CN116598132A - Coil winding device for manufacturing transformer - Google Patents
Coil winding device for manufacturing transformer Download PDFInfo
- Publication number
- CN116598132A CN116598132A CN202310719447.3A CN202310719447A CN116598132A CN 116598132 A CN116598132 A CN 116598132A CN 202310719447 A CN202310719447 A CN 202310719447A CN 116598132 A CN116598132 A CN 116598132A
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- mounting
- motor
- column
- wedge
- reel
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- 238000004804 winding Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 11
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 abstract description 7
- 239000010949 copper Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 241000201246 Cycloloma atriplicifolium Species 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present application relates to a winding device, and more particularly, to a winding device for a transformer. The application provides a coil winding device for manufacturing a transformer, which comprises a base, mounting plates, an integrated controller, a raw material wheel, a first motor, an integrated controller, a first motor and a first motor, wherein the two mounting plates are fixedly arranged on the base, the integrated controller is fixedly arranged on the front side mounting plate, the raw material wheel for providing winding copper wires is connected between the two mounting plates in a sliding mode, and the first motor is fixedly arranged on the front side mounting plate. According to the application, the rotary column is driven to rotate by the motor II, so that the gears II on the plurality of winding wheels are meshed with the gears I in sequence, the motor I drives the winding wheels through the gears to perform winding processing of the transformer, and the copper wires are tightened and guided by the first guide wheel set and the second guide wheel set in the winding process, so that the stability of the winding wheels during winding processing is ensured, and the integral quality of the transformer is ensured.
Description
Technical Field
The present application relates to a winding device, and more particularly, to a winding device for a transformer.
Background
The transformer is widely used in the power industry, and is a conversion device for changing alternating voltage by utilizing the principle of electromagnetic induction, and has the functions of voltage conversion, current conversion, impedance conversion and the like.
According to the chinese patent publication CN210743786U, a coil winding device for manufacturing a transformer is proposed, which comprises a base plate, wherein a supporting plate is arranged in the middle of the upper surface of the base plate, a sliding groove is arranged on the upper portion of the supporting plate, the sliding groove is slidably connected with two ends of a winding roller, a driving motor is arranged on the left side of the upper surface of the base plate, an output shaft of the driving motor is fixedly connected with a first belt wheel, and the first belt wheel is connected with a second belt wheel through a belt.
The above-mentioned patent is though can carry out wire winding processing to the transformer, but in the in-service use, this patent drives the wind roller through the frictional force between drive roll and the wind roller and rotates, thereby the copper line is reeled, however the wind roller of reeled copper line is very heavy, if just rely on frictional force effect to make it rotate, the unable pivoted condition of wind roller will probably appear, thereby lead to the failure of whole wire winding, simultaneously, because the wind roller after twining the copper line is heavier, and this patent needs the manual work to lift the wind roller perpendicularly and get the material, thereby will increase workman's intensity of labour, and also probably appear by the incident such as wind roll wound.
Disclosure of Invention
In order to overcome the defect that the prior device causes the winding roller to perform winding processing of the transformer by virtue of friction force, and the winding roller cannot rotate, so that the whole winding fails, the application provides a coil winding device for manufacturing the transformer.
The technical implementation scheme of the application is as follows: the utility model provides a coil winding device for transformer manufacturing, including base and mounting panel, fixed mounting has two mounting panels on the base, still including integrated control ware, the raw materials wheel, a motor, gear one, the fixed column, the reel, gear two, no. two motors, fixed subassembly and take off the card subassembly, fixed mounting has integrated control ware on the front side mounting panel, sliding connection has the raw materials wheel that is used for providing the wire winding copper wire between two mounting panels, fixed mounting has a motor one on the front side mounting panel, a motor and integrated control ware electric connection, fixed connection has a gear one on the output shaft of motor one, fixed mounting has two fixed columns on the base, fixed mounting has a motor two on the rear side fixed column, fixed mounting has a motor two and integrated control ware electric connection, rotary column is connected to rotation between two fixed columns, the output shaft fixed connection of rotary column and No. two motors, fixedly connected with a plurality of connecting columns on the column, respectively rotation installs gear two on the column, gear two will mesh with gear one each other in proper order when the rotary column is rotatory, equal rotation connection has the joint of rotation column and need be equipped with the reel to take off fixed connection for carrying out fixed joint to the reel, fixed connection is equipped with the fixed connection that is used for taking off the reel to fix the reel.
Further, lubricating oil for reducing friction force is smeared between the first gear and the second gear.
Further, fixed subassembly is including wedge ejector pin, the connecting rod, the connecting block, return force spring one, fixture block and return force spring two, all open along circumference on the inside wall at reel both ends has a plurality of spacing grooves, the one side that the spliced pole kept away from each other is sliding type respectively and is connected with the wedge ejector pin, all sliding type is connected with the connecting rod on every spliced pole, the wedge ejector pin will contact with corresponding connecting rod when upwards moving, be equipped with return force spring one between connecting rod and the spliced pole that corresponds respectively, the other end of every connecting rod is all rotated and is connected with the connecting block, the connecting block is with the gear two fixed connection that corresponds of homonymy, sliding type is connected with a plurality of fixture blocks that are used for the joint to be fixed on every connecting block, fixture block and the spacing groove one-to-one of reel homonymy all fixed be equipped with return force spring two between every fixture block and the connecting block.
Further, the card removing assembly comprises a jacking block, a sliding rod, a mounting column, a first return spring, rollers, a first wedge block and a second wedge block, wherein the jacking block is fixedly connected to the two fixing columns respectively, a plurality of mounting columns are fixedly connected to the rotating column, each connecting column is connected with the sliding rod in a sliding mode by one end of the rotating column respectively, the sliding rods are in sliding connection with the corresponding mounting columns on the same side, the first return spring is fixedly arranged between the sliding rods and the corresponding mounting columns on the same side respectively, the rollers are respectively rotatably mounted at one ends, far away from each other, of each sliding rod, the rollers are respectively contacted with the jacking block when the rotating column rotates, the first wedge block is respectively fixedly connected to one end, which is contacted with the corresponding wedge ejector rod, of each sliding rod is respectively fixedly connected with the second wedge block by one end of the mounting column when the sliding rod moves.
Further, the device also comprises a support rod and a second reset spring, wherein a plurality of support rods for supporting the reel are connected to the rotary column in a sliding manner, the two horizontal support rods are positioned below the corresponding reel, the second wedge-shaped block is contacted with the corresponding support rod when the slide rod moves, and the second reset spring is fixedly arranged between each support rod and the rotary column.
Further, still including slide rail, electric slider and first direction wheelset, fixed mounting has the slide rail between two mounting panels, and the electric slider who is used for the cooperation wire winding is installed to the slidingtype on the slide rail, and electric slider and integrated controller electric connection, fixed mounting have the first direction wheelset that is used for leading the copper wire on the electric slider.
Further, still including cutting assembly, cutting assembly is including installation piece, cylinder and cutter, fixedly connected with installation piece between two mounting panels, and the installation piece is located the upper right side of first direction wheelset, and fixedly mounted with cylinder on the installation piece, the telescopic link fixedly connected with of cylinder is used for cutting off the cutter of copper wire after the wire winding is accomplished, cutter and installation piece slidingtype connection.
Further, the copper wire tensioning and guiding device also comprises a mounting rod and a second guiding wheel set, wherein the mounting rod is fixedly connected to the electric sliding block, and the second guiding wheel set for tensioning and guiding the copper wire is fixedly arranged at the other end of the mounting rod.
The application has the beneficial effects that: 1. according to the application, the rotary column is driven to rotate by the motor II, so that the gears II on the plurality of winding wheels are meshed with the gears I in sequence, the motor I drives the winding wheels through the gears to perform winding processing of the transformer, and the copper wires are tightened and guided by the first guide wheel set and the second guide wheel set in the winding process, so that the stability of the winding wheels during winding processing is ensured, and the integral quality of the transformer is ensured.
According to the application, the jacking block jacks the sliding rod to move when the rotating column rotates, so that the wedge-shaped jacking rod is driven to jack the connecting rod, the reel is convenient to install and disassemble, and the supporting rod is driven to support the reel during the installation and the disassembly of the reel when the sliding rod moves, so that a worker can have sufficient time and space to carry the reel during the disassembly, and safety accidents are avoided.
Drawings
Fig. 1 is a schematic perspective view of the present application.
Fig. 2 is a schematic view of a partial perspective structure of the present application.
Fig. 3 is a schematic perspective view of the spin column, the connection column and the reel according to the present application.
Fig. 4 is a schematic view of a first perspective view of a portion of the present application.
Fig. 5 is a schematic perspective view of the disengaging assembly of the present application.
Fig. 6 is a schematic perspective view of a fixing assembly according to the present application.
Fig. 7 is a schematic perspective view of the support rod and the return spring of the present application.
Fig. 8 is a schematic view of a second perspective view of a portion of the present application.
Fig. 9 is a schematic perspective view of a first guide wheel set and a second guide wheel set according to the present application.
Fig. 10 is a schematic perspective view of a cutting assembly according to the present application.
Meaning of reference numerals in the drawings: 1_base, 2_mounting plate, 3_integrated controller, 4_raw wheel, 5_motor No. 1, 6_gear No. 1, 7_fixed column, 8_rotary column, 801_connecting column, 9_reel, 10_gear No. two, 11_motor No. two, 1201_top block, 1202_slide bar, 1203_mounting column, 1204_return spring No. one, 1205_roller, 1206_wedge No. one, 1207_wedge No. two, 1301_wedge push bar, 1302_connecting rod, 1303_connecting block, 1304_return spring No. one, 1305_clamping block, 1306_return spring No. two, 1401_support bar, 1402_return spring No. two, 1501_slide rail, 1502_electric slide block, 1503_first guide wheel set, 1601_mounting block, 1602_cylinder, 1603_cutter, 1701_mounting bar, 1702_second guide wheel set.
Detailed Description
The application is further described below with reference to the drawings and examples.
Example 1: the coil winding device for manufacturing the transformer comprises a base 1, a mounting plate 2, an integrated controller 3, a raw material wheel 4, a first motor 5, a first gear 6, a fixed column 7, a rotary column 8, a connecting column 801, a winding wheel 9, a second gear 10, a second motor 11, a fixed component and a releasing component, wherein the mounting plate 2 is symmetrically welded on the front surface and the back surface of the base 1, the integrated controller 3 is mounted on the front surface of the front side mounting plate 2 through bolts, the raw material wheel 4 is connected between the left parts of the two mounting plates 2 in a sliding manner, the first motor 5 is mounted on the right part of the front side mounting plate 2 through bolts, the first motor 5 is electrically connected with the integrated controller 3, the first motor 5 is connected with the first gear 6 through a coupling, the fixed column 7 is symmetrically welded on the front and back of the right part of the top surface of the base 1, the second motor 11 is mounted on the upper part of the back side fixed column 7 through bolts, the second motor 11 is electrically connected with the integrated controller 3, the rotary column 8 is rotatably connected between the upper parts of the two fixed columns 7, the rotary column 8 is connected with the output shaft of the second motor 11 through a coupling, the second motor 11 drives the rotary column 8 to rotate by 120 degrees in sequence, the rotary column 8 is fixedly connected with three connecting columns 801 in a circumferential and longitudinal symmetry manner, the three connecting columns 801 on the front side are respectively and rotatably provided with a gear II 10, the gear II 10 is meshed with the gear I6 in sequence when the rotary column 8 rotates, lubricating oil is smeared between the gear I6 and the gear II 10, friction force between the gear I6 and the gear II 10 is reduced, a winding wheel 9 is rotatably connected between the two horizontal connecting columns 801, the first motor 5 drives the gear II 10 through the gear I6 so as to drive the winding wheel 9 to rotate, the rotating column 8 is provided with a fixing component for clamping and fixing the reel 9, and the rotating column 8 is provided with a releasing component for releasing the clamping and fixing of the reel 9.
