through hole and the jack (35).
4. The polishing method for the irregular hardware according to claim 1, wherein the top surface of the supporting ring (24) is provided with a ring groove, a first ball (30) is connected in the ring groove in a rolling way, and the first ball (30) is in rolling abutting connection with the bottom surface of the mounting seat (14).
5. The polishing method for the irregular hardware according to claim 1, wherein a ball groove is formed in the bottom surface of the rotating table (19), a second ball (31) is connected in a rolling manner in the ball groove, and the second ball (31) is in rolling contact with the inner bottom surface of the processing groove (9).
6. The polishing method for irregular hardware according to claim 1, wherein the surface of the cleaning barrel (18) is provided with a filtering hole, and the diameter of the filtering hole is smaller than the outer diameter of the magnetic needle.
7. The polishing method for the irregular hardware according to claim 1, wherein an electric slip ring (28) is fixedly arranged at the center of the bottom surface of the mounting seat (14), a threading pipe (29) is fixedly connected to the other end of the electric slip ring (28), the output end of the electric slip ring (28) is electrically connected with the input end of the electromagnet (15), and the other end of the threading pipe (29) is fixedly connected with the pore plate (13).
8. The polishing method for the irregular hardware according to claim 1, wherein a slot door (33) is hinged at the position of the processing slot (9) corresponding to the cleaning barrel (18), the slot door (33) is a closed door, and a drain outlet is connected to the bottom surface of the processing slot (9) in a penetrating way.
9. The polishing method for the irregular hardware according to claim 1, wherein a third driving motor (32) is fixedly arranged on the front vertical surface of the processing groove (9), and the output end of the third driving motor (32) is fixedly connected with the mounting end of the winding roller (12).
10. The polishing method for irregular hardware according to claim 1, wherein the specific polishing steps of the polishing device are as follows:
s1, a preparation process: and (3) placing the irregular hardware to be polished, a proper amount of water, a proper amount of magnetic needles and a proper amount of polishing liquid into the polishing barrel (6), and switching on cleaning water pumping equipment for the water spraying pipe (16).
S2, polishing: and (3) opening a magnetic polishing machine (7), and polishing the irregular hardware through the magnetic polishing machine (7).
S3, lifting process: and starting the winch (4) to wind the lifting rope (5), and pushing the polishing barrel (6) to move to the top surface of one end of the mesh belt (11) after the polishing barrel (6) moves out of the magnetic polishing machine (7).
S4, a separation process: starting an electromagnet (15) and a third driving motor (32), dismantling one bolt (22), pouring all materials inside a polishing barrel (6) on the top surface of one end of a mesh belt (11), driving a wind-up roller (12) to rotate by the third driving motor (32), further driving the mesh belt (11) to move, synchronously unreeling the other wind-up roller (12), allowing partial magnetic needles, all water and polishing solution to pass through the mesh belt (11) and a pore plate (13) and enter a cleaning barrel (18) along a funnel (10), completing solid-liquid separation, and enabling hardware on the top surface of the mesh belt (11) and magnetic needles adsorbed on the surface of the hardware to pass through the lower part of the electromagnet (15) under the movement of the mesh belt (11), and after the electromagnet (15) is electrified, stripping the magnetic needles from the surface of the hardware through huge magnetic force, and enabling the magnetic needles to pass through the mesh belt (11) to be adsorbed on the top surface of the electromagnet (15), thereby completing the rapid separation of the magnetic needles and the hardware.
S5, cleaning: closing electromagnet (15), start first driving motor (20), second driving motor (26) and open the washing water pumping equipment in S1, second driving motor (26) drive gear (27) rotate, and then drive ring gear (25) rotate, and then drive mount pad (14) rotate, drive electromagnet (15) rotate, throw away the magnetic needle through centrifugal effect, the magnetic needle enters into clearance bucket (18) along funnel (10), spray pipe (16) switch-on clearance water source, spray clearance bucket (18) through shower head (17), first driving motor (20) drive rotation platform (19) rotate, rotation platform (19) drive clearance bucket (18) rotate, throw away water and impurity that are arranged in clearance bucket (18).
S6, a recovery process: the slotted door (33) is opened, the spring lock catch (34) is opened, the cleaning barrel (18) can be taken down, and the magnetic needle in the cleaning barrel (18) is put into the polishing barrel (6) again, so that the cleaning barrel can be recycled.
CN202310594281.7A 2023-05-24 2023-05-24 Polishing method suitable for irregular hardware Pending CN116638380A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310594281.7A CN116638380A (en) 2023-05-24 2023-05-24 Polishing method suitable for irregular hardware

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310594281.7A CN116638380A (en) 2023-05-24 2023-05-24 Polishing method suitable for irregular hardware

Publications (1)

Publication Number Publication Date
CN116638380A true CN116638380A (en) 2023-08-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310594281.7A Pending CN116638380A (en) 2023-05-24 2023-05-24 Polishing method suitable for irregular hardware

Country Status (1)

Country Link
CN (1) CN116638380A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117340690A (en) * 2023-12-06 2024-01-05 江苏时钛汽车紧固件有限公司 Surface polishing device for automobile fastener

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117340690A (en) * 2023-12-06 2024-01-05 江苏时钛汽车紧固件有限公司 Surface polishing device for automobile fastener
CN117340690B (en) * 2023-12-06 2024-02-06 江苏时钛汽车紧固件有限公司 Surface polishing device for automobile fastener

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