CN116616507A - Gas mist generating device and heater for gas mist generating device - Google Patents
Gas mist generating device and heater for gas mist generating device Download PDFInfo
- Publication number
- CN116616507A CN116616507A CN202210127417.9A CN202210127417A CN116616507A CN 116616507 A CN116616507 A CN 116616507A CN 202210127417 A CN202210127417 A CN 202210127417A CN 116616507 A CN116616507 A CN 116616507A
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- China
- Prior art keywords
- material coating
- thermocouple material
- aerosol
- thermocouple
- heating element
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- 238000000576 coating method Methods 0.000 claims abstract description 220
- 239000000463 material Substances 0.000 claims abstract description 211
- 239000011248 coating agent Substances 0.000 claims abstract description 210
- 238000010438 heat treatment Methods 0.000 claims abstract description 105
- 239000000443 aerosol Substances 0.000 claims abstract description 13
- 239000011247 coating layer Substances 0.000 claims description 33
- 239000000758 substrate Substances 0.000 claims description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052759 nickel Inorganic materials 0.000 claims description 6
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- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 4
- 229910001006 Constantan Inorganic materials 0.000 claims description 3
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 3
- 239000000788 chromium alloy Substances 0.000 claims description 3
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 241000208125 Nicotiana Species 0.000 description 10
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 10
- 238000005507 spraying Methods 0.000 description 6
- 238000000151 deposition Methods 0.000 description 5
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- 229910001120 nichrome Inorganic materials 0.000 description 3
- 229910021484 silicon-nickel alloy Inorganic materials 0.000 description 3
- 230000000391 smoking effect Effects 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 229910000604 Ferrochrome Inorganic materials 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 235000009499 Vanilla fragrans Nutrition 0.000 description 1
- 244000263375 Vanilla tahitensis Species 0.000 description 1
- 235000012036 Vanilla tahitensis Nutrition 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- XRBURMNBUVEAKD-UHFFFAOYSA-N chromium copper nickel Chemical compound [Cr].[Ni].[Cu] XRBURMNBUVEAKD-UHFFFAOYSA-N 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
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- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- -1 nichrome-koku Inorganic materials 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
- A24F40/51—Arrangement of sensors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Abstract
The application discloses an aerosol generating device and a heater for the aerosol generating device; wherein the aerosol-generating device comprises: a heater for heating the aerosol-generating article; the heater comprises a first thermocouple material coating and a second thermocouple material coating; the first thermocouple material coating and the second thermocouple material coating have different thermocouple materials to form a thermocouple between the first thermocouple material coating and the second thermocouple material coating for sensing the temperature of the heater. In the above aerosol generating device, the thermocouple capable of measuring temperature based on thermoelectric voltage is formed by forming thermocouple material coatings of different materials on the heater to sense the temperature of the heater.
Description
Technical Field
The embodiment of the application relates to the technical field of heating non-combustion smoking articles, in particular to an aerosol generating device and a heater for the aerosol generating device.
Background
Smoking articles (e.g., cigarettes, cigars, etc.) burn tobacco during use to produce tobacco smoke. Attempts have been made to replace these tobacco-burning products by making products that release the compounds without burning.
An example of such a product is a heating device that releases a compound by heating rather than burning a material. For example, the material may be tobacco or other non-tobacco products that may or may not contain nicotine. A known heating device, which obtains the temperature of the heater by a temperature sensor; or the temperature of the heater is obtained by detecting the electrical characteristic parameters such as the resistance value of the heater.
Disclosure of Invention
One embodiment of the application provides an aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; comprising the following steps:
a heater for heating the aerosol-generating article; the heater comprises a first thermocouple material coating and a second thermocouple material coating; the first thermocouple material coating and the second thermocouple material coating have different thermocouple materials to form a thermocouple between the first thermocouple material coating and the second thermocouple material coating for sensing the heater temperature.
In a preferred implementation, the first thermocouple material coating comprises one of nickel, iron, nichrome, nickel-silicon alloy, nichrome-koku, constantan, ferrochrome alloy, platinum-rhodium alloy, the second thermocouple material coating comprises another one of nickel, iron, nichrome, nickel-silicon alloy, nickel-chromium-koku, kang bronze, iron-chromium alloy and platinum-rhodium alloy.
In a preferred embodiment, the thickness of the first thermocouple material coating and/or the second thermocouple material coating is 10-30 μm.
In a preferred implementation, the first thermocouple material coating and the second thermocouple material coating are at least partially overlapping or in adjacent contact.
