CN116598612A - Explosion-proof fuel cell test box and test equipment - Google Patents
Explosion-proof fuel cell test box and test equipment Download PDFInfo
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- CN116598612A CN116598612A CN202310554996.XA CN202310554996A CN116598612A CN 116598612 A CN116598612 A CN 116598612A CN 202310554996 A CN202310554996 A CN 202310554996A CN 116598612 A CN116598612 A CN 116598612A
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- 238000012360 testing method Methods 0.000 title claims abstract description 114
- 239000000446 fuel Substances 0.000 title description 2
- 239000000523 sample Substances 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000012544 monitoring process Methods 0.000 claims abstract description 33
- 239000000779 smoke Substances 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 9
- 238000004880 explosion Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000004200 deflagration Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000003032 molecular docking Methods 0.000 description 6
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229910052744 lithium Inorganic materials 0.000 description 5
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C3/00—Fire prevention, containment or extinguishing specially adapted for particular objects or places
- A62C3/16—Fire prevention, containment or extinguishing specially adapted for particular objects or places in electrical installations, e.g. cableways
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C31/00—Delivery of fire-extinguishing material
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C37/00—Control of fire-fighting equipment
- A62C37/36—Control of fire-fighting equipment an actuating signal being generated by a sensor separate from an outlet device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4285—Testing apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Health & Medical Sciences (AREA)
- Emergency Management (AREA)
- Business, Economics & Management (AREA)
- Public Health (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The application provides an explosion-proof battery test box and test equipment, which belong to the technical field of battery test and comprise a box body, a push-pull mechanism, a locking mechanism and a test monitoring mechanism; a product accommodating cavity is formed in the box body; the push-pull structure comprises a driving assembly, a product jig and a door plate, wherein the driving device pushes the product jig to enter or leave the product accommodating cavity and synchronously controls the closing or opening of the door plate; the locking mechanism is fixed on the upper plate and used for locking the door plate after the product jig enters the product accommodating cavity and the door plate is abutted after being closed; the test monitoring mechanism is arranged on the upper plate and comprises a probe test assembly and a monitoring assembly, and the monitoring assembly is used for monitoring the internal environment of the product accommodating cavity and giving an early warning. The automatic label tearing and sticking machine is high in automation degree, and efficiency and quality of label tearing and sticking are improved.
Description
Technical Field
The application belongs to the technical field of battery testing, and particularly relates to an explosion-proof battery testing box and testing equipment.
Background
The lithium battery has the advantages of high energy, long service life, light weight, low self-discharge rate and the like, and is widely applied to industries such as mobile phones, notebook computers, digital cameras, electric vehicles, electric tools, new energy automobiles and the like. The lithium battery is required to be subjected to performance tests such as charge and discharge after production, and in the test process, the lithium battery is required to be placed in a relatively airtight environment, and the use conditions can enable a large amount of heat generated in the working process of the lithium battery pack to be discharged smoothly and rapidly, so that the temperature of the lithium battery is rapidly increased, deflagration is easy to occur, and great loss is caused.
The Chinese patent with the application number of CN201310452333.3 provides an explosion-proof fire-extinguishing testing device for lithium ion batteries, which comprises a base and a protective shell, and is characterized in that the batteries are arranged between the base and the cavity of the protective shell, and the positive electrode and the negative electrode of the batteries are respectively connected with a testing terminal arranged on a charge-discharge testing line; the base is provided with a temperature control switch, and the temperature control switch comprises a temperature sensor and a signal wire; the temperature sensor is connected with the lithium ion battery, so that the high-temperature abnormal phenomenon can be timely sensed, the circuit is timely, quickly and effectively cut off to reduce the temperature of the battery, and meanwhile, inert gas is discharged to isolate the battery, so that the lithium ion battery is prevented from being exploded and burned at high temperature.
The China patent with the application number of CN201710353365.6 provides a battery management system which comprises a gas sensing module, a smoke sensing module, a temperature sensing module, a control module, a fire extinguishing module and an early warning module. The gas sensing module senses the concentration of the thermal runaway gas in the battery box and transmits the sensed concentration value of the thermal runaway gas to the control module. The smoke sensing module senses the concentration of smoke in the battery box and transmits the sensed concentration value of the smoke to the control module. The temperature sensing module senses the temperature of the battery box and transmits the sensed temperature value to the control module. The control module compares the received concentration value of the thermal runaway gas, the smoke concentration value and the temperature value with corresponding reference values, and determines an early warning level according to the comparison result. The control module also controls the fire extinguishing module to extinguish fire when the early warning level is one level, and warns related personnel to keep away from the battery box as soon as possible through the early warning module. The battery management system can monitor and early warn the fire caused by the thermal runaway of the battery.
