CN1165880A - Process and equipment for manufacturing composite silk of real silk network - Google Patents
Process and equipment for manufacturing composite silk of real silk network Download PDFInfo
- Publication number
- CN1165880A CN1165880A CN 97106341 CN97106341A CN1165880A CN 1165880 A CN1165880 A CN 1165880A CN 97106341 CN97106341 CN 97106341 CN 97106341 A CN97106341 A CN 97106341A CN 1165880 A CN1165880 A CN 1165880A
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- Prior art keywords
- silk
- worm gear
- network
- hollow
- main shaft
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- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000002657 fibrous material Substances 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 11
- 230000006798 recombination Effects 0.000 claims description 6
- 238000005215 recombination Methods 0.000 claims description 6
- 241000255789 Bombyx mori Species 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000004132 cross linking Methods 0.000 abstract 1
- 238000009940 knitting Methods 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
- Gears, Cams (AREA)
Abstract
The invention relates to a reeling technology, in particular to a manufacturing process and equipment for forming composite silk by coating cocoon silk on the outer layer of a core wire which is yarn or filament of other fiber materials in the reeling process. Under the combined action of the integral constant-speed rotation of the polygonal net mechanism consisting of the hollow worm and the planetary worm wheel, the forward transfer motion of the transfer belt and the reciprocating motion of the net-forming and cross-linking mechanism, the cocoon filaments form a cross-layered network and are wrapped on the outer layer of the core wire, so that the silk network composite filaments which are uniformly and tightly wrapped and have bulkiness are produced, and the silk network composite filaments are suitable for knitting, yarn-dyed and weaving processing, and the quality and the grade of products are improved.
Description
The present invention relates to a kind of silk reeling technology, particularly a kind of in silk reeling process, yarn or long filament that silk is coated on other fibrous materials are the skin of heart yearn, form the manufacturing technique and the equipment thereof of compound silk.
Before the present invention made, Chinese patent CN1032041 disclosed a kind of manufacturing technique and equipment of composite silk of natural silk, and it is to be outer with the silk, and the yarn of other fibrous material or long filament are heart yearn, in silk reeling process, once finish compound, in process.Heart yearn is to pass slow rotating filature work soup basin through dipping in after slurry is handled earlier, enter the recombination region with the silk that dissociates from silkworm cocoon, rely on the viscosity of slurry, the revolution of soup basin to realize the compound of silk and heart yearn, because its looping form is almost straight packet mode. therefore, the looping defective tightness, and compound silk lacks bulkiness, particularly after look is knitted dyeing processing or machined, is easy to generate and splits the phenomenon that silk, heart yearn expose.
The purpose of this invention is to provide a kind of looping evenly, closely, and pure-silk network composite silk manufacturing technique and equipment with bulkiness.
The manufacturing technique that realizes the pure-silk network composite silk of the object of the invention is: heart yearn is separated bobbin and is withdrawed from from moving back, and then by the stylets in the hollow worm gear, draws from front end and to enter the recombination region; The silk that dissociates from filature groove silkworm cocoon, on multiple edge body, be netted shape, by the whole constant speed of multiple edge body rotate and transfer band synchronous forward forward movement and become under the reciprocating compound action of overlapped network, form cross layered network silk, send into the recombination region by transfer band; Network silk looping is at the heart yearn skin, jointly at reel silk from cocoons
Under the tension of batching,, pass the boundling reshaper,, form pure-silk network composite silk through shaping and compound along the filature direction; Again through silk rolling duct device and traverse mechanism, be wound up into reel silk from cocoons at last
On.
The equipment of the pure-silk network composite silk manufacturing technique of realization the object of the invention is made up of transmission mechanism, bobbin cradle, filature groove, the netted mechanism of multiple edge body, one-tenth overlapped network, boundling reshaper, the netted mechanism of its multiple edge body is made up of main shaft, hollow worm gear, planetary worm gear, transfer device, main shaft is hollow shaft and passes hollow worm gear, hollow worm gear and planetary worm gear engagement, planetary worm gear relatively rotates around the hollow worm gear axis; Transfer device is transferred wheel and is placed the driven handover wheel and the transfer band of front-end of spindle to form by the active that is fixed on the worm gear; Become overlapped network reciprocating between filature groove and the netted mechanism of multiple edge body.
By the pure-silk network composite silk that the technology of the present invention is produced, owing to adopted netted builder, making real silk is the skin of heart yearn at other fiber with network-like looping, therefore, it is compound evenly, closely to have an outer silk, and heart yearn such as is difficult for exposing at characteristic, and, make the compound silk product increase bulkiness; Simultaneously, make the compact equipment of pure-silk network composite silk, only need common reeling machine is changed slightly, just can install, produce the pure-silk network composite silk product.
The invention will be further described below in conjunction with accompanying drawing.
Accompanying drawing is the process chart of one embodiment of the invention, also is the device structure sketch of this embodiment of the invention simultaneously.
Number in the figure is represented respectively: 1-boundling reshaper, the driven handover of 2-wheel, the driven handover wheel support of 3-, the 4-transfer band, 5-worm gear pedestal, 6-planetary worm gear, 7-are initiatively transferred wheel, the 8-frame, the 9-hollow worm gear, the 10-main shaft, the 11-reel silk from cocoons or, 12-becomes network winch structure.
Embodiment 1:
With reference to accompanying drawing, the structure of the netted mechanism of multiple edge body is: main shaft 10 is for hollow shaft and pass hollow worm gear 9; Hollow worm gear 9 is fixed on the frame 8, worm gear pedestal 5 is fixed on the main shaft, support three worm gears 6 and worm screw 9 engagements, form three planet worm-and-wheel gears, fix one on each worm gear and initiatively transfer wheel 7, with the driven handover wheel 2 corresponding installations of front-end of spindle, driven handover is taken turns 2 and is fixed on the main shaft by driven handover wheel support 3, and transfer band 4 is three feed belts.When main shaft rotates, the driven handover wheel, worm gear and the active handover wheel that are fixed on the main shaft rotate synchronously with main shaft, simultaneously, because the engagement worm gear of worm gear and worm screw will be around the worm-wheel shaft rotation, the rotation of wheel is transferred in the active that drive is fixed on the worm gear, thereby the transfer band of initiatively transferring between wheel and the driven handover wheel is moved forward.
With the 60S cotton yarn as heart yearn, filature cocoon grain number be 23 the mid-autumn cocoon, the average size of cocoon filament is 2.32D, reel silk from cocoons
Linear velocity is 21m/min.Heart yearn is separated bobbin and is withdrawed from from moving back.Then by after forward by the stylets in the hollow worm gear, draw from front end and to enter the recombination region; The silk that dissociates from filature groove silkworm cocoon, through becoming net interlacing mechanism 12 to be directed on the transfer band of the netted mechanism of multiple edge body, move forward with it, simultaneously, the whole constant speed of the netted mechanism of multiple edge body rotate with the reciprocating compound action that becomes overlapped network under, silk forms cross layered network silk in the netted mechanism of multiple edge body, send into the recombination region by transfer band; Network silk looping is at the heart yearn skin, under the reel silk from cocoons or the tension of batching, along the filature direction, passes boundling reshaper 1 jointly,, at last again through silk rolling duct device and traverse mechanism, is wound up on reel silk from cocoons or 11 the formation pure-silk network composite silk through shaping and compound.
Embodiment 2:
For the netted mechanism of the multiple edge body in the foregoing description 1, also can adopt following frame mode: main shaft is hollow shaft and passes hollow worm gear, hollow worm gear is fixed on the main shaft, integral support is worm gear and driven handover wheel fixedly, sky is enclosed within on the main shaft and axial restraint, but not following main shaft rotates synchronously, one end supports four worm gears and worm engaging, form four lines star worm-and-wheel gear, fix one on each worm gear and initiatively transfer wheel, four driven handovers wheels of the corresponding installation of the other end, transfer band is four driving chains.When main shaft rotates, the worm screw that is fixed on the main shaft is rotated simultaneously, because the engagement of worm gear and worm screw, worm gear will be around the worm-wheel shaft rotation, the rotation of wheel is transferred in the active that drive is fixed on the worm gear, thereby transfer band is moved forward, simultaneously, four lines star worm gear integral body is rotated around main shaft under the drive of worm screw.
Claims (4)
1, a kind of is outer with the silk, and the yarn of other fibrous material or long filament are the manufacturing technique of the pure-silk network composite silk of heart yearn, it is characterized in that: heart yearn is separated bobbin and is withdrawed from the back by the stylets the hollow worm gear from moving back, and draws from front end and enters the recombination region; The silk that dissociates from filature groove silkworm cocoon, the whole constant speed of the netted mechanism of multiple edge body rotate with transfer band forward forward movement and become under the reciprocating compound action of overlapped network, form cross layered network silk.
2, the equipment of pure-silk network composite silk manufacturing technique according to claim 1 comprises transmission mechanism, bobbin cradle, filature groove, boundling reshaper, it is characterized in that also comprising the netted mechanism of multiple edge body, becomes overlapped network; The netted mechanism of described multiple edge body is made up of main shaft, hollow worm gear, planetary worm gear, transfer device, and main shaft is hollow shaft and passes hollow worm gear, hollow worm gear and planetary worm gear engagement, and planetary worm gear relatively rotates around hollow worm gear; Transfer device is transferred wheel and is placed the driven handover wheel and the transfer band of front-end of spindle to form by the active that is fixed on the worm gear; Become overlapped network reciprocating between filature groove and the netted mechanism of multiple edge body.
3, pure-silk network composite silk manufacturing equipment according to claim 2 is characterized in that the netted mechanism of described multiple edge body, and the hollow worm gear of mechanism maintains static, and the worm gear pedestal is fixed on the main shaft and supports worm gear.
4, pure-silk network composite silk manufacturing equipment according to claim 2 is characterized in that the hollow worm gear of the netted mechanism of described multiple edge body is fixed on the main shaft, and worm gear, driven handover wheel are fixed in an integral support, and this support axial restraint sky is enclosed within on the main shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97106341A CN1047811C (en) | 1997-03-28 | 1997-03-28 | Process and equipment for manufacturing composite silk of real silk network |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN97106341A CN1047811C (en) | 1997-03-28 | 1997-03-28 | Process and equipment for manufacturing composite silk of real silk network |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1165880A true CN1165880A (en) | 1997-11-26 |
| CN1047811C CN1047811C (en) | 1999-12-29 |
Family
ID=5168588
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN97106341A Expired - Fee Related CN1047811C (en) | 1997-03-28 | 1997-03-28 | Process and equipment for manufacturing composite silk of real silk network |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1047811C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103938330A (en) * | 2014-03-27 | 2014-07-23 | 吴江明佳织造有限公司 | Air bundling device for filament yarn envelopment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1006907B (en) * | 1988-07-02 | 1990-02-21 | 苏州丝绸工学院 | Production technique and installation of composite silk of natural silk |
-
1997
- 1997-03-28 CN CN97106341A patent/CN1047811C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103938330A (en) * | 2014-03-27 | 2014-07-23 | 吴江明佳织造有限公司 | Air bundling device for filament yarn envelopment |
| CN103938330B (en) * | 2014-03-27 | 2016-03-30 | 吴江明佳织造有限公司 | Filament yarn network air beaming device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1047811C (en) | 1999-12-29 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |