CN116637521A - Kneading machine - Google Patents

Kneading machine Download PDF

Info

Publication number
CN116637521A
CN116637521A CN202310469907.1A CN202310469907A CN116637521A CN 116637521 A CN116637521 A CN 116637521A CN 202310469907 A CN202310469907 A CN 202310469907A CN 116637521 A CN116637521 A CN 116637521A
Authority
CN
China
Prior art keywords
stirring
paddles
sub
kneader
scraping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202310469907.1A
Other languages
Chinese (zh)
Other versions
CN116637521B (en
Inventor
杜保东
李统柱
金旭东
赵凤霞
徐勇程
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Shangshui Intelligent Co ltd
Original Assignee
Shenzhen Shangshui Intelligent Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Shangshui Intelligent Co ltd filed Critical Shenzhen Shangshui Intelligent Co ltd
Priority to CN202310469907.1A priority Critical patent/CN116637521B/en
Publication of CN116637521A publication Critical patent/CN116637521A/en
Application granted granted Critical
Publication of CN116637521B publication Critical patent/CN116637521B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/96Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with openwork frames or cages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The application provides a kneader. The kneader includes kneading barrels and a first stirring assembly. The first stirring assembly comprises at least two stirring pieces, each stirring piece comprises a connecting part, side paddles and bottom paddles, the connecting parts, the side paddles and the bottom paddles are sequentially connected, the connecting parts are arranged adjacent to the top wall, the side paddles are arranged close to the peripheral side wall, the at least two side paddles are arranged at intervals along the periphery of the peripheral side wall, the bottom paddles are arranged close to the bottom wall, and one ends of the bottom paddles, deviating from the side paddles, are interconnected into a whole; the at least two stirring pieces are used for rotating around the central shaft of the kneading cylinder so as to scrape off the materials to be stirred adhered to the inner wall of the kneading cylinder and at least partially provide stirring centripetal force for the materials to be stirred. The application enables the bottom paddles to be connected into a whole, thereby not only improving the stability of the first stirring assembly, but also reducing the probability of deformation of the first stirring assembly; and the stirring effect of the stirring piece on the materials to be stirred is improved, so that the kneading effect of the kneader is improved.

Description

Kneading machine
Technical Field
The application belongs to the technical field of kneading equipment, and particularly relates to a kneader.
Background
In kneading equipment technical field, stirring piece structure of stirring subassembly is single thin, when stirring the great waiting stirring material of viscosity, produces deformation because of stirring resistance is big in the in-process of stirring easily, and then reduces stirring effect, damages even and kneads the section of thick bamboo.
Disclosure of Invention
In view of this, the present application provides a kneader comprising:
the kneading cylinder comprises a bottom wall, a top wall and a peripheral side wall connected between the bottom wall and the top wall, wherein the bottom wall and the top wall are oppositely arranged, the peripheral side wall, the bottom wall and the top wall are enclosed to form an accommodating space, and the accommodating space is used for accommodating materials to be stirred; a kind of electronic device with high-pressure air-conditioning system
The first stirring assembly is arranged in the accommodating space and comprises at least two stirring pieces, the stirring pieces comprise a connecting part, side paddles and bottom paddles which are sequentially connected, the connecting part is adjacent to the top wall, the side paddles are adjacent to the peripheral side wall, at least two side paddles are arranged at intervals along the peripheral direction of the peripheral side wall, the bottom paddles are adjacent to the bottom wall, and one ends of the bottom paddles, which deviate from the side paddles, are interconnected into a whole; the at least two stirring pieces are used for rotating around the central shaft of the kneading cylinder so as to scrape off the materials to be stirred adhered to the inner wall of the kneading cylinder and at least partially provide stirring centripetal force for the materials to be stirred.
The kneader provided by the application consists of a kneading cylinder and a first stirring assembly. The kneading cylinder can hold the material to be stirred. The first stirring assembly is arranged in the kneading cylinder and can stir the material to be stirred. Wherein, the stirring piece of first stirring piece comprises connecting portion, lateral part oar and bottom oar.
Firstly, one end of the bottom paddle, which is far away from the side paddle, is interconnected into a whole, so that supporting force is provided for the first stirring assembly in the rotating process, the distance between adjacent stirring pieces is kept fixed, and further, the shape of at least two stirring pieces is kept in the stirring process, the integral structure of the first stirring assembly is more stable, the stability of the first stirring assembly is improved, and the deformation probability of the first stirring assembly is reduced. Secondly, the stirring effect of the stirring piece on the materials to be stirred can be improved by connecting the bottom paddles into a whole, so that the kneading effect of the kneader is improved.
In addition, the connecting portion is adjacent to the top wall, and can avoid the connecting portion to contact the material to be stirred to reduce stirring resistance, so that stability of the first stirring assembly is further improved.
And the lateral part oar is pressed close to the circumference wall setting, and the lateral part oar not only can provide stirring centripetal force for waiting to stir the material, can strike off the stirring material of waiting to adhere to kneading drum inner wall moreover. The bottom oar can also provide ascending thrust for waiting to stir the material, and bottom oar and lateral part oar mutually support, can realize treating the stirring of stirring material all-round, improve the kneading effect of kneader.
In conclusion, the bottom paddles are connected into a whole, so that the stability of the first stirring assembly is improved, and the deformation probability of the first stirring assembly is reduced; and the stirring effect of the stirring piece on the materials to be stirred is improved, so that the kneading effect of the kneader is improved.
Wherein, first stirring subassembly still includes the connecting piece, is pressed close to the diapire and is close to the center pin setting of kneading cylinder, the connecting piece is connected each the bottom oar deviates from the one end of lateral part oar.
The connecting piece comprises a disc, the periphery of the disc is connected with each bottom paddle, and the top surface of the disc protrudes out of the bottom paddles in the direction that the bottom wall points to the top wall.
The connecting piece comprises an annular structure with a guide hole, the bottom wall is provided with a discharge hole, and the discharge hole corresponds to the guide hole.
The bottom wall is provided with a discharge hole, the discharge hole deviates from the center of the bottom wall, and the orthographic projection of the connecting piece on the bottom wall is positioned outside the discharge hole.
Wherein the bottom paddles extend in a radial direction of the kneading cylinder.
The bottom paddles comprise a first sub bottom paddle and a second sub bottom paddle which are arranged in an intersecting manner, one end of the first sub bottom paddle is connected with the side paddles, and one end of the second sub bottom paddle, which is far away from the first sub bottom paddle, extends towards the central shaft of the kneading cylinder; the extending directions of the second sub-bottom paddles of the two oppositely arranged bottom paddles are the same and are interconnected as a whole.
The bottom wall is provided with a discharge hole, the first sub-bottom paddles and the second sub-bottom paddles are bent to form a folded corner, and the folded corner pushes the material to be stirred to the discharge hole in the rotating process.
The first stirring assembly further comprises at least one supporting frame, every two adjacent stirring pieces are connected through the supporting frame, and the supporting frame is used for providing supporting force for the at least two stirring pieces in the rotating process.
The support frame is arranged adjacent to the top wall and comprises at least one support rod, and the support rod is connected between two adjacent side paddles.
The first stirring assembly further comprises at least two scraping pieces, wherein the scraping pieces are arranged at one ends, close to the inner wall of the kneading cylinder, of the stirring pieces and are used for scraping materials to be stirred, which are adhered to the inner wall of the kneading cylinder.
Wherein the scraping element comprises at least one first scraping part, at least one first scraping part is arranged on one side paddle, or at least two first scraping parts are arranged on different side paddles, and at least one first scraping part is used for covering the peripheral side wall when in rotation; and/or
The scraping piece comprises at least one second scraping part, wherein at least one second scraping part is arranged on one bottom paddle, or at least two second scraping parts are arranged on different bottom paddles, and at least one scraping surface of the second scraping part is used for covering the bottom wall when rotating.
When the scraping piece comprises at least two first scraping parts, and the at least two first scraping parts are arranged on different side paddles, the at least two first scraping parts are staggered along the axial direction of the kneading cylinder; and/or
When the scraping piece comprises at least two second scraping parts, and the at least two second scraping parts are arranged on different bottom paddles, the at least two second scraping parts are arranged in a staggered mode along the radial direction of the kneading cylinder.
When the scraping piece comprises at least one first scraping part, the first scraping part comprises a first sub-scraping part and a second sub-scraping part which are arranged in an intersecting mode, one end of the first sub-scraping part is fixed to one end of the side paddle towards the peripheral side wall, the other end of the first sub-scraping part extends towards one side away from the second sub-scraping part, one end of the second sub-scraping part is fixed to one end of the side paddle towards the peripheral side wall, and the other end of the second sub-scraping part extends towards one side away from the first sub-scraping part; and/or
When the scraping piece comprises at least one second scraping part, the second scraping part comprises a third sub-scraping part and a fourth sub-scraping part which are arranged in an intersecting mode, one end of the third sub-scraping part is fixed to one end of the bottom wall, the other end of the third sub-scraping part extends towards one side away from the fourth sub-scraping part, one end of the fourth sub-scraping part is fixed to one end of the bottom wall, and the other end of the fourth sub-scraping part extends towards one side away from the third sub-scraping part.
The first stirring assembly further comprises a first rotating shaft, the first rotating shaft is arranged along the central shaft of the kneading cylinder, and the at least two stirring pieces are connected with the first rotating shaft;
the kneader still includes the second stirring subassembly, the second stirring subassembly is located connecting portion lateral part oar reaches the accommodation space that forms is enclosed to the bottom oar, the second stirring subassembly includes the second pivot, the second pivot is followed the center pin setting of kneading cylinder, the second pivot with the coaxial setting of first pivot, the second stirring subassembly is used for around the center pin rotation of kneading cylinder, at least for wait to stir the material and provide stirring centrifugal force.
Wherein the kneader comprises:
the control system is used for controlling the first stirring assembly and the second stirring assembly to rotate around the central shaft of the kneading cylinder;
when the rotation resistance of the first stirring assembly is greater than or equal to a first preset resistance and/or the rotation resistance of the second stirring assembly is greater than or equal to a second preset resistance, the control system controls the first stirring assembly and the second stirring assembly to rotate in the same direction;
when the rotation resistance of the first stirring assembly is smaller than the first preset resistance, and the rotation resistance of the second stirring assembly is smaller than the second preset resistance, the control system controls the first stirring assembly and the second stirring assembly to reversely rotate.
Drawings
In order to more clearly explain the technical solutions in the embodiments of the present application, the drawings that are used in the embodiments of the present application will be described below.
Fig. 1 is a schematic perspective view of a kneader according to an embodiment of the present application.
Fig. 2 is a side view of a kneader provided by an embodiment of this application.
FIG. 3 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction A-A in an embodiment of the present application.
FIG. 4 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in an embodiment of the present application.
Fig. 5 is a schematic perspective view of a first stirring assembly according to an embodiment of the application.