In a preferred embodiment, the heater comprises:
a heating element for heating the aerosol-generating article;
the first thermocouple material coating and the second thermocouple material coating are formed on the heating element.
In a preferred implementation, the heating element comprises at least one of a resistive heating element, an inductive heating element, or an infrared heating element.
In a preferred implementation, the heating element is configured as a pin or needle or sheet insertable into the aerosol-generating article;
alternatively, the heating element is configured to be tubular or cylindrical around the aerosol-generating article.
In a preferred implementation, the first thermocouple material coating and/or the second thermocouple material coating is configured as a ring around the heating element;
alternatively, the first thermocouple material coating and/or the second thermocouple material coating is configured to be arcuate extending along a circumference of the heating element.
In a preferred implementation, the method further comprises:
a chamber for receiving an aerosol-generating article;
the heating element is configured to at least partially surround the chamber and has an inner side and an outer side facing away in a radial direction of the heating element;
the first thermocouple material coating and the second thermocouple material coating are uniformly distributed on the inner side of the heating element or on the outer side of the heating element.
In a preferred embodiment, the first thermocouple material coating and the second thermocouple material coating are arranged in sequence from inside to outside in a radial direction of the heating element.
In a preferred implementation, the first thermocouple material coating and the second thermocouple material coating are arranged in sequence along the length of the heating element;
alternatively, the first thermocouple material coating layer and the second thermocouple material coating layer are sequentially arranged along the circumferential direction of the heating element.
In a preferred implementation, the heater further comprises:
a first electrode in conductive connection with the first thermocouple material coating; a second electrode in conductive connection with the second thermocouple material coating; to detect the temperature of the heater in use through the first and second electrodes.
In a preferred embodiment, the first electrode and/or the second electrode comprises at least one of a ring electrode, a patch electrode, a plate electrode, a dot electrode, and a coated electrode.
In a preferred implementation, the first and second electrodes are further configured to direct a direct current through the first and second thermocouple material coatings such that the first and second thermocouple material coatings generate joule heat;
the heating element is a thermally induced infrared heating element and is configured to receive joule heat of the first thermocouple material coating and the second thermocouple material coating and thereby infrared radiation to the aerosol-generating article to heat the aerosol-generating article.
In a preferred implementation, the first thermocouple material coating and the second thermocouple material coating are in series in the flow path of the direct current.
In a preferred implementation, the first thermocouple material coating and the second thermocouple material coating have a total resistance of between 0.5 Ω and 3 Ω.
In a preferred implementation, the method further comprises:
a chamber for receiving an aerosol-generating article;
the heating element comprises:
a substrate at least partially surrounding the chamber;
an infrared emitting coating formed on the substrate and configured to radiate infrared rays toward the aerosol-generating article to heat the aerosol-generating article.
In a preferred implementation, the first thermocouple material coating and the second thermocouple material coating are located outside the infrared emitting coating to prevent blocking of infrared radiation by the infrared emitting coating to the aerosol-generating article.
In a preferred embodiment, the infrared emission coating has an extension in the longitudinal direction of the heater that is greater than the extension of the first thermocouple material coating and/or the second thermocouple material coating in the longitudinal direction of the heater.
Yet another embodiment of the present application also proposes a heater for an aerosol-generating device, comprising: a substrate, and a first thermocouple material coating and a second thermocouple material coating disposed on the substrate; the first thermocouple material coating and the second thermocouple material coating have different thermocouple materials to form a thermocouple between the first thermocouple material coating and the second thermocouple material coating for sensing the heater temperature.
In some implementations, the heater further comprises:
a heating element for heating; the heating element is disposed on the substrate.
In still other implementations, the heater includes a heating element for heating; and is configured as the substrate by the heating element.
In the above aerosol generating device, the thermocouple capable of measuring temperature based on thermoelectric voltage is formed by forming thermocouple material coatings of different materials on the heater to sense the temperature of the heater.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
FIG. 1 is a schematic view of an embodiment of an aerosol-generating device;
FIG. 2 is a schematic view of the aerosol-generating device of FIG. 1 from yet another perspective;
FIG. 3 is a schematic cross-sectional view of the aerosol-generating device of FIG. 1 from another perspective;
FIG. 4 is a schematic diagram of the structure of a heater of one embodiment;
FIG. 5 is a schematic cross-sectional view of the heater of FIG. 4 from one perspective;
FIG. 6 is an exploded view of portions of the heater of FIG. 4;
FIG. 7 is a schematic view of a heater according to yet another embodiment;
FIG. 8 is an exploded view of portions of the heater of FIG. 7;
FIG. 9 is a schematic view of a heater according to yet another embodiment;
FIG. 10 is a schematic view of a heater according to yet another embodiment;
fig. 11 is a schematic structural view of a heater of yet another embodiment.
Detailed Description
In order that the application may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
One embodiment of the present application proposes an aerosol-generating device for heating, rather than burning, an aerosol-generating article, such as a cigarette, to volatilize or release at least one component of the aerosol-generating article to form an aerosol for inhalation.
Based on the preferred embodiment, the aerosol-generating device heats the aerosol-generating article by radiating far infrared rays having a heating effect; for example, far infrared rays of 3 μm to 15 μm, and when the wavelength of the infrared rays matches the volatile component absorption wavelength of the aerosol-generating article in use, the energy of the infrared rays is easily absorbed by the aerosol-generating article, and the aerosol-generating article is heated to volatilize at least one volatile component, thereby generating an aerosol for inhalation.
Further in an alternative implementation, the aerosol-generating article a preferably employs a tobacco-containing material that releases volatile compounds from a matrix when heated; or may be a non-tobacco material capable of being heated and thereafter adapted for electrical heating for smoking. The aerosol-generating article a preferably employs a solid matrix, which may comprise one or more of powders, granules, shredded strips, ribbons or flakes of one or more of vanilla leaves, tobacco leaves, homogenized tobacco, expanded tobacco; alternatively, the solid substrate may contain additional volatile flavour compounds, either tobacco or non-tobacco, to be released when the substrate is heated.
The configuration of the aerosol-generating device according to an embodiment of the present application may be as shown in fig. 1 to 2, the overall shape of the device being generally configured in a flat cylindrical shape, the external member of the aerosol-generating device comprising:
a housing 10 having a hollow structure inside and further forming an assembly space for necessary functional components such as infrared radiation; the housing 10 has longitudinally opposed proximal 110 and distal 120 ends; wherein:
the proximal end 110 is provided with a receiving hole 111 through which receiving hole 111 the aerosol-generating article a may be received in the housing 10 to be heated or removed from the housing 10;
the distal end 120 is provided with an air inlet hole 121 and a charging interface 122; the air intake holes 121 are used for allowing outside air to enter the housing 10 during the suction process; the charging interface 122, such as a USB type-C interface, pin interface, etc., is used to charge the aerosol generating device after being connected to an external power source or adapter.
Further construction of the interior of the housing 10 is shown with reference to fig. 3, including:
a heater 30 surrounding and defining a chamber for receiving the aerosol-generating article a; and for heating the aerosol-generating article a to generate an aerosol for inhalation;
a battery cell 130 for supplying power;
a circuit board 140 for conducting current between the battery cell 130 and the heater 30.
In the preferred embodiment shown in fig. 3 of this embodiment, the heater 30 is an infrared emitter which heats the aerosol-generating article a by radiating infrared light. Or in yet other variations, the heater 30 is a resistive heater that generates joule heat by direct current supplied by the circuit board 140. Or in yet other variations, the heater 30 is a susceptor that heats up by being penetrated by a varying magnetic field.
With further reference to the embodiment shown in fig. 3, a tubular element 20 is also provided within the housing 10, longitudinally in front of the heater 30 and the air inlet aperture 122, the tubular element 20 being adapted to provide a flow path for air into the chamber and/or the aerosol-generating article a during the suction process; during the suction, as indicated by arrow R in fig. 3, external air enters through the air inlet aperture 122 and via the tubular element 20 into the chamber and/or the aerosol-generating article a until it is sucked by the user through the aerosol-generating article a.
With further reference to fig. 3, an upper support 60 and a lower support 70 are also provided within the housing 10; the upper support 60 and the lower support 70 are each generally of a design having a hollow annular shape. Wherein the upper support member 60 provides support to the heater 30 at an end near the proximal end 110 and the lower support member 70 provides support to the heater 30 at an end near the distal end 120 to allow the heater 30 to be stably assembled within the housing 10.
Further figures 4 to 6 show schematic views of a preferred embodiment of the heater 30; the heater 30 in this embodiment includes:
an infrared heating element 31 configured to be a tubular shape surrounding and defining a chamber; specifically, in practice, the infrared heating element 31 comprises an infrared-transmissive tubular substrate 311, and an infrared-emissive coating 312 formed on the outer surface of the tubular substrate 311 by spraying or deposition.
Wherein, the tubular matrix 311 is used as a rigid carrier and an object for accommodating the aerosol-generating article A, and can be made of high-temperature resistant and infrared-transmitting materials such as quartz glass, ceramics or mica in practice; preferably transparent materials, such as high temperature resistant materials with infrared transmittance of more than 95%; the inner space of the tubular substrate 311 forms a chamber for receiving and heating the aerosol-generating article a;
an infrared emission coating 312 formed on at least a part of the outer surface of the tubular substrate 311, the infrared emission coating 312 being an electrically-induced infrared emission coating capable of self-heating upon energization and radiating infrared rays having infrared rays, for example, 3 μm to 15 μm above, usable for heating the aerosol-generating article a toward the aerosol-generating article a received in the chamber. When the wavelength of the infrared light matches the volatile component absorption wavelength of the aerosol-generating article a, the energy of the infrared light is easily absorbed by the aerosol-generating article a. In a preferred embodiment, the electroluminescent infrared emission coating 312 is preferably composed of an oxide of at least one metal element such as Mg, al, ti, zr, mn, fe, co, ni, cu, cr, which when powered radiates far infrared rays having a heating effect; the thickness is preferably controlled to be 30-50 μm; the oxide of the above metal element may be sprayed on the outer surface of the substrate 311 by plasma spraying and then solidified to obtain the metal oxide.
In some embodiments, the infrared emission coating 312 may be powered by sleeving or welding electrode rings at two ends of the infrared emission coating 312, and then connecting the electrode rings to the circuit board 140 through wires, so as to supply power to the infrared emission coating 312 to radiate infrared rays.
Or in still other implementations, infrared heating element 31 is energized to radiate infrared light by soldering wires directly to each end of infrared-emitting coating 312 and connecting the wires to circuit board 140.
In other variant implementations, the infrared emissive coating 312 may also be formed on the inner surface of the substrate 311.
Referring further to fig. 4 to 6, the heater 30 further includes:
a first thermocouple material coating layer 32 and a second thermocouple material coating layer 33 formed on the surface of the infrared heating element 31; the first thermocouple material coating layer 32 and the second thermocouple material coating layer 33 are respectively formed using different thermocouple materials, thereby forming a thermocouple therebetween for sensing the temperature of the infrared heating element 31. Specifically, the first thermocouple material coating 32 and the second thermocouple material coating 33 are formed by spraying or depositing two different materials of thermocouple materials such as nickel, iron, nichrome, nickel-silicon alloy, nickel-chromium-copper alloy, bronze alloy, ferrochrome alloy, platinum-rhodium alloy and the like.
The first thermocouple material coating 32 and the second thermocouple material coating 33 are insulated from the surface of the infrared heating element 31. For example, in the preparation, the temperature measurement is performed by forming an insulating layer on the surface of the outer emitting element 31 and then spraying the first thermocouple material coating 32 and the second thermocouple material coating 33.
Specifically, the first thermocouple material coating 32 and the second thermocouple material coating 33 are both annular coatings around the infrared heating element 31; and, a first thermocouple material coating 32 is adjacent to a first end 310 of the heater 30 in the axial direction, and a second thermocouple material coating 33 is adjacent to a second end 320 of the heater 30 in the axial direction. And, the first thermocouple material coating 32 and the second thermocouple material coating 33 are in contact, or at least partially overlapping, thereby forming an electrical connection therebetween.
Further in some implementations, the first thermocouple material coating 32 and the second thermocouple material coating 33 are each connected to the circuit board 140 by leads, thereby enabling the circuit board 140 to obtain the temperature of the heater 30 by sampling the thermoelectric voltage difference therebetween. For example, in one implementation, the leads are soldered on the first thermocouple material coating 32 near the first end 310 and, after soldering the leads on the second thermocouple material coating 33 near the second end 320, are separately connected to the circuit board 140.
Or in the preferred embodiment shown in fig. 5 to 7, the heater 30 further includes:
a first electrode coating 341 formed on the infrared heating element 31 near the first end 310; the first electrode coating 341 partially overlaps or contacts the first thermocouple material coating 32 to form a communication and is insulated from the infrared heating element 31;
a second electrode coating 342 formed on the infrared heating element 31 proximate the second end 320; the second electrode coating 342 partially overlaps or contacts the second thermocouple material coating 33 to form a communication and is insulated from the infrared heating element 31;
further, after the circuit board 140 is connected to the first electrode coating 341 and the second electrode coating 342 through electrical terminals, electrical contacts, leads, etc., respectively, the temperature of the heater 30 can be obtained by measuring the thermoelectric potential between the first thermocouple material coating 32 and the second thermocouple material coating 33.
The first electrode coating 341 and the second electrode coating 342 are each annular in shape. The first electrode coating 341 and the second electrode coating 342 may be electrode coatings formed by dipping or coating, etc., and may generally be metals or alloys including low resistivity silver, gold, palladium, platinum, copper, nickel, molybdenum, tungsten, niobium, or their alloys.
Or in still other implementations, the connection to the circuit board 140 may also be facilitated by at least one of an electrode ring, patch electrode, spot electrode, plate electrode, track electrode, coated electrode, etc. that is provided on the first thermocouple material coating 32 and the second thermocouple material coating 33, respectively, by riveting or welding, etc.
In the preferred implementation shown in the figures, the first thermocouple material coating 32 and the second thermocouple material coating 33 have substantially the same extension length. And, the extension length of the first thermocouple material coating layer 32 and the second thermocouple material coating layer 33 is smaller than the extension length of the infrared emission coating layer 312.
Further in still other variations, infrared heating element 31 is made to be a non-electrically-induced infrared emitting element by a material change; instead, the infrared heating element 31 is a thermally induced infrared heating element 31. For example, coatings made of thermally-induced infrared emitting materials, such as ceramic-based materials, e.g., zirconia, or Fe-Mn-Cu-based metals, tungsten, or transition metals and their oxide materials, which are capable of being thermally activated to emit infrared radiation.
Accordingly, the resistances of the first thermocouple material coating layer 32 and the second thermocouple material coating layer 33 are controlled to be about 10 to 30 μm in thickness by thickness, and the first thermocouple material coating layer 32 and the second thermocouple material coating layer 33 connected in series have a total resistance connected in series of about 0.5 Ω to 3 Ω by proper material selection. The first thermocouple material coating 32 and the second thermocouple material coating 33 can be used as functions of a resistance heating element and the first electrode coating 341 and the second electrode coating 342 are supplied with electricity to generate joule heat, which excites the thermally-induced infrared heating element 31 to radiate infrared rays.
In the above implementation, the first thermocouple material coating 32 and the second thermocouple material coating 33 are formed on the outside of the infrared heating element 31. Or in yet other variations, the first thermocouple material coating 32 and the second thermocouple material coating 33 are formed on the inner surface of the infrared heating element 31 by transfer printing, deposition, or the like.
And, in a preferred implementation, the first thermocouple material coating 32 and the second thermocouple material coating 33 are located outside of the infrared emission coating 312; i.e. the first thermocouple material coating 32 and the second thermocouple material coating 33 are not located inside the infrared emitting coating 312, in order to avoid blocking the infrared radiation emitted by the infrared emitting coating 312 towards the aerosol-generating article.
Further figures 7 and 8 show schematic views of a heater 30 of yet another alternative embodiment; in an embodiment the heater 30 comprises:
infrared heating element 31a, in this implementation infrared heating element 31a is an electrically-induced infrared heating element 31a. The infrared heating element 31a includes: having a tubular substrate 311a and an electrically-induced infrared emissive coating 312a formed outside the tubular substrate 311 a; and a third electrode coating 351a at the first end 310a, a fourth electrode coating 352a at the second end 320a, in combination with the electrically-induced infrared emission coating 312a, to thereby power the infrared emission coating 312 a.
The heater 30 further includes:
the first thermocouple material coating layer 32a and the second thermocouple material coating layer 33a are sequentially arranged along the circumferential direction of the infrared heating element 31 a; the first thermocouple material coating 32a and the second thermocouple material coating 33a are at least partially touching or overlapping and have different thermocouple materials to form a thermocouple for sensing the temperature of the heater 30.
And, the first thermocouple material coating 32a and/or the second thermocouple material coating 33a are substantially arc-shaped; the arc dimension of the first thermocouple material coating 32a and/or the second thermocouple material coating 33a in the circumferential direction is greater than pi, then they partially overlap to form a connection and a conduction.
And the first thermocouple material coating 32a and/or the second thermocouple material coating 33a extend between the third electrode coating 351a and the fourth electrode coating 352a and are spaced apart from both the third electrode coating 351a and the fourth electrode coating 352 a.
And in some implementations, the first thermocouple material coating 32a and/or the second thermocouple material coating 33a are connected to the circuit board 140 by electrode rings, electrode tabs, point electrodes, leads, or the like. Or, for example, in the preferred embodiment of fig. 6 and 7, a first electrode coating 341a is formed on the first thermocouple material coating 32a and is in the form of an elongated extension; a second electrode coating 342a formed on the second thermocouple material coating 33a and having a strip shape extending in an elongated manner; the circuit board 140 is connected through the first electrode coating 341a and the second electrode coating 342a to facilitate temperature measurement.
Or in still other variations, the infrared heating element 31a is a thermally-induced infrared heating element 31a, i.e., the material of the infrared-emitting coating 312a therein is a thermally-induced infrared-emitting material. The third electrode coating 351a and the fourth electrode coating 352a may be omitted or removed, respectively. Accordingly, the first thermocouple material coating layer 32a and the second thermocouple material coating layer 33a, as resistance heating elements, generate heat by the power supplied from the first electrode coating layer 341a and the second electrode coating layer 342a, so that the thermally induced infrared heating element 31a radiates infrared rays.
Further fig. 9 shows a schematic diagram of a heater 30 of yet another variant implementation, the heater 30b of this embodiment comprising:
an infrared heating element 31b including a substrate 311b and an infrared-emitting coating 312b formed on the substrate 311 b; the infrared emissive coating 312b has an extension that is less than the extension; and infrared emissive coating 312b may be an electrically or thermally induced infrared emissive coating;
the first thermocouple material coating layer 32b and the second thermocouple material coating layer 33b are arranged in a stacked manner with each other; in particular by spraying or depositing in succession; wherein the second thermocouple material coating 33b is located outside the first thermocouple material coating 32b and at least partially surrounds the first thermocouple material coating 32b to form a thermocouple for temperature measurement.
To facilitate the connection of the first thermocouple material coating layer 32b and the second thermocouple material coating layer 33b to the circuit board 140, the first thermocouple material coating layer 32b has a bare portion 321b that is not covered by the second thermocouple material coating layer 33 b; in practice, the connection to the circuit board 140 is made by soldering a wire, a sleeve electrode ring, a press-fit electric contact, or the like on the surface of the second thermocouple material coating 33b and the exposed portion 321b of the first thermocouple material coating 32b, respectively.
Similarly, when the ir-emitting coating 312b is an electrically-induced ir-emitting coating, the ir-emitting coating 312b has a first exposed region 3121b and a second exposed region 3122b exposed outside the first thermocouple material coating 32b for connection to the circuit board 140 by spraying an electrode coating, or by sleeving an electrode ring, or by soldering a wire, or by abutting an electrical contact or the like.
Further fig. 10 shows a schematic diagram of a heater 30 of yet another variant implementation, the heater 30c of this embodiment comprising:
an infrared heating element 31c comprising a substrate 311c; the base body 311c has a first section 3111c and a second section 3112c arranged in order in the axial direction; the infrared heating element 31c further includes an infrared emissive coating 312c formed on the first section 3111 c;
the first thermocouple material coating 32c and the second thermocouple material coating 33c are stacked on the second section 3112c of the base 311c to form a thermocouple for sensing the temperature of the heater 30; the first thermocouple material coating 32c and the second thermocouple material coating 33c are in contact with the infrared emitting coating 312 c.
In the power supply design, electrically-induced infrared emission coating 312c is connected to circuit board 140 at first location B1 and second location B2 by bonding wires, sheathing electrode loops, abutting electrical contacts, and the like. The outer side surface of the second thermocouple material coating 33c, the exposed portion 321c of the first thermocouple material coating 32c, are likewise connected to the circuit board 140 by a wire bond, a sleeve electrode ring, an abutment electrical contact, or the like, respectively.
Further fig. 11 shows a schematic view of a heater of a further embodiment, the heater 30 being configured in the shape of a pin or needle or sheet or the like for insertion into the aerosol-generating article a received in the chamber for heating. Specifically, the heater 30 includes:
a pin or needle-like or sheet-like resistive heating element 31d or an inductive heating element 31d for insertion into the aerosol-generating article a for heating;
the first thermocouple material coating layer 32d and the second thermocouple material coating layer 33d are sequentially arranged along the length direction of the resistance heating element 31d or the induction heating element 31d, and they are at least partially overlapped or contacted with each other, thereby forming a thermocouple therebetween for sensing the temperature of the heater 30. Likewise, the first thermocouple material coating 32d and the second thermocouple material coating 33d are connected to the circuit board 140 by leads, electrode rings, or the like, respectively.
Or in yet other variations, the resistive heating element 31d or the inductive heating element 31d is a tubular shape configured to surround and define a chamber. Accordingly, the first thermocouple material coating layer 32d and the second thermocouple material coating layer 33d may be sequentially formed on the outer surface of the tubular resistive heating element 31d or the induction heating element 31d by spraying, dipping, or the like. And in still other variations, the first thermocouple material coating 32d and the second thermocouple material coating 33d may be sequentially formed on the inner surface of the tubular resistive heating element 31d or the inductive heating element 31d by transfer, deposition, dip coating, or the like.
Similarly, the first thermocouple material coating layer 32d and the second thermocouple material coating layer 33d may be sequentially stacked from inside to outside in the radial direction of the heater 30.
It should be noted that the description of the application and the accompanying drawings show preferred embodiments of the application, but are not limited to the embodiments described in the description, and further, that modifications or variations can be made by a person skilled in the art from the above description, and all such modifications and variations are intended to fall within the scope of the appended claims.
Claims (20)
1. An aerosol-generating device configured to heat an aerosol-generating article to generate an aerosol; characterized by comprising the following steps:
a heater for heating the aerosol-generating article; the heater comprises a first thermocouple material coating and a second thermocouple material coating; the first thermocouple material coating and the second thermocouple material coating have different thermocouple materials to form a thermocouple between the first thermocouple material coating and the second thermocouple material coating for sensing the heater temperature.
2. The aerosol generating device of claim 1, wherein the first thermocouple material coating comprises one of nickel, iron, nichrome-copper, constantan, iron-chromium alloy, platinum-rhodium alloy, and the second thermocouple material coating comprises another of nickel, iron, nichrome-copper, constantan, iron-chromium alloy, platinum-rhodium alloy.
3. An aerosol-generating device according to claim 1 or 2, wherein the first thermocouple material coating and/or the second thermocouple material coating has a thickness of from 10 to 30 μm.
4. An aerosol-generating device according to claim 1 or 2, wherein the first and second thermocouple material coatings are at least partially overlapping or in adjacent contact.
5. The aerosol-generating device according to claim 1 or 2, wherein the heater comprises:
a heating element for heating the aerosol-generating article;
the first thermocouple material coating and the second thermocouple material coating are formed on the heating element.
6. The aerosol-generating device of claim 5, wherein the heating element comprises at least one of a resistive heating element, an inductive heating element, or an infrared heating element.
7. An aerosol-generating device according to claim 5, wherein the heating element is configured as a pin or needle or sheet insertable into an aerosol-generating article;
alternatively, the heating element is configured to be tubular or cylindrical around the aerosol-generating article.
8. The aerosol-generating device of claim 5, wherein the first thermocouple material coating and/or the second thermocouple material coating is configured to be annular about the heating element;
alternatively, the first thermocouple material coating and/or the second thermocouple material coating is configured to be arcuate extending along a circumference of the heating element.
9. The aerosol-generating device of claim 5, further comprising:
a chamber for receiving an aerosol-generating article;
the heating element is configured to at least partially surround the chamber and has an inner side and an outer side facing away in a radial direction of the heating element;
the first thermocouple material coating and the second thermocouple material coating are uniformly distributed on the inner side of the heating element or on the outer side of the heating element.
10. The aerosol-generating device of claim 9, wherein the first thermocouple material coating and the second thermocouple material coating are sequentially disposed from inside to outside in a radial direction of the heating element.
11. The aerosol-generating device of claim 5, wherein the first thermocouple material coating and the second thermocouple material coating are disposed in sequence along a length of the heating element;
alternatively, the first thermocouple material coating layer and the second thermocouple material coating layer are sequentially arranged along the circumferential direction of the heating element.
12. The aerosol-generating device of claim 5, wherein the heater further comprises:
a first electrode in conductive connection with the first thermocouple material coating; a second electrode in conductive connection with the second thermocouple material coating; to detect the temperature of the heater in use through the first and second electrodes.
13. The aerosol-generating device of claim 12, wherein the first electrode and/or the second electrode comprises at least one of a ring electrode, a patch electrode, a plate electrode, a dot electrode, a coated electrode.
14. The aerosol-generating device of claim 12, wherein the first and second electrodes are further configured to direct a direct current through the first and second thermocouple material coatings such that the first and second thermocouple material coatings generate joule heat;
the heating element is a thermally induced infrared heating element and is configured to receive joule heat of the first thermocouple material coating and the second thermocouple material coating and thereby infrared radiation to the aerosol-generating article to heat the aerosol-generating article.
15. The aerosol-generating device of claim 14, wherein the first thermocouple material coating and the second thermocouple material coating are in series in a flow path of the direct current.
16. The aerosol-generating device of claim 15, wherein the first thermocouple material coating and the second thermocouple material coating have a total resistance of between 0.5 Ω and 3 Ω.
17. The aerosol-generating device of claim 5, further comprising:
a chamber for receiving an aerosol-generating article;
the heating element comprises:
a substrate at least partially surrounding the chamber;
an infrared emitting coating formed on the substrate and configured to radiate infrared rays toward the aerosol-generating article to heat the aerosol-generating article.
18. The aerosol-generating device of claim 17, wherein the first thermocouple material coating and the second thermocouple material coating are located outside the infrared emitting coating.
19. The aerosol-generating device of claim 17, wherein the infrared emissive coating has an extension along the length of the heater that is greater than an extension of the first thermocouple material coating and/or the second thermocouple material coating along the length of the heater.
20. A heater for an aerosol-generating device, comprising:
a substrate, and a first thermocouple material coating and a second thermocouple material coating disposed on the substrate; the first thermocouple material coating and the second thermocouple material coating have different thermocouple materials to form a thermocouple between the first thermocouple material coating and the second thermocouple material coating for sensing the heater temperature.
Priority Applications (2)
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CN202210127417.9A CN116616507A (en) | 2022-02-11 | 2022-02-11 | Gas mist generating device and heater for gas mist generating device |
PCT/CN2023/075237 WO2023151627A1 (en) | 2022-02-11 | 2023-02-09 | Aerosol generating device and heater for aerosol generating device |
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CN202210127417.9A CN116616507A (en) | 2022-02-11 | 2022-02-11 | Gas mist generating device and heater for gas mist generating device |
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CN202210127417.9A Pending CN116616507A (en) | 2022-02-11 | 2022-02-11 | Gas mist generating device and heater for gas mist generating device |
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CN208798703U (en) * | 2018-08-06 | 2019-04-30 | 云南中烟工业有限责任公司 | It is a kind of to heat the new cigarette heater element that do not burn |
ES2893255T3 (en) * | 2019-07-04 | 2022-02-08 | Philip Morris Products Sa | Inductive heating arrangement comprising a temperature sensor |
GB201910045D0 (en) * | 2019-07-12 | 2019-08-28 | Nicoventures Trading Ltd | Aerosol provision systems |
CN110477459B (en) * | 2019-08-21 | 2021-12-31 | 湖南人文科技学院 | Electronic cigarette for tobacco shreds |
JP7350869B2 (en) * | 2019-10-10 | 2023-09-26 | 日本たばこ産業株式会社 | Non-combustion heated flavor suction device |
CN111418910A (en) * | 2020-03-16 | 2020-07-17 | 深圳市吉迩科技有限公司 | Aerosol generating device, generating system and aerosol generating method |
CN112369710A (en) * | 2020-04-28 | 2021-02-19 | 湖北中烟工业有限责任公司 | Heating non-combustion device |
CN212852498U (en) * | 2020-06-02 | 2021-04-02 | 深圳市合元科技有限公司 | Susceptor for aerosol-generating device, aerosol-generating device |
EP4159056A4 (en) * | 2020-06-02 | 2023-11-22 | Shenzhen First Union Technology Co., Ltd. | Aerosol generating device and susceptor therefor |
CN213154006U (en) * | 2020-06-28 | 2021-05-11 | 赵乃霞 | Electron cigarette heating element and electron cigarette |
CN111938207A (en) * | 2020-08-07 | 2020-11-17 | 惠州市吉瑞科技有限公司 | Split type electric heating system, manufacturing method thereof and smoking appliance |
CN112167728A (en) * | 2020-08-26 | 2021-01-05 | 深圳市大富方圆成型技术有限公司 | Heating element and electron cigarette |
GB2600380A (en) * | 2020-09-14 | 2022-05-04 | Nicoventures Trading Ltd | Aerosol generation for an electronic aerosol provision system |
CN212464914U (en) * | 2020-09-29 | 2021-02-05 | 深圳市合元科技有限公司 | Susceptor for aerosol-generating device, aerosol-generating device and temperature measuring device |
CN113040432A (en) * | 2021-04-19 | 2021-06-29 | 杭州莱维光电技术有限公司 | Electronic cigarette lighter and manufacturing method thereof |
CN215347073U (en) * | 2021-05-10 | 2021-12-31 | 深圳市合元科技有限公司 | Gas mist generating device and heater for gas mist generating device |
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