In the prior art, fire disasters caused by thermal runaway of a battery are monitored and early-warned, but at present, no device for early-warning treatment is available in the testing process, and meanwhile, in the testing process, because a testing box is relatively narrow, deflagration or explosion phenomena are easy to occur, and the existing testing device is not enough to resist high temperature and impact force generated by deflagration. Therefore, it is desirable to provide an explosion-proof battery test box and test equipment that can effectively monitor the internal environment and reduce damage caused by explosion during testing such as charging and discharging of the battery.
Disclosure of Invention
Based on the above problems, the application aims to provide an anti-explosion battery test box and test equipment aiming at the problems.
In order to achieve the above purpose, the present application provides the following technical solutions:
an explosion-proof battery test box comprises a box body, a push-pull mechanism, a locking mechanism and a test monitoring mechanism;
the box body comprises a bottom plate, an upper plate and side plates connected with the bottom plate and the upper plate, and is of a hollow box-shaped structure with one end open, and a product accommodating cavity is formed in the box body;
the push-pull structure is fixed on the bottom plate and comprises a driving assembly, a product jig and a door plate, and the driving device pushes the product jig to enter or leave the product accommodating cavity and synchronously controls the closing or opening of the door plate;
the locking mechanism is fixed on the upper plate and used for locking the door plate after the product jig enters the product accommodating cavity and the door plate is abutted after being closed;
the test monitoring mechanism is arranged on the upper plate and comprises a probe test assembly and a monitoring assembly, and the monitoring assembly is used for monitoring the internal environment of the product accommodating cavity and giving an early warning.
Preferably, the bottom plate and the upper plate are fixedly connected through a plurality of upright posts; the side plates comprise a first side plate, a second side plate and a third side plate which are fixed on the upright post and are detachable.
Preferably, the drive assembly comprises a telescopic cylinder,
the telescopic air cylinder is fixed on the upper surface of the bottom plate, guide rails are distributed on two sides of the telescopic air cylinder in parallel, and the telescopic air cylinder further comprises a tray, wherein the tray is fixed on a sliding block of the guide rails and is connected with a telescopic rod of the telescopic air cylinder; the telescopic cylinder is used for pushing the tray to move along the direction of the guide rail.
Preferably, the driving assembly further comprises an opening and closing control cylinder, and the opening and closing control cylinder is fixed on the lower surface of the bottom plate through an auxiliary rotating device; the end of the driving shaft of the opening and closing control cylinder is fixedly provided with a connecting rod, the end of the connecting rod is annular, a rotating shaft penetrates through the end of the connecting rod, two ends of the rotating shaft are provided with closed rib plates, one end of each closed rib plate is connected with the rotating shaft, and the other end of each closed rib plate is fixed on the door plate; the closing rib rotates about the axis of the rotating shaft.
Preferably, the product fixture comprises a clamping jaw finger cylinder fixed on the tray, and the clamping jaw finger cylinder is fixed on the upper surface of the tray far away from the product accommodating cavity; the clamping jaw finger cylinder is provided with two telescopic clamping jaws in parallel, the clamping jaws are perpendicular to the tray, and the telescopic direction of the clamping jaws is parallel to the upper surface of the tray;
the clamping jaw is fixedly provided with supporting rib plates, the two supporting rib plates are respectively positioned at two sides of the tray, and the tray is provided with a containing groove for the supporting rib plates to move;
and a product station for placing products is formed between the upper surface of the tray, the supporting rib plate and the clamping jaw finger cylinder.
Preferably, a moving plate is fixed on the upper surface of the supporting rib plate, and a moving sliding block is fixed on the moving plate;
a pushing backboard is further fixed on the clamping jaw finger cylinder and is positioned on the side surface of the clamping jaw finger cylinder, which is far away from the product accommodating cavity; the pushing backboard is fixedly provided with a guide rail plate, the lower surface of the guide rail plate is fixedly provided with a movable guide rail, and the movable guide rail is matched with the movable sliding block, so that the movable plate moves along the direction of the movable guide rail.
Preferably, a pushing cylinder is arranged on the pushing back plate, the pushing cylinder is positioned in a gap between the two moving plates, and the expansion direction of the pushing cylinder faces the product; a pushing plate is fixed at the tail end of the telescopic shaft of the pushing cylinder; and pushing rollers are arranged on two sides of the pushing plate.
Preferably, the locking mechanism comprises a locking base fixed on the upper surface of the upper plate, wherein rotating rods are arranged on two sides of the locking base, the rotating rods are connected with rotating blocks, and the rotating blocks rotate around the rotating rods;
the two rotating blocks are connected into a whole through a connecting block, and a locking cylinder penetrates through the connecting block;
the locking mechanism further comprises a limiting block, and the limiting block is fixed between the upper plate and the connecting block;
the tail end of the telescopic shaft of the locking cylinder is fixed inside the limiting block.
Preferably, the rotating block is L-shaped, one end of the rotating block is connected with the rotating rod, the other end of the rotating block extends beyond the lower surface of the upper plate, and the tail end of the rotating block is fixedly provided with a compression wheel.
Preferably, the probe test assembly includes a top surface test device, a first side surface test device, and a second side surface test device for electrical connection with the product.
Preferably, the top surface testing device comprises a first top surface probe and a second top surface probe, and the first top surface probe and the second top surface probe are respectively fixed at the tail ends of a first floating column and a second floating column;
the first floating column and the second floating column penetrate through the upper plate and are connected through a lifting plate, a lifting cylinder is arranged on the upper plate, and the lifting cylinder is used for moving the first floating column and the second floating column up and down;
the first side testing device and the second side testing device are located in the product accommodating cavity and are respectively provided with a first side probe and a second side probe, the first side probes are fixed at the tail ends of telescopic shafts of the first butt-joint cylinders, and the second side probes are fixed at the tail ends of telescopic shafts of the second butt-joint cylinders.
Preferably, the monitoring assembly is disposed on the upper plate and includes at least an infrared sensor, a temperature sensor, a smoke sensor, and a refrigerating fluid injection device.
Preferably, the refrigerating fluid injection device comprises a water pump and a water pipe leading into the inside of the product accommodating chamber.
Preferably, the detection assembly further comprises a wind barrel which communicates the product accommodating cavity with the outside.
The application also provides an anti-explosion battery test device which comprises a plurality of independent anti-explosion battery test boxes according to any one of the above.
Compared with the prior art, the application has the following advantages:
the application provides an explosion-proof battery test box and a test device. When the product is fed, the product is placed in the product jig, then the product is sent into the product accommodating cavity through the push-pull structure, the door plate is closed when the product is sent in, the locking structure compresses the door plate, and the inside of the box body is guaranteed to be in a sealing structure. The box body is made of high-strength aluminum alloy materials, and has extremely strong high-temperature resistance and impact resistance by adopting a mortise and tenon structure; the inside is equipped with test monitoring mechanism, after the product is sent into the product and is held the chamber, and probe test assembly carries out the electricity with the product and is connected the beginning test, and in the test process, monitoring assembly is used for monitoring the product holds the intracavity internal environment, including temperature, smog and infrared etc. if the discovery burns open flame, in time pours into the refrigerating fluid into, prevents further production deflagration phenomenon into. The device adopts the step control, and the temperature sensor, the infrared sensor and the smoke sensor respectively correspond to measures such as stopping testing, equipment outage, injecting the refrigerating fluid, alarming and the like, so that the internal environment can be effectively monitored, and the damage caused by the deflagration phenomenon is reduced.
Drawings
FIG. 1 is a schematic diagram of an explosion-proof battery test box according to the present application;
FIG. 2 is a schematic diagram of a first structure of a push-pull mechanism in an explosion-proof battery test box according to the present application;
FIG. 3 is a schematic diagram of a second configuration of a push-pull mechanism in an explosion-proof battery test case according to the present application;
FIG. 4 is a schematic diagram of a third configuration of a push-pull mechanism in an explosion-proof battery test case according to the present application;
FIG. 5 is a bottom view of a push-pull mechanism in an explosion-proof battery test case according to the present application;
FIG. 6 is a schematic diagram of a locking mechanism in an explosion-proof battery test case according to the present application;
FIG. 7 is a schematic diagram of a test monitoring mechanism in an explosion-proof battery test box according to the present application;
FIG. 8 is a top view of a test monitoring mechanism in an explosion-proof battery test box according to the present application;
FIG. 9 is a bottom view of a test monitoring mechanism in an explosion-proof battery test case according to the present application;
reference numerals:
1-a product; 2-a push-pull mechanism; 201-a bottom plate; 202-a guide rail; 203-a telescopic cylinder; 204-a tray;
205-supporting rib plates; 206-pushing the backboard tightly; 207-jaw finger cylinder; 208-a first moving plate;
209-a second moving plate; 210-moving a slider; 211-a guide rail plate; 212-pushing the plate; 213-pushing the roller; 214-a door panel; 215-opening and closing a control cylinder; 216-connecting rods; 217-rotation axis; 218-closing the rib; 219-reinforcing sheet metal;
3-a locking mechanism; 301-locking a cylinder; 302-connecting blocks; 303-rotating the block; 304-a pinch roller; 305-rotating rod; 306-a limiting wheel; 307-limiting blocks; 308-locking the base;
4, a box body; 5-testing the monitoring mechanism; 501-a temperature sensor; 502-an infrared sensor;
503-a top surface testing device; 5031-a first top surface probe; 5032-a second top surface probe;
504-a chilled liquid injection device; 505-wind cylinder; 506-smoke sensor; 5071-a first side probe; 5072-a first docking cylinder; 5081-a second side probe; 5082-a second docking cylinder;
509-a first in-place sensor; 510-a second in-place sensor; 511-6-electric cabinet.
Detailed Description
In order to make the purpose and technical solution of the embodiments of the present application more clear, the technical solution of the present application will be clearly and completely described below in connection with the embodiments of the present application.
In the description of the present application, it should be understood that terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are merely for convenience in describing the present application and simplifying the description, rather than indicating or implying that the apparatus or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present application.
As shown in fig. 1, the application provides an explosion-proof battery test box, which is fixed on a section frame and specifically comprises a box body 4, a push-pull mechanism 2, a locking mechanism 3 and a test monitoring mechanism 5.
As shown in fig. 2-5, the case 4 includes a bottom plate 201, an upper plate, and side plates connecting the bottom plate 201 and the upper plate, where the bottom plate 201 is fixed on a profile frame, and as a bottom supporting structure of the whole explosion-proof battery test case, a plurality of reinforcing metal plates 219 are further disposed between the bottom plate 201 and the profile frame, so as to improve stability of the whole device. After the box body 4 is assembled, the box body is of a hollow box-shaped structure with one end open, and a product accommodating cavity is formed inside the box body for the product 1 to be tested to enter for testing. The bottom plate 201 and the upper plate are fixedly connected through a plurality of upright posts, namely, a foundation framework of the whole anti-deflagration box body 4 is built through the bottom plate 201, the upper plate and the connected upright posts; the side plates comprise a first side plate, a second side plate and a third side plate which are fixed on the upright post and are detachable. Under normal conditions, the basic frame is built based on the stand column, so that the debugging of the internal equipment is facilitated, the first side plate, the second side plate and the third side plate are installed, the first side plate, the second side plate and the third side plate are fixed by adopting mortise and tenon structures, the shock resistance is high, the first side plate, the second side plate and the third side plate can be detached, and the maintenance and replacement of the internal assembly are facilitated.
The push-pull structure is fixed on the bottom plate 201, and comprises a driving component, a product 1 jig and a door plate 214. The driving device pushes the product 1 jig to enter or leave the product accommodating cavity and synchronously controls the closing or opening of the door plate 214; wherein drive assembly can adopt modes such as motor drive, hydraulic drive, cylinder drive or multiple drive mode combination, in this embodiment, drive assembly specifically includes flexible cylinder 203, flexible cylinder 203 is fixed bottom plate 201 upper surface, wherein the direction of motion of flexible cylinder 203 telescopic link is close to or keeps away from the direction of box 4 opening, flexible cylinder 203 both sides parallel distribution has guide rail 202, all be provided with the slider on each guide rail 202, wherein be parallel arrangement between guide rail 202 and the cylinder, the effect of supplementary direction can be played in the setting of guide rail 202 on the one hand, on the other hand, can support the structure of connecting above, improves the stability of whole device, simultaneously, can share the load that the cylinder motion in-process born. The telescopic device further comprises a tray 204, wherein the tray 204 is fixed on a sliding block of the guide rail 202 and is connected with a telescopic rod of the telescopic cylinder 203; the telescopic cylinder 203 is used for pushing the tray 204 to move along the direction of the guide rail 202, and when the telescopic rod of the telescopic cylinder 203 is extended or retracted, the tray 204 can be driven to advance or retract along the telescopic direction.
The driving assembly further comprises an opening and closing control cylinder 215, wherein the opening and closing control cylinder 215 is fixed on the lower surface of the bottom plate 201 through an auxiliary rotating device, and the installation direction of the opening and closing control cylinder 215 is parallel to the installation direction of the telescopic cylinder 203; there is a certain distance between the opening and closing control cylinder 215 and the bottom plate 201, so that the opening and closing control cylinder 215 can rotate on a plane perpendicular to the bottom plate 201, and the main function is realized by an auxiliary rotating device, specifically, the auxiliary rotating device comprises auxiliary rotating bases fixed at two sides of the opening and closing control cylinder 215, a clamp is tightly sleeved on the opening and closing control cylinder 215 in a circumferential direction, and the clamp is connected with the auxiliary rotating bases through auxiliary rotating bearings, so that the opening and closing control cylinder 215 can rotate relative to the bottom plate 201 around the axis of the auxiliary rotating bearings. A connecting rod 216 is fixed at the tail end of the telescopic rod of the opening and closing control cylinder 215, the tail end of the connecting rod 216 is annular, the axis of the annular structure at the tail end is perpendicular to the axis of the connecting rod 216, a rotating shaft 217 is fixedly penetrated in the annular structure at the tail end of the connecting rod 216, two ends of the rotating shaft 217 are fixedly connected with a closing rib plate 218 through a bearing, the closing rib plate 218 is in a crutch shape, one end of the closing rib plate 218 is connected with the rotating shaft 217, and the other end of the closing rib plate is fixed on the door plate 214; the closing rib 218 is rotatable about the axis of the rotation shaft 217. Meanwhile, a rotation bearing is penetrated and fixed at the inflection point of the closing rib 218 and connected with a door plate 214 hinge block through the rotation bearing, and the door plate 214 hinge block is fixed on the lower surface of the bottom plate 201. Therefore, when the opening/closing control cylinder 215 is retracted, the door panel 214 is opened, and when the opening/closing control cylinder 215 is extended, since the position of the hinge block of the door panel 214 is fixed, the pivot bearing is used as the movable hinge position of the door panel 214, and the closing rib 218 rotates around the pivot bearing while the opening/closing control cylinder 215 is extended, and since the opening/closing control cylinder 215 itself can rotate and there is a rotation point at the end of the rotation shaft 217, the closing rib 218 continues to rotate around the pivot bearing until the door panel 214 is closed.
The product 1 jig comprises a clamping jaw finger cylinder 207 fixed on the tray 204, wherein the clamping jaw finger cylinder 207 is fixed on the upper surface of the tray 204 far away from the product accommodating cavity; two telescopic clamping jaws are arranged at two ends of the clamping jaw finger cylinder 207 in parallel, are perpendicular to the tray 204, have a telescopic direction parallel to the upper surface of the tray 204 and are perpendicular to the movement direction of the telescopic cylinder 203; a supporting rib plate 205 is fixed on the clamping jaw, the two supporting rib plates 205 are respectively positioned on two sides of the tray 204, and the tray 204 is provided with a containing groove for the supporting rib plate 205 to move; when the jaw finger cylinder 207 is opened, the support rib 205 moves in a direction away from the edge of the tray 204, and when the jaw finger cylinder 207 is retracted, the support rib 205 moves in a direction toward the edge of the tray 204, and the receiving groove provides a space for the support rib 205 to move. A product station for placing the product 1 is formed between the upper surface of the tray 204, the supporting rib 205 and the jaw finger cylinder 207. The clamping jaw finger cylinder 207 is opened to put the product 1, and after the product 1 is put into the product station, the clamping jaw finger cylinder 207 is retracted to clamp the product 1, so that the product 1 is prevented from moving.
A moving plate is fixed on the upper surface of the supporting rib plate 205, and a moving sliding block 210 is fixed on the moving plate; one movable plate is fixed on one supporting rib 205, and at least one movable slider 210 is fixed on one movable plate, and two movable sliders 210 are arranged in the application, because of the symmetrical structure, the movable sliders are respectively a first movable plate 208 and a second movable plate 209, so that two movable plates and four movable sliders 210 are shared, and the movable sliders 210 are arranged in an array. A pushing back plate 206 is also fixed on the clamping jaw finger cylinder 207, and the pushing back plate 206 is positioned on the side surface of the clamping jaw finger cylinder 207 away from the product accommodating cavity; the pushing back plate is fixed with a guide rail plate 211, a moving guide rail is fixed on the lower surface of the guide rail plate 211, and the moving guide rail is matched with the moving slide block 210, so that the first moving plate 208 and the second moving plate 209 move along the direction of the moving guide rail. Therefore, when the jaw finger cylinder 207 is opened or retracted to move, the support rib 205 is moved synchronously, and the moving slider 210 on the moving plate above the support rib 205 is moved on the moving rail, and since the moving rail is fixed, the straightness of the moving slider 210 is ensured, and the parallelism between the two support ribs 205 can be ensured.
Preferably, the pushing back plate 206 is provided with a pushing cylinder, the pushing cylinder is located in the gap between the two moving plates, and the expansion direction of the pushing cylinder faces the product 1; a pushing plate 212 is fixed at the tail end of the telescopic shaft of the pushing cylinder; the pushing rollers 213 are disposed on both sides of the pushing plate 212. The clamping jaw finger air cylinder 207 can clamp from two side surfaces of the product 1, and meanwhile, the pushing air cylinder extends out and can push against the product 1 in the forward direction, so that the product 1 is positioned.
As shown in fig. 6, the locking mechanism 3 is fixed on the upper plate, where the locking mechanism 3 is used for locking the door plate 214 after the product 1 fixture enters the product accommodating cavity and the door plate 214 is closed and abuts against the product accommodating cavity.
The locking mechanism 3 comprises a locking base 308 fixed on the upper surface of the upper plate, rotating rods 305 are arranged on two sides of the locking base 308, the rotating rods 305 are connected with rotating blocks 303, and the rotating blocks 303 rotate around the rotating rods 305; the rotating block 303 is L-shaped and comprises a first L side and a second L side, wherein two ends of the rotating block 303 are arranged at two sides of the locking base 308, the first L sides are connected into a whole through the connecting block 302, a locking air cylinder 301 penetrates through the connecting block 302, and in the process of extending or retracting the locking air cylinder 301, a telescopic rod and a tail end connecting structure of the locking air cylinder 301 are abutted against the upper surface of the upper plate, so that the body of the locking air cylinder 301 moves up and down, and the rotating block 303 can be pushed to rotate around the rotating rod 305 due to the fact that the locking air cylinder 301 is fixed on the connecting block 302. The other end of the rotating block 303 extends beyond the lower surface of the upper plate, a pressing wheel 304 is fixed at the tail end of the rotating block 303, when the product 1 is fed, the locking cylinder 301 extends out, the rotating block 303 rises to wait for feeding of the product 1 and closing of the door plate 214, after the door plate 214 is closed, the locking cylinder 301 retracts, the rotating block 303 falls back, the pressing wheel 304 presses the door plate 214, and the door plate 214 is prevented from being separated or opened. The locking mechanism 3 further comprises a limiting block 307, and the limiting block 307 is fixed between the upper plate and the connecting block 302; the telescopic shaft end of the locking cylinder 301 is fixed inside the limiting block 307, and the limiting block 307 locks the position of the telescopic rod end of the locking cylinder 301 to prevent slipping.
As shown in fig. 7 to 9, a first in-place sensor 509 and a second in-place sensor 510 are fixed on the lower surface of the upper plate, wherein the first in-place sensor 509 and the second in-place sensor 510 are staggered, and detect whether the product 1 enters the case 4 or not and whether the product 1 is in place or not, respectively.
The test monitoring mechanism 5 is arranged on the upper plate, the test monitoring mechanism 5 comprises a probe test assembly and a monitoring assembly, and the monitoring assembly is used for monitoring the internal environment of the product accommodating cavity and giving an early warning.
The probe test assembly comprises a top surface test device 503 for electrical connection with the product 1, a first side surface test device and a second side surface test device. The top surface testing device 503 includes a first top surface probe 5031 and a second top surface probe 5032, and the first top surface probe 5031 and the second top surface probe 5032 are respectively fixed at the ends of the first floating column and the second floating column; the first floating column and the second floating column penetrate through the upper plate and are connected through a lifting plate, a lifting cylinder is arranged on the upper plate, and the lifting cylinder is used for moving the first floating column and the second floating column up and down; the first side testing device and the second side testing device are located in the product accommodating cavity and are respectively provided with a first side probe 5071 and a second side probe 5081, the first side probe 5071 is fixed at the tail end of the telescopic shaft of the first docking cylinder 5072, and the second side probe 5081 is fixed at the tail end of the telescopic shaft of the second docking cylinder 5082.
After the product 1 to be tested enters the product accommodating box and is fixed, the lifting cylinder, the first docking cylinder 5072 and the second docking cylinder 5082 are selectively lowered or extended according to the test items, and the first top surface probe 5031, the second top surface probe 5032, the first side surface probe 5071 and the second side surface probe 5081 are inserted into the product 1 to be tested to perform product testing.
If overheat occurs during the period and even sparks or open fires occur, the lifting cylinder, the first butt-joint cylinder 5072 and the second butt-joint cylinder 5082 rise or retract, the probe is separated from the product 1 to be tested, and the power is cut off, so that the test is stopped.
The monitoring assembly is disposed on the upper plate and includes at least an infrared sensor 502, a temperature sensor 501, a smoke sensor 506, and a chilled liquid injection device 504. The refrigerating fluid injection means 504 comprises a water pump and a water pipe leading into the interior of the product containing chamber; when an open fire occurs in the interior of the case 4, the refrigerating fluid injection device 504 injects the refrigerating fluid in time to extinguish the fire. The detection assembly further comprises an air duct 505 communicated with the product accommodating cavity and the outside, and internal smoke can be timely discharged.
In the application, a control box 6 is also fixed on the section bar frame, and a plurality of electronic component control parts are arranged in the control box and are used for controlling components in the explosion-proof battery test box.
The application provides an explosion-proof battery test box, which has the working principle that:
in the initial state, the opening and closing control cylinder 215 stretches out, the door plate opens, the telescopic cylinder 203 stretches out, the clamping jaw finger cylinder 207 stretches out, and the product 1 is waited for being put in; after the product 1 is put into the product station, the clamping jaw finger cylinder 207 is retracted, the product 1 is positioned and clamped, the telescopic cylinder 203 is retracted, the synchronous opening and closing control cylinder 215 is retracted, the door plate 214 is slowly closed while the product 1 enters the box 4 until the product 1 reaches a specified test position, the locking cylinder 301 is retracted, and the pressing wheel 304 presses the door plate 214, so that the door plate 214 is prevented from being separated or opened. The first top surface probe 5031, the second top surface probe 5032, the first side surface probe 5071 and the second side surface probe 5081 are controlled to be inserted into the product 1 to be tested according to the test requirement, and the test is performed. During the process, the monitoring component monitors whether the inside is high-temperature or open flame in real time, and can put out the fire and give an alarm in time.
The application also provides explosion-proof battery test equipment, which comprises a plurality of independent explosion-proof battery test boxes; the battery test boxes are independently arranged to test a plurality of products 1 to be tested simultaneously, the products are not interfered with each other, meanwhile, if one of the battery test boxes has safety risks, the safety risk can be found and processed in time to be replaced, the rest battery test boxes are not influenced to work continuously during the process, and the working efficiency is guaranteed.
The foregoing is a description of only some of the embodiments of this application and is not intended to limit the scope of the claims. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the spirit of the application, and that these obvious alternatives fall within the scope of the application.
Claims (15)
1. An explosion-proof battery test box which characterized in that:
comprises a box body, a push-pull mechanism, a locking mechanism and a test monitoring mechanism;
the box body comprises a bottom plate, an upper plate and side plates connected with the bottom plate and the upper plate, and is of a hollow box-shaped structure with one end open, and a product accommodating cavity is formed in the box body;
the push-pull structure is fixed on the bottom plate and comprises a driving assembly, a product jig and a door plate, wherein the driving assembly pushes the product jig to enter or leave the product accommodating cavity and synchronously controls the closing or opening of the door plate; the locking mechanism is fixed on the upper plate, and is used for abutting and locking the door plate after the product jig enters the product accommodating cavity and the door plate is closed;
the test monitoring mechanism is arranged on the upper plate and comprises a probe test assembly and a monitoring assembly, and the monitoring assembly is used for monitoring the internal environment of the product accommodating cavity and giving an early warning.
2. An explosion-proof battery test box as defined in claim 1, wherein:
the bottom plate and the upper plate are fixedly connected through a plurality of upright posts; the side plates comprise a first side plate, a second side plate and a third side plate which are fixed on the upright post and are detachable.
3. An explosion-proof battery test box as defined in claim 1, wherein:
the driving assembly comprises a telescopic cylinder,
the telescopic cylinder is fixed on the upper surface of the bottom plate, guide rails are distributed on two sides of the telescopic cylinder in parallel,
the driving assembly further comprises a tray, and the tray is fixed on the sliding block of the guide rail and is connected with the telescopic rod of the telescopic cylinder; the telescopic cylinder is used for pushing the tray to move along the direction of the guide rail.
4. A testing case for an anti-explosion battery as defined in claim 3, wherein:
the driving assembly further comprises an opening and closing control cylinder, and the opening and closing control cylinder is fixed on the lower surface of the bottom plate through an auxiliary rotating device; the end of the driving shaft of the opening and closing control cylinder is fixedly provided with a connecting rod, the end of the connecting rod is annular, a rotating shaft penetrates through the end of the connecting rod, two ends of the rotating shaft are provided with closed rib plates, one end of each closed rib plate is connected with the rotating shaft, and the other end of each closed rib plate is fixed on the door plate; the closing rib rotates about the axis of the rotating shaft.
5. A testing case for an anti-explosion battery as defined in claim 3, wherein:
the product jig comprises a clamping jaw finger cylinder fixed on the tray, and the clamping jaw finger cylinder is fixed on the upper surface of the tray far away from the product accommodating cavity; the clamping jaw finger cylinder is provided with two telescopic clamping jaws in parallel, the clamping jaws are perpendicular to the tray, and the telescopic direction of the clamping jaws is parallel to the upper surface of the tray;
the clamping jaw is fixedly provided with supporting rib plates, the two supporting rib plates are respectively positioned at two sides of the tray, and the tray is provided with a containing groove for the supporting rib plates to move;
and a product station for placing products is formed between the upper surface of the tray, the supporting rib plate and the clamping jaw finger cylinder.