Fig. 6 is a schematic perspective view of a first stirring assembly according to another embodiment of the present application.
FIG. 7 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the A-A direction in another embodiment of the present application.
FIG. 8 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in another embodiment of the present application.
FIG. 9 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in accordance with still another embodiment of the present application.
Fig. 10 is a schematic perspective view showing a structure of a kneader according to an embodiment of the present application with a top wall removed.
FIG. 11 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in accordance with still another embodiment of the present application.
Fig. 12 is a schematic perspective view of a first stirring assembly according to still another embodiment of the present application.
FIG. 13 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in accordance with still another embodiment of the present application.
Fig. 14 is a top view of a first stirring assembly according to an embodiment of the present application.
Fig. 15 is a top view of a first stirring assembly according to another embodiment of the present application.
Fig. 16 is a schematic perspective view of a first stirring assembly and a second stirring assembly according to an embodiment of the application.
Description of the reference numerals:
kneader 1, kneading barrel 11, receiving space 11a, top wall 111, peripheral wall 112, bottom wall 113, discharge port 114, first stirring element 12, stirring element 121, receiving space 121a, connecting portion 1211, side paddle 1212, bottom paddle 1213, first sub-bottom paddle 1214, second sub-bottom paddle 1215, corner 1216, connecting element 122, disk 1221, ring structure 1222, guide hole 1222a, supporting frame 123, supporting rod 1231, scraping element 124, first scraping portion 1241, second scraping portion 1242, first sub-scraping portion 1243, second sub-scraping portion 1244, third sub-scraping portion 1245, fourth sub-scraping portion 1246, first rotating shaft 125, second stirring element 13, second rotating shaft 131, first motor 14, second motor 15.
Detailed Description
The following are preferred embodiments of the present application, and it should be noted that modifications and variations can be made by those skilled in the art without departing from the principle of the present application, and these modifications and variations are also considered as the protection scope of the present application.
Referring to fig. 1 to 5, fig. 1 is a schematic perspective view of a kneader according to an embodiment of the present application. Fig. 2 is a side view of a kneader provided by an embodiment of this application. FIG. 3 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction A-A in an embodiment of the present application. FIG. 4 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in an embodiment of the present application. Fig. 5 is a schematic perspective view of a first stirring assembly according to an embodiment of the application.
The present embodiment provides a kneader 1, the kneader 1 comprising a kneading block 11 and a first stirring section 12. The kneading cylinder 11 comprises a bottom wall 113, a top wall 111 and a peripheral side wall 112 connected between the bottom wall 113 and the top wall 111, wherein the bottom wall 113 and the top wall 111 are arranged opposite to each other, the peripheral side wall 112, the bottom wall 113 and the top wall 111 enclose a containing space 11a, and the containing space 11a is used for containing materials to be stirred. The first stirring assembly 12 is disposed in the accommodating space 11a, the first stirring assembly 12 includes at least two stirring elements 121, the stirring elements 121 include a connecting portion 1211, a side paddle 1212 and a bottom paddle 1213 that are sequentially connected, the connecting portion 1211 is disposed adjacent to the top wall 111, the side paddle 1212 is disposed adjacent to the peripheral side wall 112, at least two side paddles 1212 are disposed at intervals along the circumferential direction of the peripheral side wall 112, the bottom paddle 1213 is disposed adjacent to the bottom wall 113, and one end of each bottom paddle 1213 facing away from the side paddle 1212 is interconnected as a whole; the at least two stirring members 121 are configured to rotate around the central axis of the kneading drum 11 to scrape off the material to be stirred adhering to the inner wall of the kneading drum 11 and to provide a stirring centripetal force to the material to be stirred at least in part.
Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. The terms first, second and the like in the description and in the claims and in the above-described figures are used for distinguishing between different objects and not necessarily for describing a sequential or chronological order.
The kneader 1 provided in this embodiment is composed of a kneading cylinder 11 and a first stirring assembly 12. The kneader 1 can be used for stirring the materials to be stirred, and improves the uniformity and the kneading degree of the materials to be stirred. The kneader 1 according to the present embodiment may include various components, and the present embodiment is schematically described only with respect to the application of the kneader 1 to a battery paste. However, this does not represent that the kneader 1 of the present embodiment is necessarily applied to a battery paste. In other embodiments, the kneader 1 can also be applied to other fields, such as fertilizer fields, construction fields, etc.
The kneader 1 provided in this embodiment includes a kneading barrel 11 for accommodating a material to be stirred, a first stirring assembly 12, and other components. The material to be stirred generally comprises a plurality of materials. The materials to be stirred can be solid, liquid and the like. For example, the materials to be stirred are various solid powders. For another example, the material to be stirred is at least one solid powder and at least one solution. For another example, the material to be stirred is a plurality of solutions. The kneading drums 11 are cylindrical in shape, and the kneading drums 11 have a center axis which is the center axis of the cylinder (shown by a broken line L in fig. 3).
The kneader 1 provided in this embodiment further comprises a first stirring section 12 for stirring the material to be stirred. The stirring member 121 rotates around the central axis of the kneading cylinder 11, and can both scrape off the material to be stirred adhering to the inner wall of the kneading cylinder 11 and provide a stirring centripetal force to the material to be stirred. In other words, the stirring members 121 can scrape off the material to be stirred and push the material to be stirred from the edge region of the kneading barrel 11 toward the middle region of the kneading barrel 11, so that the material to be stirred can be kneaded together better. Alternatively, the number of stirring members 121 is 2 to 8. Wherein the stirring element 121 is composed of a connecting portion 1211, a side paddle 1212 and a bottom paddle 1213. Optionally, the connecting portion 1211, the side paddles 1212, and the bottom paddle 1213 are integrally formed.
First, the connection portion 1211 is disposed adjacent to the top wall 111, so that the connection portion 1211 can be prevented from contacting the material to be stirred to reduce stirring resistance, thereby further improving the stability of the first stirring assembly 12. Wherein the stirring resistance refers to the rotational resistance of the first stirring member 12 to rotate about the central axis of the kneading drum 11. Optionally, the first stirring assembly 12 further includes the first rotation shaft 125 disposed along a central axis of the kneading cylinder 11, one end of the connecting portion 1211 is connected to the side paddle 1212, and the other end of the connecting portion 1211 is connected to the first rotation shaft 125. Second, the side paddles 1212 are disposed proximate to the peripheral side wall 112, and the side paddles 1212 are capable of not only providing a stirring centripetal force to the material to be stirred, but also scraping the material to be stirred adhering to the inner wall of the kneading cylinder 11. Optionally, the side paddles 1212 are spaced from the peripheral side wall 112 by a distance of 2mm-10mm. Moreover, the bottom paddles 1213 can also provide upward thrust for the material to be stirred, the bottom paddles 1213 and the side paddles 1212 are mutually matched, stirring of the material to be stirred can be realized in all directions, and the kneading effect of the kneader 1 is improved. Optionally, bottom paddle 1213 is spaced from bottom wall 113 by a distance of 2mm-10mm.
Specifically, the ends of the bottom paddles 1213 in the present embodiment facing away from the side paddles 1212 are interconnected as one piece, and optionally, each bottom paddle 1213 extends toward the central axis of the kneading barrel 11 and is connected as one piece. The setting can provide holding power for first stirring subassembly 12 at rotatory in-process like this, makes the distance keep fixed between the adjacent stirring piece 121, and then realizes that at least two stirring pieces 121 keep its shape at stirring in-process, makes first stirring subassembly 12 overall structure more stable, improves first stirring subassembly 12's stability, reduces first stirring subassembly 12 and produces the probability of deformation. In addition, in the present embodiment, the bottom paddles 1213 are integrally connected, so that the stirring effect of the stirring bar 121 on the material to be stirred can be improved, and the kneading effect of the kneader 1 can be improved.
In summary, the bottom paddle 1213 is integrally connected, so that the stability of the first stirring assembly 12 is improved, and the deformation probability of the first stirring assembly 12 is reduced; and the stirring effect of the stirring members 121 on the material to be stirred is improved, thereby improving the kneading effect of the kneader 1.
Referring to fig. 6, fig. 6 is a schematic perspective view of a first stirring assembly according to another embodiment of the application. In one embodiment, the first stirring assembly 12 further includes a connector 122 disposed proximate the bottom wall 113 and proximate the central axis of the kneading drums 11, the connector 122 connecting an end of each of the bottom paddles 1213 facing away from the side paddles 1212.
The first stirring assembly 12 provided in this embodiment further includes a connector 122 for connecting to each bottom paddle 1213. Each bottom paddle 1213 is attached to the perimeter side of the connector 122. Optionally, at least part of the connecting piece 122 is arranged corresponding to the central axis of the kneader 1. Optionally, bottom paddle 1213 is co-located with connector 122. In other words, at least part of the connection 122 is on the same horizontal line as the bottom paddle 1213. Optionally, bottom paddle 1213 is an integrally formed structure with connector 122. The connecting member 122 serves to provide stirring centrifugal force to at least the material to be stirred located on the circumferential side of the connecting member 122.
