CN116586344B - Rolling wheel cleaning device for rolled material looper device - Google Patents
Rolling wheel cleaning device for rolled material looper device Download PDFInfo
- Publication number
- CN116586344B CN116586344B CN202310863269.1A CN202310863269A CN116586344B CN 116586344 B CN116586344 B CN 116586344B CN 202310863269 A CN202310863269 A CN 202310863269A CN 116586344 B CN116586344 B CN 116586344B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 349
- 238000005096 rolling process Methods 0.000 title claims abstract description 117
- 239000000463 material Substances 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 63
- 239000010865 sewage Substances 0.000 claims description 28
- 238000005507 spraying Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000002955 isolation Methods 0.000 claims description 7
- 238000013461 design Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/50—Cleaning by methods involving the use of tools involving cleaning of the cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B17/00—Methods preventing fouling
- B08B17/02—Preventing deposition of fouling or of dust
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning In General (AREA)
Abstract
The invention discloses a roller cleaning device for a rolled material looper, which belongs to the field of roller cleaning devices and comprises a device main body, a cleaning module, a driving module and a rolling module, wherein the device main body is provided with a cleaning channel, the cleaning module is arranged on the device main body in a sliding manner and is provided with a rotary cleaning belt, the driving module is in driving connection with the cleaning module, the rolling module is fixedly arranged on the device main body and is provided with a rolling end, and the rolling end can move towards or away from the cleaning channel. According to the invention, the cleaning device can be quickly installed at the station of the loop roller by adopting the moving design, and the cleaning belt is used for cleaning the outer wall of the loop roller, so that the cleaning time of the loop roller is reduced, and the cleaning efficiency of the outer wall of the loop roller is improved.
Description
Technical Field
The invention relates to the technical field of roller cleaning devices, in particular to a roller cleaning device for a rolled material looper device.
Background
Along with the progress of technology, the requirements on the surface quality of the rolled material are more and more strict, and how to reduce the scratch on the surface of the rolled material in the rolling process is also the main direction of current development.
At present, after the cylindrical bar is rolled, if scratches or cracks exceeding about 0.03mm exist on the surface of the bar, the bar can crack in a cold heading test, and the product quality is affected.
In the prior art, loopers for cylindrical rolled materials have a large number of rollers, and if the surfaces of the rollers are worn, the rollers need to be replaced. The contact place of the roller and the cylindrical rolled material generally adopts a wear-resistant loop, and after a period of use, the installation direction of the wear-resistant loop can be changed for reuse. However, in the replacement process of the loop roller, as the surface of the loop is provided with the greasy dirt and the metal powder particles, the surface of the loop is generally cleaned manually, so that the greasy dirt and the particles are prevented from entering the bearing, and the service life of the roller is prevented from being influenced. Although the mode of manually cleaning the looper roller can be used, the cleaning efficiency is low, the time spent in cleaning is long, the stop time is prolonged, and the production efficiency of rolled materials is affected.
Disclosure of Invention
The invention aims to provide a roller cleaning device for a rolled material loop device, which aims to solve the problem that the efficiency of manually cleaning the outer wall of a loop roller is low in the background technology.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
a roller cleaning device for a rolled material looper comprises a device body provided with a cleaning channel for accommodating looper rollers; the cleaning module is arranged on the device main body in a sliding way and is provided with a rotary cleaning belt; the driving module is fixedly arranged on the device main body, is in driving connection with the cleaning module and is used for driving the cleaning module to move towards or away from the cleaning channel; the rolling module is fixedly arranged on the device main body, is provided with a rolling end, can move towards or away from the cleaning channel and is used for driving the loop roller to rotate; the driving module drives the cleaning module to move towards the direction of the cleaning channel, so that the outer end face of the rotary cleaning belt is attached to the outer wall of the loop roller for friction.
Preferably, the cleaning module comprises a cleaning housing, the cleaning housing is slidably mounted on the device body, the cleaning belt is disposed in the cleaning housing, a cleaning opening matched with the loop roller is formed at one end of the cleaning housing, which faces the cleaning channel, a part of the cleaning belt can extend out of the cleaning opening, and when the outer end face of the cleaning belt is attached to the outer wall of the loop roller, the cleaning belt is deformed into the cleaning housing.
Preferably, the cleaning module further comprises a tensioning assembly for controlling the tensioning force of the cleaning belt, the tensioning assembly controlling the tensioning force of the cleaning belt to decrease when the cleaning module moves in the direction of the cleaning path; the cleaning module comprises a cleaning support, and a cleaning motor is fixed on the cleaning support; the tensioning assembly comprises a tensioning sliding block and a tensioning telescopic cylinder, a guide chute perpendicular to a loop guide wheel is formed in the cleaning support, the tensioning sliding block is slidably mounted in the guide chute, the cleaning motor is fixed on the tensioning sliding block, the tensioning telescopic cylinder is fixed on the cleaning support, and the telescopic end of the tensioning telescopic cylinder is fixedly connected with the tensioning sliding block.
