CN116637445A - Filter element ultrasonic automatic cleaning machine and cleaning process - Google Patents
Filter element ultrasonic automatic cleaning machine and cleaning process Download PDFInfo
- Publication number
- CN116637445A CN116637445A CN202310922361.0A CN202310922361A CN116637445A CN 116637445 A CN116637445 A CN 116637445A CN 202310922361 A CN202310922361 A CN 202310922361A CN 116637445 A CN116637445 A CN 116637445A
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- filter element
- air
- cleaning machine
- cleaning
- pipe
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- 238000004140 cleaning Methods 0.000 title claims abstract description 119
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000009826 distribution Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 36
- 238000007664 blowing Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000008367 deionised water Substances 0.000 claims description 22
- 229910021641 deionized water Inorganic materials 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 19
- 238000012856 packing Methods 0.000 claims description 15
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 14
- 239000012459 cleaning agent Substances 0.000 claims description 12
- 239000000498 cooling water Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 9
- 238000004321 preservation Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 238000011010 flushing procedure Methods 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 239000010425 asbestos Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 238000004506 ultrasonic cleaning Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 238000001914 filtration Methods 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D41/00—Regeneration of the filtering material or filter elements outside the filter for liquid or gaseous fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the field of filter element ultrasonic cleaning equipment, in particular to an ultrasonic automatic filter element cleaning machine and a cleaning process, which solve the problems that when a cylindrical filter element is cleaned, the filter element is directly placed into the ultrasonic cleaning equipment, no fixation is achieved, when the filter element is inclined, collision can occur between the filter element and the inner wall of the equipment, between a vibrating rod and an adjacent filter element, larger noise is generated, or the filter element is damaged, the distribution positions of the vibrating rod and the filter element are unreasonable, the cleaning effect and the efficiency of the filter element are poor. The invention can effectively reduce the noise generated in the cleaning process of the filter element, and the filter element and the ultrasonic vibration rod are distributed in a staggered and crossed mode of the inner ring and the outer ring, so that the cleaning efficiency and the cleaning effect are effectively improved.
Description
Technical Field
The invention relates to the field of filter element ultrasonic cleaning equipment, in particular to an ultrasonic automatic filter element cleaning machine and a cleaning process.
Background
The filter element is a technical term of filtering and purifying functions, and is mainly used in the filtering industries of oil filtration, air filtration, water filtration and the like at present in order to purify the resources of the original fluid and the separation simple and convenient device of the resources, and after the filter element is used for a certain time, the internal filter hole is blocked by impurities intercepted by long-time work, so the filter element needs to be cleaned;
the filter element is usually cleaned by ultrasonic cleaning equipment, the ultrasonic cleaning equipment directly cleans liquid and dirt by utilizing the acceleration effect and the direct flow effect of ultrasonic waves in the liquid and the indirect effect of ultrasonic cleaning, so that the dirt layer is dispersed, emulsified and stripped to achieve the cleaning purpose, and the filter element is particularly ideal equipment for cleaning deep holes, blind holes and concave-convex grooves and is suitable for removing the blocked impurities in the filter holes in the filter element.
When the cylindrical filter element is cleaned, the filter element is directly placed into ultrasonic cleaning equipment, the filter element is not fixed, and when the filter element is inclined, collision can occur between the filter element and the inner wall of the equipment, the vibrating rod and the adjacent filter element, so that larger noise is generated, or the filter element is damaged, and the distribution positions of the vibrating rod and the filter element are unreasonable, so that the cleaning effect and the efficiency of the filter element are poor; therefore, the existing requirements are not met, and an ultrasonic automatic filter element cleaning machine and an ultrasonic automatic filter element cleaning process are provided.
Disclosure of Invention
The invention aims to provide an ultrasonic automatic filter element cleaning machine and a cleaning process, which are used for solving the problems that the cylindrical filter element provided in the background art is directly placed into ultrasonic cleaning equipment when being cleaned, the filter element is not fixed, and when the filter element is inclined, the filter element can collide with the inner wall of the equipment and between a vibrating rod and an adjacent filter element to generate larger noise or cause the damage of the filter element, and the distribution positions of the vibrating rod and the filter element are unreasonable, so that the cleaning effect and the efficiency of the filter element are poor.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a filter core ultrasonic wave automatic cleaning machine, includes the cleaning machine casing, is provided with the detachable sealed lid above the cleaning machine casing, and the top center department of detachable sealed lid is provided with sealed lid lift valve rod, and rotatory arm is installed to sealed lid lift valve rod's outside, the surface mounting of cleaning machine casing has blowback hot-blast outflow end pipe, washing liquid to get into end pipe, blowback hot-blast to get into end pipe, thermometer connecting port, teletransmission liquid level meter installation end pipe and exhaust hole, teletransmission liquid level meter installation end pipe is located the top of thermometer connecting port, washing liquid to get into end pipe and is located the below of blowback hot-blast to get into end pipe, the centre of thermometer connecting port alternates there is the platinum thermal resistor of armor and the one end of platinum thermal resistor of armor to extend to the cleaning machine casing inside, the bottom grafting of cleaning machine casing has a plurality of ultrasonic vibration sticks, the bottom of cleaning machine casing is fixed with the blow off pipe, one side of washing liquid entering end pipe is provided with deionized water and gets into end pipe;
the middle movable mounting of cleaning machine casing has filter core installation mechanism, filter core installation mechanism includes the barrel ring, the top of barrel ring is provided with the colored board packing ring, the top of colored board packing ring is provided with the filter core colored board, the top of filter core colored board is provided with the filter core clamp plate, the centre of filter core clamp plate is provided with rings, rings are fixed on colored board packing ring surface, it has a plurality of filter core mounting holes to run through in the middle of the upper and lower surface of barrel ring, colored board packing ring, it has the filter core to alternate in the filter core mounting hole, the top joint of filter core is in the centre of filter core colored board and colored board packing ring, ultrasonic vibration stick and filter core adopt inner and outer circle dislocation cross form to distribute, the centre of filter core colored board has the ventilation hole that runs through.
Preferably, the bottom outside cover of ultrasonic vibration stick has condenser tube, condenser tube's inner wall and ultrasonic vibration stick's centre winding has condenser tube, condenser tube's both ends run through the outer cooling tube casing and are connected with cooling water tank, the top of outer cooling tube is equipped with the supporting ring, the bottom surface and up end laminating with the bottom surface of cleaning machine casing at the ultrasonic vibration stick are fixed to the supporting ring, the supporting ring passes through the screw and installs the bottom surface at the cleaning machine casing.
Preferably, the inside of cleaning machine casing is filled with the heat preservation, the heat preservation adopts asbestos to make, blowback hot-blast outflow end pipe, washing liquid entering end pipe, blowback hot-blast entering end pipe, thermometer connection port, teletransmission level gauge installation end pipe and the tip of exhaust hole all run through the heat preservation and the inner wall parallel and level of cleaning machine casing.
Preferably, the inner end part of the back-blowing hot air inlet end pipe is connected with a hot air guiding mechanism, the hot air guiding mechanism is movably arranged above the filter element mounting mechanism, the hot air guiding mechanism comprises a guiding air plate, the bottom surface of the guiding air plate is connected with a connecting air inlet pipe, and one end of the connecting air inlet pipe is fixed with the back-blowing hot air inlet end pipe and communicated with the back-blowing hot air inlet end pipe.
Preferably, an outer annular air channel and an inner annular air channel are arranged in the air guide plate, an outer hot air outflow air ring and an inner hot air outflow air ring are arranged on the bottom surface of the air guide plate, the other end of the connecting air inlet pipe is inserted into the air guide plate and communicated with the outer annular air channel, the inner hot air outflow air ring is positioned on the inner side of the inner annular air channel, the outer hot air outflow air ring is positioned between the outer annular air channel and the inner annular air channel, and the inner hot air outflow air ring and the outer hot air outflow air ring are distributed around the circular array of the air guide plate;
the two ends of the communication air duct air holes are respectively communicated with the outer annular air duct and the inner annular air duct and pass through the outer hot air outflow air ring;
the inside of inboard annular wind channel is provided with the guide wind channel of a plurality of circular array distributions, the quantity of guide wind channel is unanimous with the quantity of inboard hot-blast outflow wind ring, the one end and the inboard annular wind channel intercommunication of guide wind channel, the other end and the inboard hot-blast outflow wind ring intercommunication of guide wind channel.
The cleaning process of the ultrasonic automatic filter element cleaner comprises the following steps:
s1: firstly, inserting a filter element to be cleaned between a flower plate gasket and a cylinder ring, then using a filter element flower plate to fix the top end of the filter element on the inner wall of the flower plate gasket, then using a filter element pressing plate to press the filter element flower plate and fix the filter element pressing plate, rapidly finishing the installation of the filter element, placing the filter element after the installation and fixation in a shell of a cleaning machine, and closing a detachable sealing cover;
s2: at the moment, a cleaning liquid inlet end pipe and an exhaust hole are opened, cleaning agent for cleaning the filter element is added into the cleaning machine shell through the cleaning liquid inlet end pipe, meanwhile, air in the cleaning machine shell can be discharged to the outside through the opened exhaust hole until the liquid level of the cleaning agent in the cleaning machine shell is flush with the mounting end pipe of the remote liquid level meter, at the moment, the cleaning liquid inlet end pipe and the filter element are closed, a device power supply is connected, and after the power supply is connected, an ultrasonic vibration rod is electrified to vibrate and generate ultrasonic waves;
s3: at the moment, impurities blocked in the filter element can be separated from the filter element in the running process of the ultrasonic vibration rod and fall on the bottom surface of the shell of the cleaning machine to be gathered, and after the filter element is cleaned, the exhaust hole and the drain pipe are opened, so that the waste cleaning agent cleaned in the shell of the cleaning machine is discharged from the drain pipe;
s4: closing a drain pipe after the waste cleaning agent is completely discharged, then opening a deionized water inlet end pipe to add deionized water for flushing the filter element into a shell of the cleaning machine until the water level of the deionized water is flush with the end pipe of the installation end of the remote liquid level meter, at the moment, closing an exhaust hole to clean the cleaned filter element by using the deionized water, discharging the deionized water through the drain pipe after cleaning, and repeating the cleaning process of the filter element by the deionized water for three to five times;
s5: finally, a back-blowing hot air inlet end pipe and a back-blowing hot air outlet end pipe are opened, drying air flows into a shell of the cleaning machine through the back-blowing hot air inlet end pipe to carry out drying treatment on the cleaned filter element, the drying air flows into the connecting air inlet pipe and the outer annular air channel through the back-blowing hot air inlet end pipe, flows in the outer annular air channel and flows into the inner annular air channel through a communication air channel air hole between the outer annular air channel and the inner annular air channel, and flows out to the outside of the air guide plate through a part of an outer hot air outlet air ring when passing through the communication air channel air hole, and meanwhile, the air flow in the inner annular air channel flows out of the air guide plate from the inner hot air outlet air ring through the air guide channel, and the air flow out of the air guide plate directly flows into the middle of the filter element and flows out from the bottom end of the filter element, so that the drying treatment on the filter element is realized;
s6: after the filter element is completely dried, a worker can open the detachable sealing cover and control the rotary mechanical arm to rotate and remove the detachable sealing cover from the upper part of the shell of the cleaning machine, then the hanging ring is hung by the crane, and the filter element after being cleaned and dried is taken out from the shell of the cleaning machine.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the filter element is fixed, so that the filter element is vertically and downwards distributed, and the filter element is directly not contacted with the ultrasonic vibration rod, the filter element and the equipment shell and the adjacent filter element, so that the noise generated in the cleaning process of the filter element can be effectively reduced;
2. according to the invention, the filter element and the ultrasonic vibration rod are distributed in a staggered and crossed mode of the inner ring and the outer ring, and the interval between the adjacent filter element and the ultrasonic vibration rod is kept consistent, so that the vibration frequency of the ultrasonic wave to the filter element is kept consistent when the ultrasonic cleaning is carried out, and the cleaning efficiency and effect are effectively improved;
3. according to the invention, the filter element is installed and fixed through the cylinder body ring, the filter element pattern plate, the filter element pressing plate, the hanging ring and the pattern plate gasket, when the filter element is taken out, the filter element can be taken out quickly only by hanging the hanging ring, and the filter element is not easy to damage when taken out.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the back-blowing hot air inlet end pipe of the present invention;
FIG. 3 is a schematic view showing the internal structure of the housing of the cleaning machine according to the present invention;
FIG. 4 is a schematic view of the structure of the cartridge mounting mechanism of the present invention;
FIG. 5 is a schematic view of the structure of an ultrasonic vibration bar according to the present invention;
FIG. 6 is a top view of the cartridge of the present invention;
FIG. 7 is a schematic view of a hot air guiding mechanism according to the present invention;
FIG. 8 is a cross-sectional view of the air deflection assembly of the present invention.
In the figure: 1. a cleaner housing; 2. a detachable sealing cover; 3. rotating the mechanical arm; 4. lifting valve rod of sealing cover; 5. a hot air guiding mechanism; 501. a wind guiding plate; 502. is connected with an air inlet pipe; 503. the outside hot air flows out of the wind ring; 504. the hot air at the inner side flows out of the wind ring; 505. an outer annular air duct; 506. an inner annular air duct; 507. the air hole of the air duct is communicated; 508. a guide duct; 6. back blowing hot air out of the end pipe; 7. a filter element mounting mechanism; 701. a barrel collar; 702. a filter element flower plate; 703. a filter element pressing plate; 704. a hanging ring; 705. a pattern plate gasket; 8. a cleaning liquid enters the end pipe; 9. back blowing hot air into the end pipe; 10. cooling the outer tube; 11. a cooling water pipe; 12. a blow-down pipe; 13. a thermometer connection port; 14. an armor type platinum thermal resistor; 15. a remote liquid level meter mounting end pipe; 16. an exhaust hole; 17. a heat preservation layer; 18. an ultrasonic vibration rod; 19. a filter element; 20. deionized water enters the end tube.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 8, an embodiment of the present invention provides: the utility model provides a filter core ultrasonic wave automatic cleaning machine, including cleaning machine casing 1, the top of cleaning machine casing 1 is provided with can dismantle sealed lid 2, the top center department of can dismantling sealed lid 2 is provided with sealed lid lift valve rod 4, rotatory arm 3 is installed in the outside of sealed lid lift valve rod 4, the external surface of cleaning machine casing 1 is fixed with blowback hot-blast outflow end pipe 6, washing liquid entering end pipe 8, blowback hot-blast entering end pipe 9, thermometer connecting port 13, teletransmission liquid level meter installation end pipe 15 and exhaust hole 16, teletransmission liquid level meter installation end pipe 15 is located the top of thermometer connecting port 13, washing liquid entering end pipe 8 is located the below of blowback hot-blast entering end pipe 9, the centre of thermometer connecting port 13 alternates there is armoured first platinum thermal resistor 14 and the one end of armoured first platinum thermal resistor 14 extends to cleaning machine casing 1 inside, a plurality of ultrasonic vibration bars 18 have been pegged graft to the bottom of cleaning machine casing 1, the bottom of cleaning machine casing 1 is fixed with blow off pipe 12, one side of entering end pipe 8 is provided with deionized water entering end pipe 20.
The middle movable mounting of cleaning machine casing 1 has filter core installation mechanism 7, filter core installation mechanism 7 includes barrel ring 701, the top of barrel ring 701 is provided with the colored board packing ring 705, the top of colored board packing ring 705 is provided with the filter core colored board 702, the top of colored board 702 of filter core is provided with filter core clamp plate 703, the centre of filter core clamp plate 703 is provided with rings 704, rings 704 are fixed on colored board packing ring 705 surface, the upper and lower surface centre of barrel ring 701, the colored board packing ring 705 has run through a plurality of filter core mounting holes, it has filter core 19 to alternate in the filter core mounting hole, the top joint of filter core 19 is in the centre of colored board 702 of filter core and colored board packing ring 705, ultrasonic vibration stick 18 and filter core 19 adopt the dislocation intersection form of inner and outer circle to distribute, the centre of colored board 702 of filter core has the ventilation hole that runs through.
The inner end part of the back-blowing hot air inlet end pipe 9 is connected with a hot air guiding mechanism 5, the hot air guiding mechanism 5 is movably arranged above the filter element mounting mechanism 7, the hot air guiding mechanism 5 comprises a guiding air plate 501, the bottom surface of the guiding air plate 501 is connected with a connecting air inlet pipe 502, one end of the connecting air inlet pipe 502 is fixed with the back-blowing hot air inlet end pipe 9 and is communicated with the back-blowing hot air inlet end pipe 9, an outer annular air flue 505 and an inner annular air flue 506 are arranged in the guiding air plate 501, an outer hot air outlet air ring 503 and an inner hot air outlet air ring 504 are arranged on the bottom surface of the guiding air plate 501, and the other end of the connecting air inlet pipe 502 is inserted into the guiding air plate 501 and is communicated with the outer annular air flue 505.
Wherein the inner hot air outflow wind ring 504 is located inside the inner annular wind channel 506, the outer hot air outflow wind ring 503 is located in the middle of the outer annular wind channel 505 and the inner annular wind channel 506, and the inner hot air outflow wind ring 504 and the outer hot air outflow wind ring 503 are all distributed around the circular array of the air guiding plate 501.
The middle of the outer annular air duct 505 and the inner annular air duct 506 is provided with a plurality of circular array distributed communication air duct air holes 507, the number of the communication air duct air holes 507 is consistent with that of the outer hot air outflow air rings 503, and two ends of the communication air duct air holes 507 are respectively communicated with the outer annular air duct 505 and the inner annular air duct 506 and pass through the outer hot air outflow air rings 503.
The inner side of the inner side annular air duct 506 is provided with a plurality of guide air ducts 508 distributed in a circular array, the number of the guide air ducts 508 is consistent with that of the inner side hot air outflow air rings 504, one end of the guide air duct 508 is communicated with the inner side annular air duct 506, and the other end of the guide air duct 508 is communicated with the inner side hot air outflow air rings 504.
Through adopting above-mentioned technical scheme, through connecting air-supply line 502, outside hot-blast outflow wind circle 503, inboard hot-blast outflow wind circle 504, outside annular wind channel 505, inboard annular wind channel 506, intercommunication wind channel wind hole 507 and guide wind channel 508 to the guide of hot-blast for the inside of hot-blast diameter entering filter core 19 and circulation downwards, concentrate the guide and discharge to the hot-blast, avoid the hot-blast diffusion to cause unnecessary energy loss around filter core 19.
The cooling water pipe 11 is sleeved outside the bottom end of the ultrasonic vibration rod 18, the cooling water pipe 11 is wound between the inner wall of the cooling water pipe 11 and the middle of the ultrasonic vibration rod 18, two ends of the cooling water pipe 11 penetrate through the shell of the cooling outer pipe 10 and are connected with a cooling water tank, a supporting ring is arranged above the cooling outer pipe 10 and is fixed on the outer surface of the bottom end of the ultrasonic vibration rod 18, the upper end face of the supporting ring is attached to the bottom face of the shell 1 of the cleaning machine, and the supporting ring is installed on the bottom face of the shell 1 of the cleaning machine through screws.
Through adopting above-mentioned technical scheme, carry out the position fixing through the support ring to ultrasonic vibration stick 18, then carry out the heat dissipation to the ultrasonic vibration stick 18 in operation through condenser tube 11 and handle, avoid ultrasonic vibration stick 18 during operation because the high temperature breaks down.
The inside of the cleaning machine shell 1 is filled with an insulating layer 17, the insulating layer 17 is made of asbestos, and the ends of the back-blowing hot air outlet end pipe 6, the cleaning liquid inlet end pipe 8, the back-blowing hot air inlet end pipe 9, the thermometer connecting port 13, the remote transmission liquid level meter mounting end pipe 15 and the exhaust hole 16 penetrate through the insulating layer 17 and are flush with the inner wall of the cleaning machine shell 1.
Through adopting above-mentioned technical scheme, can guarantee equipment in the cleaning process through the heat preservation 17 that cleaning machine casing 1 inside was filled, inside temperature keeps invariable, can not appear leaking, can absorb the partial noise that produces in the cleaning process simultaneously.
A cleaning process of an ultrasonic automatic cleaner for a filter element comprises the following steps:
s1: firstly, a filter element 19 to be cleaned is inserted between a flower plate gasket 705 and a cylinder ring 701, then a filter element flower plate 702 is used for fixing the top end of the filter element 19 on the inner wall of the flower plate gasket 705, and then a filter element pressing plate 703 is used for pressing the upper part of the filter element flower plate 702 and fixing the filter element pressing plate 703, so that the installation of the filter element 19 can be completed rapidly, the filter element 19 after being installed and fixed is placed in a cleaning machine shell 1, and a detachable sealing cover 2 is closed;
s2: at the moment, a cleaning liquid inlet end pipe 8 and an exhaust hole 16 are opened, cleaning agent for cleaning the filter element is added into the cleaner shell 1 through the cleaning liquid inlet end pipe 8, meanwhile, air in the cleaner shell 1 can be discharged to the outside through the opened exhaust hole 16 until the liquid level of the cleaning agent in the cleaner shell 1 is flush with the mounting end pipe 15 of the remote liquid level meter, at the moment, the cleaning liquid inlet end pipe 8 and the filter element 19 are closed, a device power supply is turned on, and after the power supply is turned on, the ultrasonic vibration rod 18 is electrified to vibrate and generate ultrasonic waves;
s3: at this time, impurities blocked in the filter element 19 are separated from the filter element 19 in the running process of the ultrasonic vibration rod 18 and fall on the bottom surface of the cleaner housing 1 to be gathered, and after the filter element 19 is cleaned, the exhaust hole 16 and the drain pipe 12 are opened, so that the waste cleaning agent cleaned in the cleaner housing 1 is discharged from the drain pipe 12;
s4: closing the drain pipe 12 after the waste cleaning agent is completely discharged, then opening the deionized water inlet end pipe 20 to add deionized water for flushing the filter element 19 into the cleaning machine shell 1 until the water level of the deionized water is flush with the port of the remote level meter mounting end pipe 15, at the moment, closing the exhaust hole 16 to clean the cleaned filter element 19 by using the deionized water, discharging the deionized water through the drain pipe 12 after cleaning, and repeating the cleaning process of the filter element 19 by the deionized water for three to five times;
s5: finally, a back-blowing hot air inlet end pipe 9 and a back-blowing hot air outlet end pipe 6 are opened, drying air flows into the cleaner shell 1 through the back-blowing hot air inlet end pipe 9 to dry the cleaned filter element 19, the drying air flows into a connecting air inlet pipe 502 and an outer annular air duct 505 through the back-blowing hot air inlet end pipe 9, flows in the outer annular air duct 505 and flows into the inner annular air duct 506 through a communicating air duct air hole 507 between the outer annular air duct 505 and the inner annular air duct 506, and flows out of the air guide plate 501 through an outer hot air outlet air ring 503 when passing through the communicating air duct air hole 507, and meanwhile, air flows in the inner annular air duct 506 out of the air guide plate 501 through an inner hot air outlet air ring 504, and flows out of the middle of the filter element 19 directly, flows out of the bottom end of the filter element 19, so that the drying treatment of the filter element 19 is realized;
s6: after the filter element 19 is completely dried, a worker can open the detachable sealing cover 2 and control the rotary mechanical arm 3 to rotate and remove the detachable sealing cover 2 from the upper part of the cleaner housing 1, then the hanging ring 704 is hung by the crane, and the filter element 19 after being cleaned and dried is taken out from the cleaner housing 1.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a filter core ultrasonic wave automatic cleaning machine, includes cleaning machine casing (1), and the top of cleaning machine casing (1) is provided with can dismantle sealed lid (2), and the top center department that can dismantle sealed lid (2) is provided with sealed lid lift valve rod (4), and rotatory arm (3) are installed in the outside of sealed lid lift valve rod (4), its characterized in that: the cleaning machine comprises a cleaning machine shell (1), and is characterized in that a back blowing hot air outflow end pipe (6), a cleaning fluid inlet end pipe (8), a back blowing hot air inlet end pipe (9), a thermometer connecting port (13), a remote transmission liquid level meter mounting end pipe (15) and an exhaust hole (16) are fixed on the outer surface of the cleaning machine shell (1), the remote transmission liquid level meter mounting end pipe (15) is located above the thermometer connecting port (13), the cleaning fluid inlet end pipe (8) is located below the back blowing hot air inlet end pipe (9), an armor type platinum thermal resistor (14) is inserted in the middle of the thermometer connecting port (13), one end of the armor type platinum thermal resistor (14) extends into the cleaning machine shell (1), a plurality of ultrasonic vibration rods (18) are inserted at the bottom end of the cleaning machine shell (1), a blow-down pipe (12) is fixed at the bottom end of the cleaning fluid inlet end pipe (8), and a deionized water inlet end pipe (20) is arranged at one side of the cleaning fluid inlet end pipe (8);
the middle movable mounting of cleaning machine casing (1) has filter core installation mechanism (7), filter core installation mechanism (7) include barrel ring (701), the top of barrel ring (701) is provided with colored board packing ring (705), the top of colored board packing ring (705) is provided with filter core colored board (702), the top of colored board (702) of filter core is provided with filter core clamp plate (703), the centre of filter core clamp plate (703) is provided with rings (704), rings (704) are fixed on colored board packing ring (705) surface, a plurality of filter core mounting holes have been run through in the middle of the upper and lower surface of barrel ring (701), colored board packing ring (705), alternate in the filter core mounting hole has filter core (19), the top joint of filter core (19) is in the centre of filter core colored board (702) and colored board packing ring (705), ultrasonic vibration stick (18) and filter core (19) adopt inside and outside circle dislocation cross form to distribute, the centre of filter core colored board (702) has the ventilation hole that runs through.
2. The ultrasonic automatic filter element cleaning machine according to claim 1, wherein: the cooling water pipe (11) is sleeved outside the bottom end of the ultrasonic vibration rod (18), the cooling water pipe (11) is wound between the inner wall of the cooling water pipe (11) and the ultrasonic vibration rod (18), and two ends of the cooling water pipe (11) penetrate through the shell of the cooling outer pipe (10) and are connected with the cooling water tank.
3. The ultrasonic automatic filter element cleaning machine according to claim 2, wherein: the upper part of the cooling outer tube (10) is provided with a supporting ring, the supporting ring is fixed on the outer surface of the bottom end of the ultrasonic vibration rod (18) and the upper end surface is attached to the bottom surface of the cleaning machine shell (1), and the supporting ring is installed on the bottom surface of the cleaning machine shell (1) through screws.
4. A cartridge ultrasonic automatic cleaning machine according to claim 3, characterized in that: the inside of cleaning machine casing (1) is filled with heat preservation (17), heat preservation (17) adopts asbestos to make, back-flushing hot-blast outflow end pipe (6), washing liquid get into end pipe (8), back-flushing hot-blast entering end pipe (9), thermometer connection port (13), teletransmission level gauge installation end pipe (15) and the tip of exhaust hole (16) all run through heat preservation (17) and the inner wall parallel and level of cleaning machine casing (1).
5. The ultrasonic automatic filter element cleaning machine according to claim 4, wherein: the hot air reverse blowing device is characterized in that a hot air guiding mechanism (5) is connected to the end part of the inner end of the reverse blowing hot air inlet end pipe (9), the hot air guiding mechanism (5) is movably mounted above the filter element mounting mechanism (7), the hot air guiding mechanism (5) comprises a guiding air plate (501), the bottom surface of the guiding air plate (501) is connected with a connecting air inlet pipe (502), and one end of the connecting air inlet pipe (502) is fixed with the reverse blowing hot air inlet end pipe (9) and is communicated with the reverse blowing hot air inlet end pipe (9).
6. The ultrasonic automatic filter element cleaning machine according to claim 5, wherein: the inside of aviation baffle (501) is provided with outside annular wind channel (505) and inboard annular wind channel (506), the bottom surface of aviation baffle (501) is provided with outside hot-blast outflow wind circle (503) and inboard hot-blast outflow wind circle (504), the other end of connection air-supply line (502) inserts inside aviation baffle (501) and communicates with outside annular wind channel (505).
7. The ultrasonic automatic filter element cleaning machine according to claim 6, wherein: the inner hot air outflow wind ring (504) is located on the inner side of the inner annular air duct (506), the outer hot air outflow wind ring (503) is located in the middle of the outer annular air duct (505) and the inner annular air duct (506), and the inner hot air outflow wind ring (504) and the outer hot air outflow wind ring (503) are distributed in a circular array around the air guide plate (501).
8. The ultrasonic automatic filter element cleaning machine according to claim 7, wherein: the air conditioner is characterized in that a plurality of circular array distributed communication air duct air holes (507) are formed in the middle of the outer annular air duct (505) and the inner annular air duct (506), the number of the communication air duct air holes (507) is consistent with that of the outer hot air outflow air rings (503), and two ends of the communication air duct air holes (507) are respectively communicated with the outer annular air duct (505) and the inner annular air duct (506) and penetrate through the outer hot air outflow air rings (503).
9. The ultrasonic automatic filter element cleaning machine according to claim 7, wherein: the inside of inboard annular wind channel (506) is provided with a plurality of circular array distribution's guide wind channel (508), the quantity of guide wind channel (508) is unanimous with the quantity of inboard hot-blast outflow wind circle (504), the one end and the inboard annular wind channel (506) intercommunication of guide wind channel (508), the other end and the inboard hot-blast outflow wind circle (504) intercommunication of guide wind channel (508).
10. A cleaning process of an ultrasonic automatic filter cartridge cleaning machine according to any one of claims 1 to 9, characterized in that: the cleaning process comprises the following steps:
s1: firstly, a filter element (19) to be cleaned is inserted between a flower plate gasket (705) and a cylinder ring (701), then a filter element flower plate (702) is used for fixing the top end of the filter element (19) on the inner wall of the flower plate gasket (705), and then a filter element pressing plate (703) is used for pressing the upper part of the filter element flower plate (702) and fixing the filter element pressing plate (703), so that the installation of the filter element (19) can be completed rapidly, the filter element (19) after being installed and fixed is placed in a shell (1) of a cleaning machine, and a detachable sealing cover (2) is closed;
s2: at the moment, a cleaning liquid inlet end pipe (8) and an exhaust hole (16) are opened, cleaning agent for cleaning the filter element is added into the cleaning machine shell (1) through the cleaning liquid inlet end pipe (8), meanwhile, air in the cleaning machine shell (1) can be discharged to the outside through the opened exhaust hole (16) until the liquid level of the cleaning agent in the cleaning machine shell (1) is level with a remote transmission liquid level meter installation end pipe (15), at the moment, the cleaning liquid inlet end pipe (8) and the filter element (19) are closed, a device power supply is turned on, and after the power supply is turned on, an ultrasonic vibration rod (18) is electrified to vibrate and generate ultrasonic waves;
s3: at the moment, impurities blocked in the filter element (19) can be separated from the filter element (19) in the operation process of the ultrasonic vibration rod (18) and fall on the bottom surface of the cleaner shell (1) to be gathered, and after the filter element (19) is cleaned, the exhaust hole (16) and the drain pipe (12) are opened, so that the waste cleaning agent cleaned in the cleaner shell (1) is discharged from the drain pipe (12);
s4: closing a drain pipe (12) after the waste cleaning agent is completely discharged, then opening a deionized water inlet end pipe (20) to add deionized water for flushing the filter element (19) into the cleaning machine shell (1) until the water level of the deionized water is flush with the port of the remote transmission liquid level meter installation end pipe (15), at the moment, closing an exhaust hole (16) to clean the cleaned filter element (19) by using the deionized water, discharging the deionized water through the drain pipe (12) after cleaning, and repeating the cleaning process of the filter element (19) by the deionized water for three to five times;
s5: finally, a back blowing hot air inlet end pipe (9) and a back blowing hot air outlet end pipe (6) are opened, drying air flows enter a cleaner shell (1) through the back blowing hot air inlet end pipe (9) to dry the cleaned filter element (19), the drying air flows enter a connecting air inlet pipe (502) and an outer annular air channel (505) through the back blowing hot air inlet end pipe (9), flows in the outer annular air channel (505) and enters the inner annular air channel (506) through a communicating air channel air hole (507) between the outer annular air channel (505) and the inner annular air channel (506), and flows out of the air guide plate (501) through an outer hot air outflow air ring (503) when the air flows through the communicating air channel air hole (507), meanwhile, the air flow in the inner annular air channel (506) flows out of the air guide plate (501) from the inner hot air outflow air ring (508) through the guide air channel (508), and the air flow after flowing out of the air guide plate (501) directly enters the middle of the filter element (19) and flows out of the bottom end of the filter element (19), so that the drying treatment of the filter element (19) is realized;
s6: after the filter element (19) is completely dried, a worker can open the detachable sealing cover (2) and control the rotary mechanical arm (3) to rotate and remove the detachable sealing cover (2) from the upper part of the cleaning machine shell (1), then the hanging ring (704) is hung by the crane, and the filter element (19) after being cleaned and dried is taken out from the cleaning machine shell (1).
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| CN202310922361.0A CN116637445B (en) | 2023-07-26 | 2023-07-26 | Filter element ultrasonic automatic cleaning machine and cleaning process |
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