In the related art, the stirring speed in the central region of the kneading barrel 11 is low, and the materials to be stirred are unevenly mixed, and the condition of blocking easily occurs. In the present embodiment, by providing the connecting piece 122 near the middle area on the bottom paddles 1213, not only the connection performance between the bottom paddles 1213 can be improved, so that the overall structure of the first stirring assembly 12 is more stable; moreover, the connecting piece 122 can provide stirring centrifugal force for the materials to be stirred at the periphery of the connecting piece 122, so that the stacking phenomenon in the middle area is reduced, and the materials to be stirred are easier to discharge.
Referring to FIGS. 6 to 7, FIG. 7 is a schematic cross-sectional view of the kneader according to FIG. 2 along the direction A-A according to another embodiment of the present application. In one embodiment, the connector 122 includes a disk 1221, a peripheral side of the disk 1221 being connected to each of the bottom paddles 1213, and a top surface of the disk 1221 protrudes from the bottom paddles 1213 in a direction of the bottom wall 113 toward the top wall 111.
The connector 122 provided in this embodiment includes a disk 1221. Alternatively, the disk 1221 is disposed corresponding to the center axis of the kneader 1. The top surface of the disc 1221 protrudes from the bottom paddle 1213 in the direction of the bottom wall 113 toward the top wall 111, in other words, the disc 1221 is a disc mounting structure having a certain height. Optionally, disk 1221 is hollow in structure.
In this embodiment, by disposing the disc 1221 on the bottom paddle 1213, the disc 1221 can occupy a space near the central area, so that the material to be stirred cannot be placed in the central area, and the stacking phenomenon in the central area is reduced. In addition, the disc 1221 not only can improve the connection performance between the bottom paddles 1213, so that the overall structure of the first stirring assembly 12 is more stable, but also can provide stirring centrifugal force for the materials to be stirred on the peripheral side of the connecting piece 122, and further alleviate the stacking phenomenon in the middle area.
Referring to FIG. 8, FIG. 8 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B according to another embodiment of the present application. In one embodiment, the connector 122 includes an annular structure 1222 having a pilot hole 1222a, the bottom wall 113 has a discharge port 114, and the discharge port 114 is disposed corresponding to the pilot hole 1222 a.
The connector 122 provided in this embodiment includes an annular structure 1222 having a pilot hole 1222a. Optionally, the annular structure 1222 includes at least two connecting rods connected end to end, the at least two connecting rods surrounding the forming a guide hole 1222a. Further alternatively, at least three connecting rods are enclosed to form a triangle. The pilot hole 1222a is positioned above the outlet 114 of the bottom wall 113 so that the material to be stirred enters the outlet 114 through the pilot hole 1222a. Optionally, at least part of the orthographic projection of annular structure 1222 onto bottom wall 113 is located within spout 114. Optionally, the outlet 114 is centrally disposed with respect to the bottom wall 113. Further alternatively, the discharge port 114 is disposed corresponding to the center of the bottom wall 113, and the bottom wall 113 is cone-shaped.
In this embodiment, by disposing the annular structure 1222 on the bottom paddle 1213, the material guiding hole 1222a of the annular structure 1222 corresponds to the material outlet 114, so that the material to be stirred can enter the material outlet 114 through the material guiding hole 1222a, and further the stacking phenomenon in the middle area is reduced. Moreover, the annular structure 1222 not only can improve the connection performance between the bottom paddles 1213, so that the overall structure of the first stirring assembly 12 is more stable, but also can provide stirring centrifugal force for the materials to be stirred on the periphery side of the annular structure 1222, and further alleviate the stacking phenomenon in the middle area.
Referring to fig. 9 to 10, fig. 9 is a schematic cross-sectional view of the kneader provided in fig. 2 along the direction B-B according to still another embodiment of the present application. Fig. 10 is a schematic perspective view showing a structure of a kneader according to an embodiment of the present application with a top wall removed. In one embodiment, the bottom wall 113 has a discharge port 114, the discharge port 114 is disposed off-center from the bottom wall 113, and the front projection of the connecting member 122 on the bottom wall 113 is located outside the discharge port 114.
The bottom wall 113 provided in this embodiment has an eccentric outlet 114. Optionally, the outlet 114 is located closer to the peripheral sidewall 112 than to the center of the bottom wall 113. The front projection of the connecting member 122 on the bottom wall 113 is located outside the discharge port 114, in other words, the connecting member 122 is staggered with the discharge port 114. For example, when connector 122 includes disk 1221, the orthographic projection of disk 1221 on bottom wall 113 is positioned outside of spout 114. Optionally, the bottom wall 113 is planar. Optionally, the kneader 1 further comprises a discharge pipe which communicates with the discharge opening 114 and which is provided with a suction pump or a suction motor in order to let the material to be stirred flow from the kneading drums 11 to the discharge pipe.
Since the connecting piece 122 can provide stirring centrifugal force for the material to be stirred at the peripheral side of the connecting piece 122, the stacking phenomenon in the middle area is reduced, and the material to be stirred originally positioned in the middle area flows to the peripheral area, the eccentric discharging is arranged on the bottom wall 113, so that the connecting piece 122 can be effectively matched, and the discharging effect of the kneading barrel 11 is improved.
Referring to fig. 11, fig. 11 is a schematic cross-sectional view of the kneader provided in fig. 2 along the direction B-B in accordance with still another embodiment of the present application. In one embodiment, the bottom paddles 1213 extend in a radial direction of the kneading drums 11.
The present embodiment provides the bottom paddles 1213 extending in the radial direction of the kneading drums 11. Wherein the radial direction of the kneading drums 11 means each direction passing through the center of the bottom wall 113 of the kneading drum 11, the kneading drums 11 have at least two different radial directions. For example, a bottom paddle 1213 extends in a radial direction of the kneading drums 11; alternatively, one bottom paddle 1213 is positioned along a straight line. As another example, one bottom paddle 1213 extends along at least two different radial directions of the kneading drums 11; alternatively, at least a portion of one bottom paddle 1213 is folded over.
Alternatively, the extending direction of each bottom paddle 1213 is staggered with the radial direction of the kneading drums 11. Alternatively, part of the bottom paddles 1213 extend in a direction staggered with respect to the radial direction of the kneading drums 11, and the other part of the bottom paddles 1213 extends toward the center of the kneading drums 11.
When the bottom paddles 1213 extend in one radial direction of the kneading barrel 11, the bottom paddles 1213 extend toward the center of the kneading barrel 11, and the bottom paddles 1213 are integrally connected at the center axis of the kneading barrel 11 to provide a supporting force for the first stirring member 12, thereby improving the stability of the first stirring member 12.
When the bottom paddles 1213 extend along at least two different radial directions of the kneading cylinder 11, namely, at least part of the bottom paddles 1213 are bent, the stirring effect of the stirring materials is improved by pushing the stirring materials upwards from at least two directions by applying forces to at least two directions to the stirring materials; and, when the material to be stirred is in contact with the rotating bottom paddle 1213, the resistance of the material to be stirred to the bottom paddle 1213 can be better dispersed, and the stability of the first stirring assembly 12 is improved. For example, when the material to be stirred contacts the rotating bottom blade 1213, the bottom blade 1213 has a reaction force toward various directions, and the resistance of the material to be stirred to the bottom blade 1213 can be better dispersed.
Referring to fig. 12-13, fig. 12 is a schematic perspective view of a first stirring assembly according to another embodiment of the application. FIG. 13 is a schematic cross-sectional view of the kneader provided in FIG. 2 along the direction B-B in accordance with still another embodiment of the present application. In one embodiment, the bottom paddles 1213 comprise a first sub-bottom paddle 1214 and a second sub-bottom paddle 1215 disposed in an intersecting relationship, one end of the first sub-bottom paddle 1214 being connected to the side paddle 1212, the end of the second sub-bottom paddle 1215 distal from the first sub-bottom paddle 1214 extending toward the central axis of the kneading barrel 11; the second sub-bottom paddles 1215 of two oppositely disposed bottom paddles 1213 extend in the same direction and are interconnected as one.
The bottom paddles 1213 in this embodiment include a first sub-bottom paddle 1214 and a second sub-bottom paddle 1215 disposed in an intersecting relationship. When the number of the stirring pieces 121 is two, the two first sub-bottom paddles 1214 are respectively connected with different side paddles 1212, and the two second sub-bottom paddles 1215 are connected with each other to form an integrally formed bottom paddle 1213 having an S shape. At least part of the junction of the two second sub-bottom paddles 1215 corresponds to the central axis of the kneading barrel 11.
In this embodiment, the first sub-bottom paddles 1214 and the second sub-bottom paddles 1215 form the S-shaped bottom paddles 1213, so that when the material to be stirred contacts the rotating bottom paddles 1213, the resistance of the material to be stirred to the bottom paddles 1213 can be better dispersed, and the stability of the first stirring assembly 12 is improved.
Referring to fig. 12-13, in one embodiment, the bottom wall 113 has a discharge hole 114, and the first sub-bottom paddle 1214 and the second sub-bottom paddle 1215 are bent to form a folded corner 1216, and the folded corner 1216 pushes the material to be stirred to the discharge hole 114 during rotation.
When the number of stirring members 121 is two, the bottom paddle 1213 has two folded corners 1216 having opposite folding directions. The folded corner 1216 can push the material to be stirred. Optionally, the outlet 114 is located off-center from the bottom wall 113. Optionally, the corner 1216 is equidistant from the center of the bottom wall 113 from the discharge port 114 to the center of the bottom wall 113. Optionally, when the corner 1216 is rotated above the discharge port 114, at least a portion of the orthographic projection of the corner 1216 on the bottom wall 113 is located within the discharge port 114. Optionally, the corner 1216 has an inner corner face and an outer corner face, and the bottom paddle 1213 rotates in a direction from the outer corner face to the inner corner face (as shown in direction D of fig. 13). As the bottom paddle 1213 rotates, the inner angled surface can push more of the material to be stirred toward the discharge port 114.
In this embodiment, the first sub-bottom paddles 1214 and the second sub-bottom paddles 1215 are bent to form the folded corner 1216, and the folded corner 1216 is provided in cooperation with the discharge port 114, so that the material to be stirred can be pushed to the discharge port 114, and the discharge effect of the kneading barrel 11 can be improved.
Referring to fig. 3-5, in one embodiment, the first stirring assembly 12 further includes at least one supporting frame 123, wherein each two adjacent stirring members 121 are connected by the supporting frame 123, and the supporting frame 123 is used for providing a supporting force for the at least two stirring members 121 during rotation.
The first stirring assembly 12 provided in this embodiment further includes at least one supporting frame 123 for connecting the stirring member 121. Optionally, the support bracket 123 is connected to the connection portion 1211. Optionally, a support bracket 123 is connected to the side paddle 1212. Optionally, support bracket 123 is connected to bottom paddle 1213.
In this embodiment, at least two stirring members 121 are connected into a whole by the supporting frame 123, the supporting frame 123 provides supporting force for the first stirring assembly 12 in the rotation process, so that the distance between the adjacent stirring members 121 is kept fixed, and further, the shape of the at least two stirring members 121 is kept in the stirring process, so that the overall structure of the first stirring assembly 12 is more stable.
Referring to fig. 3-5, in one embodiment, the supporting frame 123 is disposed adjacent to the top wall 111, and the supporting frame 123 includes at least one supporting rod 1231, and the supporting rod 1231 is connected between two adjacent side paddles 1212.
Alternatively, the number of stirring members 121 is at least three. The support rods 1231, which are correspondingly connected with the two adjacent stirring structures, form a triangular support structure, so that the overall stability of the first stirring assembly 12 is further improved. Optionally, at least two support rods 1231 are connected end to form a ring shape. Alternatively, at least one support bar 1231 is perpendicular to the central axis of the kneading barrel 11; further alternatively, the support 123 may be located on a plane perpendicular to the central axis of the kneading cylinder 11.
The supporting frame 123 in the embodiment is arranged near the top wall 111, so that the material to be stirred can be prevented from being contacted to reduce resistance; also, the support rods 1231 connect the side paddles 1212 to improve the overall stability of the first stirring assembly 12.
The first stirring member 12 of the present application has two structures for scraping off the material to be stirred adhering to the inner wall of the kneading cylinder 11. In one embodiment, having a first predetermined spacing between the side paddles 1212 and the peripheral sidewall 112, the side of the side paddles 1212 proximate to the peripheral sidewall 112 may be used to scrape off material to be stirred that adheres to the peripheral sidewall 112; and/or, a second preset distance is provided between the bottom paddle 1213 and the bottom wall 113, and a side of the bottom paddle 1213 close to the bottom wall 113 can be used for scraping off the materials to be stirred adhered to the bottom wall 113. In another embodiment, the stirring member 121 is provided with a scraping member 124, and the scraping member 124 is used for scraping off the material to be stirred adhered to the inner wall of the kneading cylinder 11. The structure of scraper 124 will be described in detail.
Referring to fig. 1, in one embodiment, the first stirring assembly 12 further includes at least two scraping members 124, where the scraping members 124 are disposed at an end of the stirring member 121 proximate to the inner wall of the kneading cylinder 11, and are used for scraping the material to be stirred adhered to the inner wall of the kneading cylinder 11.
The first stirring assembly 12 provided by this embodiment further includes at least two scraping members 124. Optionally, scraper 124 has a bevel to facilitate better scraping of the material to be stirred by scraper 124. Optionally, the scraper 124 has flexibility to avoid damaging the inner wall of the kneading drum 11 by the scraper 124. Alternatively, the scraper 124 may be spaced from the inner wall of the kneading cylinder 11 by a distance of 2mm to 10mm.
In this embodiment, the scraping member 124 is provided on the stirring member 121 to scrape off the material to be stirred of the wall, and the material to be stirred is pushed toward the central region of the kneading cylinder 11, thereby improving the kneading effect of the kneader 1.
Referring to fig. 4-6, in one embodiment, the scraping element 124 includes at least one first scraping portion 1241, at least one first scraping portion 1241 is disposed on one side paddle 1212, or at least two first scraping portions 1241 are disposed on different side paddles 1212, at least one first scraping portion 1241 is used to cover the peripheral sidewall 112 when the scraping surface rotates; and/or, the scraping element 124 comprises at least one second scraping portion 1242, at least one second scraping portion 1242 is provided on one bottom paddle 1213, or at least two second scraping portions 1242 are provided on different bottom paddles 1213, at least one second scraping portion 1242 is used for covering the bottom wall 113 when the scraping surface rotates.
In this embodiment, the first scraping portion 1241 is disposed on the side paddle 1212, so that the first scraping portion 1241 can scrape the material to be stirred adhering to the peripheral sidewall 112 during stirring of the side paddle 1212, so as to improve the kneading effect. Optionally, an end of the first scraping portion 1241 near the peripheral sidewall 112 has a first inclined surface, and the first inclined surface is used for scraping the material to be stirred of the peripheral sidewall 112 and pushing the material to be stirred in a rotation direction of the stirring member 121, so as to be capable of pushing the material to be stirred provided on the peripheral sidewall 112 inward while scraping the material to be stirred. Further alternatively, the angle between the first inclined surface and the radial direction of the kneading barrel is 10 ° to 60 °, in other words, the angle between the first inclined surface and the peripheral side wall 112 is 30 ° to 80 °. The scraping surface of the first scraping portion 1241 during rotation covers the peripheral side wall 112, in other words, the first scraping portion 1241 can completely and completely scrape the material to be stirred on the whole peripheral side wall 112, so that the scraping effect of the first scraping portion 1241 is improved, and the kneading effect of the kneader 1 is further improved.
The second scraping portion 1242 is provided on the bottom blade 1213 in the present embodiment, so that the second scraping portion 1242 can scrape the material to be stirred adhering to the bottom wall 113 during stirring of the bottom blade 1213, to improve kneading effect. Optionally, an end of the second scraping portion 1242 near the bottom wall 113 has a second inclined surface, and the second inclined surface is used for scraping the material to be stirred of the bottom wall 113 and pushing the material to be stirred in the rotation direction of the stirring member 121, so that the material to be stirred provided on the bottom wall 113 can be pushed upwards while the material to be stirred is scraped again. Further alternatively, the angle between the second inclined surface and the axial direction of the kneading barrel is 10 ° to 60 °, in other words, the angle between the second inclined surface and the bottom wall 113 is 30 ° to 80 °. The scraping surface of the second scraping portion 1242 during rotation covers the bottom wall 113, in other words, the second scraping portion 1242 can completely and completely scrape the material to be stirred of the entire bottom wall 113, so that the scraping effect of the second scraping portion 1242 is improved, and the kneading effect of the kneader 1 is further improved.
Referring to fig. 6, in one embodiment, when the scraper 124 includes at least two first scraping portions 1241, and the at least two first scraping portions 1241 are disposed on different side paddles 1212, the at least two first scraping portions 1241 are staggered along the axial direction of the kneading barrel 11; and/or, when the scraper 124 includes at least two second scraping portions 1242, and at least two second scraping portions 1242 are provided to different bottom paddles 1213, the at least two second scraping portions 1242 are staggered in the radial direction of the kneading drum 11.
The first scraping portions 1241 in this embodiment are staggered along the axial direction of the kneading cylinder 11, so that the arrangement can reduce the rotation resistance of the first stirring assembly 12 while ensuring that the scraping surface of the first scraping portion 1241 covers the peripheral side wall 112, so that the overall structure of the first stirring assembly 12 is more stable, and the deformation probability of the first stirring assembly 12 is reduced.
The second scraping portions 1242 in the present embodiment are staggered along the radial direction of the kneading cylinder 11, so that the arrangement can reduce the rotation resistance of the first stirring assembly 12 while ensuring that the scraping surface of the second scraping portion 1242 covers the bottom wall 113, so that the overall structure of the first stirring assembly 12 is more stable, and the probability of deformation of the first stirring assembly 12 is reduced.
Referring to fig. 14-15, fig. 14 is a top view of a first stirring assembly according to an embodiment of the application. Fig. 15 is a top view of a first stirring assembly according to another embodiment of the present application.
In one embodiment, when the scraper 124 includes at least one first scraper 1241, the first scraper 1241 includes a first sub-scraper 1243 and a second sub-scraper 1244 disposed to intersect, one end of the first sub-scraper 1243 is fixed to one end of the side paddle 1212 facing the peripheral sidewall 112, the other end of the first sub-scraper 1243 extends toward a side away from the second sub-scraper 1244, one end of the second sub-scraper 1244 is fixed to one end of the side paddle 1212 facing the peripheral sidewall 112, and the other end of the second sub-scraper 1244 extends toward a side away from the first sub-scraper 1243; and/or, when the scraper 124 includes at least one second scraping portion 1242, the second scraping portion 1242 includes a third sub-scraping portion 1245 and a fourth sub-scraping portion 1246 which are disposed to intersect, one end of the third sub-scraping portion 1245 is fixed to one end of the bottom paddle 1213 toward the bottom wall 113, the other end of the third sub-scraping portion 1245 extends toward a side away from the fourth sub-scraping portion 1246, one end of the fourth sub-scraping portion 1246 is fixed to one end of the bottom paddle 1213 toward the bottom wall 113, and the other end of the fourth sub-scraping portion 1246 extends toward a side away from the third sub-scraping portion 1245.
