CN116587465A - ABS plastic intelligent production line and production method thereof - Google Patents
ABS plastic intelligent production line and production method thereof Download PDFInfo
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- CN116587465A CN116587465A CN202310766111.2A CN202310766111A CN116587465A CN 116587465 A CN116587465 A CN 116587465A CN 202310766111 A CN202310766111 A CN 202310766111A CN 116587465 A CN116587465 A CN 116587465A
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- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 188
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 170
- 239000000498 cooling water Substances 0.000 claims abstract description 72
- 238000001816 cooling Methods 0.000 claims abstract description 50
- 238000001914 filtration Methods 0.000 claims abstract description 48
- 230000001502 supplementing effect Effects 0.000 claims abstract description 46
- 238000003756 stirring Methods 0.000 claims abstract description 37
- 238000001125 extrusion Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 33
- 239000012535 impurity Substances 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims description 26
- 238000007789 sealing Methods 0.000 claims description 23
- 238000005086 pumping Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 16
- 229910052742 iron Inorganic materials 0.000 abstract description 8
- 229920003023 plastic Polymers 0.000 abstract description 2
- 239000004033 plastic Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 241000264877 Hippospongia communis Species 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2055/00—Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
- B29K2055/02—ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The application belongs to the technical field of plastic production lines, and in particular relates to an ABS plastic intelligent production line and a production method thereof, wherein the ABS plastic intelligent production line comprises the following steps: the device comprises a stirring mechanism, an extrusion mechanism, a cooling mechanism, a water supplementing mechanism and an electromagnetic on-off mechanism; wherein the stirring mechanism stirs and mixes the component materials so as to feed the mixed materials to the extrusion mechanism; the extrusion mechanism is used for carrying out melt blending extrusion on the mixed materials to a cooling mechanism so as to form solidified ABS plastic in the cooling mechanism; when the electromagnetic on-off mechanism is opened, water in the water supplementing mechanism flows through the electromagnetic on-off mechanism for filtering and then supplementing cooling water into the cooling mechanism; according to the application, materials are respectively treated by the stirring mechanism, the extrusion mechanism and the cooling mechanism, so that the ABS plastic can be automatically prepared, meanwhile, the electromagnetic on-off mechanism can filter impurities containing iron components in water, the electromagnetic on-off mechanism can work normally, the traditional electromagnetic valve is replaced, and the problem that the traditional electromagnetic valve can not work normally due to deformation under the impact of water flow can be solved.
Description
Technical Field
The application belongs to the technical field of plastic production lines, and particularly relates to an intelligent ABS plastic production line and a production method thereof.
Background
ABS plastic requires stirring blending, extrusion, and cooling processes during production, requires continuous replenishment of cooling water, is unlikely to operate smoothly if there is a minute problem in the inside of the waterway pipe or the solenoid valve, and minute iron components may accumulate in the inside of the waterway pipe during filtration of water with the permanent magnet, and the solenoid valve may malfunction when such iron components are accumulated in the fastened portion of the solenoid valve.
Meanwhile, the electromagnetic valve is continuously impacted in the waterway pipe, the shape of the electromagnetic valve can be slightly deformed, and the electromagnetic valve can be caused to malfunction.
Therefore, development of a new ABS plastic intelligent production line and a production method thereof are needed to solve the above problems.
Disclosure of Invention
The application aims to provide an intelligent ABS plastic production line and a production method thereof.
In order to solve the technical problems, the application provides an ABS plastic intelligent production line, which comprises: the device comprises a stirring mechanism, an extrusion mechanism, a cooling mechanism, a water supplementing mechanism and an electromagnetic on-off mechanism; the stirring mechanism, the extrusion mechanism and the cooling mechanism are sequentially arranged, the water supplementing mechanism is communicated with the cooling mechanism, and the electromagnetic on-off mechanism is movably arranged in the water supplementing mechanism; the stirring mechanism stirs and mixes the component materials so as to feed the mixed materials to the extrusion mechanism; the extrusion mechanism is used for carrying out melt blending extrusion on the mixed materials to a cooling mechanism so as to form solidified ABS plastic in the cooling mechanism; and when the electromagnetic on-off mechanism is opened, water in the water supplementing mechanism flows through the electromagnetic on-off mechanism for filtering and then supplementing cooling water into the cooling mechanism.
Further, the stirring mechanism includes: a high-speed mixer; the high-speed mixer stirs and mixes the component materials for feeding to the extrusion mechanism.