As shown in fig. 1, fig. 4 and fig. 6, the fixing assembly comprises a wedge-shaped ejector rod 1301, a connecting rod 1302, a connecting block 1303, a first return spring 1304, clamping blocks 1305 and a second return spring 1306, six limiting grooves are formed in the inner side walls of two ends of the reel 9 in a circumferential direction, the wedge-shaped ejector rod 1301 is connected to one side of each connecting column 801 far away from each other in a sliding manner, the connecting rods 1302 are connected to the upper portion of each connecting column 801 in a sliding manner, the wedge-shaped ejector rod 1301 is contacted with the corresponding connecting rod 1302 when moving upwards, the wedge-shaped ejector rod 1301 pulls the connecting rods 1302 in the direction far away from each other, a first return spring 1304 is respectively arranged between the connecting rods 1302 and the corresponding connecting columns 801, the other end of each connecting rod 1302 is connected with the connecting block 1303 in a rotating manner, the connecting blocks 1303 are fixedly connected with the gears 10 corresponding to the same sides, the six clamping blocks 1305 are connected to the limiting grooves 1305 corresponding to the same sides of the reel 9 in a sliding manner in the circumferential direction, the clamping blocks 1305 are clamped into the limiting grooves corresponding to the reels 9 to fix the reels 1303 in a clamping manner, and the return springs 1306 are fixedly arranged between each clamping block and the connecting block 1305.
As shown in fig. 1, fig. 4 and fig. 5, the disengaging assembly comprises a top block 1201, a sliding rod 1202, a mounting column 1203, a first reset spring 1204, a roller 1205, a first wedge-shaped block 1206 and a second wedge-shaped block 1207, wherein the top parts of the two fixing columns 7 are respectively and fixedly connected with the top block 1201, three mounting columns 1203 are symmetrically and longitudinally connected on the rotating column 8, one end of each connecting column 801 close to the rotating column 8 is respectively and slidably connected with the sliding rod 1202, the sliding rod 1202 is in sliding connection with the corresponding mounting column 1203 on the same side, a first reset spring 1204 is fixedly arranged between the sliding rod 1202 and the corresponding mounting column 1203 on the same side, the roller 1205 is respectively and rotatably mounted at the end, far away from each sliding rod 1202, of each rotating column 8 is respectively contacted with the top block 1201, the top block 1205 drives the sliding rod 1202 to move through the roller 1205, one end, close to each sliding rod 1202 is respectively connected with the first wedge-shaped block 1206 through a bolt, the first wedge-shaped block 1206 is contacted with the corresponding wedge-shaped ejector rod 1301 when the sliding rod 1202 moves, the first wedge-shaped block 1202 moves upwards, and one end, close to the second wedge-shaped block 1202 is respectively connected with the wedge-shaped block 1203 through the second wedge-shaped block 1207.
As shown in fig. 1, 4 and 7, the rotary column 8 is symmetrically connected with three support rods 1401 in a sliding manner along the circumferential direction, the two horizontal support rods 1401 are positioned below the corresponding reel 9, the second wedge 1207 contacts the corresponding support rod 1401 when the slide rod 1202 moves, the second wedge 1207 moves the top movable support rod 1401 upwards to support the reel 9, and the second return spring 1402 is fixedly arranged between each support rod 1401 and the rotary column 8.
As shown in fig. 1, 8 and 9, the device further comprises a sliding rail 1501, an electric sliding block 1502 and a first guiding wheel set 1503, wherein the sliding rail 1501 is arranged at the lower part between the two mounting plates 2 through bolts, the electric sliding block 1502 is arranged on the sliding rail 1501 in a sliding mode, the electric sliding block 1502 is electrically connected with the integrated controller 3, the integrated controller 3 controls the electric sliding block 1502 to be matched with the winding process of the winding wheel 9, the first guiding wheel set 1503 is arranged on the top surface of the electric sliding block 1502 through bolts, and the first guiding wheel set 1503 guides copper wires pulled out by the raw material wheel 4.
As shown in fig. 1, 8 and 10, the copper wire cutting device further comprises a cutting assembly, the cutting assembly comprises a mounting block 1601, an air cylinder 1602 and a cutter 1603, the upper portion between the two mounting plates 2 is connected with the mounting block 1601 through bolts, the mounting block 1601 is located at the upper right side of the first guide wheel set 1503, the air cylinder 1602 is mounted at the middle part of the top surface of the mounting block 1601 through bolts, a telescopic rod of the air cylinder 1602 is connected with the cutter 1603 through bolts, and the air cylinder 1602 drives the cutter 1603 to move downwards to cut off the copper wire, and the cutter 1603 is connected with the mounting block 1601 in a sliding mode.
As shown in fig. 1, 8, 9 and 10, the copper wire cutting machine further comprises a mounting rod 1701 and a second guide wheel set 1702, wherein the right side of the electric sliding block 1502 is connected with the mounting rod 1701 through a bolt, the second guide wheel set 1702 is mounted on the other end of the mounting rod 1701 through a bolt, the second guide wheel set 1702 is positioned on the right side of the mounting block 1601, and when the cutter 1603 cuts off the copper wire, the second guide wheel set 1702 keeps tensioning and guiding the copper wire.
When the transformer winding is needed, the second motor 11 is rotated for 120 degrees by the integrated controller 3 and then stopped, the second motor 11 drives the rotary column 8 to synchronously rotate for 120 degrees and then is stopped, the roller 1205 is contacted with the top block 1201 at the same side, the top block 1201 moves the sliding rod 1202 at the same side in the direction of approaching each other, the first reset spring 1204 is stretched, the first wedge block 1206 moves the wedge ejector rod 1301 at the same side in the direction of moving the corresponding connecting rod 1302 away from each other, the first return spring 1304 is stretched, the connecting rod 1302 drives the connecting block 1303 at the same side to move away from each other, the second wedge block 1207 moves the supporting rod 1401 at the same side in the direction of moving the top, the second reset spring 1402 is stretched, at this time, the reel 9 is put on the two supporting rods 1401, the two supporting rods 1401 play a role in supporting the reel 9, the integrated controller 3 enables the motor No. two 11 to rotate, when the roller 1205 is not in contact with the top block 1201, the first reset spring 1204 resets to drive the sliding rod 1202 to return to the initial position, the first wedge 1206 loses contact with the wedge-shaped push rod 1301, the first return spring 1304 resets, the top movable connecting block 1303 moves towards the direction of the reel 9, the clamping block 1305 moves towards the inside of the connecting block 1303, the second return spring 1306 is compressed, and when the clamping block 1305 moves to the limiting groove corresponding to the reel 9, the second return spring 1306 resets to push the clamping block 1305 to be clamped in the limiting groove corresponding to the reel 9, so that clamping and fixing of the reel 9 are completed.
When the rotating column 8 drives the reel 9 to rotate until the gear two 10 and the gear one 6 are meshed, the copper wire on the raw material wheel 4 passes through the first guide wheel set 1503 and the second guide wheel set 1702 to be connected with the reel 9, the winding of the transformer is started at the moment, the first motor 5 is started through the integrated controller 3, the first motor 5 drives the gear two 10 to rotate through the gear one 6, so that the reel 9 is driven to synchronously rotate for winding, the integrated controller 3 starts the electric sliding block 1502 to move along the sliding rail 1501 during the period, and the electric sliding block 1502 drives the copper wire to move through the first guide wheel set 1503 and the second guide wheel set 1702 to cooperate with the first motor 5 to perform winding on the reel 9.