The first scraping portion 1241 in the present embodiment includes a first sub-scraping portion 1243 and a second sub-scraping portion 1244, and one ends of the first sub-scraping portion 1243 and the second sub-scraping portion 1244 are mounted on the side paddle 1212. For example, the first sub-scraper 1243 and the second sub-scraper 1244 may be fastened to the side paddle 1212 by fastening, bonding, welding, or the like. The first and second sub-doctoring portions 1243, 1244 extend in opposite directions from an end of the side paddle 1212, and each extend away from the side paddle 1212. The arrangement enables the first scraping part 1241 to scrape off the stirring member 121 to be stirred of the peripheral side wall 112 of the kneading cylinder 11 well in both the normal rotation and the reverse rotation, and thus improves the applicability of the first stirring assembly 12.
The second scraping portion 1242 in the present embodiment includes a third sub-scraping portion 1245 and a fourth sub-scraping portion 1246, and one ends of the third sub-scraping portion 1245 and the fourth sub-scraping portion 1246 are mounted on the bottom paddle 1213. For example, third sub-scraper 1245 and fourth sub-scraper 1246 may be fastened to bottom paddle 1213 by means of a snap fit, adhesive, welding, or the like. The third sub-scraper 1245 and the fourth sub-scraper 1246 extend in opposite directions from the end of the bottom blade 1213 and each extend in a direction away from the bottom blade 1213. The arrangement enables the second scraping portion 1242 to scrape off the member 121 to be stirred of the bottom wall 113 of the kneading cylinder 11 well, regardless of whether the stirring member 121 is rotated forward or backward, and thus improves the applicability of the first stirring assembly 12.
Referring to fig. 1-3 and fig. 16 together, fig. 16 is a schematic perspective view of a first stirring assembly and a second stirring assembly according to an embodiment of the application. In one embodiment, the first stirring assembly 12 further includes a first rotating shaft 125, the first rotating shaft 125 is disposed along a central axis of the kneading cylinder 11, and the at least two stirring members 121 are connected to the first rotating shaft 125.
The kneader 1 further comprises a second stirring assembly 13, the second stirring assembly 13 is located at the connecting portion 1211, the side paddles 1212 and the bottom paddles 1213 enclose a containing space 121a, the second stirring assembly 13 comprises a second rotating shaft 131, the second rotating shaft 131 is arranged along the central axis of the kneading cylinder 11, the second rotating shaft 131 and the first rotating shaft 125 are coaxially arranged, and the second stirring assembly 13 is used for rotating around the central axis of the kneading cylinder 11 to provide stirring centrifugal force for the materials to be stirred.
The kneader 1 provided in this embodiment further comprises a second stirring assembly 13, and the second stirring assembly 13 is used for stirring the material to be stirred. Optionally, the kneader 1 further comprises a first motor 14 and a second motor 15, the first motor 14 being used for driving the first stirring assembly 12 and the second motor 15 being used for driving the second stirring assembly 13. For example, the first stirring assembly 12 is fixed to an outer shaft, the second stirring assembly 13 is fixed to an inner shaft, and the outer shaft is connected to the inner shaft through a bearing. The first stirring assembly 12 is driven by a gear motor via a belt, chain or gear. The motor is a variable frequency motor.
Alternatively, the first stirring assembly 12 and the second stirring assembly 13 may be rotated in the same or different directions. Alternatively, the rotational speeds of the first stirring assembly 12 and the second stirring assembly 13 are equal or unequal. Optionally, the rotational speed of the first stirring assembly 12 is 0-2m/s; the rotation speed of the second stirring assembly 13 is 0-20m/s. In other words, the first stirring assembly 12 may be understood as a low speed paddle and the second stirring assembly 13 may be understood as a high speed paddle.
According to the stirring device, the first stirring assembly 12 and the second stirring assembly 13 cooperatively rotate, the first stirring assembly 12 centripetally stirs the materials to be stirred, the second stirring assembly 13 centrifugally stirs the materials to be stirred, turbulence is formed between the first stirring assembly 12 and the second stirring assembly 13, stirring efficiency of the materials to be stirred is improved, stirring effect of the materials to be stirred is improved, and kneading effect of the materials to be stirred is improved.
Referring to fig. 1-3 and 16, in one embodiment, the kneader 1 comprises a control system for controlling the rotation of the first stirring element 12 and the second stirring element 13 around the central axis of the kneading drum 11;
when the rotation resistance of the first stirring assembly 12 is greater than or equal to a first preset resistance and/or the rotation resistance of the second stirring assembly 13 is greater than or equal to a second preset resistance, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to rotate in the same direction;
When the rotation resistance of the first stirring assembly 12 is smaller than the first preset resistance and the rotation resistance of the second stirring assembly 13 is smaller than the second preset resistance, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to reversely rotate.
Alternatively, the rotation resistance of the first stirring assembly 12 and the second stirring assembly 13 is determined by detecting the load current or the torque corresponding to the first motor 14 and the second motor 15.
In the present embodiment, the first stirring member 12 and the second stirring member 13 can be controlled to rotate in the forward or reverse direction according to the amount of resistance. When the rotation resistance is larger, the first stirring assembly 12 and the second stirring assembly 13 are controlled to rotate in the same direction, so that the stirring resistance can be reduced, the torque of the motor is reduced, the motor is prevented from being overloaded, and the overall stability of the kneader 1 is improved. When the rotation resistance is smaller, the first stirring assembly 12 and the second stirring assembly 13 are controlled to reversely rotate, so that the rotation speed difference between the first stirring assembly 12 and the second stirring assembly 13 can be improved, turbulence is more obvious, the stirring effect of the materials to be stirred is improved, and the kneading effect of the materials to be stirred is further improved.
In one embodiment, first, a plurality of powders are added to the kneading cylinder 11, and the plurality of powders are stirred by the first stirring member 12 and the second stirring member 13 to uniformly mix the plurality of powders. Then, a kneading solvent is added to the kneading barrel 11, and the plurality of powders and the kneading solvent are stirred with the first stirring member 12 and the second stirring member 13 to knead the plurality of powders and the kneading solvent together, to obtain a kneaded product. Subsequently, a diluting solvent is added to the kneading barrel 11, and the plurality of powders, the kneading solvent, and the diluting solvent are stirred with the first stirring member 12 and the second stirring member 13 to dilute the kneaded material, to obtain a slurry to be treated. Subsequently, the slurry to be treated is coated and dried to obtain a product of a specific shape.
The preparation process of kneading various powder and the kneading solvent and then adding the diluting solvent for dilution is adopted, so that the kneading effect of the powder and the solvent can be improved, the solid content of the slurry to be treated can be improved, the solvent in the preparation process can be saved, and the drying time of the subsequent drying step can be shortened.
In the above-mentioned production process, since the viscosity after mixing a plurality of powders with the kneading solvent is extremely large, the kneading difficulty is high. Therefore, by adopting the kneader 1 provided by the application, the bottom paddles 1213 of the first stirring assembly 12 are connected into a whole, so that the stability of the first stirring assembly 12 is improved, and the probability of deformation of the first stirring assembly 12 is reduced; and the stirring effect of the stirring members 121 on the material to be stirred is improved, thereby improving the kneading effect of the kneader 1. Moreover, the first stirring assembly 12 can be matched with the second stirring assembly 13, so that the stirring effect of the materials to be stirred is improved, and the kneading effect of the materials to be stirred is further improved.
For example, when the material to be stirred includes a plurality of powders, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to rotate in opposite directions. Optionally, the multiple powders are materials for preparing the anode and the cathode of the battery.
For another example, when the material to be stirred includes a plurality of powders and a kneading solvent, and the viscosity of the material to be stirred is greater than a preset viscosity, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to rotate in the same direction.
For another example, when the material to be stirred includes a plurality of powders and a kneading solvent, and the viscosity of the material to be stirred is less than a preset viscosity, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to rotate reversely.
For another example, when the material to be stirred includes a plurality of powders, a kneading solvent, and a diluting solvent, and the viscosity of the material to be stirred is less than a preset viscosity, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to reversely rotate. Alternatively, the components of the diluting solvent are the same as those of the kneading solvent.
When the material to be stirred comprises a plurality of powders and a kneading solvent, and the viscosity of the material to be stirred is smaller than the preset viscosity, the control system controls the second stirring assembly 13 to have a first rotating speed.
When the material to be stirred comprises a plurality of powders, a kneading solvent and a diluting solvent, and the viscosity of the material to be stirred is smaller than the preset viscosity, the control system controls the second stirring assembly 13 to have a second rotating speed, and the second rotating speed is larger than the first rotating speed.
For another example, when the accommodating space 11a is used for accommodating cleaning solution, the control system controls the first stirring assembly 12 and the second stirring assembly 13 to rotate reversely. Alternatively, the cleaning liquid is water, or a kneading solvent.
The foregoing has outlined rather broadly the more detailed description of embodiments of the application in order that the principles and embodiments of the application may be better understood, and in order that the present application may be better understood; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present application, the present description should not be construed as limiting the present application in view of the above.

