CN116636568B - Broken black tea's preparation equipment - Google Patents
Broken black tea's preparation equipment Download PDFInfo
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- CN116636568B CN116636568B CN202310669554.XA CN202310669554A CN116636568B CN 116636568 B CN116636568 B CN 116636568B CN 202310669554 A CN202310669554 A CN 202310669554A CN 116636568 B CN116636568 B CN 116636568B
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- black tea
- plate
- broken black
- wall
- lifting
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- 244000269722 Thea sinensis Species 0.000 title claims abstract description 107
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 103
- 235000020279 black tea Nutrition 0.000 title claims abstract description 103
- 238000002360 preparation method Methods 0.000 title description 2
- 238000005520 cutting process Methods 0.000 claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 11
- 238000004898 kneading Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 40
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 235000019606 astringent taste Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses a manufacturing device of broken black tea, and relates to the technical field of broken black tea processing devices. According to the invention, the driving mechanism is arranged, the rolling barrel is driven by the driving component to be matched with the shell of the rolling cutter and the guide plate, meanwhile, the linkage component is used for driving the cutting fan and the guide block to rotate, meanwhile, the lifting pushing plate is driven by the re-cutting mechanism to be in a vibration state, after the broken black tea is rolled to a proper effect, the electric pushing rod is started to drive the movable pushing plate to move, so that the material blocking rotating plate can rotate, at the moment, the broken black tea enters the shell of the rolling cutter to cut the broken black tea by the cutting fan under the driving of the rolling barrel and the guide plate, meanwhile, the broken black tea can be screened by the filter screen in the vibration state, and the unqualified broken black tea is repeatedly cut by the blade, so that the aim of further improving the breaking efficiency of the broken black tea can be achieved.
Description
Technical Field
The invention relates to the technical field of broken black tea processing equipment, in particular to broken black tea manufacturing equipment.
Background
The broken black tea is a piece or particle tea, is a bulk product in the international tea market, accounts for about 80% of the total export amount of the global tea, has a production history of hundreds of years, has the appearance of broken black tea pieces or particles, fresh and red soup color, fresh and thick fragrance and mellow taste, and is rich in astringency, the broken black tea can be molded after withering, kneading and cutting, fermenting and drying in the production process, and the main difference of the broken black tea and the common black tea manufacturing process is that kneading and cutting is the key point for manufacturing the broken black tea quality, and the tea leaves are particle pieces through the process flow of the broken black tea kneaded and cut, so that the foundation is laid for the fermentation of the following broken black tea.
When the prior broken black tea is kneaded and cut, the rolling operation is usually carried out through a rolling machine, when the broken black tea is rolled to a proper state, the broken black tea after rolling is collected and then conveyed to a cutter for cutting operation, so that the broken black tea can be kneaded and formed through transportation in the kneading and cutting process, the broken black tea is more in steps in the kneading and cutting process, more time and labor are consumed, meanwhile, when the qualified broken black tea is filtered through a screen, some broken black tea is blocked in the screen holes of the screen, the screening efficiency is reduced, and in order to further improve the broken black tea kneading and cutting efficiency, the production equipment of the broken black tea is provided.
Disclosure of Invention
The invention aims at: in order to achieve the purpose of further improving the breaking efficiency of broken black tea, the device for manufacturing broken black tea is provided.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a manufacturing equipment of broken black tea, includes that top circumference shaping has the machine shell of rubbing of a plurality of deflector, and a plurality of the upper surface of deflector is provided with and rubs a section of thick bamboo, the internally mounted who rubs the machine shell has the fixed bolster, the top of fixed bolster is provided with the cutting fan that outer wall circumference equidistance shaping has a plurality of blades, the lower surface of fixed bolster is provided with the lift revolving plate, the bottom of lift revolving plate is connected with the lift push pedal through the rotation of the rotatory ring that the transversal T appears, a plurality of filter screens are all installed to the inside circumference of lift push pedal, lift revolving plate, and two filter screen meshes mutually perpendicular, rub and be provided with drive mechanism on the machine shell vertically, drive mechanism is used for rubbing the broken black tea and cuts the operation;
the transmission mechanism comprises: the driving assembly and the linkage assembly;
the driving component is vertically arranged on the outer wall of the shell of the kneading machine and is used for driving the kneading cylinder to knead broken black tea;
the linkage assembly is connected to the bottom end of the driving assembly and is used for driving the cutting fan to cut broken black tea;
the bottom of lift push pedal is provided with the mechanism of cutting again, the mechanism of cutting again is used for driving lift push pedal cooperation cutting fan and carries out repeated cutting to unqualified broken black tea.
As still further aspects of the invention: the driving assembly comprises:
the circumference equidistance sets up a plurality of connection revolving plates in rub cutter shell top, and is a plurality of connect revolving plate all through pivot, bearing with rub cutter shell and rotate and be connected, the top of connecting revolving plate is connected with through pivot, bearing rotation and rub a section of thick bamboo and pass through the connection arm-tie that hinge rotation is connected, rub the outer wall of cutter shell and install double-end motor, an output and a connection revolving plate fixed connection of double-end motor.
As still further aspects of the invention: the linkage assembly comprises:
the first connecting shaft is positioned below the double-headed motor and fixedly connected with the other output end of the double-headed motor, the bottom end of the first connecting shaft is fixedly connected with a first driving wheel, the outer wall of the first driving wheel is in meshed sleeve joint with a synchronous belt, the inner wall of one end of the synchronous belt, which is far away from the first driving wheel, is in meshed sleeve joint with a second driving wheel, the top end of the second driving wheel is fixedly connected with a driving shaft, and the driving shaft penetrates through the shell of the kneading and cutting machine, the lifting pushing plate, and the fixing support and the blanking fan are fixedly connected.
As still further aspects of the invention: the re-cutting mechanism comprises:
the utility model discloses a kneading machine shell, including lift push pedal, movable pulling plate, eccentric wheel, first bevel gear, second bevel gear, eccentric wheel, first bevel gear, second bevel gear's outer wall engagement is connected with the second bevel gear and is in toothless form, the fixed connection is in the bottom of lift push pedal and runs through to the outside lift pulling plate of kneading machine shell bottom, the lower extreme of lift pulling plate one end rotates through the pivot has the movable pulling plate, the lower extreme that the lift pulling plate one end was kept away from to the movable pulling plate is rotated through the pivot and is connected with the eccentric wheel, the one end that the movable pulling plate was kept away from to the eccentric wheel is through second connecting axle fixedly connected with first bevel gear.
As still further aspects of the invention: the outer wall of the kneading and cutting machine shell is provided with an electric push rod, the output end of the electric push rod is fixedly connected with a movable push plate positioned inside the kneading and cutting machine shell, one side end part of the movable push plate, which is far away from the electric push rod, is rotationally connected with a roller, and the upper surface of the roller is provided with a material blocking rotating plate which is rotationally connected with the kneading and cutting machine shell through a rotating shaft and a rotating groove.
As still further aspects of the invention: the kneading and cutting machine is characterized in that a feeding hole is formed in the position where the shell of the kneading and cutting machine is connected with the material blocking rotating plate, a guide block is fixedly connected to the top end of the cutting fan, and the guide block is in a round table shape and is located right below the feeding hole.
As still further aspects of the invention: the bottom end fixedly connected with of fixed bolster cup joints at the outer wall of transmission shaft and with lifting push pedal sliding connection's fixed sleeve, set up the adapter sleeve groove that coincides each other with fixed telescopic outer wall on the lifting push pedal, fixed baffle has been formed to fixed telescopic bottom.
As still further aspects of the invention: the outer wall of the fixed sleeve is sleeved with a spring, the end parts of the two ends of the spring are respectively contacted with the outer walls of the fixed baffle plate and the lifting pushing plate, the spring is used for pushing the lifting pushing plate to reset, and the outer wall of the shell of the kneading and cutting machine is respectively provided with a supporting sleeve plate sleeved on the outer walls of the first connecting shaft and the second connecting shaft.
As still further aspects of the invention: the outer wall of the fixed sleeve is provided with an arc-shaped guide groove, the inner wall of the upper end of the arc-shaped guide groove is in a straight line shape, the inner wall of the lower end of the arc-shaped guide groove is in a spiral shape, and the inner wall of the lifting rotating plate is provided with a movable sliding block which is mutually matched with the inner wall of the arc-shaped guide groove.
Compared with the prior art, the invention has the beneficial effects that:
through setting up drive mechanism, can drive through the drive assembly and rub a section of thick bamboo cooperation and rub cutter shell, deflector, realize rubbing the operation to broken black tea, can drive the blank fan through the linkage assembly simultaneously, the guide block carries out high-speed rotation, simultaneously the mechanism is cut up again under the drive of linkage assembly again, drive the filter screen on the lift push pedal and be the vibrations state through going up and down, after broken black tea kneads to suitable effect, start electric putter through moving the push pedal pulling gyro wheel and remove this moment, can make the fender material rotor plate rotate, the broken black tea is in the inside of rubbing cutter shell this moment under the drive of rolling a section of thick bamboo, deflector, and get into the cutting operation to broken black tea through the feed inlet, and can sieve the broken black tea through the filter screen of vibrations state after cutting, the broken black tea of this moment is under the vibrations of filter screen, the disqualified broken black tea of pushing to the outside of cut fan, the disqualified broken black tea of blade of passing through high-speed rotation carries out repeated cutting operation, thereby can realize further improvement and rub the purpose of efficiency to broken black tea;
when the lifting rotary plate rotates at the top end of the lifting push plate through the rotating ring under the guide of the spiral inner wall of the arc-shaped guide groove through the moving sliding block, the meshes of the filter screen on the lifting push plate and the lifting rotary plate are dislocated, so that broken black tea blocked in the meshes can be cut off, and the phenomenon that the broken black tea blocks the filter screen can be effectively avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view of a housing of the kneader according to the present invention;
FIG. 3 is a schematic view of the cross-sectional bottom structure of the housing of the kneader according to the present invention;
FIG. 4 is a schematic cross-sectional view of a retaining plate according to the present invention;
FIG. 5 is a schematic diagram of the connection structure of the transmission mechanism and the re-cutting mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the present invention shown in FIG. 4, partially enlarged at A;
FIG. 7 is a schematic view of the structure of the present invention shown in FIG. 4 at B in a partially enlarged manner;
fig. 8 is a schematic sectional view of a lifting push plate and a lifting rotating plate according to the present invention.
In the figure: 1. a kneading and cutting machine shell; 2. a transmission mechanism; 201. connecting a pulling plate; 202. connecting a rotating plate; 203. a double-ended motor; 204. a first connecting shaft; 205. a synchronous belt; 206. a first driving wheel; 207. a second driving wheel; 208. a transmission shaft; 3. a re-cutting mechanism; 301. lifting the pulling plate; 302. a spring; 303. a fixed sleeve; 304. a fixed baffle; 305. moving the pulling plate; 306. an eccentric wheel; 307. a second connecting shaft; 308. a first bevel gear; 309. a second bevel gear; 3010. an arc-shaped guide groove; 4. a guide plate; 5. a rolling cylinder; 6. a material blocking rotating plate; 7. moving the push plate; 8. an electric push rod; 9. a fixed bracket; 10. a cutting fan; 11. a guide block; 12. lifting the push plate; 13. lifting and lowering the rotating plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
Referring to fig. 1-8, in an embodiment of the present invention, a manufacturing apparatus for broken black tea includes a cutter housing 1 with a plurality of guide plates 4 circumferentially formed at the top end, a rolling barrel 5 is provided on the upper surface of the plurality of guide plates 4, a fixing bracket 9 is installed inside the cutter housing 1, a cutting fan 10 with a plurality of blades circumferentially equidistantly formed on the top end of the fixing bracket 9, a lifting rotating plate 13 is provided on the lower surface of the fixing bracket 9, the bottom end of the lifting rotating plate 13 is rotatably connected with a lifting push plate 12 through a rotating ring with a T-shaped cross section, the lifting push plate 12 and the lifting rotating plate 13 are circumferentially provided with a plurality of filter screens, the outer wall of the cutter housing 1 is provided with an electric push rod 8, the output end of the electric push rod 8 is fixedly connected with a movable push plate 7 located inside the cutter housing 1, one side end of the movable push plate 7 far from the electric push rod 8 is rotatably connected with a roller, the upper surface of the roller is provided with a baffle plate 6 rotatably connected with the cutter housing 1 through a rotating shaft and a rotating groove, the baffle plate 6 is rotatably connected with the cutter housing 1 through a rotating ring with a T-shaped rotating ring, the inner side of the baffle plate is provided with the cutter housing 6 is rotatably connected with the cutter guide plate 11, and the cutter housing is vertically connected with a guide mechanism is arranged at the top end of the cutter housing 11, and a front end of the cutter housing is arranged at the cutter housing is arranged in a front position for being in front of a cutter housing 2 is arranged with a front of a cutter housing is arranged;
the transmission mechanism 2 comprises: the driving assembly and the linkage assembly;
the driving component is vertically arranged on the outer wall of the shell 1 of the kneading machine and is used for driving the kneading cylinder 5 to knead broken black tea;
the linkage assembly is connected to the bottom end of the driving assembly and is used for driving the cutting fan 10 to cut broken black tea;
the bottom of the lifting pushing plate 12 is provided with a re-cutting mechanism 3, and the re-cutting mechanism 3 is used for driving the lifting pushing plate 12 to repeatedly cut unqualified broken black tea by matching with the cutting fan 10.
In this embodiment: when the device is used, the withered broken black tea is poured into the rolling barrel 5 and is contacted with the outer walls of the shell 1 and the guide plate 4 of the rolling machine, the third bevel gear is driven to rotate by the servo motor, meanwhile, the fourth bevel gear is driven by the engagement of the third bevel gear, the screw rod drives the lifting cover to descend by the screw thread, and at the moment, the lifting cover is limited and lifted along the limiting frame by the limiting sliding shaft until the lifting cover slightly extrudes the broken black tea;
then the driving component can drive the rolling barrel 5 to be matched with the shell 1 of the rolling and cutting machine and the guide plate 4 to realize rolling operation of broken black tea, meanwhile, the linkage component can drive the cutting fan 10 and the guide block 11 to rotate at high speed, and meanwhile, the re-cutting mechanism 3 is driven by the linkage component to drive the filter screen on the lifting pushing plate 12 to be in a vibration state through lifting;
when the broken black tea is rolled to a proper effect, the electric push rod 8 is started to pull the roller to move through the movable push plate 7, meanwhile, the material blocking rotary plate 6 rotates along with the movement of the roller under the self weight of the rotary plate, the broken black tea positioned at the top of the shell 1 of the rolling machine is driven by the rolling cylinder 5 and guided by the guide plate 4 to enter the shell 1 of the rolling machine through the feed inlet, and meanwhile, the broken black tea is contacted with the blades of the cutting fan 10 under the rotation guide of the guide block 11, so that the breaking operation of the broken black tea can be realized;
after the broken black tea is chopped, the broken black tea can be screened through a filter screen in a vibration state, at the moment, unqualified broken black tea is pushed to the outer side of the cutting fan 10 under the vibration of the filter screen, and the unqualified broken black tea can be repeatedly chopped through a blade rotating at a high speed;
when the broken black tea in the rolling barrel 5 enters the shell 1 of the rolling machine, the electric push rod 8 pushes the movable push plate 7 to enable the material blocking rotary plate 6 to rotate and reset, so that the broken black tea after new withering is rolled and cut, and the purpose of further improving the rolling and cutting efficiency of the broken black tea can be achieved.
As a preferred embodiment of the present invention, the driving assembly includes:
a plurality of connecting rotating plates 202 which are circumferentially equidistantly arranged above the kneading machine shell 1, wherein the connecting rotating plates 202 are rotationally connected with the kneading machine shell 1 through rotating shafts and bearings, the top ends of the connecting rotating plates 202 are rotationally connected with a connecting pulling plate 201 which is rotationally connected with the kneading barrel 5 through hinges through the rotating shafts and the bearings, the outer wall of the kneading machine shell 1 is provided with a double-head motor 203, and one output end of the double-head motor 203 is fixedly connected with one connecting rotating plate 202;
the linkage assembly comprises:
the first connecting shaft 204 is positioned below the double-headed motor 203 and fixedly connected with the other output end of the double-headed motor 203, the bottom end of the first connecting shaft 204 is fixedly connected with the first driving wheel 206, the outer wall of the first driving wheel 206 is in meshed sleeve joint with the synchronous belt 205, the inner wall of one end of the synchronous belt 205 far away from the first driving wheel 206 is in meshed sleeve joint with the second driving wheel 207, the top end of the second driving wheel 207 is fixedly connected with the transmission shaft 208, and the transmission shaft 208 penetrates through the shell 1 of the kneading and cutting machine, the lifting push plate 12 and the fixed support 9 and is fixedly connected with the cutting fan 10.
In this embodiment: the double-headed motor 203 is started to drive the connecting rotating plate 202 and the first connecting shaft 204 to synchronously rotate, at the moment, the connecting pulling plate 201 is driven by the connecting rotating plate 202 through a rotating shaft and drives the rolling barrel 5 to move through a hinge, meanwhile, the other connecting pulling plates 201 and the connecting rotating plate 202 are driven by the rolling barrel 5 through the hinge and the rotating shaft to repeatedly stretch and retract, at the moment, broken black tea is driven by the rolling barrel 5 to rub with the outer walls of the shell 1 and the guide plate 4 of the cutter, so that the rolling operation of the broken black tea can be realized;
simultaneously, the first driving wheel 206 is driven by the first connecting shaft 204, the second driving wheel 207 is driven to rotate through the meshing of the synchronous belt 205, at this time, the second driving wheel 207 drives the cutting fan 10 to rotate at a high speed through the driving shaft 208, the cutting fan 10 drives the material guiding block 11 to synchronously rotate, and meanwhile, the second bevel gear 309 is driven by the first driving wheel 206 to synchronously rotate;
after the broken black tea is rolled to a proper effect, the electric push rod 8 is started to pull the roller to move through the movable push plate 7, meanwhile, the material blocking rotary plate 6 rotates along with the movement of the roller under the weight of the roller, the broken black tea positioned at the top of the shell 1 of the rolling machine is driven by the rolling drum 5 and guided by the guide plate 4 to enter the shell 1 of the rolling machine through the feeding port, and meanwhile, the broken black tea is guided downwards by the rotation of the guide block 11 and is contacted with the blades of the cutting fan 10, so that the breaking operation of the broken black tea can be realized, and the aim of further improving the breaking and cutting efficiency of the broken black tea can be realized.
As a preferred embodiment of the present invention, the repeating cutting mechanism 3 includes:
the lifting pulling plate 301 is fixedly connected to the bottom end of the lifting pulling plate 12 and penetrates through the outer portion of the bottom end of the shell 1 of the kneading and cutting machine, the lower end of one end of the lifting pulling plate 301 rotates through a rotating shaft to form a movable pulling plate 305, the lower end of one end, far away from the lifting pulling plate 301, of the movable pulling plate 305 is rotationally connected with an eccentric wheel 306 through the rotating shaft, one end, far away from the movable pulling plate 305, of the eccentric wheel 306 is fixedly connected with a first bevel gear 308 through a second connecting shaft 307, the outer wall of the first bevel gear 308 is in meshed connection with a second bevel gear 309 fixedly connected with a first driving wheel 206, part of the outer wall of the second bevel gear 309 is in a toothless shape, the bottom end fixedly connected with a fixed sleeve 303 sleeved on the outer wall of a driving shaft 208 and in sliding connection with the lifting pulling plate 12, a connecting sleeve groove matched with the outer wall of the fixed sleeve 303 is formed on the lifting pulling plate 12, a fixed baffle 304 is sleeved on the outer wall of the fixed sleeve 303, two end parts of the spring 302 are respectively contacted with the fixed baffle 304 and the outer wall of the lifting pulling plate 12, the spring 302 is used for pushing the lifting pulling plate 12 to reset, a guide groove 3010 is formed on the outer wall of the fixed sleeve 303, the guide groove 3010 is in a straight line shape, and the inner wall 3010 is in a straight shape and is in a straight shape, and the inner wall 30113 is in a straight shape and matched with the inner wall 30113.
In this embodiment: when the outer wall of the toothed block of the second bevel gear 309 is contacted with the first bevel gear 308, at this moment, the first bevel gear 308 is driven by the engagement of the second bevel gear 309, the eccentric wheel 306 is driven to rotate through the second connecting shaft 307, meanwhile, the movable pulling plate 305 is driven by the eccentric wheel 306 through the rotating shaft, the lifting pulling plate 301 is driven to pull the lifting pushing plate 12 to descend, meanwhile, the lifting pushing plate 12 is extruded along the outer wall of the fixed sleeve 303 to shrink along the spring 302, at this moment, the lifting rotating plate 13 is driven by the lifting pushing plate 12 through the rotating ring, the movable sliding block moves along the inner wall of the arc-shaped guide groove 3010 in a straight line shape, when the lifting rotating plate 13 is driven by the arc-shaped guide groove 3010 through the movable sliding block, the top end of the lifting pushing plate 12 is driven by the rotating ring, at this moment, the mesh of the filter screen on the lifting pushing plate 12 and the lifting rotating plate 13 is dislocated, so that the phenomenon that the filter screen is blocked by the broken black tea can be effectively avoided, and at this moment, when the outer wall of the non-toothed block of the second bevel gear 309 is contacted with the first bevel gear 308, the lifting pushing plate 302 is pushed by the lifting pushing plate 12 to rebound so that the filter screen is in a rebound state and is in a lifting state;
and broken black tea can be sieved through the filter screen in a vibration state after being chopped by the blades of the cutting fan 10, and unqualified broken black tea is pushed to the outer side of the cutting fan 10 under the vibration of the filter screen at the moment, and the unqualified broken black tea can be repeatedly chopped through the blades rotating at a high speed.
As a preferred embodiment of the present invention, the outer wall of the kneader shell 1 is formed with support sleeve plates respectively sleeved on the outer walls of the first connecting shaft 204 and the second connecting shaft 307.
In this embodiment: the first connecting shaft 204 and the second connecting shaft 307 can be limited and rotated outside the housing 1 of the kneader by the supporting sleeve plate.
The working principle of the invention is as follows: specific explanation is required: the outer wall circumference fixedly connected with a plurality of bracing pieces of the cylinder 5 of kneading, the top fixedly connected with spacing of a plurality of bracing pieces, vertically there is a screw rod penetrating the spacing on the spacing, the bottom fixedly connected with of screw rod is with the lift cap that is anastomotic each other with the inner wall of the cylinder 5 of kneading, the top of lifter and one side located screw rod fixedly connected with and spacing gliding spacing slide shaft of spacing, and the top of spacing fixedly connected with servo motor through fixing base, the output fixedly connected with third bevel gear of servo motor, the outer wall engagement of third bevel gear is connected with the fourth bevel gear cup jointed on the outer wall of screw rod, and rotate with spacing through the spacing ring of transversal form L and connect at the same time;
when the device is used, the withered broken black tea is poured into the rolling barrel 5 and is contacted with the outer walls of the shell 1 and the guide plate 4 of the rolling machine, the third bevel gear is driven to rotate by the servo motor, meanwhile, the fourth bevel gear is driven by the engagement of the third bevel gear, the screw rod drives the lifting cover to descend by the screw thread, and at the moment, the lifting cover is limited and lifted along the limiting frame by the limiting sliding shaft until the lifting cover slightly extrudes the broken black tea;
then, the double-headed motor 203 is started to drive the connecting rotating plate 202 and the first connecting shaft 204 to synchronously rotate, at the moment, the connecting pulling plate 201 is driven by the connecting rotating plate 202 through a rotating shaft and drives the rolling barrel 5 to move through a hinge, meanwhile, the other connecting pulling plates 201 and the connecting rotating plate 202 are driven by the rolling barrel 5 through the hinge and the rotating shaft to repeatedly stretch and retract, at the moment, broken black tea is driven by the rolling barrel 5 to rub with the outer walls of the shell 1 and the guide plate 4 of the cutter, and therefore rolling operation of the broken black tea can be achieved;
simultaneously, the first driving wheel 206 is driven by the first connecting shaft 204 to drive the second driving wheel 207 to rotate through the meshing of the synchronous belt 205, at this time, the second driving wheel 207 drives the blanking fan 10 to rotate at high speed through the driving shaft 208, the blanking fan 10 drives the material guiding block 11 to synchronously rotate, meanwhile, the second bevel gear 309 is driven by the first driving wheel 206 to synchronously rotate, when the outer wall of the toothed block of the second bevel gear 309 contacts with the first bevel gear 308, at this time, the first bevel gear 308 is driven by the meshing of the second bevel gear 309, the eccentric wheel 306 is driven by the second connecting shaft 307, at the same time, the movable pulling plate 305 is driven by the eccentric wheel 306 through the rotating shaft to drive the lifting pulling plate 301 to pull the lifting pushing plate 12 to descend, simultaneously, the lifting push plate 12 is contracted by extruding the spring 302 along the outer wall of the fixed sleeve 303, at the moment, the lifting rotary plate 13 is driven by the lifting push plate 12 to synchronously move through the rotating ring, at the same time, the lifting rotary plate 13 is driven by the arc-shaped guide groove 3010 through the moving sliding block to rotate at the top end of the lifting push plate 12 through the rotating ring, at the moment, the meshes of the filter screen on the lifting push plate 12 and the lifting rotary plate 13 are misplaced, so that broken black tea blocked in the meshes can be cut off, the phenomenon that the broken black tea blocks the filter screen is effectively avoided, and when the outer wall of the toothless block of the second bevel gear 309 is contacted with the first bevel gear 308, the spring 302 pushes the lifting push plate 12 to reset through rebound, so that the filter screen on the lifting push plate 12 is in a vibration state through lifting;
when the broken black tea is rolled to a proper effect, the electric push rod 8 is started to pull the roller to move through the movable push plate 7, meanwhile, the material blocking rotary plate 6 rotates along with the movement of the roller under the self weight of the rotary plate, the broken black tea positioned at the top of the shell 1 of the rolling machine is driven by the rolling cylinder 5 and guided by the guide plate 4 to enter the shell 1 of the rolling machine through the feed inlet, and meanwhile, the broken black tea is contacted with the blades of the cutting fan 10 under the rotation guide of the guide block 11, so that the breaking operation of the broken black tea can be realized;
the broken black tea can be screened through the filter screen in a vibration state after being cut by the blades of the cutting fan 10, and the unqualified broken black tea is pushed to the outer side of the cutting fan 10 under the vibration of the filter screen at the moment, and the unqualified broken black tea can be repeatedly cut through the blades rotating at high speed;
when the broken black tea in the rolling barrel 5 enters the shell 1 of the rolling machine, the electric push rod 8 pushes the movable push plate 7 to enable the material blocking rotary plate 6 to rotate and reset, so that the broken black tea after new withering is rolled and cut, and the purpose of further improving the rolling and cutting efficiency of the broken black tea can be achieved.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides a manufacturing equipment of broken black tea, includes that top circumference shaping has the machine shell (1) of kneading of a plurality of deflector (4), and a plurality of the upper surface of deflector (4) is provided with and kneads section of thick bamboo (5), the internally mounted who kneads machine shell (1) has fixed bolster (9), the top of fixed bolster (9) is provided with cutting fan (10) that outer wall circumference equidistance formed with a plurality of blades, the lower surface of fixed bolster (9) is provided with lift revolving plate (13), the bottom of lift revolving plate (13) is connected with lift push pedal (12) through the rotation ring that the cross-section is T word form, a plurality of filter screens are all installed to the inside circumference of lift push pedal (12), lift revolving plate (13), and two filter screen meshes mutually perpendicular, its characterized in that, vertically be provided with drive mechanism (2) on the machine shell (1), drive mechanism (2) are used for kneading the broken black tea and cutting operation;
the transmission mechanism (2) comprises: the driving assembly and the linkage assembly;
the driving component is vertically arranged on the outer wall of the shell (1) of the kneading machine and is used for driving the kneading cylinder (5) to knead broken black tea;
the linkage assembly is connected to the bottom end of the driving assembly and is used for driving the cutting fan (10) to cut broken black tea;
the bottom end of the lifting pushing plate (12) is provided with a re-cutting mechanism (3), and the re-cutting mechanism (3) is used for driving the lifting pushing plate (12) to be matched with the cutting fan (10) to repeatedly cut unqualified broken black tea;
the bottom end of the fixed support (9) is fixedly connected with a fixed sleeve (303) which is sleeved on the outer wall of the transmission shaft (208) and is in sliding connection with the lifting push plate (12), the lifting push plate (12) is provided with a connecting sleeve groove which is mutually matched with the outer wall of the fixed sleeve (303), and the bottom end of the fixed sleeve (303) is provided with a fixed baffle (304);
the outer wall of the fixed sleeve (303) is sleeved with a spring (302), two end parts of the spring (302) are respectively contacted with the fixed baffle (304) and the outer wall of the lifting push plate (12), the spring (302) is used for pushing the lifting push plate (12) to reset, and the outer wall of the kneading and cutting machine shell (1) is respectively provided with a supporting sleeve plate sleeved on the outer walls of the first connecting shaft (204) and the second connecting shaft (307).
2. A broken black tea making device according to claim 1, wherein the driving assembly comprises:
the circumference equidistance sets up a plurality of connection rotating plates (202) in rub cutting machine shell (1) top, a plurality of connect rotating plates (202) all through pivot, bearing with rub cutting machine shell (1) rotation and be connected, the top of connecting rotating plates (202) is connected with through pivot, bearing rotation and rub a section of thick bamboo (5) and pass through the connection arm-tie (201) that the hinge rotates to be connected, rub the outer wall of cutting machine shell (1) and install double-end motor (203), an output and a connection rotating plates (202) fixed connection of double-end motor (203).
3. A broken black tea making device according to claim 2, wherein the linkage assembly comprises:
the automatic cutting machine comprises a first connecting shaft (204) which is positioned below a double-headed motor (203) and fixedly connected with the other output end of the double-headed motor (203), a first driving wheel (206) is fixedly connected to the bottom end of the first connecting shaft (204), a synchronous belt (205) is sleeved on the outer wall of the first driving wheel (206) in a meshed mode, a second driving wheel (207) is sleeved on the inner wall of one end, far away from the first driving wheel (206), of the synchronous belt (205), a driving shaft (208) is fixedly connected to the top end of the second driving wheel (207), and the driving shaft (208) penetrates through a shell (1) of the cutting machine, a lifting push plate (12), a fixing support (9) and a cutting fan (10) in a fixedly connected mode.
4. A device for making broken black tea according to claim 1, wherein said re-cutting means (3) comprises:
the lifting pulling plate (301) is fixedly connected to the bottom end of the lifting pushing plate (12) and penetrates through the outer portion of the bottom end of the shell (1) of the kneading machine, the lower end of one end of the lifting pulling plate (301) is provided with a movable pulling plate (305) through rotating shafts, the lower end of one end, far away from the lifting pulling plate (301), of the movable pulling plate (305) is provided with an eccentric wheel (306) through rotating shafts, one end, far away from the movable pulling plate (305), of the eccentric wheel (306) is fixedly connected with a first bevel gear (308) through a second connecting shaft (307), and the outer wall of the first bevel gear (308) is connected with a second bevel gear (309) fixedly connected with a first driving wheel (206) in a meshed mode, and part of outer walls of the second bevel gear (309) are in a toothless mode.
5. The manufacturing equipment of broken black tea according to claim 1, wherein an electric push rod (8) is installed on the outer wall of the cutter shell (1), an output end of the electric push rod (8) is fixedly connected with a movable push plate (7) located inside the cutter shell (1), one side end part of the movable push plate (7) far away from the electric push rod (8) is rotationally connected with a roller, and a material blocking rotating plate (6) rotationally connected with the cutter shell (1) through a rotating shaft and a rotating groove is arranged on the upper surface of the roller.
6. The apparatus for producing broken black tea according to claim 5, wherein a feeding port is provided at a position where the shell (1) of the kneading and cutting machine is connected with the material blocking rotating plate (6), a material guiding block (11) is fixedly connected to a top end of the material cutting fan (10), and the material guiding block (11) is in a shape of a truncated cone and is located right below the feeding port.
7. The device for producing broken black tea according to claim 1, wherein the outer wall of the fixed sleeve (303) is provided with an arc-shaped guide groove (3010), the inner wall of the upper end of the arc-shaped guide groove (3010) is in a straight line shape, the inner wall of the lower end of the arc-shaped guide groove (3010) is in a spiral shape, and the inner wall of the lifting rotating plate (13) is provided with a movable sliding block which is mutually matched with the inner wall of the arc-shaped guide groove (3010).
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| CN202310669554.XA CN116636568B (en) | 2023-06-07 | 2023-06-07 | Broken black tea's preparation equipment |
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| CN202310669554.XA CN116636568B (en) | 2023-06-07 | 2023-06-07 | Broken black tea's preparation equipment |
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| CN116636568A CN116636568A (en) | 2023-08-25 |
| CN116636568B true CN116636568B (en) | 2024-01-19 |
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| CN87102723A (en) * | 1987-04-07 | 1988-06-22 | 重庆市江津茶叶机械厂 | Rotating screen ring type tea kneading and cutting machine |
| CN206182259U (en) * | 2016-08-26 | 2017-05-24 | 绍兴印山农业开发有限公司 | Production line of garrulous tea |
| CN107006644A (en) * | 2017-05-25 | 2017-08-04 | 合肥智慧殿投资管理有限公司 | A kind of tea rolling device with broken leaf filtering function |
| CN208434639U (en) * | 2018-01-15 | 2019-01-29 | 湖北团黄贡茶有限公司 | A kind of rolling machine |
| CN208657861U (en) * | 2017-12-27 | 2019-03-29 | 广东福寿仙健康制药有限公司 | A kind of rolling machine |
| CN211430898U (en) * | 2019-12-25 | 2020-09-08 | 宜都市安明有机富锌茶业有限公司 | Black tea kneading and cutting screening device |
| CN212065577U (en) * | 2020-05-15 | 2020-12-04 | 婺源县同舟茶业有限责任公司 | Green tea finish machining slitting mill |
| CN212488292U (en) * | 2020-07-08 | 2021-02-09 | 江西农业大学 | Tea kneading and cutting machine |
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2023
- 2023-06-07 CN CN202310669554.XA patent/CN116636568B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87102723A (en) * | 1987-04-07 | 1988-06-22 | 重庆市江津茶叶机械厂 | Rotating screen ring type tea kneading and cutting machine |
| CN206182259U (en) * | 2016-08-26 | 2017-05-24 | 绍兴印山农业开发有限公司 | Production line of garrulous tea |
| CN107006644A (en) * | 2017-05-25 | 2017-08-04 | 合肥智慧殿投资管理有限公司 | A kind of tea rolling device with broken leaf filtering function |
| CN208657861U (en) * | 2017-12-27 | 2019-03-29 | 广东福寿仙健康制药有限公司 | A kind of rolling machine |
| CN208434639U (en) * | 2018-01-15 | 2019-01-29 | 湖北团黄贡茶有限公司 | A kind of rolling machine |
| CN211430898U (en) * | 2019-12-25 | 2020-09-08 | 宜都市安明有机富锌茶业有限公司 | Black tea kneading and cutting screening device |
| CN212065577U (en) * | 2020-05-15 | 2020-12-04 | 婺源县同舟茶业有限责任公司 | Green tea finish machining slitting mill |
| CN212488292U (en) * | 2020-07-08 | 2021-02-09 | 江西农业大学 | Tea kneading and cutting machine |
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| CN116636568A (en) | 2023-08-25 |
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