When the winding process of the reel 9 is completed, the integrated controller 3 starts the air cylinder 1602, the air cylinder 1602 drives the cutter 1603 to move downwards, thereby cutting off the copper wire, the second guide wheel set 1702 keeps the tension state of the copper wire, and the copper wire is prevented from bending during cutting off, so that the winding process of one reel 9 is completed, the integrated controller 3 drives the reel 9 with the winding completed through the second motor 11 to return to the initial position, and the steps when the reel 9 is repeatedly put in are repeated, and the support rod 1401 withstands the reel 9 with the winding completed, and only needs to take down the copper wire and put in a new reel 9.
It should be understood that this example is only illustrative of the application and is not intended to limit the scope of the application. Furthermore, it should be understood that various changes and modifications can be made by one skilled in the art after reading the teachings of the present application, and such equivalents are intended to fall within the scope of the application as defined in the appended claims.
Claims (8)
1. The utility model provides a coil winding device for transformer manufacturing, includes base (1) and mounting panel (2), and fixed mounting has two mounting panel (2), characterized by on base (1): the integrated control device comprises an integrated controller (3), a raw material wheel (4), a motor (5), a gear I (6), a fixed column (7), a rotary column (8), a connecting column (801), a reel (9), a gear II (10), a motor II (11), a fixing component and a disengaging component, wherein the integrated controller (3) is fixedly installed on a front side mounting plate (2), the raw material wheel (4) for providing a winding copper wire is connected between the two mounting plates (2) in a sliding manner, the motor I (5) is fixedly installed on the front side mounting plate (2), the motor I (5) is electrically connected with the integrated controller (3), the gear I (6) is fixedly connected to an output shaft of the motor I (5), two fixed columns (7) are fixedly installed on a base (1), the motor II (11) is fixedly installed on a rear side fixed column (7), the motor II (11) is electrically connected with the integrated controller (3), the rotary column (8) is rotatably connected between the two fixed columns (7), the rotary column (8) is fixedly connected with an output shaft of the motor II (11), the rotary column (8) is fixedly connected with the gears (801) respectively, the gear II (10) will be in proper order with gear I (6) intermeshing when rotatory post (8), all be connected with reel (9) that need wire winding processing between two connecting columns of level (801) rotationally, be equipped with on the post (8) and be used for carrying out the fixed subassembly of joint to reel (9), be equipped with on the post (8) and be used for removing the fixed subassembly that takes off of joint to reel (9).
2. The coil winding device for manufacturing a transformer according to claim 1, wherein: lubricating oil for reducing friction force is smeared between the first gear (6) and the second gear (10).
3. The coil winding device for manufacturing a transformer according to claim 1, wherein: the fixing assembly comprises wedge-shaped ejector rods (1301), connecting rods (1302), connecting blocks (1303), return springs I (1304), clamping blocks (1305) and return springs II (1306), wherein a plurality of limit grooves are formed in the inner side walls of two ends of the reel (9) in a circumferential direction, one sides of connecting columns (801) far away from each other are respectively connected with the wedge-shaped ejector rods (1301) in a sliding mode, connecting rods (1302) are respectively connected to each connecting column (801) in a sliding mode, the wedge-shaped ejector rods (1301) are contacted with the corresponding connecting rods (1302) when moving upwards, return springs I (1304) are respectively arranged between the connecting rods (1302) and the corresponding connecting columns (801), the other end of each connecting rod (1302) is connected with a connecting block (1303) in a rotating mode, the connecting block (1303) is fixedly connected with a gear II (10) corresponding to the same side, the clamping blocks (1305) are connected to each connecting block in a sliding mode, the clamping blocks (1305) are in one-to-one correspondence with the limit grooves of the same side of the reel (9), and return springs II (1306) are fixedly arranged between each clamping block 1305) and the connecting block (1303).