Preferably, a cleaning cavity, a sewage cavity and a water storage cavity are arranged in the cleaning shell, the cleaning cavity is communicated with the sewage cavity, the water storage cavity and the cleaning opening, the cleaning belt is arranged in the cleaning cavity, a water spraying strip is arranged in the cleaning cavity, a plurality of spraying openings are formed in the water spraying strip, a first runner is arranged in the cleaning cavity, one end of the first runner is communicated with the water spraying strip, the other end of the first runner is communicated with the water storage cavity, the upper end of the first runner is of an opening structure, and the water spraying strip is fixed at the upper end of the first runner and seals the first runner.
Preferably, the cleaning spray head is arranged in the cleaning cavity, the water pump is arranged in the water storage cavity, the cleaning spray head is communicated with the water pump, a plurality of cleaning strips are arranged on the water spraying end face of the cleaning spray head, and when the cleaning belt passes through the cleaning cavity, the outer end face of the cleaning belt is abutted to the water spraying end face of the cleaning spray head.
Preferably, the cleaning shell further comprises a sealing cavity, the sealing cavity is communicated with the cleaning opening, a wiper block which moves back and forth towards the cleaning channel is slidably installed in the sealing cavity, and an isolation assembly is further installed in the sealing cavity and used for controlling the wiper block to move back and forth.
Preferably, one end of the wiper block facing the cleaning channel is provided with a wiper strip, the wiper strip is in a shape of a Chinese character 'jian', and the head of the wiper strip in the shape of a Chinese character 'jian' faces the direction opposite to the rotating direction of the looper roller.
Preferably, the rolling module comprises a rolling shell, the rolling shell is fixedly arranged on the device main body, a rolling support is slidably arranged on the rolling shell, a rolling telescopic cylinder for driving the rolling support to move is fixedly arranged on the rolling shell, the rolling end comprises two rolling wheels, the two rolling wheels are arranged on the rolling support in a bearing connection mode, the two rolling wheels are arranged in the rolling shell, a rolling motor is fixedly arranged on the rolling support, an output shaft of the rolling motor is in power connection with one rolling wheel, and a rolling opening is formed in the rolling shell.
Preferably, a wind blowing plate is fixed in the rolling shell, a plurality of blowing holes are formed in the wind blowing plate, the blowing direction of the blowing holes faces to the cleaning module, and when the rolling shell is in contact with the cleaning shell, the rolling opening and the cleaning opening are combined to form a cleaning through groove for accommodating the loop roller.
Preferably, the device main body is further provided with an axial moving module for driving the device main body to move along the axial direction, the axial moving module comprises an axial sliding frame, an axial fixing frame and an axial telescopic rod, the axial sliding frame is fixedly connected with the device main body, the axial fixing frame is provided with an axial moving sliding groove along the axial direction of the loop roller, the axial sliding frame is slidably arranged in the axial moving sliding groove and can move along the axial moving sliding groove, the axial fixing frame is fixedly provided with a fixing piece for fixing, the axial telescopic rod is fixed on the axial sliding frame, and the telescopic end of the axial sliding frame is fixed with the axial fixing frame.
The invention has the beneficial effects that: according to the invention, the cleaning device can be quickly installed at the station of the loop roller by adopting the moving design, the outer wall of the loop roller is cleaned by utilizing the cleaning belt, the outer wall of the loop roller can be quickly cleaned, the cleaning time of the loop roller is reduced, and the cleaning efficiency of the outer wall of the loop roller is improved.
Drawings
FIG. 1 is a front view of a first embodiment of the present invention;
fig. 2 is a schematic perspective view of a first embodiment of the present invention;
FIG. 3 is a schematic view of a device body according to a first embodiment of the present invention;
FIG. 4 is a schematic view of a loop wheel according to a first embodiment of the present invention;
FIG. 5 is a schematic illustration of the first embodiment of the present invention;
FIG. 6 is a schematic perspective view of a cleaning module according to a second embodiment of the invention;
FIG. 7 is a schematic diagram illustrating a connection relationship between cleaning modules according to a second embodiment of the present invention;
FIG. 8 is a schematic view of a mounting structure of a cleaning belt according to a second embodiment of the present invention;
FIG. 9 is a schematic view of a second embodiment of a isolator assembly;
FIG. 10 is a schematic view of a cleaning housing according to a second embodiment of the present invention;
FIG. 11 is a schematic diagram of a rolling module in a second embodiment of the present invention;
fig. 12 is a schematic structural diagram of a third embodiment of the present invention.
In the figure: 1. a device body; 101. cleaning the channel; 2. a cleaning module; 21. a cleaning belt; 22. cleaning the shell; 221. cleaning the opening; 23. a cleaning support; 24. cleaning the shaft; 25. cleaning a driven wheel; 26. cleaning a motor; 27. cleaning a driving wheel; 28. tensioning the sliding block; 29. tensioning a telescopic cylinder; 222. cleaning the cavity; 2221. a first flow passage; 223. a sewage chamber; 224. a water storage cavity; 225. a water spraying strip; 226. a sewage one-way valve; 227. a clean water one-way valve; 228. cleaning the spray head; 2281. a cleaning bar; 229. a water pump; 2210. sealing the cavity; 2211. a wiper block; 2212. isolating the telescopic cylinder; 2213. a tension spring; 2214. a driving wedge block; 22112. a wiper strip; 22a, a water inlet; 22b, a water outlet; 22c, a sewage port; 22d, a clean water port; 3. a driving module; 4. a scrolling module; 41. a rolling end; 42. a rolling housing; 422. a rolling opening; 43. a rolling bracket; 44. a rolling telescopic cylinder; 45. a rolling motor; 46. a wind blowing plate; 461. blowing holes; 51. an axial carriage; 52. an axial fixing frame; 53. an axial telescopic rod.
Detailed Description
So that the objects, technical solutions and advantages of the embodiments of the present disclosure are more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Unless defined otherwise, technical or scientific terms used in this disclosure should be given the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The use of the terms "comprising" or "includes" and the like in this disclosure is intended to cover an element or article listed after that term and equivalents thereof without precluding other elements or articles. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
As shown in fig. 1 to 5, the roller cleaning device for a rolled material looper provided by the present invention comprises: the device body 1 has a cleaning channel 101 for accommodating a loop roller; the device body 1 is provided with a cleaning chute along the length direction of the device body 1, and the cleaning channel 101 penetrates the device body 1 along the axial direction of the loop roller, and the loop roller can penetrate the cleaning channel 101. The cleaning module 2 is arranged in the cleaning chute in a sliding way and is provided with a rotary cleaning belt 21, the cleaning belt 21 can deform, and the outer wall of the loop roller can be attached. The driving module 3 is fixedly installed on the device main body 1, is in driving connection with the cleaning module 2, and is used for driving the cleaning module 2 to move towards or away from the cleaning channel 101.
As an example, the driving module 3 may adopt a driving telescopic cylinder, and a telescopic end of the driving telescopic cylinder is fixedly connected with the cleaning module 2, and drives the cleaning module 2 to move towards or away from the cleaning channel 101 through the telescopic end. The rolling module 4 is fixedly arranged on the device main body 1, and is provided with a rolling end 41, wherein the rolling end 41 can move towards or away from the cleaning channel 101 and is used for driving the loop roller to rotate; the cleaning module 2 is driven to move towards the cleaning channel 101 by the driving module 3, so that the outer end face of the rotary cleaning belt 21 is attached to the outer wall of the looper roller for rotary friction.
Specifically, the cleaning device can move in a hoisting manner, so that after the loop roller is inserted into the cleaning channel 101, the rolling module 4 moves towards the cleaning channel 101, the rolling end 41 abuts against the outer wall of the loop roller, then the driving module 3 drives the cleaning module 2 to move towards the cleaning channel 101, the outer end face of the rotary cleaning belt 21 abuts against the outer wall of the loop roller, at the moment, the rolling module 4 works, the rolling end 41 drives the loop roller to rotate, and meanwhile, the cleaning belt 21 cleans the outer wall of the loop roller.
In general, the cleaning device can be quickly installed at the station of the loop roller by adopting the moving design, the outer wall of the loop roller can be quickly cleaned by utilizing the cleaning belt 21, the cleaning time of the loop roller is reduced, and the cleaning efficiency of the outer wall of the loop roller is improved.
Referring to fig. 6 to 11, a roller cleaning device for a rolled material looping device is further provided in this embodiment, and the specific structure of the roller cleaning device for a rolled material looping device in this embodiment is substantially the same as that of the roller cleaning device for a rolled material looping device in the first embodiment, and the difference between the two is that the roller cleaning device for a rolled material looping device in this embodiment further includes the following specific structure compared with the roller cleaning device for a rolled material looping device in the first embodiment.