6. An explosion-proof battery test case as defined in claim 5, wherein: the upper surface of the supporting rib plate is fixedly provided with a moving plate, and the moving plate is fixedly provided with a moving sliding block;
a pushing backboard is further fixed on the clamping jaw finger cylinder and is positioned on the side surface of the clamping jaw finger cylinder, which is far away from the product accommodating cavity; the pushing backboard is fixedly provided with a guide rail plate, the lower surface of the guide rail plate is fixedly provided with a movable guide rail, and the movable guide rail is matched with the movable sliding block, so that the movable plate moves along the direction of the movable guide rail.
7. An explosion-proof battery test case as defined in claim 6, wherein: the pushing back plate is provided with a pushing cylinder which is positioned in the gap between the two moving plates, and the expansion direction of the pushing cylinder faces to the product; a pushing plate is fixed at the tail end of the telescopic shaft of the pushing cylinder; and pushing rollers are arranged on two sides of the pushing plate.
8. An explosion-proof battery test box as defined in claim 1, wherein:
the locking mechanism comprises a locking base fixed on the upper surface of the upper plate, rotating rods are arranged on two sides of the locking base, the rotating rods are connected with rotating blocks, and the rotating blocks rotate around the rotating rods;
the two rotating blocks are connected into a whole through a connecting block, and a locking cylinder penetrates through the connecting block; the locking mechanism further comprises a limiting block, and the limiting block is fixed between the upper plate and the connecting block; the tail end of the telescopic shaft of the locking cylinder is fixed inside the limiting block.
9. An explosion-proof battery test case as defined in claim 8, wherein:
the rotating block is L-shaped, one end of the rotating block is connected with the rotating rod, and the other end of the rotating block extends beyond the lower surface of the upper plate and is fixedly provided with a compression wheel at the tail end.
10. An explosion-proof battery test box as defined in claim 1, wherein:
the probe test assembly includes a top surface test device, a first side surface test device, and a second side surface test device for electrical connection with the product.
11. An explosion-proof battery test case as defined in claim 10, wherein:
the top surface testing device comprises a first top surface probe and a second top surface probe, and the first top surface probe and the second top surface probe are respectively fixed at the tail ends of a first floating column and a second floating column;
the first floating column and the second floating column penetrate through the upper plate and are connected through a lifting plate, a lifting cylinder is arranged on the upper plate, and the lifting cylinder is used for moving the first floating column and the second floating column up and down; the first side testing device and the second side testing device are located in the product accommodating cavity and are respectively provided with a first side probe and a second side probe, the first side probes are fixed at the tail ends of telescopic shafts of the first butt-joint cylinders, and the second side probes are fixed at the tail ends of telescopic shafts of the second butt-joint cylinders.
12. An explosion-proof battery test box as defined in claim 1, wherein:
the monitoring component is arranged on the upper plate and at least comprises an infrared sensor, a temperature sensor, a smoke sensor and a refrigerating fluid injection device.
13. An explosion-proof battery test case as defined in claim 12, wherein:
the refrigerating fluid injection device comprises a water pump and a water pipe which is communicated with the inside of the product accommodating cavity.
14. An explosion-proof battery test case as defined in claim 12, wherein: the monitoring assembly further comprises an air duct which is communicated with the product accommodating cavity and the outside.
15. An explosion-proof battery test equipment, its characterized in that: comprising a number of individual anti-explosion battery test boxes according to any of claims 1-14.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310554996.XA CN116598612A (en) | 2023-05-17 | 2023-05-17 | Explosion-proof fuel cell test box and test equipment |
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CN202310554996.XA CN116598612A (en) | 2023-05-17 | 2023-05-17 | Explosion-proof fuel cell test box and test equipment |
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CN116598612A true CN116598612A (en) | 2023-08-15 |
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CN202310554996.XA Pending CN116598612A (en) | 2023-05-17 | 2023-05-17 | Explosion-proof fuel cell test box and test equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117110935A (en) * | 2023-10-23 | 2023-11-24 | 国网安徽省电力有限公司肥西县供电公司 | Equipment cabinet mobile power supply power detection device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117110935A (en) * | 2023-10-23 | 2023-11-24 | 国网安徽省电力有限公司肥西县供电公司 | Equipment cabinet mobile power supply power detection device |
CN117110935B (en) * | 2023-10-23 | 2024-01-12 | 国网安徽省电力有限公司肥西县供电公司 | Equipment cabinet mobile power supply power detection device |
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