Claims (16)

1. A kneader, characterized in that the kneader comprises:
the kneading cylinder comprises a bottom wall, a top wall and a peripheral side wall connected between the bottom wall and the top wall, wherein the bottom wall and the top wall are oppositely arranged, the peripheral side wall, the bottom wall and the top wall are enclosed to form an accommodating space, and the accommodating space is used for accommodating materials to be stirred; a kind of electronic device with high-pressure air-conditioning system
The first stirring assembly is arranged in the accommodating space and comprises at least two stirring pieces, the stirring pieces comprise a connecting part, side paddles and bottom paddles which are sequentially connected, the connecting part is adjacent to the top wall, the side paddles are adjacent to the peripheral side wall, at least two side paddles are arranged at intervals along the peripheral direction of the peripheral side wall, the bottom paddles are adjacent to the bottom wall, and one ends of the bottom paddles, which deviate from the side paddles, are interconnected into a whole; the at least two stirring pieces are used for rotating around the central shaft of the kneading cylinder so as to scrape off the materials to be stirred adhered to the inner wall of the kneading cylinder and at least partially provide stirring centripetal force for the materials to be stirred.
2. The kneader of claim 1, further comprising a connector disposed proximate to the bottom wall and proximate to a central axis of the kneading barrel, the connector connecting an end of each of the bottom paddles that faces away from the side paddles.
3. The kneader according to claim 2, characterised in that the connecting elements comprise disks, the peripheral sides of which are connected to the respective bottom paddles, the top surfaces of which protrude from the bottom paddles in the direction of the bottom wall towards the top wall.
4. The kneader of claim 2, characterised in that the connection piece comprises an annular structure with a feed opening, and the bottom wall has a discharge opening, which is arranged in correspondence of the feed opening.
5. The kneader of claim 2, characterised in that the bottom wall has a discharge opening, which is arranged off-centre from the bottom wall, and that the orthographic projection of the connecting piece at the bottom wall is located outside the discharge opening.
6. The kneader of claim 1, characterised in that the bottom paddles extend in the radial direction of the kneading drums.
7. The kneader of claim 1, characterised in that the bottom paddles comprise a first sub-bottom paddle and a second sub-bottom paddle arranged crosswise, one end of the first sub-bottom paddle being connected to the side paddle, one end of the second sub-bottom paddle being remote from the first sub-bottom paddle extending towards the central axis of the kneader barrel; the extending directions of the second sub-bottom paddles of the two oppositely arranged bottom paddles are the same and are interconnected as a whole.
8. The kneader according to claim 7, characterised in that the bottom wall has a discharge opening, and the first sub-bottom paddles and the second sub-bottom paddles are bent to form a folded corner, which, during rotation, pushes the material to be stirred towards the discharge opening.
9. The kneader of any of claims 1-8, characterised in that the first agitator assembly further comprises at least one support frame between each adjacent two of the agitator elements, the support frame being adapted to provide support for the at least two agitator elements during rotation.
10. The kneader of claim 9, characterised in that the support frame is arranged adjacent to the top wall, the support frame comprising at least one support bar, the support bar being connected between adjacent two of the side paddles.
11. The kneader of any of claims 1-8, characterised in that the first agitating assembly further comprises at least two scraping elements arranged at an end of the agitating element proximate to the inner wall of the kneading cylinder for scraping the material to be agitated adhering to the inner wall of the kneading cylinder.
12. The kneader of claim 11, characterised in that the scraper comprises at least one first scraper that is provided on one of the side paddles, or at least two of the first scrapers are provided on different ones of the side paddles, at least one of the first scrapers being adapted to cover the peripheral side wall with a scraping surface upon rotation; and/or
The scraping piece comprises at least one second scraping part, wherein at least one second scraping part is arranged on one bottom paddle, or at least two second scraping parts are arranged on different bottom paddles, and at least one scraping surface of the second scraping part is used for covering the bottom wall when rotating.
13. The kneader of claim 12, wherein when the scraper includes at least two of the first scrapers and the at least two first scrapers are provided on different ones of the side paddles, the at least two first scrapers are staggered in an axial direction of the kneading drums; and/or
When the scraping piece comprises at least two second scraping parts, and the at least two second scraping parts are arranged on different bottom paddles, the at least two second scraping parts are arranged in a staggered mode along the radial direction of the kneading cylinder.
14. The kneader of claim 12, where when the scraper includes at least one of the first scraper portions, the first scraper portion includes a first sub-scraper portion and a second sub-scraper portion that are disposed to intersect, one end of the first sub-scraper portion being fixed to one end of the side paddle toward the peripheral side wall, the other end of the first sub-scraper portion extending toward a side away from the second sub-scraper portion, one end of the second sub-scraper portion being fixed to one end of the side paddle toward the peripheral side wall, the other end of the second sub-scraper portion extending toward a side away from the first sub-scraper portion; and/or
When the scraping piece comprises at least one second scraping part, the second scraping part comprises a third sub-scraping part and a fourth sub-scraping part which are arranged in an intersecting mode, one end of the third sub-scraping part is fixed to one end of the bottom wall, the other end of the third sub-scraping part extends towards one side away from the fourth sub-scraping part, one end of the fourth sub-scraping part is fixed to one end of the bottom wall, and the other end of the fourth sub-scraping part extends towards one side away from the third sub-scraping part.
15. The kneader of any of claims 1-8, wherein the first agitator assembly further comprises a first shaft disposed along a central axis of the kneader cylinder, the at least two agitators being coupled to the first shaft;
the kneader still includes the second stirring subassembly, the second stirring subassembly is located connecting portion lateral part oar reaches the accommodation space that forms is enclosed to the bottom oar, the second stirring subassembly includes the second pivot, the second pivot is followed the center pin setting of kneading cylinder, the second pivot with the coaxial setting of first pivot, the second stirring subassembly is used for around the center pin rotation of kneading cylinder, at least for wait to stir the material and provide stirring centrifugal force.
16. The kneader of claim 15, wherein the kneader comprises:
the control system is used for controlling the first stirring assembly and the second stirring assembly to rotate around the central shaft of the kneading cylinder;
when the rotation resistance of the first stirring assembly is greater than or equal to a first preset resistance and/or the rotation resistance of the second stirring assembly is greater than or equal to a second preset resistance, the control system controls the first stirring assembly and the second stirring assembly to rotate in the same direction;
when the rotation resistance of the first stirring assembly is smaller than the first preset resistance, and the rotation resistance of the second stirring assembly is smaller than the second preset resistance, the control system controls the first stirring assembly and the second stirring assembly to reversely rotate.
CN202310469907.1A 2023-04-19 2023-04-19 Kneading machine Active CN116637521B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310469907.1A CN116637521B (en) 2023-04-19 2023-04-19 Kneading machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310469907.1A CN116637521B (en) 2023-04-19 2023-04-19 Kneading machine