As an alternative embodiment, referring to fig. 6 to 11, in order to avoid splashing of the cleaning solution during cleaning, the cleaning module 2 includes a cleaning housing 22, the cleaning housing 22 is slidably mounted in a cleaning chute of the device body 1, and a cleaning belt 21 is disposed in the cleaning housing 22, so that splashing of the cleaning solution can be effectively reduced, and the looper is protected from corroding equipment and products by the cleaning solution. One end of the cleaning housing 22 facing the cleaning channel 101 is provided with a cleaning opening 221 matched with the loop roller, a part of the cleaning belt 21 can extend out of the cleaning opening 221, and when the outer end surface of the cleaning belt 21 is attached to the outer wall of the loop roller, the cleaning belt 21 is deformed into the cleaning housing 22. Specifically, when the cleaning module 2 moves toward the cleaning channel 101, the cleaning opening 221 is abutted against the outer wall of the loop roller, so that the sprinkling of cleaning liquid from the loop roller is effectively reduced, and the rolling equipment is protected from being corroded by the cleaning liquid.
Further, the end of the cleaning opening 221 may be sleeved with an external disposable elastic film, the loop roller is inserted into the disposable elastic film, and two ends of the disposable elastic film are respectively fixed in non-rotating areas of the loop roller, so that splashing of cleaning liquid can be further reduced, and rolling equipment is protected.
As an example, the cleaning module 2 includes a cleaning support 23, two cleaning shafts 24 are mounted on the cleaning support 23 in a bearing connection manner, a cleaning driven wheel 25 is fixed on the outer wall of the cleaning shaft 24, a cleaning motor 26 is fixed on the cleaning support 23, a cleaning driving wheel 27 is fixed on the output shaft of the cleaning motor 26, and a cleaning belt 21 is wound on the outer walls of the cleaning driven wheel 25 and the cleaning driving wheel 27, and forms a triangle structure, one side of which extends out of the cleaning opening 221. When the cleaning module 2 works, the cleaning motor 26 works, the output shaft of the cleaning motor 26 drives the cleaning driving wheel 27 to rotate, and the cleaning driving wheel 27 drives the cleaning belt 21 to reciprocate to clean the outer wall of the loop roller.
As an alternative embodiment, referring to fig. 6 to 8, in order to further secure the cleaning effect of the cleaning belt 21, the cleaning module 2 further comprises a tensioning assembly for controlling the tensioning force of the cleaning belt 21, the tensioning assembly controlling the tensioning force of the cleaning belt 21 to decrease when the cleaning module 2 moves in the direction of the cleaning channel 101. Specifically, the tensioning assembly comprises a tensioning sliding block 28 and a tensioning telescopic cylinder 29, a guide chute perpendicular to the loop guide wheel is arranged on the cleaning support 23, the tensioning sliding block 28 is slidably mounted in the guide chute, the cleaning motor 26 is fixed on the tensioning sliding block 28, the tensioning telescopic cylinder 29 is fixed on the cleaning support 23, and the telescopic end of the tensioning telescopic cylinder 29 is fixedly connected with the tensioning sliding block 28.
When the cleaning module 2 moves towards the cleaning channel 101, the cleaning belt 21 abuts against the outer wall of the loop roller, the abutting force born by the cleaning belt 21 is increased, the tensioning telescopic cylinder 29 works, the telescopic end of the tensioning telescopic cylinder 29 drives the tensioning sliding block 28 to move towards the direction close to the cleaning channel 101, the tensioning force of the cleaning belt 21 is controlled to be within a certain range, the tensioning force of the cleaning belt 21 is prevented from changing, the friction force on the surface of the loop roller is reduced, and the cleaning effect is reduced.
As an alternative embodiment, referring to fig. 7 to 10, in order to further ensure the cleaning effect of the cleaning belt 21, a cleaning chamber 222, a sewage chamber 223 and a water storage chamber 224 are provided in the cleaning housing 22, the cleaning chamber 222 is communicated with the sewage chamber 223, the water storage chamber 224 and the cleaning opening 221, the cleaning belt 21 is provided in the cleaning chamber 222, a water spraying bar 225 is installed in the cleaning chamber 222, a plurality of spraying openings are provided on the water spraying bar 225, a first flow channel 2221 is provided in the cleaning chamber 222, one end of the first flow channel 2221 is communicated with the water spraying bar 225, the other end of the first flow channel 2221 is communicated with the water storage chamber 224, the upper end of the first flow channel 2221 is in an opening structure, the water spraying bar 225 is fixed at the upper end of the first flow channel 2221, and the first flow channel 2221 is sealed, so that cleaning liquid can enter the first flow channel 2221 from the water storage chamber 224 and then be sprayed out through the spraying openings on the water spraying bar 225.
By way of example, the cleaning chamber 222 may have a triangular or circular arc shape in shape, etc. However, a triangular structure is preferred, and the triangular cleaning cavity 222 is configured to accommodate more volumes of cleaning liquid and sewage under the same volume of cleaning housing 22, thereby increasing the cleaning duration and cleaning effect of the cleaning belt 21.
Specifically, the cleaning housing 22 is provided with a water inlet 22a and a water outlet 22b, the water inlet 22a is communicated with the water storage cavity 224, the water outlet 22b is communicated with the sewage cavity 223, a sewage port 22c is arranged between the cleaning cavity 222 and the sewage cavity 223, a sewage one-way valve 226 which can enable sewage to flow to the sewage cavity 223 in a one-way manner is arranged at the sewage port 22c, a clean water port 22d is arranged between the cleaning cavity 222 and the water storage cavity 224, and a clean water one-way valve 227 which can enable clean water to flow to the cleaning cavity 222 is arranged at the clean water port 22 d; during cleaning, the cleaning liquid flows into the cleaning chamber 222 through the cleaning water port 22d, the cleaning liquid becomes turbid to sewage in the process of cleaning by the cleaning belt 21, and the sewage is discharged through the sewage check valve 226, flows into the sewage chamber 223, and is finally discharged from the water outlet 22 b.
As an alternative embodiment, in order to further ensure the cleaning effect of the cleaning belt 21, the cleaning nozzle 228 is installed in the cleaning chamber 222, the water pump 229 is installed in the water storage chamber 224, the cleaning nozzle 228 is communicated with the water pump 229, the water spraying end face of the cleaning nozzle 228 is provided with a plurality of cleaning strips 2281, and when the cleaning belt 21 passes through the cleaning chamber 222, the outer end face of the cleaning belt 21 is abutted against the water spraying end face of the cleaning nozzle 228.
When the cleaning belt 21 rotates, the water pump 229 sprays the cleaning liquid toward the cleaning belt 21 when the end surface of the cleaning belt 21 passes through the water spraying end surface, and the cleaning effect of the cleaning belt 21 can be improved by cleaning the surface of the cleaning belt 21.
As an alternative embodiment, referring to fig. 9, in order to avoid splashing of the cleaning solution during cleaning, the cleaning housing 22 further includes a sealing chamber 2210, the sealing chamber 2210 is communicated with the cleaning opening 221, a wiper block 2211 sliding in the sealing chamber 2210 and moving reciprocally toward the cleaning channel 101 is installed, and an isolation assembly is installed in the sealing chamber 2210 and used for controlling the wiper block 2211 to move reciprocally.
Specifically, a wiper chute perpendicular to the cleaning channel 101 is arranged in the sealing cavity 2210, the wiper block 2211 is slidably inserted in the wiper chute and moves along the wiper chute, one end of the wiper block 2211, which is far away from the cleaning channel 101, is provided with a driven wedge surface, the isolation assembly comprises an isolation telescopic cylinder 2212 and a tension spring 2213, the isolation telescopic cylinder 2212 is fixed in the sealing cavity 2210, a driving wedge block 2214 is fixed on the telescopic end of the isolation telescopic cylinder 2212, the driving wedge block 2214 is in contact with the driven wedge surface, one end of the tension spring 2213 is fixed in the sealing cavity 2210, the end part of the tension spring 2213 is fixedly connected with the wiper block 2211, and the tension of the tension spring 2213 pulls the wiper block 2211 to move towards a direction far away from the cleaning channel 101 so as to keep the wiper block 2211 at an initial position; when the isolating telescopic cylinder 2212 works, the telescopic end of the isolating telescopic cylinder 2212 drives the driving wedge block 2214 to extend, and the driving wedge block 2214 pushes the driven wedge surface to move, so that the water scraping block 2211 is driven to move towards the direction approaching to the cleaning channel 101.
Further, in order to increase the scraping effect of the sewage, a scraping strip 22112 is disposed at one end of the scraping block 2211 facing to the cleaning channel 101, and the scraping strip 22112 can be attached to the outer wall of the loop roller to scrape the water on the surface of the loop roller.
As an example, the wiper strip 22112 may be any shape, such as an elongated shape, a circular arc shape, or a pointed shape. The wiper 22112 is preferably in a shape of a spike, the head of the wiper 22112 faces the direction opposite to the rotation direction of the loop roller, the wiper 22112 can be attached to the outer wall of the loop roller, when the loop roller rotates, the wiper 22112 in the shape of a spike discharges sewage on the surface of the loop roller from the middle of the wiper 22112 to two sides, the sewage is guided, the scraping effect of the sewage is improved, and the sewage is prevented from splashing when the loop roller rotates, so that related equipment is protected.
As an alternative embodiment, referring to fig. 11, the rolling module 4 includes a rolling housing 42, the rolling housing 42 is fixedly mounted on the device body 1, a rolling chute is formed on the rolling housing 42, a rolling bracket 43 is slidably mounted in the rolling chute, a rolling telescopic cylinder 44 for driving the rolling bracket 43 to move is fixedly mounted on the rolling housing 42, the rolling end 41 includes two rolling wheels, the two rolling wheels are mounted on the rolling bracket 43 in a bearing connection manner, the two rolling wheels are both disposed in the rolling housing 42, a rolling motor 45 is fixedly mounted on the rolling bracket 43, an output shaft of the rolling motor 45 is in power connection with one of the rolling wheels, and a rolling opening 422 is formed on the rolling housing 42.
After the rolling module 4 moves to the set position, the rolling telescopic cylinder 44 works, the telescopic end of the rolling telescopic cylinder 44 drives the rolling support 43 to move, the rolling support 43 drives the rolling wheel to move until the rolling wheel is in contact with the loop roller, the rolling motor 45 works, the output shaft of the rolling motor 45 drives the rolling wheel to rotate, the rolling wheel drives the loop roller to rotate, the rolling wheel can rotate at uniform speed, the outer wall of the loop roller is guaranteed to be uniformly cleaned, and the cleaning belt 21 is prevented from being driven to randomly rotate in the cleaning process, so that the cleaning effect is influenced.
As an alternative embodiment, when the rolling housing 42 is in interference with the cleaning housing 22, the rolling opening 422 and the cleaning opening 221 combine to form a cleaning channel that accommodates the looper roller. The loop roller is in the clean in-process, and the clean logical groove can laminate the outer wall of loop roller, reduces the splash of cleaning solution and sewage, protection product and equipment.
As an alternative embodiment, the air blast plate 46 is fixed in the rolling shell 42, and a plurality of blowing holes 461 are formed in the air blast plate 46, and the blowing direction of the blowing holes 461 is set toward the cleaning module 2.
Specifically, the air blast plate 46 is communicated with an external air source, the air source provides air with certain pressure for the air blast plate 46, the air is sprayed out from the spraying holes 461 after entering the air blast plate 46, and cleaning liquid and sewage sprayed out from the cleaning module 2 are sprayed out towards the cleaning module 2, so that the splashing is further reduced, and products and equipment are protected.
In general, the invention reduces the dissipation of cleaning liquid to the surrounding space through the design of the cleaning module 2 and the rolling module 4, thereby avoiding pollution to equipment and products, and the related structure adopts a modularized design, thereby facilitating the replacement and maintenance of the related structure and improving the overall maintenance efficiency.
Referring to fig. 12, a roller cleaning device for a rolling material loop apparatus is further provided in this embodiment, and the specific structure of the roller cleaning device for a rolling material loop apparatus in this embodiment is substantially the same as that of the roller cleaning device for a rolling material loop apparatus in the second embodiment, and the difference between the two is that the roller cleaning device for a rolling material loop apparatus in this embodiment further includes the following specific structure compared to the roller cleaning device for a rolling material loop apparatus in the second embodiment.
In order to facilitate the positioning of the cleaning device, an axial moving module for driving the device body 1 to move along the axial direction is further mounted on the device body 1, the axial moving module comprises an axial sliding frame 51, an axial fixing frame 52 and an axial telescopic rod 53, the axial sliding frame 51 is fixedly connected with the device body 1, an axial moving sliding groove along the axial direction of the loop roller is formed in the axial fixing frame 52, the axial sliding frame 51 is slidably mounted in the axial moving sliding groove and can move along the axial moving sliding groove, a fixing piece for fixing is fixed on the axial fixing frame 52, the axial telescopic rod 53 is fixed on the axial sliding frame 51, and the telescopic end of the axial sliding frame 51 is fixed with the axial fixing frame 52. Wherein, the fixing piece can adopt an electromagnet and the like; when the axial telescopic rod 53 works, the distance between the axial sliding frame 51 and the axial fixing frame 52 is controlled through the movement of the telescopic end of the axial telescopic rod, so that the cleaning device can be accurately positioned.
During specific operation, the cleaning device can move in a hoisting mode, after being fixed by the fixing piece, the cleaning device is controlled to move to a set working position by the axial telescopic rod 53, so that the cleaning device can be positioned and installed conveniently, and the cleaning device can be assembled quickly.
In general, in order to facilitate movement and positioning, the axial movement module is additionally arranged on the cleaning device, so that the cleaning device can be quickly arranged at the station of the loop roller, manual positioning is avoided, and the cleaning efficiency of the outer wall of the loop roller is improved.
The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this invention will occur to those skilled in the art, and are intended to be within the spirit and scope of the invention.
Claims (9)
1. A roller cleaning device for a rolled material looper, comprising:
a device body (1) having a cleaning channel (101) for accommodating the loop roller;
a cleaning module (2) which is arranged on the device main body (1) in a sliding way and is provided with a rotary cleaning belt (21);
the driving module (3) is fixedly arranged on the device main body (1), is in driving connection with the cleaning module (2) and is used for driving the cleaning module (2) to move towards or away from the cleaning channel (101);
the rolling module (4) is fixedly arranged on the device main body (1) and is provided with a rolling end (41), and the rolling end (41) can move towards or away from the cleaning channel (101) and is used for driving the loop roller to rotate;
the cleaning module (2) is driven to move towards the cleaning channel (101) by the driving module (3), so that the outer side end surface of the rotary cleaning belt (21) is attached to the outer wall of the loop roller for friction;
the cleaning module (2) comprises a cleaning shell (22), the cleaning shell (22) is slidably arranged on the device main body (1), the cleaning belt (21) is arranged in the cleaning shell (22), a cleaning opening (221) matched with the loop roller is formed in the cleaning shell (22) towards one end of the cleaning channel (101), a part of the cleaning belt (21) can extend out of the cleaning opening (221), and when the outer end face of the cleaning belt (21) is attached to the outer wall of the loop roller, the cleaning belt (21) is deformed into the cleaning shell (22).
2. The roller cleaning device for a rolled material looper according to claim 1, characterized in that: the cleaning module (2) further comprises a tensioning assembly for controlling the tensioning force of the cleaning belt (21), which tensioning assembly controls the tensioning force of the cleaning belt (21) to decrease when the cleaning module (2) is moved in the direction of the cleaning channel (101); the cleaning module (2) comprises a cleaning support (23), and a cleaning motor (26) is fixed on the cleaning support (23); the tensioning assembly comprises a tensioning sliding block (28) and a tensioning telescopic cylinder (29), a guide chute perpendicular to a loop guide wheel is formed in the cleaning support (23), the tensioning sliding block (28) is slidably mounted in the guide chute, the cleaning motor (26) is fixed on the tensioning sliding block (28), the tensioning telescopic cylinder (29) is fixed on the cleaning support (23), and the telescopic end of the tensioning telescopic cylinder (29) is fixedly connected with the tensioning sliding block (28).
3. The roller cleaning device for a rolled material looper according to claim 2, characterized in that: the cleaning device is characterized in that a cleaning cavity (222), a sewage cavity (223) and a water storage cavity (224) are arranged in the cleaning shell (22), the cleaning cavity (222) is communicated with the sewage cavity (223), the water storage cavity (224) and the cleaning opening (221), the cleaning belt (21) is arranged in the cleaning cavity (222), a water spraying strip (225) is arranged in the cleaning cavity (222), a plurality of spraying openings are formed in the water spraying strip (225), a first runner (2221) is arranged in the cleaning cavity (222), one end of the first runner (2221) is communicated with the water spraying strip (225), the other end of the first runner (2221) is communicated with the water storage cavity (224), the upper end of the first runner (2221) is of an opening structure, and the water spraying strip (225) is fixed at the upper end of the first runner (2221) and seals the first runner (2221).
4. A roller cleaning device for a rolled material looper according to claim 3, characterized in that: install clean shower nozzle (228) in wasing chamber (222), install water pump (229) in water storage chamber (224), clean shower nozzle (228) are linked together with water pump (229), the water spray terminal surface of clean shower nozzle (228) is provided with a plurality of clean strips (2281), works as when clean area (21) are through wasing chamber (222), the outside terminal surface of clean area (21) can be inconsistent with the water spray terminal surface of clean shower nozzle (228).
5. The roller cleaning device for a rolled material looper according to claim 1, characterized in that: the cleaning shell (22) further comprises a sealing cavity (2210), the sealing cavity (2210) is communicated with the cleaning opening (221), a water scraping block (2211) which moves back and forth towards the cleaning channel (101) is slidably installed in the sealing cavity (2210), and an isolation assembly is further installed in the sealing cavity (2210) and used for controlling the water scraping block (2211) to move back and forth.
6. The roller cleaning device for a rolled material looper according to claim 5, wherein: one end of the wiper block (2211) facing the cleaning channel (101) is provided with a wiper strip (22112), the wiper strip (22112) is in a sharp shape, and the head of the wiper strip (22112) in the sharp shape faces the direction opposite to the rotation direction of the looper roller.
7. The roller cleaning device for a rolled material looper according to claim 1, characterized in that: the rolling module (4) comprises a rolling shell (42), the rolling shell (42) is fixedly arranged on a device main body (1), a rolling support (43) is slidably arranged on the rolling shell (42), a rolling telescopic cylinder (44) for driving the rolling support (43) to move is fixedly arranged on the rolling shell (42), the rolling end (41) comprises two rolling wheels, the two rolling wheels are arranged on the rolling support (43) in a bearing connection mode, the two rolling wheels are arranged in the rolling shell (42), a rolling motor (45) is fixedly arranged on the rolling support (43), an output shaft of the rolling motor (45) is in power connection with one of the rolling wheels, and a rolling opening (422) is formed in the rolling shell (42).
8. The roller cleaning device for a rolled material looper according to claim 7, wherein: the novel cleaning device is characterized in that an air blast plate (46) is fixed in the rolling shell (42), a plurality of blowing holes (461) are formed in the air blast plate (46), the blowing direction of the blowing holes (461) is towards the cleaning module (2), and when the rolling shell (42) is in contact with the cleaning shell (22), the rolling opening (422) and the cleaning opening (221) are combined to form a cleaning through groove for accommodating a loop roller.
9. Roller cleaning device for a rolled material looper according to any one of claims 1 to 8, characterized in that: the device is characterized in that an axial moving module for driving the device body (1) to move along the axial direction is further arranged on the device body (1), the axial moving module comprises an axial sliding frame (51), an axial fixing frame (52) and an axial telescopic rod (53), the axial sliding frame (51) is fixedly connected with the device body (1), an axial moving sliding groove along the axial direction of the loop roller is formed in the axial fixing frame (52), the axial sliding frame (51) is slidably arranged in the axial moving sliding groove and can move along the axial moving sliding groove, a fixing piece for fixing is fixed on the axial fixing frame (52), and the telescopic rod (53) is fixed on the axial sliding frame (51), and the telescopic end of the axial sliding frame (51) is fixed with the axial fixing frame (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310863269.1A CN116586344B (en) | 2023-07-14 | 2023-07-14 | Rolling wheel cleaning device for rolled material looper device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310863269.1A CN116586344B (en) | 2023-07-14 | 2023-07-14 | Rolling wheel cleaning device for rolled material looper device |
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| Publication Number | Publication Date |
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| CN116586344A CN116586344A (en) | 2023-08-15 |
| CN116586344B true CN116586344B (en) | 2023-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310863269.1A Active CN116586344B (en) | 2023-07-14 | 2023-07-14 | Rolling wheel cleaning device for rolled material looper device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000305402A (en) * | 1999-04-22 | 2000-11-02 | Kureha Ltd | Cleaning device for rotary roller |
| US6630035B1 (en) * | 1999-08-18 | 2003-10-07 | Fuji Photo Film Co., Ltd. | Cleaning unit for recording rotational drum and cleaning method |
| CN103658073A (en) * | 2011-12-13 | 2014-03-26 | 万向电动汽车有限公司 | Press roller cleaning mechanism of lithium battery pole piece rolling machine |
| CN217664873U (en) * | 2022-08-01 | 2022-10-28 | 江苏劲鹿新能源科技有限公司 | Roller cleaning brush head of double-roller machine for producing lithium batteries |
| CN219188127U (en) * | 2023-03-14 | 2023-06-16 | 宁德时代新能源科技股份有限公司 | Roller cleaning device |
-
2023
- 2023-07-14 CN CN202310863269.1A patent/CN116586344B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000305402A (en) * | 1999-04-22 | 2000-11-02 | Kureha Ltd | Cleaning device for rotary roller |
| US6630035B1 (en) * | 1999-08-18 | 2003-10-07 | Fuji Photo Film Co., Ltd. | Cleaning unit for recording rotational drum and cleaning method |
| CN103658073A (en) * | 2011-12-13 | 2014-03-26 | 万向电动汽车有限公司 | Press roller cleaning mechanism of lithium battery pole piece rolling machine |
| CN217664873U (en) * | 2022-08-01 | 2022-10-28 | 江苏劲鹿新能源科技有限公司 | Roller cleaning brush head of double-roller machine for producing lithium batteries |
| CN219188127U (en) * | 2023-03-14 | 2023-06-16 | 宁德时代新能源科技股份有限公司 | Roller cleaning device |
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| CN116586344A (en) | 2023-08-15 |
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