CN116589675A - Polyamide resin and polymerization method and application thereof - Google Patents

Polyamide resin and polymerization method and application thereof Download PDF

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Publication number
CN116589675A
CN116589675A CN202310479493.0A CN202310479493A CN116589675A CN 116589675 A CN116589675 A CN 116589675A CN 202310479493 A CN202310479493 A CN 202310479493A CN 116589675 A CN116589675 A CN 116589675A
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China
Prior art keywords
polyamide resin
weight
diamine
polyamide
hours
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CN202310479493.0A
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Chinese (zh)
Inventor
阎昆
徐显骏
姜苏俊
曹民
麦杰鸿
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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Kingfa Science and Technology Co Ltd
Zhuhai Vanteque Speciality Engineering Plastics Co Ltd
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Application filed by Kingfa Science and Technology Co Ltd, Zhuhai Vanteque Speciality Engineering Plastics Co Ltd filed Critical Kingfa Science and Technology Co Ltd
Priority to CN202310479493.0A priority Critical patent/CN116589675A/en
Publication of CN116589675A publication Critical patent/CN116589675A/en
Priority to PCT/CN2024/082157 priority patent/WO2024222305A1/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • C08G69/265Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from at least two different diamines or at least two different dicarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • C08G69/28Preparatory processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyamides (AREA)

Abstract

The application discloses a polyamide resin, which comprises the following repeating units in percentage by mol: diacid unit: 1, 4-cyclohexanedicarboxylic acid; diamine unit: 1, 10-decanediamine and 1, 12-dodecanediamine, wherein the 1, 10-decanediamine accounts for 76-82% of the mass fraction of the diamine. So that the proportion of the trans-form structure in the polyamide resin of the present application is 81 to 85% by weight of the polyamide resin. The application can obtain specific trans-structure proportion by controlling the mass fraction of each unit in the polyamide, damages the regularity of a molecular chain, has higher initial light transmittance, can not generate recrystallization after SMT treatment, and can still keep higher light transmittance.

