CN116620625B - Box closing and packing method, system, terminal and storage medium for cigarette products - Google Patents

Box closing and packing method, system, terminal and storage medium for cigarette products Download PDF

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Publication number
CN116620625B
CN116620625B CN202310721347.4A CN202310721347A CN116620625B CN 116620625 B CN116620625 B CN 116620625B CN 202310721347 A CN202310721347 A CN 202310721347A CN 116620625 B CN116620625 B CN 116620625B
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box
products
order
cigarette products
hashed
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CN116620625A (en
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范晓霞
崔永法
陈先兵
朱德升
杜灿
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Shandong Taian Tobacco Co ltd
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Shandong Taian Tobacco Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines
    • B65B19/32Control devices for cigarette or cigar packaging machines responsive to incorrect grouping of articles or to incorrect filling of packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/02Packaging cigarettes
    • B65B19/04Arranging, feeding, or orientating the cigarettes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Mechanical Engineering (AREA)
  • Economics (AREA)
  • Human Resources & Organizations (AREA)
  • Quality & Reliability (AREA)
  • Finance (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Accounting & Taxation (AREA)
  • Marketing (AREA)
  • Operations Research (AREA)
  • Development Economics (AREA)
  • Strategic Management (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

The invention relates to the technical field of automatic production lines, and particularly provides a box-closing and packaging method, a system, a terminal and a storage medium for cigarette products, wherein the method comprises the following steps: confirming that the first order has a hash product which is less than the whole box based on the unit quantity of the box-carried products and the required product quantity of the first order, wherein the hash product comprises a hash standard cigarette product and a hash fine cigarette product; calculating the number of the combined standard cigarette products of the second order based on the number of the hashed standard cigarette products, the number of the hashed fine cigarette products and the number of the whole box loads; generating a boxing sequence of orderly boxing the hashed standard cigarette product, the hashed fine cigarette product and the second order box-closing standard cigarette product; and sending the number of the hashed standard cigarette products, the number of the hashed fine cigarette products, the number of the box-packed standard cigarette products and the box-packing sequence to a sorting device as box-packing parameters so that the sorting device executes box-packing. The invention can save the packing box resources and improve the cargo allocation efficiency.

Description

Box closing and packing method, system, terminal and storage medium for cigarette products
Technical Field
The invention belongs to the technical field of automatic production lines, and particularly relates to a box packing method, a system, a terminal and a storage medium for cigarette products.
Background
The strip-shaped tobacco products need to be packaged and boxed at the time of delivery for subsequent storage and transportation. Most of the existing automatic packaging production lines are used for carrying out independent transportation and packaging on different products, for example, standard cigarette products are conveyed to corresponding conveying belts, automatic sorting manipulators are arranged on the conveying belts, and the manipulators are used for carrying out box sealing and packaging on the products.
Although this method can realize automatic box sealing and packing, the shipment quantity needs to be checked manually during subsequent selling. Some orders do not have a full bin in terms of product quantity, requiring manual unpacking and shipment. This results in lower efficiency for subsequent shipment. In order to improve the cargo allocation efficiency, some manufacturers also carry out box sealing and packing according to orders, namely, the sorting device carries out box sealing and packing one by one according to one order, and in this way, although the cargo allocation efficiency is improved, the hash products of each order, which are not the whole box, need to occupy one box, so that the waste of the box is caused.
Disclosure of Invention
Aiming at the problem of waste of packaging boxes in the prior art, the invention provides a box closing and packaging method, a system, a terminal and a storage medium for cigarette products, which are used for solving the technical problems.
In a first aspect, the present invention provides a method for box-packing a cigarette product, comprising:
Confirming that the first order has a hash product which is less than the whole box based on the unit quantity of the box-carried products and the required product quantity of the first order, wherein the hash product comprises a hash standard cigarette product and a hash fine cigarette product;
Calculating the number of the combined standard cigarette products of the second order based on the number of the hashed standard cigarette products, the number of the hashed fine cigarette products and the number of the whole box loads;
Generating a boxing sequence of orderly boxing the hashed standard cigarette product, the hashed fine cigarette product and the second order box-closing standard cigarette product;
and sending the number of the hashed standard cigarette products, the number of the hashed fine cigarette products, the number of the box-packed standard cigarette products and the box-packing sequence to a sorting device as box-packing parameters so that the sorting device executes box-packing.