4. A coil winding device for manufacturing a transformer according to claim 3, wherein: the card removing assembly comprises a top block (1201), a sliding rod (1202), a mounting column (1203), a first reset spring (1204), rollers (1205), a first wedge (1206) and a second wedge (1207), wherein the top block (1201) is fixedly connected to the two fixing columns (7) respectively, a plurality of mounting columns (1203) are fixedly connected to the rotating columns (8), one end of each connecting column (801) close to the rotating column (8) is respectively connected with the sliding rod (1202) in a sliding manner, the sliding rod (1202) is in sliding connection with the corresponding mounting column (1203) on the same side, the first reset spring (1204) is fixedly arranged between the sliding rod (1202) and the corresponding mounting column (1203) on the same side respectively, the rollers (1205) are rotatably mounted at one ends, far away from each other, of the rollers (1205) are respectively connected with the top block (1201), one end of each sliding rod (1202) close to the rollers (1205) is respectively fixedly connected with the first wedge (1206), and one end of each sliding rod (1202) close to the corresponding wedge (1301) is connected with the second wedge (1203) in a moving manner.
5. The coil winding device for manufacturing a transformer according to claim 4, wherein: the automatic feeding device is characterized by further comprising support rods (1401) and second return springs (1402), wherein a plurality of support rods (1401) used for supporting the reel (9) are connected to the rotary column (8) in a sliding mode, the two horizontal support rods (1401) are located below the corresponding reel (9), the second wedge-shaped blocks (1207) of the slide rods (1202) are in contact with the corresponding support rods (1401) during movement, and the second return springs (1402) are respectively and fixedly arranged between each support rod (1401) and the rotary column (8).
6. The coil winding device for manufacturing a transformer according to claim 5, wherein: still including slide rail (1501), electric slider (1502) and first direction wheelset (1503), fixed mounting has slide rail (1501) between two mounting panel (2), and electric slider (1502) that are used for the cooperation wire winding are installed to sliding on slide rail (1501), electric slider (1502) and integrated control ware (3) electric connection, and fixed mounting has first direction wheelset (1503) that are used for leading to the copper wire on electric slider (1502).
7. The coil winding device for manufacturing a transformer according to claim 6, wherein: still including cutting assembly, cutting assembly is including installation piece (1601), cylinder (1602) and cutter (1603), fixedly connected with installation piece (1601) between two mounting panels (2), installation piece (1601) are located the upper right side of first direction wheelset (1503), fixedly mounted with cylinder (1602) on installation piece (1601), telescopic link fixedly connected with of cylinder (1602) is used for cutting off cutter (1603) of copper wire after the wire winding is accomplished, cutter (1603) are connected with installation piece (1601) slidingtype.
8. The coil winding device for manufacturing a transformer according to claim 7, wherein: the copper wire tensioning and guiding device is characterized by further comprising a mounting rod (1701) and a second guiding wheel set (1702), wherein the mounting rod (1701) is fixedly connected to the electric sliding block (1502), and the second guiding wheel set (1702) for tensioning and guiding the copper wire is fixedly arranged at the other end of the mounting rod (1701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310719447.3A CN116598132A (en) | 2023-06-16 | 2023-06-16 | Coil winding device for manufacturing transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310719447.3A CN116598132A (en) | 2023-06-16 | 2023-06-16 | Coil winding device for manufacturing transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116598132A true CN116598132A (en) | 2023-08-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310719447.3A Withdrawn CN116598132A (en) | 2023-06-16 | 2023-06-16 | Coil winding device for manufacturing transformer |
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| Country | Link |
|---|---|
| CN (1) | CN116598132A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118588448A (en) * | 2024-08-07 | 2024-09-03 | 广东乔晶电子科技有限公司 | Winding device for processing inductance coil and operation method thereof |
-
2023
- 2023-06-16 CN CN202310719447.3A patent/CN116598132A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118588448A (en) * | 2024-08-07 | 2024-09-03 | 广东乔晶电子科技有限公司 | Winding device for processing inductance coil and operation method thereof |
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