Description

Polyamide resin and polymerization method and application thereof
Technical Field
The application relates to the technical field of high polymer materials, in particular to polyamide resin, a polymerization method and application thereof.
Background
Compared with semi-aromatic high-temperature resistant polyamide polymerized by terephthalic acid or isophthalic acid, the high-temperature resistant polyamide polymerized by 1, 4-cyclohexane dicarboxylic acid monomer has no benzene ring in the molecular structure and weak electron-withdrawing effect. Therefore, when the high-temperature resistant polyamide polymerized by the 1, 4-cyclohexane dicarboxylic acid monomer is subjected to long-term ultraviolet aging, electrons are not easily obtained, the molecular structure is more stable, and the ultraviolet aging resistance is better.
With the improvement of the living standard of people, the consumption demand of the LED lamp beads is improved, the semitransparent LED lamp bead varieties are gradually derived, the LED lamp bead variety can be applied to high-end fields such as outdoor transparent display screens, markets and counter display screens, and the commodity added value is higher. The product not only requires the material to have higher temperature resistance, but also has better light transmittance after SMT (infrared reflow soldering) encapsulation. However, conventional PPA materials are difficult to make transparent; even through structure adjustment, the resin is transparent in an initial state, recrystallization phenomenon can occur when SMT packaging is carried out subsequently, molecular chain rearrangement occurs, the molecular chain regularity is improved, the crystallinity is improved, and the transparent characteristic is lost, similar to the case of PCT materials. Currently, no suitable material exists in the market to meet the requirements of the semitransparent LED field.
Therefore, it is desirable to develop a polyamide resin matrix that has high temperature resistance and that maintains high transparency after SMT to meet the needs of translucent LED applications.
Disclosure of Invention
The application aims to provide a polyamide resin which is high in temperature resistance, high in initial light transmittance and free from recrystallization after SMT treatment, and a polymerization method and application thereof.
The application is realized by the following technical scheme:
a polyamide resin characterized by comprising the following recurring units in mole percent:
diacid unit: 1, 4-cyclohexanedicarboxylic acid;
diamine unit: 1, 10-decanediamine and 1, 12-dodecanediamine, wherein the 1, 10-decanediamine accounts for 76-82% of the mass fraction of the diamine.
Preferably, 1, 10-decanediamine comprises 78-80% by weight of diamine.
In the polyamide resin, the proportion of the trans-form structure to the mass fraction of the polyamide resin is 81-85%. The testing method comprises the following steps: 5mg of polyamide resin is taken and dissolved in 10mg of deuterated trifluoroacetic acid, and nuclear magnetic hydrogen spectrum test is carried out on the sample by using a Bruker DPX400 nuclear magnetic resonance apparatus. In the nuclear magnetic resonance hydrogen spectrum chart, the position of 1.96ppm is a cis structure peak, the position of 1.83ppm is a trans structure peak, and nuclear magnetic integration is carried out on the two peaks, so that the trans structure proportion of the resin can be obtained.
The melting point range of the polyamide resin is 321-334 ℃. Reference is made to ASTM D3418-2003,Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry; the specific test method comprises the following steps: testing the melting point of the sample by using a Perkin Elmer Dimond DSC analyzer; a nitrogen atmosphere with a flow rate of 50mL/min; the temperature is raised to 350 ℃ at 20 ℃/min, the resin heat history is removed at 350 ℃ for 2min, then the resin is cooled to 50 ℃ at 20 ℃/min, the resin is kept at 50 ℃ for 2min, the temperature is raised to 350 ℃ at 20 ℃/min, and the endothermic peak temperature at the moment is set as T melting point.
The relative viscosity of the polyamide resin was in the range of 1.8 to 2.8, and the relative viscosity of the polyamide having a concentration of 0.25 g/dl was measured in 98% concentrated sulfuric acid at 25.+ -. 0.01 ℃ with reference to GB 12006.1-89.
The polymerization method of the polyamide resin comprises the following steps: adding a reaction monomer, benzoic acid, sodium hypophosphite and deionized water into a pressure kettle; the amount of the benzoic acid substance is 1.5-3.0% of the amount of the reaction monomer substance, the weight of sodium hypophosphite is 0.05-0.15% of the weight of other materials except deionized water, and the weight of deionized water is 25-35% of the total material; vacuumizing, filling inert gas (high-purity nitrogen can be used as shielding gas), heating to 215-225 ℃ within 1.5-2.5 hours, and reacting for 0.5-1.5 hours under the temperature range; then continuously reacting for 1-3 hours at 225-235 ℃ and under the pressure of 2.0-2.4 MPa, removing formed water in the reaction process, discharging after the reaction is finished, and vacuum drying the prepolymer to obtain a prepolymer product, wherein the prepolymer product is subjected to solid-phase tackifying for 8-12 hours at 240-260 ℃ and under the pressure of 45-55 Pa to obtain the polyamide resin.
The application of the polyamide resin disclosed by the application is used for preparing semitransparent LED related parts such as an LED lamp bracket.
The application has the following beneficial effects
Experiments show that the cis/trans structure of the polyamide resin is derived from 1, 4-cyclohexanedicarboxylic acid, and the 1, 4-cyclohexanedicarboxylic acid forms the diacid units of the polyamide resin, and a specific trans structure proportion can be obtained by controlling the molar content of each unit in the polyamide (the research shows that the trans structure proportion of the polyamide resin of which the 1, 4-cyclohexanedicarboxylic acid forms the diacid units is related to the structure and the proportion of diamine monomers, and the possible reason is that the longer the molecular chain of the diamine monomers is, the higher the trans structure stability is, and the higher the trans structure proportion is), the molecular chain regularity is damaged, the higher the initial light transmittance is, the recrystallization phenomenon is not generated after the SMT treatment, and the higher light transmittance can be still kept.
Description of the embodiments
The present application will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present application, but are not intended to limit the application in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present application.
1, 4-cyclohexanedicarboxylic acid: purity 98%, SKY CHDA, purchased from SK Chemicals;
1, 10-decanediamine: purity 97%, D100615, purchased from Shanghai aladine Biochemical technologies Co., ltd;
1, 12-dodecanediamine: purity 98%, D106441, purchased from Shanghai aladine Biochemical technologies Co., ltd;
1, 6-hexanediamine: purity 99%, H103910, purchased from Shanghai aladine Biochemical technologies Co., ltd;
1, 14-tetradecanediamine: purity 95%, SY250668, purchased from Shanghai Shaoshao far reagent limited company;
benzoic acid: purity 99.5%,242381, purchased from Sigma-Aldrich company;
sodium hypophosphite: purity 98%, S475696, available from Shanghai Ala Biotechnology Co., ltd.
Preparation method of polyamide resin of examples and comparative examples: adding a reaction monomer, benzoic acid, sodium hypophosphite and deionized water into a pressure kettle; the amount of benzoic acid material was 1.5% of the amount of reactive monomer material, the weight of sodium hypophosphite was 0.10% of the weight of the feed except deionized water, and the weight of deionized water was 30% of the total feed weight; vacuumizing, filling high-purity nitrogen as a protective gas, heating to 220 ℃ in about 2 hours, and reacting for 1 hour in the temperature range; then continuously reacting for 2 hours at 230 ℃ and under the pressure of 2.2 MPa, removing formed water in the reaction process, discharging after the reaction is finished, and vacuum drying the prepolymer to obtain a prepolymer product, wherein the prepolymer product is subjected to solid-phase tackifying for 8-12 hours at the temperature of 250 ℃ and the pressure of 50Pa to obtain the polyamide resin.
The testing method comprises the following steps:
(1) Polyamide relative viscosity test method: referring to GB12006.1-89, a polyamide viscosity number determination method; the specific test method comprises the following steps: the relative viscosity of the polyamide at a concentration of 0.25 g/dl was measured in 98% concentrated sulfuric acid at 25.+ -. 0.01 ℃.
(2) Polyamide resin melting point test method: reference is made to ASTM D3418-2003,Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry; the specific test method comprises the following steps: testing the melting point of the sample by using a Perkin Elmer Dimond DSC analyzer; a nitrogen atmosphere with a flow rate of 50mL/min; the temperature is raised to 350 ℃ at 20 ℃/min, the resin heat history is removed at 350 ℃ for 2min, then the resin is cooled to 50 ℃ at 20 ℃/min, the resin is kept at 50 ℃ for 2min, the temperature is raised to 350 ℃ at 20 ℃/min, and the endothermic peak temperature at the moment is set as T melting point.
(3) Polyamide cis-trans ratio test method: 5mg of polyamide resin is taken and dissolved in 10mg of deuterated trifluoroacetic acid, and nuclear magnetic hydrogen spectrum test is carried out on the sample by using a Bruker DPX400 nuclear magnetic resonance apparatus. In the nuclear magnetic resonance hydrogen spectrum chart, the position of 1.96ppm is a cis structure peak, the position of 1.83ppm is a trans structure peak, and nuclear magnetic integration is carried out on the two peaks, so that the trans structure proportion of the resin can be obtained.
(4) SMT test: the polyamide composition was injection molded into 60mm 0.8mm plaques, which were placed into an SMT instrument for testing. Infrared reflow soldering conditions: the SMT infrared reflow soldering device is provided with the following conditions:
a preheating stage: raising the temperature from room temperature to 150 ℃ over a period of 120 seconds;
b heating stage: raising the temperature from 150 ℃ to 190 ℃ over a period of 90 seconds;
c, reflux stage: raising the temperature to 217 ℃ at a rate of 2.5 ℃ per second, then raising the temperature from 217 ℃ to 260 ℃ and then lowering the temperature to 217 ℃ in 80 seconds;
d, cooling: the temperature is reduced to room temperature at a rate of 2 ℃ or more per second.
(5) Polyamide transmittance test method: referring to ISO13468-1-2019, a polyamide resin was injection molded into a 2mm thick smooth panel, and material initiation and post SMT light transmittance testing was performed using a spectrophotometer.
Table 1: the amount fraction of each unit substance of the polyamide resins of examples and comparative examples 1-2 and the test results
Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example 1 Comparative example 2
1, 4-Cyclohexanedicarboxylic acid 50 50 50 50 50 50 50
1, 10-decanediamine 38 39 39.5 40 41 37 42
1, 12-dodecanediamine 12 11 10.5 10 9 13 8
Relative viscosity 2.237 2.264 2.208 2.246 2.249 2.210 2.224
Trans structure ratio, mol% 81.3 82.4 82.9 83.7 84.9 80.3 85.5
Melting point, DEG C 321 325 327 329 334 316 341
Initial light transmittance% 72 74 76 77 73 68 66
Light transmittance after SMT% 71 72 73 75 71 57 55
As is clear from examples 1 to 5, the proportion of the trans-structure to the polyamide resin is preferably 82 to 84% in the case where 1, 10-decamethylene diamine is 78 to 80% of the amount of the diamine substance, and the initial light transmittance and the light transmittance after SMT are both high.
As is clear from comparative example 1, when the amount fraction of 1, 10-decanediamine in the diamine substance is less than 78%, the amount fraction ratio of the trans-structure in the polyamide resin substance is less than 81%, the molecular chain regularity of the resin is relatively good, and the initial light transmittance is reduced; and after SMT, the molecular chain regularity is good, and recrystallization is easy to occur again, so that the light transmittance is obviously reduced.
As is clear from comparative example 2, in comparative example 2, the melting point of the resin is higher than 340℃and the injection molding temperature is close to the decomposition temperature of the resin, so that it is difficult to perform injection molding, resulting in low initial light transmittance and low light transmittance after SMT.
Table 2: comparative examples 3 to 5 Polyamide resins each having a content of unit substances in terms of weight fraction and test results
Comparative example 3 Comparative example 4 Comparative example 5
1, 4-Cyclohexanedicarboxylic acid 50 50 50
1, 10-decanediamine 40 40 50
1, 6-hexanediamine 10
1, 14-tetradecanediamine 10
Relative viscosity 2.289 2.266 2.204
Trans structure ratio, mol% 87.5 79.2 76.2
Melting point, DEG C 338 322 351
Initial light transmittance% 62 65 60
Light transmittance after SMT% 49 53 46
As is clear from comparative examples 3 to 5, it is difficult to achieve trans-structure ratios of other kinds of monomers within the scope of the present application, achieving high light transmittance and ensuring light transmittance after SMT.
The initial light transmittance of the polyamide resin is more than or equal to 72 percent, and the light transmittance after SMT is more than or equal to 71 percent.

Claims (8)

1. A polyamide resin characterized by comprising the following recurring units in mole percent:
diacid unit: 1, 4-cyclohexanedicarboxylic acid;
diamine unit: 1, 10-decanediamine and 1, 12-dodecanediamine, wherein the 1, 10-decanediamine accounts for 76-82% of the mass fraction of the diamine.
2. The polyamide resin according to claim 1, wherein the 1, 10-decamethylene diamine comprises 78 to 80% by mass of the diamine.
3. The polyamide resin according to claim 1, wherein the polyamide resin has a trans-form of 81 to 85% by weight of the polyamide resin.
4. The polyamide resin of claim 1, wherein the polyamide resin has a melting point in the range of 321-334 ℃.
5. The polyamide resin according to claim 1, wherein the polyamide resin has a relative viscosity in the range of 1.8 to 2.8, measured in 98% concentrated sulfuric acid at 25.+ -. 0.01 ℃ at a concentration of 0.25 g/dl, with reference to GB 12006.1-89.
6. The method for polymerizing a polyamide resin according to any one of claims 1 to 5, comprising the steps of: adding a reaction monomer, benzoic acid, sodium hypophosphite and deionized water into a pressure kettle; the amount of the benzoic acid substance is 1.5-3.0% of the total amount of the reaction monomers, the weight of sodium hypophosphite is 0.05-0.15% of the weight of other materials except deionized water, and the weight of deionized water is 25-35% of the total weight of materials; vacuumizing, filling inert gas as shielding gas, heating to 215-225 ℃ within 1.5-2.5 hours, and reacting for 0.5-1.5 hours under the temperature range; then continuously reacting for 1-3 hours at 225-235 ℃ and under the pressure of 2.0-2.4 MPa, removing formed water in the reaction process, discharging after the reaction is finished, and vacuum drying the prepolymer to obtain a prepolymer product, wherein the prepolymer product is subjected to solid-phase tackifying for 8-12 hours at 240-260 ℃ and under the pressure of 45-55 Pa to obtain the polyamide resin.
7. Use of a polyamide resin according to any one of claims 1-5 for the preparation of a translucent LED-related component.
8. Use of the polyamide resin obtained by the process according to claim 6 for the preparation of translucent LED-related components.
CN202310479493.0A 2023-04-28 2023-04-28 Polyamide resin and polymerization method and application thereof Pending CN116589675A (en)

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CN202310479493.0A CN116589675A (en) 2023-04-28 2023-04-28 Polyamide resin and polymerization method and application thereof
PCT/CN2024/082157 WO2024222305A1 (en) 2023-04-28 2024-03-18 Polyamide resin, and polymerization method therefor and use thereof

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150060530A (en) * 2013-11-26 2015-06-03 삼성에스디아이 주식회사 Polyamide resin and polyamide molded body using the same
KR20170085473A (en) * 2017-07-13 2017-07-24 롯데첨단소재(주) Copolymerized polyamide resin, method for preparing the same and article comprising the same
CN113651955A (en) * 2021-08-16 2021-11-16 中仑塑业(福建)有限公司 Semi-aromatic polyamide resin with good processability and preparation method and application thereof
CN113929901A (en) * 2021-10-25 2022-01-14 珠海万通特种工程塑料有限公司 Polyamide resin, composition thereof and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150060530A (en) * 2013-11-26 2015-06-03 삼성에스디아이 주식회사 Polyamide resin and polyamide molded body using the same
CN105814115A (en) * 2013-11-26 2016-07-27 三星Sdi株式会社 Polyamide resin and polyamide molded body using same
KR20170085473A (en) * 2017-07-13 2017-07-24 롯데첨단소재(주) Copolymerized polyamide resin, method for preparing the same and article comprising the same
CN113651955A (en) * 2021-08-16 2021-11-16 中仑塑业(福建)有限公司 Semi-aromatic polyamide resin with good processability and preparation method and application thereof
CN113929901A (en) * 2021-10-25 2022-01-14 珠海万通特种工程塑料有限公司 Polyamide resin, composition thereof and preparation method thereof

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