In an alternative embodiment, before confirming that the first order has less than the entire bin of hashed product based on the unit quantity of product on-board and the quantity of product required for the first order, the method further comprises:
caching orders into an order queue according to the receiving time;
extracting a first order from an order queue, and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
Calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The method comprises the steps of storing the number of standard cigarette products which can be contained in the whole box as a first parameter, storing the number of fine cigarette products which can be contained in the whole box as a second parameter, storing the number of single-layer alignable standard cigarette products as a third parameter, and storing the number of single-layer alignable fine cigarette products as a fourth parameter;
calculating a first quotient and a first remainder of the number of standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
And calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole number of the fine cigarette products, and outputting the second remainder as the hashed number of the fine cigarette products.
In an alternative embodiment, in verifying that the first order has less than an entire bin of hashed product based on the unit quantity of product on-board and the quantity of product required for the first order, comprising:
judging whether the number of the hashed fine cigarette products reaches the fourth parameter:
if yes, calculating the box packing parameters of the hash product;
if not, a whole box is allocated for the hash product.
In an alternative embodiment, calculating the group standard cigarette product number for the second order based on the hashed standard cigarette product number, the hashed fine cigarette product number, and the entire group load number includes:
Extracting a second order from the order queue and resolving a second required product amount of the second order;
Calculating a total tank quantity for the second order demand based on the second demand product quantity, the first parameter, the second parameter, the third parameter, and the fourth parameter;
and if the number of the whole boxes required by the second order is 1, selecting a third order from the task queue, and carrying out box assembling processing on the third order and the first order.
In an alternative embodiment, generating a boxing sequence for sequentially boxing the hashed standard cigarette product, the hashed fine cigarette product, and the second order boxed standard cigarette product, comprises:
Judging whether the number of the hashed cigarette products is an integer multiple of the fourth parameter:
If not, the balance quantity of the fine cigarette products is drawn from the whole box of fine cigarette products of the first order and used as the box combination products, so that the quantity of the hashed fine cigarette products is an integral multiple of the fourth parameter.
In an alternative embodiment, after sending the hashed standard cigarette product quantity, the hashed fine cigarette product quantity, the group box standard cigarette product quantity, and the group box order to the sorting device as group box packing parameters, the method further comprises:
the sorting device firstly performs packaging on the whole box of the first order;
After the whole box packaging is completed, the sorting device preferentially places the hashed standard cigarette products layer by layer into the box, then places the hashed fine cigarette products layer by layer into the box, and finally places the box-closing standard cigarette products of the second order layer by layer into the box, so that the box-closing packaging is completed.
In a second aspect, the present invention provides a box-in-box packaging system for cigarette products, comprising:
The box closing confirming module is used for confirming that the first order is insufficient in the whole box of the hashed products based on the unit quantity of the box-carried products and the required product quantity of the first order, and the hashed products comprise hashed standard cigarette products and hashed fine cigarette products;
the quantity calculating module is used for calculating the quantity of the combined standard cigarette products of the second order based on the quantity of the hashed standard cigarette products, the quantity of the hashed fine cigarette products and the whole box bearing quantity;
the sequence generation module is used for generating a boxing sequence of orderly boxing the hashed standard cigarette products, the hashed fine cigarette products and the second order box-closing standard cigarette products;
And the packing execution module is used for sending the hash standard cigarette product quantity, the hash fine cigarette product quantity, the box-packed standard cigarette product quantity and the box-packed sequence to the sorting device as box-packed parameters so as to enable the sorting device to execute box-packed.
In an alternative embodiment, the system further comprises:
The queue buffer module is used for buffering orders to an order queue according to the receiving time;
The order analysis module is used for extracting a first order from the order queue and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
the parameter calculation module is used for calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The parameter storage module is used for storing the number of the whole box capable of containing the standard cigarette products as a first parameter, storing the number of the whole box capable of containing the fine cigarette products as a second parameter, storing the number of the single-layer alignable standard cigarette products as a third parameter and storing the number of the single-layer alignable fine cigarette products as a fourth parameter;
The first calculation module is used for calculating a first quotient and a first remainder of the number of the standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
and the second calculation module is used for calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole box number of the fine cigarette products, and outputting the second remainder as the hash fine cigarette product number.
In a third aspect, a terminal is provided, including:
A processor, a memory, wherein,
The memory is used for storing a computer program,
The processor is configured to call and run the computer program from the memory, so that the terminal performs the method of the terminal as described above.
In a fourth aspect, there is provided a computer storage medium having instructions stored therein which, when run on a computer, cause the computer to perform the method of the above aspects.
The method, the system, the terminal and the storage medium for packing the combined boxes of the cigarette products have the advantages that the order information is analyzed, when the hashed products of which the order is less than the whole box exist, the type and the quantity of the hashed products are further analyzed, whether the combined boxes are needed or not is judged, if the combined boxes are needed, the products which are used as the supplement products are extracted from the next order, then the boxing sequence of the standard cigarette products with the bottom layers being the current order, the fine cigarette products with the middle being the fine cigarette products and the products with the upper layers being the next order is generated, and the boxing sequence is sent to the sorting device, so that the sorting device sorts and boxes when the first order and the second order are combined according to the sequence. By adopting the box-in-box packaging method, when the products of the box-in-box are distributed later, a distributor can quickly separate the products of two orders, so that the distribution efficiency is further improved.
In addition, the invention has reliable design principle, simple structure and very wide application prospect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a schematic flow chart of a method of one embodiment of the invention.
FIG. 2 is a schematic block diagram of a system of one embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a terminal according to an embodiment of the present invention.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The box-closing and packaging method of the cigarette products provided by the embodiment of the invention is executed by the computer equipment, and correspondingly, the box-closing and packaging system of the cigarette products is operated in the computer equipment.
FIG. 1 is a schematic flow chart of a method of one embodiment of the invention. Wherein the fig. 1 execution body may be a box-in-box packaging system for a cigarette product. The order of the steps in the flow chart may be changed and some may be omitted according to different needs.
As shown in fig. 1, the method includes:
Step 110, confirming that the first order has less than the whole box of hash products based on the unit quantity of the box-carried products and the required product quantity of the first order, wherein the hash products comprise hash standard cigarette products and hash fine cigarette products;
Step 120, calculating the number of the combined standard cigarette products of the second order based on the number of the hashed standard cigarette products, the number of the hashed fine cigarette products and the number of the whole box loads;
Step 130, generating a boxing sequence of orderly boxing the hashed standard cigarette product, the hashed fine cigarette product and the second order box-closing standard cigarette product;
and 140, sending the hashed standard cigarette product quantity, the hashed fine cigarette product quantity, the box-packed standard cigarette product quantity and the box-packed sequence to a sorting device as box-packed parameters so that the sorting device executes box-packed.
In order to facilitate understanding of the present invention, the method for packing the cigarettes in the case of the present invention is described further below by using the principle of the method for packing the cigarettes in the case of the present invention, and combining the process of packing the cigarettes in the case of the present invention in the embodiment.
Specifically, the box-closing packaging method of the cigarette product comprises the following steps:
S1, order management and information analysis.
Caching orders into an order queue according to the receiving time; extracting a first order from an order queue, and extracting a required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity; calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products; the method comprises the steps of storing the number of standard cigarette products which can be contained in the whole box as a first parameter, storing the number of fine cigarette products which can be contained in the whole box as a second parameter, storing the number of single-layer alignable standard cigarette products as a third parameter, and storing the number of single-layer alignable fine cigarette products as a fourth parameter; calculating a first quotient and a first remainder of the number of standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products; and calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole number of the fine cigarette products, and outputting the second remainder as the hashed number of the fine cigarette products.
For example, the standard cigarette products have a volume greater than the fine cigarette products and the box has a fixed volume, and one box can hold 16 standard cigarette products and 20 fine cigarette products. The products are placed in the box layer by layer, and 4 standard cigarette products and 4 fine cigarette products can be placed on one layer. The first parameter is saved as 16, the second parameter as 20, the third parameter as 4, and the fourth parameter as 4.
S2, confirming that the first order is insufficient in the whole box of the hash products based on the unit quantity of the box-carried products and the required product quantity of the first order, wherein the hash products comprise hash standard cigarette products and hash fine cigarette products.
Judging whether the number of the hashed fine cigarette products reaches the fourth parameter: if yes, calculating the box packing parameters of the hash product; if not, a whole box is allocated for the hash product.
For example, it is determined whether 4 hashed cigarette products are reached, and if not, the hashed products of the first order are not pooled. Because the fine cigarette product needs to be placed in the middle layer as a partition, if the middle layer is not full, the product is extruded and damaged.
S3, calculating the quantity of the combined standard cigarette products of the second order based on the quantity of the hashed standard cigarette products, the quantity of the hashed fine cigarette products and the whole box bearing quantity.
Extracting a second order from the order queue and resolving a second required product amount of the second order; calculating a total tank quantity for the second order demand based on the second demand product quantity, the first parameter, the second parameter, the third parameter, and the fourth parameter; and if the number of the whole boxes required by the second order is 1, selecting a third order from the task queue, and carrying out box assembling processing on the third order and the first order.
And extracting a next order adjacent to the current order from the order queue to serve as a second order, and obtaining the standard cigarette product quantity and the fine cigarette product quantity required by the second order. And then, respectively calculating the number of the standard cigarettes, the number of hashed standard cigarette products, the number of the fine cigarettes and the number of hashed fine cigarette products based on the first parameter and the second parameter.
If all products of the second order can be accommodated by only one box, for example, only 10 standard cigarette products and 2 fine cigarette products, only one box is occupied, one box is allocated to the second order, and the box combination is not performed. And then selecting a next order adjacent to the second order from the task queue, and taking the next order as a box-closing target to judge the product number, wherein the judging method is the same as that of the second order until the target order with the product number exceeding the accommodating number of the whole box is obtained, and changing the position of the target order in the task queue to the later position of the current order.
After the target order is obtained, the total volume of the standard cigarette products and the hashed fine cigarette products is hashed, the residual volume obtained by subtracting the total volume from the volume in the box is calculated, the quotient of the residual volume and the standard cigarette products is calculated, the quotient value is the standard cigarette product quantity for the box assembly, which is called from the target order, and the standard cigarette quantity is recorded as the box assembly standard cigarette quantity.
S4, generating a boxing sequence of orderly boxing the hashed standard cigarette product, the hashed fine cigarette product and the second order box-closing standard cigarette product.
Specifically, the boxing sequence is set to be the hashed standard cigarette product of the first order, the hashed fine cigarette product and the box combination standard cigarette product of the second order in sequence.
Judging whether the number of the hashed cigarette products is an integer multiple of the fourth parameter: if not, the balance quantity of the fine cigarette products is drawn from the whole box of fine cigarette products of the first order and used as the box combination products, so that the quantity of the hashed fine cigarette products is an integral multiple of the fourth parameter.
For example, if the number of the hashed cigarette products of the first order is 3 and one layer is less, the whole box of cigarette products before the box assembly is drawn out to be used as the hashed cigarette products for the box assembly, and 19 cigarette products are contained in one box when the whole box of cigarette products is packaged.
S5, sending the number of hashed standard cigarette products, the number of hashed fine cigarette products, the number of box-packed standard cigarette products and the box-packing sequence to a sorting device as box-packing parameters, so that the sorting device executes box-packing.
The sorting device firstly performs packaging on the whole box of the first order; after the whole box packaging is completed, the sorting device preferentially places the hashed standard cigarette products layer by layer into the box, then places the hashed fine cigarette products layer by layer into the box, and finally places the box-closing standard cigarette products of the second order layer by layer into the box, so that the box-closing packaging is completed.
Specifically, the sorting device comprises a PLD control system, a conveyor belt and a manipulator, and the whole box product quantity, the hash standard cigarette product quantity, the hash fine cigarette product quantity, the box closing standard cigarette product quantity and the box packing sequence of the first order are used as box closing packing parameters to be sent to the PLD control system of the sorting device. The sorting device realizes automatic packaging and box closing packaging of orders.
After the packaging of the first order is completed, judging whether the order participates in the box closing of the previous order or not when the next order is analyzed, and removing the quantity of the box closing products to obtain new quantity to be packaged if the order participates in the box closing.
In some embodiments, the box-in-box packaging system 200 of cigarette products may include a plurality of functional modules consisting of computer program segments. The computer program of the individual program segments in the box packing system 200 of the cigarette products may be stored in a memory of a computer device and executed by at least one processor to perform the functions of box packing of the cigarette products (described in detail with reference to fig. 1).
In this embodiment, the box-in-package system 200 of the cigarette product may be divided into a plurality of functional modules according to the functions performed by the system, as shown in fig. 2. The functional module may include: a box validation module 210, a quantity calculation module 220, a sequence generation module 230, and a package execution module 240. The module referred to in the present invention refers to a series of computer program segments capable of being executed by at least one processor and of performing a fixed function, stored in a memory. In the present embodiment, the functions of the respective modules will be described in detail in the following embodiments.
The box closing confirming module is used for confirming that the first order is insufficient in the whole box of the hashed products based on the unit quantity of the box-carried products and the required product quantity of the first order, and the hashed products comprise hashed standard cigarette products and hashed fine cigarette products;
the quantity calculating module is used for calculating the quantity of the combined standard cigarette products of the second order based on the quantity of the hashed standard cigarette products, the quantity of the hashed fine cigarette products and the whole box bearing quantity;
the sequence generation module is used for generating a boxing sequence of orderly boxing the hashed standard cigarette products, the hashed fine cigarette products and the second order box-closing standard cigarette products;
And the packing execution module is used for sending the hash standard cigarette product quantity, the hash fine cigarette product quantity, the box-packed standard cigarette product quantity and the box-packed sequence to the sorting device as box-packed parameters so as to enable the sorting device to execute box-packed.
Optionally, as an embodiment of the present invention, the system further includes:
The queue buffer module is used for buffering orders to an order queue according to the receiving time;
The order analysis module is used for extracting a first order from the order queue and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
the parameter calculation module is used for calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The parameter storage module is used for storing the number of the whole box capable of containing the standard cigarette products as a first parameter, storing the number of the whole box capable of containing the fine cigarette products as a second parameter, storing the number of the single-layer alignable standard cigarette products as a third parameter and storing the number of the single-layer alignable fine cigarette products as a fourth parameter;
The first calculation module is used for calculating a first quotient and a first remainder of the number of the standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
and the second calculation module is used for calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole box number of the fine cigarette products, and outputting the second remainder as the hash fine cigarette product number.
Optionally, as an embodiment of the present invention, when confirming that the first order has a hash product of less than the entire box based on the unit quantity of the product on box and the required quantity of the product of the first order, the method includes:
judging whether the number of the hashed fine cigarette products reaches the fourth parameter:
if yes, calculating the box packing parameters of the hash product;
if not, a whole box is allocated for the hash product.
Optionally, as an embodiment of the present invention, calculating the group standard cigarette product number of the second order based on the hashed standard cigarette product number, the hashed fine cigarette product number, and the whole-case bearing number includes:
Extracting a second order from the order queue and resolving a second required product amount of the second order;
Calculating a total tank quantity for the second order demand based on the second demand product quantity, the first parameter, the second parameter, the third parameter, and the fourth parameter;
and if the number of the whole boxes required by the second order is 1, selecting a third order from the task queue, and carrying out box assembling processing on the third order and the first order.
Alternatively, as one embodiment of the present invention, generating a boxing sequence for sequentially boxing the hashed standard cigarette product, the hashed fine cigarette product, and the second order boxed standard cigarette product, comprises:
Judging whether the number of the hashed cigarette products is an integer multiple of the fourth parameter:
If not, the balance quantity of the fine cigarette products is drawn from the whole box of fine cigarette products of the first order and used as the box combination products, so that the quantity of the hashed fine cigarette products is an integral multiple of the fourth parameter.
Optionally, as an embodiment of the present invention, after sending the hashed standard cigarette product number, the hashed fine cigarette product number, the group box standard cigarette product number, and the group box order to the sorting device as the group box packing parameters, the system further performs:
the sorting device firstly performs packaging on the whole box of the first order;
After the whole box packaging is completed, the sorting device preferentially places the hashed standard cigarette products layer by layer into the box, then places the hashed fine cigarette products layer by layer into the box, and finally places the box-closing standard cigarette products of the second order layer by layer into the box, so that the box-closing packaging is completed.
Fig. 3 is a schematic structural diagram of a terminal 300 according to an embodiment of the present invention, where the terminal 300 may be used to execute the method for packing a pack of cigarette products according to the embodiment of the present invention.
The terminal 300 may include: processor 310, memory 320, and communication module 330. The components may communicate via one or more buses, and it will be appreciated by those skilled in the art that the configuration of the server as shown in the drawings is not limiting of the invention, as it may be a bus-like structure, a star-like structure, or include more or fewer components than shown, or may be a combination of certain components or a different arrangement of components.
The memory 320 may be used to store instructions for execution by the processor 310, and the memory 320 may be implemented by any type of volatile or non-volatile memory terminal or combination thereof, such as Static Random Access Memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic disk, or optical disk. The execution of the instructions in memory 320, when executed by processor 310, enables terminal 300 to perform some or all of the steps in the method embodiments described below.
The processor 310 is a control center of the storage terminal, connects various parts of the entire electronic terminal using various interfaces and lines, and performs various functions of the electronic terminal and/or processes data by running or executing software programs and/or modules stored in the memory 320, and invoking data stored in the memory. The processor may be comprised of an integrated circuit (INTEGRATED CIRCUIT, simply referred to as an IC), for example, a single packaged IC, or may be comprised of multiple packaged ICs connected to one another for the same function or for different functions. For example, the processor 310 may include only a central processing unit (Central Processing Unit, CPU for short). In the embodiment of the invention, the CPU can be a single operation core or can comprise multiple operation cores.
And a communication module 330, configured to establish a communication channel, so that the storage terminal can communicate with other terminals. Receiving user data sent by other terminals or sending the user data to other terminals.
The present invention also provides a computer storage medium in which a program may be stored, which program may include some or all of the steps in the embodiments provided by the present invention when executed. The storage medium may be a magnetic disk, an optical disk, a read-only memory (ROM), a random-access memory (random access memory RAM), or the like.
Therefore, the invention analyzes the order information, further analyzes the type and the quantity of the hash products when the order has the hash products which are less than the whole box, judges whether the box combination is needed, if the box combination is needed, extracts the products which are added from the next order, then generates the box-packing sequence of the standard cigarette products with the bottom layers being the current order, the middle fine cigarette products and the upper layers being the products of the next order, and sends the box-packing sequence to the sorting device so that the sorting device sorts and boxes when the first order and the second order are combined according to the sequence. By adopting the box-assembling packaging method, when the products of the box are distributed later, a distributor can quickly separate the products of two orders, so that the distribution efficiency is further improved, and the technical effects achieved by the embodiment can be seen from the description above and are not repeated here.
It will be apparent to those skilled in the art that the techniques of embodiments of the present invention may be implemented in software plus a necessary general purpose hardware platform. Based on such understanding, the technical solution in the embodiments of the present invention may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium such as a U-disc, a mobile hard disc, a read-only memory (ROM), a random access memory (RAM, random Access Memory), a magnetic disk or an optical disk, etc. various media capable of storing program codes, including several instructions for causing a computer terminal (which may be a personal computer, a server, or a second terminal, a network terminal, etc.) to execute all or part of the steps of the method described in the embodiments of the present invention.
The same or similar parts between the various embodiments in this specification are referred to each other. In particular, for the terminal embodiment, since it is substantially similar to the method embodiment, the description is relatively simple, and reference should be made to the description in the method embodiment for relevant points.
In the several embodiments provided by the present invention, it should be understood that the disclosed systems and methods may be implemented in other ways. For example, the system embodiments described above are merely illustrative, e.g., the division of the modules is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple modules or components may be combined or integrated into another system, or some features may be omitted or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with respect to each other may be through some interface, indirect coupling or communication connection of systems or modules, electrical, mechanical, or other form.
The modules described as separate components may or may not be physically separate, and components shown as modules may or may not be physical modules, i.e., may be located in one place, or may be distributed over a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional module in each embodiment of the present invention may be integrated into one processing module, or each module may exist alone physically, or two or more modules may be integrated into one module.
Although the present invention has been described in detail by way of preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and it is intended that all such modifications and substitutions be within the scope of the present invention/be within the scope of the present invention as defined by the appended claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (8)

1. A method of box-packing a cigarette product, comprising:
Confirming that the first order has a hash product which is less than the whole box based on the unit quantity of the box-carried products and the required product quantity of the first order, wherein the hash product comprises a hash standard cigarette product and a hash fine cigarette product;
Calculating the number of the combined standard cigarette products of the second order based on the number of the hashed standard cigarette products, the number of the hashed fine cigarette products and the number of the whole box loads;
Generating a boxing sequence of orderly boxing the hashed standard cigarette product, the hashed fine cigarette product and the second order box-closing standard cigarette product;
Sending the number of hashed standard cigarette products, the number of hashed fine cigarette products, the number of box-packed standard cigarette products and the box-packing sequence to a sorting device as box-packing parameters so that the sorting device executes box-packing;
Before confirming that the first order has less than the entire bin of hashed products based on the unit quantity of products on-board and the quantity of products required for the first order, the method further comprises:
caching orders into an order queue according to the receiving time;
extracting a first order from an order queue, and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
Calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The method comprises the steps of storing the number of standard cigarette products which can be contained in the whole box as a first parameter, storing the number of fine cigarette products which can be contained in the whole box as a second parameter, storing the number of single-layer alignable standard cigarette products as a third parameter, and storing the number of single-layer alignable fine cigarette products as a fourth parameter;
calculating a first quotient and a first remainder of the number of standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
Calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole box number of the fine cigarette products, and outputting the second remainder as the hash fine cigarette product number;
In a process for verifying that a first order exists for less than an entire bin of hashed products based on a unit quantity of product on-board and a required quantity of product for the first order, comprising:
judging whether the number of the hashed fine cigarette products reaches the fourth parameter:
if yes, calculating the box packing parameters of the hash product;
if not, a whole box is allocated for the hash product.
2. The method of claim 1, wherein calculating the group standard cigarette product quantity for the second order based on the hashed standard cigarette product quantity, the hashed fine cigarette product quantity, and the full bin load quantity comprises:
Extracting a second order from the order queue and resolving a second required product amount of the second order;
Calculating a total tank quantity for the second order demand based on the second demand product quantity, the first parameter, the second parameter, the third parameter, and the fourth parameter;
and if the number of the whole boxes required by the second order is 1, selecting a third order from the task queue, and carrying out box assembling processing on the third order and the first order.
3. The method of claim 1, wherein generating a boxing sequence for sequentially boxing the hashed standard cigarette product, the hashed fine cigarette product, and the second order boxed standard cigarette product comprises:
Judging whether the number of the hashed cigarette products is an integer multiple of the fourth parameter:
If not, the balance quantity of the fine cigarette products is drawn from the whole box of fine cigarette products of the first order and used as the box combination products, so that the quantity of the hashed fine cigarette products is an integral multiple of the fourth parameter.
4. The method of claim 1, wherein after sending the hashed standard cigarette product quantity, the hashed fine cigarette product quantity, the group box standard cigarette product quantity, and the group box order to the sorting device as group box packing parameters, the method further comprises:
the sorting device firstly performs packaging on the whole box of the first order;
After the whole box packaging is completed, the sorting device preferentially places the hashed standard cigarette products layer by layer into the box, then places the hashed fine cigarette products layer by layer into the box, and finally places the box-closing standard cigarette products of the second order layer by layer into the box, so that the box-closing packaging is completed.
5. A box packing system for cigarette products, said system being adapted to implement the steps of the box packing method for cigarette products according to any one of claims 1 to 4, comprising:
The box closing confirming module is used for confirming that the first order is insufficient in the whole box of the hashed products based on the unit quantity of the box-carried products and the required product quantity of the first order, and the hashed products comprise hashed standard cigarette products and hashed fine cigarette products;
the quantity calculating module is used for calculating the quantity of the combined standard cigarette products of the second order based on the quantity of the hashed standard cigarette products, the quantity of the hashed fine cigarette products and the whole box bearing quantity;
the sequence generation module is used for generating a boxing sequence of orderly boxing the hashed standard cigarette products, the hashed fine cigarette products and the second order box-closing standard cigarette products;
The packing execution module is used for sending the hash standard cigarette product quantity, the hash fine cigarette product quantity, the box-closing standard cigarette product quantity and the box-packing sequence to the sorting device as box-closing packing parameters so that the sorting device can execute box-closing packing;
Before confirming that the first order has less than the entire bin of hashed products based on the unit quantity of products on-board and the required quantity of products for the first order, further performing:
caching orders into an order queue according to the receiving time;
extracting a first order from an order queue, and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
Calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The method comprises the steps of storing the number of standard cigarette products which can be contained in the whole box as a first parameter, storing the number of fine cigarette products which can be contained in the whole box as a second parameter, storing the number of single-layer alignable standard cigarette products as a third parameter, and storing the number of single-layer alignable fine cigarette products as a fourth parameter;
calculating a first quotient and a first remainder of the number of standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
Calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole box number of the fine cigarette products, and outputting the second remainder as the hash fine cigarette product number;
In a process for verifying that a first order exists for less than an entire bin of hashed products based on a unit quantity of product on-board and a required quantity of product for the first order, comprising:
judging whether the number of the hashed fine cigarette products reaches the fourth parameter:
if yes, calculating the box packing parameters of the hash product;
if not, a whole box is allocated for the hash product.
6. The system of claim 5, wherein the system further comprises:
The queue buffer module is used for buffering orders to an order queue according to the receiving time;
The order analysis module is used for extracting a first order from the order queue and extracting the required product quantity of the first order, wherein the required product quantity comprises the standard cigarette product quantity and the fine cigarette product quantity;
the parameter calculation module is used for calculating the number of the standard cigarette products which can be contained in the whole box, the number of the fine cigarette products which can be contained in the whole box, the number of the standard cigarette products which can be arranged in a single layer and the number of the fine cigarette products which can be arranged in a single layer according to the volume parameters of the box body, the volume parameters of the standard cigarette products and the volume parameters of the fine cigarette products;
The parameter storage module is used for storing the number of the whole box capable of containing the standard cigarette products as a first parameter, storing the number of the whole box capable of containing the fine cigarette products as a second parameter, storing the number of the single-layer alignable standard cigarette products as a third parameter and storing the number of the single-layer alignable fine cigarette products as a fourth parameter;
The first calculation module is used for calculating a first quotient and a first remainder of the number of the standard cigarette products and the first parameter, outputting the first quotient as the whole box number of the standard cigarette products, and outputting the first remainder as the hashed number of the standard cigarette products;
and the second calculation module is used for calculating a second quotient and a second remainder of the number of the fine cigarette products and the second parameter, outputting the second quotient as the whole box number of the fine cigarette products, and outputting the second remainder as the hash fine cigarette product number.
7. A terminal, comprising:
the storage is used for storing a box-closing packaging program of the cigarette products;
A processor for implementing the steps of the box packing method of a cigarette product according to any one of claims 1-4 when executing the box packing program of the cigarette product.
8. A computer readable storage medium storing a computer program, characterized in that the readable storage medium stores a box packing program of a cigarette product, which when executed by a processor, implements the steps of the box packing method of a cigarette product according to any one of claims 1-4.
CN202310721347.4A 2023-06-16 2023-06-16 Box closing and packing method, system, terminal and storage medium for cigarette products Active CN116620625B (en)

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CN1843856A (en) * 2006-05-10 2006-10-11 贵阳普天万向物流技术股份有限公司 Automatic sorting and boxing method and apparatus thereof
CN105836224A (en) * 2016-05-23 2016-08-10 广东工业大学 Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof
CN205707579U (en) * 2016-05-06 2016-11-23 河南中烟工业有限责任公司 A kind of new cigarette packing machine barrel paper conveyer
CN107434062A (en) * 2017-08-30 2017-12-05 颐中(青岛)烟草机械有限公司 A kind of bar cigarette diaphragm capsule circulation conveying fills joint sealing production line
CN109502109A (en) * 2018-09-30 2019-03-22 厦门依码信息科技有限公司 Control method, control device and the packaging facilities of cigarette assembly package equipment
CN115408840A (en) * 2022-08-17 2022-11-29 中电达通数据技术股份有限公司 Method for improving sorting and packaging efficiency of tobacco industry by adopting simulation technology

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1843856A (en) * 2006-05-10 2006-10-11 贵阳普天万向物流技术股份有限公司 Automatic sorting and boxing method and apparatus thereof
CN205707579U (en) * 2016-05-06 2016-11-23 河南中烟工业有限责任公司 A kind of new cigarette packing machine barrel paper conveyer
CN105836224A (en) * 2016-05-23 2016-08-10 广东工业大学 Automatic sorting and packaging method for plate-shaped materials in multiple mixed orders and control system thereof
CN107434062A (en) * 2017-08-30 2017-12-05 颐中(青岛)烟草机械有限公司 A kind of bar cigarette diaphragm capsule circulation conveying fills joint sealing production line
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