Further, the stirring mechanism includes: a twin screw extruder; and the double-screw extruder is used for melting, blending and extruding the mixed materials to a cooling mechanism.
Further, the cooling mechanism includes: the device comprises a controller, a cooling water tank, a temperature sensor, a liquid level sensor and a water changing assembly, wherein the temperature sensor, the liquid level sensor and the water changing assembly are electrically connected with the controller; a cooling water tank is arranged in the cooling water tank and is used for solidifying ABS plastic; the temperature sensor and the liquid level sensor are arranged in the cooling water tank to respectively detect temperature data and liquid level data of water flow in the cooling water tank; the water changing assembly is communicated with the cooling water tank; the controller drives the water changing assembly to change cooling water in the cooling water tank or drives the electromagnetic on-off mechanism to be opened according to temperature data and liquid level data of water flow in the cooling water tank.
Further, the water changing assembly includes: a water exchange tank and a water pump; the water changing tank is communicated with the cooling water tank through a water pumping pipeline, and the water pumping pump is arranged in the water pumping pipeline; the controller drives the water suction pump to suck the cooling water in the cooling water tank into the water exchange tank.
Further, the water replenishing mechanism includes: a water replenishing pipe, a flowmeter and a pressure gauge; one end of the water supplementing pipeline is connected with the water inlet pipeline, and the other end of the water supplementing pipeline is communicated with the cooling water tank; the flowmeter and the pressure meter respectively detect flow data and pressure data in the water supplementing pipeline and send the flow data and the pressure data to the controller.
Further, the electromagnetic on-off mechanism includes: the device comprises an on-off tube, an electromagnetic assembly and a movable column; the on-off pipe is connected into the water supplementing pipeline, the movable part of the electromagnetic assembly is connected with a movable column, the movable column is perpendicular to the on-off pipe, and the movable column movably penetrates through the on-off pipe; the upper half part of the movable column is solid, and the lower half part of the movable column is provided with a plurality of filtering holes; the electromagnetic assembly is electrified to push the movable column to move to the first position until the lower half part of the movable column stretches into the on-off pipe, so that each filtering hole on the movable column opens the on-off pipe; the water in the water supplementing pipeline flows to the cooling mechanism after being filtered by each filtering hole, and the movable column forms a magnetic field under the power supply effect of the electromagnetic assembly so as to adsorb impurities in the water flow into each filtering hole; the electromagnetic assembly is powered off to push the movable column to move to the second position until the upper half part of the movable column stretches into the on-off pipe and the lower half part of the movable column stretches out of the on-off pipe, so that the on-off pipe is blocked, and impurities in all the filtering holes fall off and move out.
Further, a sealing gasket is arranged at the bottom of the movable column, and the sealing gasket is arranged in a horn mouth; when the electromagnetic assembly is electrified to push the movable column to move to the first position, the sealing gasket is turned inwards to wrap the joint of the movable column and the on-off pipe, so that the movable column is sealed in the on-off pipe.
Further, each filtering hole is arranged in a horn mouth.
On the other hand, the application provides a production method adopting the ABS plastic intelligent production line, which comprises the following steps: stirring and mixing the component materials through a stirring mechanism so as to feed the mixed materials to an extrusion mechanism; extruding the mixed materials to a cooling mechanism through an extruding mechanism in a melt blending way so as to form solidified ABS plastic in the cooling mechanism; when the electromagnetic on-off mechanism moves to the first position, the electromagnetic on-off mechanism opens the water supplementing mechanism so that water in the water supplementing mechanism flows through the electromagnetic on-off mechanism for filtering and then supplementing cooling water into the cooling mechanism; when the electromagnetic on-off mechanism moves to the second position, the electromagnetic on-off mechanism plugs the water supplementing mechanism, and the electromagnetic on-off mechanism discharges filtered impurities.
The application has the beneficial effects that the materials are respectively treated by the stirring mechanism, the extruding mechanism and the cooling mechanism, so that the ABS plastic can be automatically prepared, meanwhile, the electromagnetic on-off mechanism can filter impurities containing iron components in water, ensure the normal work of the electromagnetic on-off mechanism, replace the traditional electromagnetic valve and solve the problem that the traditional electromagnetic valve cannot work normally when deformed under the impact of water flow.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of an intelligent ABS plastic production line of the present application;
FIG. 2 is a block diagram of an extrusion mechanism of the present application;
FIG. 3 is a block diagram of a cooling mechanism of the present application;
FIG. 4 is a block diagram of the water refill mechanism of the present application;
FIG. 5 is a block diagram of an electromagnetic on-off mechanism of the present application;
FIG. 6 is a top view of the electromagnetic on-off mechanism of the present application;
FIG. 7 is a front view of the electromagnetic on-off mechanism of the present application;
FIG. 8 is a block diagram of the movable column of the present application moved to a first position;
fig. 9 is a block diagram of the movable column of the present application moved to a second position.
In the figure:
1. an extrusion mechanism; 11. a twin screw extruder;
2. a cooling mechanism; 21. a cooling water tank; 211. a cooling water tank; 22. a water changing assembly; 221. a water exchange tank; 222. a water pump; 223. a water pumping pipeline;
3. a water supplementing mechanism; 31. a water replenishing pipe; 32. a flow meter; 33. a pressure gauge;
4. an electromagnetic on-off mechanism; 41. an on-off pipe; 42. an electromagnetic assembly; 43. a movable column; 431. a filter hole; 44. and a sealing gasket.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Example 1
In this embodiment, as shown in fig. 1 to 9, this embodiment provides an ABS plastic intelligent production line, which includes: the device comprises a stirring mechanism, an extrusion mechanism 1, a cooling mechanism 2, a water supplementing mechanism 3 and an electromagnetic on-off mechanism 4; the stirring mechanism, the extrusion mechanism 1 and the cooling mechanism 2 are sequentially arranged, the water supplementing mechanism 3 is communicated with the cooling mechanism 2, and the electromagnetic on-off mechanism 4 is movably arranged in the water supplementing mechanism 3; the stirring mechanism stirs and mixes the component materials so as to feed the mixed materials to the extrusion mechanism 1; the extrusion mechanism 1 melt-blends and extrudes the mixed materials to the cooling mechanism 2 to form solidified ABS plastic in the cooling mechanism 2; and when the electromagnetic on-off mechanism 4 is opened, the water in the water supplementing mechanism 3 flows through the electromagnetic on-off mechanism 4 for filtering and then supplementing cooling water into the cooling mechanism 2.
In this embodiment, this embodiment is handled the material respectively through rabbling mechanism, extrusion mechanism 1, cooling mechanism 2, can realize the automatic preparation ABS plastics, and electromagnetic on-off mechanism 4 can filter the impurity of aquatic iron-containing composition simultaneously, guarantees electromagnetic on-off mechanism 4 normal work, replaces traditional solenoid valve, can overcome the problem that traditional solenoid valve warp unable normal work under the rivers impact.
In this embodiment, the stirring mechanism includes: a high-speed mixer; the high-speed mixer stirs and mixes the component materials to feed the extrusion mechanism 1.
In this embodiment, the stirring mechanism includes: a twin-screw extruder 11; the twin-screw extruder 11 melt-blends and extrudes the blend to the cooling mechanism 2.
In the embodiment, the component materials are uniformly mixed in a high-speed mixer, then fed into a high-torque co-rotating double-screw extruder 11 for melt blending extrusion, cooled and pelletized to obtain the ABS plastic. The screw diameter ratio of the twin-screw extruder 11 was 1:40, and the total torque 864N, under which conditions the respective raw materials and the auxiliary agent were able to achieve the optimum blending extrusion effect. In the processing technology of the double-screw extruder 11, the temperatures of the first region, the second region and the third region of the double-screw extruder 11 are all set to be 250+/-10 ℃, the temperatures of the fourth region, the fifth region, the sixth region and the seventh region are all set to be 245+/-10 ℃, the temperatures of the eighth region are set to be 250+/-15 ℃, the temperatures of the machine heads are set to be 255+/-15 ℃, the rotating speed of the host machine is set to be 500-600r/min, the current of the host machine is 180-240A, and the rotating speed of the main feeding is 15-40HZ.
In the present embodiment, the cooling mechanism 2 includes: the water changing device comprises a controller, a cooling water tank 21, a temperature sensor, a liquid level sensor and a water changing assembly 22, wherein the temperature sensor, the liquid level sensor and the water changing assembly are electrically connected with the controller; a cooling water tank 211 is arranged in the cooling water tank 21 and is used for solidifying ABS plastic; the temperature sensor and the liquid level sensor are arranged in the cooling water tank 211 to respectively detect temperature data and liquid level data of water flow in the cooling water tank 211; the water changing assembly 22 is communicated with the cooling water tank 211; the controller drives the water changing assembly 22 to change the cooling water in the cooling water tank 211 or drives the electromagnetic on-off mechanism 4 to open according to the temperature data and the liquid level data of the water flow in the cooling water tank 211.
In this embodiment, by setting a temperature sensor and a liquid level sensor, the water temperature and the water liquid in the cooling water tank 211 can be ensured to be kept within set thresholds, and further stable solidification molding of ABS plastic can be ensured.
In this embodiment, the water changing assembly 22 includes: a water exchanging tank 221 and a water suction pump 222; the water changing tank 221 is communicated with the cooling water tank 211 through a water pumping pipeline 223, and the water pumping pump 222 is arranged in the water pumping pipeline 223; the controller drives the water pump 222 to pump the cooling water in the cooling water tank 211 into the water exchanging tank 221.
In the present embodiment, by providing the replacement water tank 221 and the water pump 222, the flow of cooling water in the cooling water tank 211 can be maintained, ensuring clean production environment on the one hand, and ensuring the molding temperature of ABS plastic on the other hand.
In this embodiment, the water replenishing mechanism 3 includes: a water replenishment pipe 31, a flow meter 32, and a pressure meter 33; one end of the water supplementing pipe 31 is connected with a water inlet pipe, and the other end of the water supplementing pipe 31 is communicated with the cooling water tank 211; the flowmeter 32 and the pressure gauge 33 detect flow data and pressure data in the water replenishing pipe 31, respectively, to send to the controller.
In the present embodiment, the flow meter 32 and the pressure meter 33 are provided, whereby the state of the cooling water supplied to the cooling water tank 211 can be displayed in a data format.
In this embodiment, the electromagnetic on-off mechanism 4 includes: an on-off tube 41, an electromagnetic assembly 42 and a movable column 43; the on-off pipe 41 is connected into the water supplementing pipe 31, the movable part of the electromagnetic assembly 42 is connected with a movable column 43, the movable column 43 is vertical to the on-off pipe 41, and the movable column 43 movably penetrates through the on-off pipe 41; the upper half part of the movable column 43 is solid, and the lower half part of the movable column 43 is provided with a plurality of filtering holes 431; the electromagnetic assembly 42 is electrically driven to move the movable column 43 to the first position until the lower half part of the movable column 43 stretches into the on-off tube 41, so that each filtering hole 431 on the movable column 43 opens the on-off tube 41; the water in the water replenishing pipe 31 flows through the filtering holes 431 to flow to the cooling mechanism 2 after being filtered, and the movable column 43 forms a magnetic field under the power supply effect of the electromagnetic assembly 42 so as to adsorb impurities in the water flow into the filtering holes 431; the electromagnetic assembly 42 is powered off to push the movable column 43 to move to the second position until the upper half of the movable column 43 extends into the on-off tube 41 and the lower half of the movable column 43 extends out of the on-off tube 41, so as to block the on-off tube 41 and remove impurities in each filtering hole 431.
In this embodiment, the movable column 43 is made of metal, and the electromagnetic assembly 42 is an electromagnetic actuator.
In this embodiment, the movable column 43 is provided to replace the conventional solenoid valve, the movable column 43 can resist water flow impact, the conventional solenoid valve can deform after being impacted by water flow, so that the movable part of the solenoid valve cannot be aligned with the sealing ring, and the sealing ring is damaged, meanwhile, the movable part of the solenoid valve can lose the telescopic function after deformation, so that the on-off of a pipeline cannot be controlled any more, and even if the movable column 43 deforms after being impacted by water flow, the two ends of the movable column 43 cannot be influenced, the movable column 43 cannot be influenced in the on-off pipe 41, meanwhile, each filtering hole 431 in the movable column 43 also plays a role in pressure relief, the capability of the movable column 43 against water flow is improved, and the movable part of the solenoid valve is larger and easier to deform when being impacted by water flow in the on-off moment of the conventional solenoid valve.
In the present embodiment, the movable column 43 functions to shut off the on-off tube 41 when the upper half of the movable column 43 blocks the on-off tube 41, and the movable column 43 functions to open the on-off tube 41 when the lower half of the movable column 43 opens the on-off tube 41.
In this embodiment, the movable column 43 forms a magnetic field under the power-on action of the electromagnetic component 42, so that the movable column 43 has magnetism, can adsorb impurities containing iron components in water flow, and the impurities are adsorbed in the filtering holes 431 to form honeycombs, so that other types of impurities can be filtered, the capability of filtering the impurities is improved, and when the electromagnetic component 42 is powered off, the lower half part of the movable column 43 extends out of the on-off tube 41, the movable column 43 also loses magnetism, the impurities accumulated in the filtering holes 431 can fall off, and residual liquid can be brought out when flowing out of the filtering holes 431.
In this embodiment, a sealing pad 44 is disposed at the bottom of the movable column 43, and the sealing pad 44 is disposed in a bell mouth; when the electromagnetic assembly 42 is electrically driven to move the movable column 43 to the first position, the sealing pad 44 is turned inwards to wrap the joint between the movable column 43 and the on-off tube 41, so as to seal the movable column 43 in the on-off tube 41.
In this embodiment, when the on-off tube 41 needs to be opened, the sealing pad 44 is in a horn mouth shape, the sealing pad 44 can tightly stick to the outer side wall of the on-off tube 41, the connection part between the movable column 43 and the on-off tube 41 is thoroughly sealed, and the water flow in the on-off tube 41 is prevented from flowing out, so that a good sealing effect is achieved.
In this embodiment, each of the filtering holes 431 is provided in a bell mouth shape.
In this embodiment, the filtering hole 431 has a shape with two wide ends and a narrow middle, so that the water flow can be improved, and impurities are not easy to run out after entering the filtering hole 431 and are limited in the filtering hole 431, and meanwhile, the movable column 43 is matched to filter and collect the impurities under the magnetic action.
Example 2
On the basis of embodiment 1, this embodiment provides a production method using the ABS plastic intelligent production line provided in embodiment 1, which includes: stirring and mixing the component materials through a stirring mechanism to feed the mixed materials to an extrusion mechanism 1; melt blending and extruding the mixed material to a cooling mechanism 2 through an extruding mechanism 1 to form solidified ABS plastic in the cooling mechanism 2; when the electromagnetic on-off mechanism 4 moves to the first position, the electromagnetic on-off mechanism 4 opens the water supplementing mechanism 3 so that water in the water supplementing mechanism 3 flows through the electromagnetic on-off mechanism 4 for filtering and then supplementing cooling water into the cooling mechanism 2; when the electromagnetic on-off mechanism 4 moves to the second position, the electromagnetic on-off mechanism 4 plugs the water supplementing mechanism 3, and the electromagnetic on-off mechanism 4 discharges the filtered impurities.
In this embodiment, the stirring mechanism includes: a high-speed mixer; the high-speed mixer stirs and mixes the component materials to feed the extrusion mechanism 1.
In this embodiment, the stirring mechanism includes: a twin-screw extruder 11; the twin-screw extruder 11 melt-blends and extrudes the blend to the cooling mechanism 2.
In the embodiment, the component materials are uniformly mixed in a high-speed mixer, then fed into a high-torque co-rotating double-screw extruder 11 for melt blending extrusion, cooled and pelletized to obtain the ABS plastic. The screw diameter ratio of the twin-screw extruder 11 was 1:40, and the total torque 864N, under which conditions the respective raw materials and the auxiliary agent were able to achieve the optimum blending extrusion effect. In the processing technology of the double-screw extruder 11, the temperatures of the first region, the second region and the third region of the double-screw extruder 11 are all set to be 250+/-10 ℃, the temperatures of the fourth region, the fifth region, the sixth region and the seventh region are all set to be 245+/-10 ℃, the temperatures of the eighth region are set to be 250+/-15 ℃, the temperatures of the machine heads are set to be 255+/-15 ℃, the rotating speed of the host machine is set to be 500-600r/min, the current of the host machine is 180-240A, and the rotating speed of the main feeding is 15-40HZ.
In the present embodiment, the cooling mechanism 2 includes: the water changing device comprises a controller, a cooling water tank 21, a temperature sensor, a liquid level sensor and a water changing assembly 22, wherein the temperature sensor, the liquid level sensor and the water changing assembly are electrically connected with the controller; a cooling water tank 211 is arranged in the cooling water tank 21 and is used for solidifying ABS plastic; the temperature sensor and the liquid level sensor are arranged in the cooling water tank 211 to respectively detect temperature data and liquid level data of water flow in the cooling water tank 211; the water changing assembly 22 is communicated with the cooling water tank 211; the controller drives the water changing assembly 22 to change the cooling water in the cooling water tank 211 or drives the electromagnetic on-off mechanism 4 to open according to the temperature data and the liquid level data of the water flow in the cooling water tank 211.
In this embodiment, by setting a temperature sensor and a liquid level sensor, the water temperature and the water liquid in the cooling water tank 211 can be ensured to be kept within set thresholds, and further stable solidification molding of ABS plastic can be ensured.
In this embodiment, the water changing assembly 22 includes: a water exchanging tank 221 and a water suction pump 222; the water changing tank 221 is communicated with the cooling water tank 211 through a water pumping pipeline 223, and the water pumping pump 222 is arranged in the water pumping pipeline 223; the controller drives the water pump 222 to pump the cooling water in the cooling water tank 211 into the water exchanging tank 221.
In the present embodiment, by providing the replacement water tank 221 and the water pump 222, the flow of cooling water in the cooling water tank 211 can be maintained, ensuring clean production environment on the one hand, and ensuring the molding temperature of ABS plastic on the other hand.
In this embodiment, the water replenishing mechanism 3 includes: a water replenishment pipe 31, a flow meter 32, and a pressure meter 33; one end of the water supplementing pipe 31 is connected with a water inlet pipe, and the other end of the water supplementing pipe 31 is communicated with the cooling water tank 211; the flowmeter 32 and the pressure gauge 33 detect flow data and pressure data in the water replenishing pipe 31, respectively, to send to the controller.
In the present embodiment, the flow meter 32 and the pressure meter 33 are provided, whereby the state of the cooling water supplied to the cooling water tank 211 can be displayed in a data format.
In this embodiment, the electromagnetic on-off mechanism 4 includes: an on-off tube 41, an electromagnetic assembly 42 and a movable column 43; the on-off pipe 41 is connected into the water supplementing pipe 31, the movable part of the electromagnetic assembly 42 is connected with a movable column 43, the movable column 43 is vertical to the on-off pipe 41, and the movable column 43 movably penetrates through the on-off pipe 41; the upper half part of the movable column 43 is solid, and the lower half part of the movable column 43 is provided with a plurality of filtering holes 431; the electromagnetic assembly 42 is electrically driven to move the movable column 43 to the first position until the lower half part of the movable column 43 stretches into the on-off tube 41, so that each filtering hole 431 on the movable column 43 opens the on-off tube 41; the water in the water replenishing pipe 31 flows through the filtering holes 431 to flow to the cooling mechanism 2 after being filtered, and the movable column 43 forms a magnetic field under the power supply effect of the electromagnetic assembly 42 so as to adsorb impurities in the water flow into the filtering holes 431; the electromagnetic assembly 42 is powered off to push the movable column 43 to move to the second position until the upper half of the movable column 43 extends into the on-off tube 41 and the lower half of the movable column 43 extends out of the on-off tube 41, so as to block the on-off tube 41 and remove impurities in each filtering hole 431.
In this embodiment, the movable column 43 is made of metal, and the electromagnetic assembly 42 is an electromagnetic actuator.
In this embodiment, the movable column 43 is provided to replace the conventional solenoid valve, the movable column 43 can resist water flow impact, the conventional solenoid valve can deform after being impacted by water flow, so that the movable part of the solenoid valve cannot be aligned with the sealing ring, and the sealing ring is damaged, meanwhile, the movable part of the solenoid valve can lose the telescopic function after deformation, so that the on-off of a pipeline cannot be controlled any more, and even if the movable column 43 deforms after being impacted by water flow, the two ends of the movable column 43 cannot be influenced, the movable column 43 cannot be influenced in the on-off pipe 41, meanwhile, each filtering hole 431 in the movable column 43 also plays a role in pressure relief, the capability of the movable column 43 against water flow is improved, and the movable part of the solenoid valve is larger and easier to deform when being impacted by water flow in the on-off moment of the conventional solenoid valve.
In the present embodiment, the movable column 43 functions to shut off the on-off tube 41 when the upper half of the movable column 43 blocks the on-off tube 41, and the movable column 43 functions to open the on-off tube 41 when the lower half of the movable column 43 opens the on-off tube 41.
In this embodiment, the movable column 43 forms a magnetic field under the power-on action of the electromagnetic component 42, so that the movable column 43 has magnetism, can adsorb impurities containing iron components in water flow, and the impurities are adsorbed in the filtering holes 431 to form honeycombs, so that other types of impurities can be filtered, the capability of filtering the impurities is improved, and when the electromagnetic component 42 is powered off, the lower half part of the movable column 43 extends out of the on-off tube 41, the movable column 43 also loses magnetism, the impurities accumulated in the filtering holes 431 can fall off, and residual liquid can be brought out when flowing out of the filtering holes 431.
In this embodiment, a sealing pad 44 is disposed at the bottom of the movable column 43, and the sealing pad 44 is disposed in a bell mouth; when the electromagnetic assembly 42 is electrically driven to move the movable column 43 to the first position, the sealing pad 44 is turned inwards to wrap the joint between the movable column 43 and the on-off tube 41, so as to seal the movable column 43 in the on-off tube 41.
In this embodiment, when the on-off tube 41 needs to be opened, the sealing pad 44 is in a horn mouth shape, the sealing pad 44 can tightly stick to the outer side wall of the on-off tube 41, the connection part between the movable column 43 and the on-off tube 41 is thoroughly sealed, and the water flow in the on-off tube 41 is prevented from flowing out, so that a good sealing effect is achieved.
In this embodiment, each of the filtering holes 431 is provided in a bell mouth shape.
In this embodiment, the filtering hole 431 has a shape with two wide ends and a narrow middle, so that the water flow can be improved, and impurities are not easy to run out after entering the filtering hole 431 and are limited in the filtering hole 431, and meanwhile, the movable column 43 is matched to filter and collect the impurities under the magnetic action.
In summary, according to the application, the stirring mechanism, the extruding mechanism and the cooling mechanism are used for respectively processing materials, so that the ABS plastic can be automatically prepared, meanwhile, the electromagnetic on-off mechanism can be used for filtering impurities containing iron components in water, so that the electromagnetic on-off mechanism can work normally, the traditional electromagnetic valve is replaced, and the problem that the traditional electromagnetic valve cannot work normally due to deformation under water flow impact can be solved.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. An ABS plastic intelligent production line, comprising:
the device comprises a stirring mechanism, an extrusion mechanism, a cooling mechanism, a water supplementing mechanism and an electromagnetic on-off mechanism; wherein the method comprises the steps of
The stirring mechanism, the extrusion mechanism and the cooling mechanism are sequentially arranged, the water supplementing mechanism is communicated with the cooling mechanism, and the electromagnetic on-off mechanism is movably arranged in the water supplementing mechanism;
the stirring mechanism stirs and mixes the component materials so as to feed the mixed materials to the extrusion mechanism;
the extrusion mechanism is used for carrying out melt blending extrusion on the mixed materials to a cooling mechanism so as to form solidified ABS plastic in the cooling mechanism; and
when the electromagnetic on-off mechanism is opened, water in the water supplementing mechanism flows through the electromagnetic on-off mechanism to be filtered, and then cooling water is supplemented into the cooling mechanism.
2. The ABS plastic intelligent production line according to claim 1, wherein,
the stirring mechanism comprises: a high-speed mixer;
the high-speed mixer stirs and mixes the component materials for feeding to the extrusion mechanism.
3. The ABS plastic intelligent production line according to claim 1, wherein,
the stirring mechanism comprises: a twin screw extruder;
and the double-screw extruder is used for melting, blending and extruding the mixed materials to a cooling mechanism.
4. The ABS plastic intelligent production line according to claim 1, wherein,
the cooling mechanism includes: the device comprises a controller, a cooling water tank, a temperature sensor, a liquid level sensor and a water changing assembly, wherein the temperature sensor, the liquid level sensor and the water changing assembly are electrically connected with the controller;
a cooling water tank is arranged in the cooling water tank and is used for solidifying ABS plastic;
the temperature sensor and the liquid level sensor are arranged in the cooling water tank to respectively detect temperature data and liquid level data of water flow in the cooling water tank;
the water changing assembly is communicated with the cooling water tank;
the controller drives the water changing assembly to change cooling water in the cooling water tank or drives the electromagnetic on-off mechanism to be opened according to temperature data and liquid level data of water flow in the cooling water tank.
5. The ABS plastic intelligent production line according to claim 4, wherein,
the water changing assembly includes: a water exchange tank and a water pump;
the water changing tank is communicated with the cooling water tank through a water pumping pipeline, and the water pumping pump is arranged in the water pumping pipeline;
the controller drives the water suction pump to suck the cooling water in the cooling water tank into the water exchange tank.
6. The ABS plastic intelligent production line according to claim 4, wherein,
the water replenishing mechanism comprises: a water replenishing pipe, a flowmeter and a pressure gauge;
one end of the water supplementing pipeline is connected with the water inlet pipeline, and the other end of the water supplementing pipeline is communicated with the cooling water tank;
the flowmeter and the pressure meter respectively detect flow data and pressure data in the water supplementing pipeline and send the flow data and the pressure data to the controller.
7. The ABS plastic intelligent production line according to claim 6, wherein,
the electromagnetic on-off mechanism comprises: the device comprises an on-off tube, an electromagnetic assembly and a movable column;
the on-off pipe is connected into the water supplementing pipeline, the movable part of the electromagnetic assembly is connected with a movable column, the movable column is perpendicular to the on-off pipe, and the movable column movably penetrates through the on-off pipe;
the upper half part of the movable column is solid, and the lower half part of the movable column is provided with a plurality of filtering holes;
the electromagnetic assembly is electrified to push the movable column to move to the first position until the lower half part of the movable column stretches into the on-off pipe, so that each filtering hole on the movable column opens the on-off pipe;
the water in the water supplementing pipeline flows to the cooling mechanism after being filtered by each filtering hole, and the movable column forms a magnetic field under the power supply effect of the electromagnetic assembly so as to adsorb impurities in the water flow into each filtering hole;
the electromagnetic assembly is powered off to push the movable column to move to the second position until the upper half part of the movable column stretches into the on-off pipe and the lower half part of the movable column stretches out of the on-off pipe, so that the on-off pipe is blocked, and impurities in all the filtering holes fall off and move out.
8. The ABS plastic intelligent production line according to claim 7, wherein,
a sealing gasket is arranged at the bottom of the movable column, and the sealing gasket is arranged in a horn mouth;
when the electromagnetic assembly is electrified to push the movable column to move to the first position, the sealing gasket is turned inwards to wrap the joint of the movable column and the on-off pipe, so that the movable column is sealed in the on-off pipe.
9. The ABS plastic intelligent production line according to claim 7, wherein,
each filtering hole is in a horn mouth.
10. A production method using the ABS plastic intelligent production line according to any one of claims 1 to 9, comprising:
stirring and mixing the component materials through a stirring mechanism so as to feed the mixed materials to an extrusion mechanism;
extruding the mixed materials to a cooling mechanism through an extruding mechanism in a melt blending way so as to form solidified ABS plastic in the cooling mechanism;
when the electromagnetic on-off mechanism moves to the first position, the electromagnetic on-off mechanism opens the water supplementing mechanism so that water in the water supplementing mechanism flows through the electromagnetic on-off mechanism for filtering and then supplementing cooling water into the cooling mechanism;
when the electromagnetic on-off mechanism moves to the second position, the electromagnetic on-off mechanism plugs the water supplementing mechanism, and the electromagnetic on-off mechanism discharges filtered impurities.
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| CN202310766111.2A CN116587465B (en) | 2023-06-27 | 2023-06-27 | ABS plastic intelligent production line and production method thereof |
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| CN202310766111.2A CN116587465B (en) | 2023-06-27 | 2023-06-27 | ABS plastic intelligent production line and production method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647630A (en) * | 2014-02-28 | 2015-05-27 | 柳州市海达新型材料科技有限公司 | Production line of modified plastic granules |
| CN205631331U (en) * | 2016-05-06 | 2016-10-12 | 连州市连胜塑料科技有限责任公司 | Novel plastics extruder cooling trough |
| CN206967774U (en) * | 2017-02-23 | 2018-02-06 | 上海侠盈塑料盐城有限公司 | A kind of environmentally friendly Masterbatch production equipment of plastics |
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- 2023-06-27 CN CN202310766111.2A patent/CN116587465B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647630A (en) * | 2014-02-28 | 2015-05-27 | 柳州市海达新型材料科技有限公司 | Production line of modified plastic granules |
| CN205631331U (en) * | 2016-05-06 | 2016-10-12 | 连州市连胜塑料科技有限责任公司 | Novel plastics extruder cooling trough |
| CN206967774U (en) * | 2017-02-23 | 2018-02-06 | 上海侠盈塑料盐城有限公司 | A kind of environmentally friendly Masterbatch production equipment of plastics |
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