Publications (2)

Publication Number Publication Date
CN116637521A true CN116637521A (en) 2023-08-25
CN116637521B CN116637521B (en) 2024-04-26

Family

ID=87619400

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310469907.1A Active CN116637521B (en) 2023-04-19 2023-04-19 Kneading machine

Country Status (1)

Country Link
CN (1) CN116637521B (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3124410U (en) * 2006-06-05 2006-08-17 敏治 大坂 Fluid material kneading machine
CN202683145U (en) * 2012-06-14 2013-01-23 冯青春 Kneading machine stirring paddle
CN204208469U (en) * 2014-08-04 2015-03-18 张虞旭驹 A kind of for the Frictioning device in digester
CN205379828U (en) * 2016-03-10 2016-07-13 杭州原正化学工程技术装备有限公司 Stirring equipment
CN209759450U (en) * 2019-03-14 2019-12-10 沈阳博善英胜生物技术有限公司 Agitating unit for solid state fermentation fodder
CN110962249A (en) * 2019-11-25 2020-04-07 湖南省客来宝生物能源科技有限公司 Masterbatch kneading machine for biodegradable plastic film
CN213648221U (en) * 2020-11-16 2021-07-09 浙江嘉联精密五金配件有限公司 Material mixing device of spiral rope buckle
CN214513948U (en) * 2020-11-03 2021-10-29 丽水市飞天人机械设计有限公司 Mixing stirrer
CN215783073U (en) * 2021-09-17 2022-02-11 上海珏晟新材料科技有限公司 Vacuum kneading machine
KR20230033230A (en) * 2021-08-31 2023-03-08 (주)새라 Kneader

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3124410U (en) * 2006-06-05 2006-08-17 敏治 大坂 Fluid material kneading machine
CN202683145U (en) * 2012-06-14 2013-01-23 冯青春 Kneading machine stirring paddle
CN204208469U (en) * 2014-08-04 2015-03-18 张虞旭驹 A kind of for the Frictioning device in digester
CN205379828U (en) * 2016-03-10 2016-07-13 杭州原正化学工程技术装备有限公司 Stirring equipment
CN209759450U (en) * 2019-03-14 2019-12-10 沈阳博善英胜生物技术有限公司 Agitating unit for solid state fermentation fodder
CN110962249A (en) * 2019-11-25 2020-04-07 湖南省客来宝生物能源科技有限公司 Masterbatch kneading machine for biodegradable plastic film
CN214513948U (en) * 2020-11-03 2021-10-29 丽水市飞天人机械设计有限公司 Mixing stirrer
CN213648221U (en) * 2020-11-16 2021-07-09 浙江嘉联精密五金配件有限公司 Material mixing device of spiral rope buckle
KR20230033230A (en) * 2021-08-31 2023-03-08 (주)새라 Kneader
CN215783073U (en) * 2021-09-17 2022-02-11 上海珏晟新材料科技有限公司 Vacuum kneading machine

Also Published As

Publication number Publication date
CN116637521B (en) 2024-04-26

Similar Documents

Publication Publication Date Title
EP1779923B1 (en) Mixer with a stirrer having tapered blades
KR200443523Y1 (en) A Liquid Agitation Rotary Parts
JP2000202268A (en) Agitator
JPH05285359A (en) Agitator having multifunctions
KR100887349B1 (en) The mixing device for using homogenizing mixer
CN116637521B (en) Kneading machine
CN1069223C (en) Horizontal stirring machine
CN106732030A (en) A kind of autoclave mixer
CN213726092U (en) Dispersion agitator tank of coating
CN116272531B (en) Kneading machine
JPH06312122A (en) Stirrer
JP4766905B2 (en) Paddle blade and stirring device provided with the paddle blade
CN116272525A (en) Kneading machine
CN115888487A (en) Planetary stirrer
KR102566256B1 (en) Mixer
CN116651257B (en) Kneading machine
CN114432917A (en) Stirring equipment
CN207533239U (en) A kind of reactor agitator
CN217887608U (en) Building waterproof coating mixing stirring equipment
CN116272484B (en) Stirring system and kneader
CN116272527A (en) Kneading machine
CN116459700A (en) Stirring assembly and kneader
JP2001141363A (en) Mixed dryer
CN214973333U (en) High-efficient stirred tank
KR200184538Y1 (en) Agitator impeller

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant