CN116586070A - Non-noble metal catalyst for CO oxidation catalysis and application thereof - Google Patents

Non-noble metal catalyst for CO oxidation catalysis and application thereof Download PDF

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Publication number
CN116586070A
CN116586070A CN202310530525.5A CN202310530525A CN116586070A CN 116586070 A CN116586070 A CN 116586070A CN 202310530525 A CN202310530525 A CN 202310530525A CN 116586070 A CN116586070 A CN 116586070A
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powder
catalyst
noble metal
catalysis
oxidation
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吴靓
张海泓
康建刚
贺跃辉
肖逸锋
张乾坤
李丽
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Xiangtan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/864Removing carbon monoxide or hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/502Carbon monoxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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Abstract

The invention discloses a non-noble metal catalyst for CO oxidation catalysis and application thereof. Ni powder and Si powder are used as raw materials, and are mixed with rare earth element cerium, and different proportions are adopted to perform reaction synthesis of multi-class porous Ni-Si compounds, so that the multi-class porous Ni-Si compounds are used in the field of CO catalysis, and belong to the field of catalytic chemistry. The catalyst comprises the following components in percentage by weight: the mass ratio of the Ni to the Si powder is 4:1-8:1, the mass ratio of the doped cerium powder is 0.5% -1%, and a series of rare earth element doped porous Ni-Si intermetallic compounds are generated through reaction. And obtaining a sample to be sintered by adopting a single-shaft mould pressing method, and completing the preparation of the catalyst by adopting a step-by-step heating process through vacuum sintering. The catalyst can realize complete CO conversion at about 280 ℃ and contains H 2 O and SO 2 When used in the environment of (a), the water-sulfur resistance increases with the use timeAnd the efficiency of catalyzing CO oxidation is restored to the original level along with time, and the catalytic efficiency is still kept at the original level after continuous testing for about 120 hours. The non-noble metal CO catalyst provided by the invention has the advantages of simple process, safety, no pollution, low cost and high reliability, and effectively provides a feasible water-sulfur-resistant catalysis method for the CO catalysis field.

Description

Non-noble metal catalyst for CO oxidation catalysis and application thereof
Technical Field
The invention relates to a non-noble metal catalyst for CO oxidation catalysis and application thereof, belonging to the technical field of catalytic chemistry.
Background
With the high-speed development of the economic level of China, the problem of atmospheric pollutants is caused. At present, the emission of CO in China is very large, and the treatment of CO becomes a key problem. On the basis of the prior art, a high-efficiency removal method needs to be found. In CO purification technology, CO is converted to CO by catalytic oxidation 2 Is a purification method with high efficiency, energy saving and no secondary pollution.
According to the current state of research, catalysts for the catalytic oxidation of CO are mainly noble or non-noble metals. Following the original work of platinum wires, many noble metals such as Pt, rh, pd, ir, rh and Au nanoparticles were used to catalyze CO oxidation. Most noble metals such as gold can act as catalysts because the negative charge accumulated on the noble metal can weaken the O-O bond, activate the oxygen molecule for further catalytic reaction, and the positive charge accumulated on the noble metal can promote adsorption of CO. However, these catalysts are often expensive and suffer from CO poisoning, which prevents the catalytic process from running permanently. There are also many non-noble metals such as Cr, ce, cu, etc. that have been investigated for catalyzing CO oxidation. However, non-noble metal based catalyst pair H 2 O-sensitivity, especially in the presence of SO 2 The active component is easily converted to metal sulfates, such as CuSO4, resulting in complete irreversible deactivation of the catalyst.
Therefore, there is a need to find new materials as catalysts to achieve the water-sulfur resistance of the catalyst. Some studies describe the use of nickel catalysts for CO oxidation reactions. And studies have shown that other catalytic reactions are carried out using nickel compounds. At the same timeThe calculation research of the density functional theory shows that when the intermetallic compound of Ni-Si is used as a catalyst in a simple atmosphere without water sulfur, the catalytic oxidation of CO is mainly carried out by an Eley-Rideal mechanism and is carried out by O 2 Near the catalyst surface, the CO in the gas is near O 2 CO after formation of transition state 2 The desorption achieves the effect of catalytic oxidation, and the maximum energy barrier in the reaction is 1.64eV. This calculation shows that the intermetallic compound of Ni-Si can weaken O-O bond and activate oxygen molecule to further catalyze reaction.
In Ni-Si systems, ni is present 3 Si、Ni 2 Si、Ni 16 Si 7 、Ni 31 Si 12 And several intermetallic compounds. The intermetallic compounds have good high-temperature strength, corrosion resistance and oxidation resistance, are promising high-temperature corrosion-resistant materials, and can meet the treatment of sintering flue gas at high temperature. Meanwhile, the rare earth element Ce is doped in the Ni-Si intermetallic compound, so that the average grain size of the original intermetallic compound can be increased, and the catalytic reaction can be facilitated. Therefore, the invention achieves the water-sulfur resistance of the catalyst at high temperature by preparing the rare earth element doped Ni-Si system intermetallic compound. The porous Ni-Si intermetallic compound is synthesized by adopting powder metallurgy methods such as mixing, cold pressing, vacuum sintering and the like, has good water-sulfur resistance, and better solves the problem that the catalyst is easy to be H in the CO catalytic oxidation process 2 O、SO 2 Problem of influence.
Disclosure of Invention
The invention discloses a non-noble metal catalyst for CO oxidation catalysis and application thereof, which are specifically completed according to the following steps:
1. the preparation process comprises the following steps: mixing nickel, silicon, cerium powder, alcohol and polyvinyl butyral ester in a certain proportion, drying in a vacuum box and sieving to obtain powder particles; pressing the powder particles into a sample to be sintered by a uniaxial pressing method; placing a sample to be sintered in a vacuum heating furnace for heat treatment: preserving heat at a low temperature stage to remove polyvinyl alcohol Ding Quanzhi and water vapor; the heat preservation in the middle temperature stage meets the formation of pores of the catalyst; preserving heat for a long time at a high temperature stage, thereby providing time for the diffusion and reaction of elements; the CO catalyst meeting the requirements is obtained after sintering heat treatment, and the CO catalyst is filled into a reactor to be used in an environment containing water and sulfur;
the granularity of the Ni powder and the Si powder added in the preparation process is 3-15 mu m, and the mass ratio of Ni to Si is 4:1-8:1, preferably 6:1; the mass ratio of the doped cerium powder is 0.5% -1%; the mass ratio of the added polyvinyl butyral is 5-8%, and the mass ratio of the alcohol is 15-18%; the pressure used by the uniaxial pressing method is 0.5-1MPa, and the pressure maintaining time is 45-80s; the low-temperature-stage heat preservation measures are in particular heat preservation for 30-45min at 100-200 ℃, the medium-temperature-stage heat preservation measures are in particular heat preservation for 3-4h at 500-650 ℃, and the high-temperature-stage heat preservation measures are in particular heat preservation for 3-4h at 1000 ℃.
2. The specific application is as follows: in the simulation test of a simple atmosphere with the concentration of 6000ppm CO and the smoke amount of 1L/min, the catalyst can realize complete conversion of CO at about 280 ℃; at 10% concentration H 2 O, 500ppm concentration SO 2 And 6000ppm CO, the smoke amount is 1L/min, the catalytic efficiency of the catalyst gradually returns to the original level along with the time increase when the catalyst reacts in the environment with the reaction temperature of 280 ℃, and the catalytic efficiency still keeps high in the subsequent long-time catalytic process. This shows that the catalyst has better water-sulfur resistance.
The invention discloses a preparation method of a water-sulfur-resistant CO catalyst, which has the advantages that:
(1) The prepared catalyst has low cost, simple preparation process and high reliability;
(2) The catalyst has better water-sulfur resistance and can be used in complex sintering atmosphere;
drawings
FIG. 1 is a scanning electron microscope image of an undoped catalyst after being subjected to different environmental atmospheres.
FIG. 2 is a graph of CO removal rate versus temperature for undoped catalysts under different ambient atmospheres.
FIG. 3 variation of CO removal rate of undoped catalyst with increasing catalytic time under complex atmosphere.
Detailed description of the preferred embodiments
The invention will be further illustrated with reference to specific examples, but the invention is not limited to these examples.
Example 1
(1) Powder mixing treatment: ball-milling and mixing 4g of nickel powder with the granularity of 10 mu m, 1g of silicon powder with the granularity of 8 mu m, 0.03g of cerium powder and 0.5g of alcohol in a ball-milling tank for 16 hours, and drying the powder in a vacuum drying oven at 80 ℃ for 1 hour after mixing;
(2) Granulating: adding 0.2g of polyvinyl butyral ester into 0.5g of alcohol, mixing, adding the previous mixed powder, sieving and granulating by using a 60-mesh screen, and drying the obtained powder in a vacuum drying oven at 60 ℃ for 3 hours;
(3) Tabletting: tabletting the granulated powder by adopting a uniaxial compression molding method to prepare a sample, wherein the adopted pressure is 1MPa, and the pressure maintaining time is 40s;
(4) Sintering: heating the sample to be sintered in a vacuum furnace with vacuum degree not lower than 1×10 - 3 Pa, heating rate is 10 ℃/min, heat preservation is carried out for 45min when heating to 150 ℃, heat preservation is carried out for 4h when heating to 600 ℃, and heat preservation is carried out for 4h when heating to 1000 ℃;
(5) Post-treatment: mixing the sintered sample with distilled water, placing the mixture in an ultrasonic cleaner for cleaning for 1h, and vacuum drying to finish the preparation of the CO catalyst;
(6) The specific application is as follows: the catalyst is placed in a simple atmosphere with 6000ppm concentration of CO and 1L/min smoke amount, and the catalytic performance after the test is good.
Example 2
(1) Powder mixing treatment: ball-milling 4.5g of nickel powder with the granularity of 5 mu m, 1g of silicon powder with the granularity of 3 mu m and 0.5g of alcohol in a ball milling tank, mixing for 16 hours, and drying the powder in a vacuum drying oven at 80 ℃ for 1 hour after mixing;
(2) Granulating: adding 0.2g of polyvinyl butyral ester into 0.5g of alcohol, mixing, adding the previous mixed powder, sieving and granulating by using a 60-mesh screen, and drying the obtained powder in a vacuum drying oven at 60 ℃ for 3 hours;
(3) Tabletting: tabletting the granulated powder by adopting a uniaxial compression molding method to prepare a sample, wherein the adopted pressure is 1MPa, and the pressure maintaining time is 40s;
(4) Sintering: heating the sample to be sintered in a vacuum furnace with vacuum degree not lower than 1×10 - 3 Pa, heating rate is 10 ℃/min, heat preservation is performed for 30min when heating to 120 ℃, heat preservation is performed for 4h when heating to 550 ℃, and heat preservation is performed for 4h when heating to 1000 ℃;
(5) Post-treatment: mixing the sintered sample with distilled water, placing the mixture in an ultrasonic cleaner for cleaning for 1h, and vacuum drying to finish the preparation of the CO catalyst;
(6) The specific application is as follows: the catalyst is placed in a simple atmosphere with 6000ppm concentration of CO and 1L/min smoke amount, and the catalytic performance after the test is good.
At 10% concentration H 2 O, 500ppm concentration SO 2 And 6000ppm CO, the smoke amount is 1L/min, the catalytic efficiency of the catalyst gradually returns to the original level along with the time increase when the catalyst reacts in the environment with the reaction temperature of 280 ℃, and the catalytic efficiency still keeps high in the subsequent long-time catalytic process.
Example 3
(1) Powder mixing treatment: 5.4g of nickel powder with the granularity of 5 mu m, 1g of silicon powder with the granularity of 3 mu m, 0.06g of cerium powder and 0.5g of alcohol are ball-milled and mixed for 16 hours in a ball-milling tank, and the powder is dried for 1 hour at 80 ℃ in a vacuum drying oven after being mixed;
(2) Granulating: adding 0.2g of polyvinyl butyral ester into 0.5g of alcohol, mixing, adding the previous mixed powder, sieving and granulating by using a 60-mesh screen, and drying the obtained powder in a vacuum drying oven at 60 ℃ for 3 hours;
(3) Tabletting: tabletting the granulated powder by adopting a uniaxial compression molding method to prepare a sample, wherein the adopted pressure is 1MPa, and the pressure maintaining time is 40s;
(4) Sintering: heating the sample to be sintered in a vacuum furnace with vacuum degree not lower than 1×10 - 3 Pa, heating rate of 10deg.C/min, heating to 120deg.C, maintaining the temperature for 30min, and heating to 550deg.CPreserving heat for 3 hours, and preserving heat for 4 hours when the temperature is raised to 1000 ℃;
(5) Post-treatment: mixing the sintered sample with distilled water, placing the mixture in an ultrasonic cleaner for cleaning for 1h, and vacuum drying to finish the preparation of the CO catalyst;
(6) The specific application is as follows: the catalyst is placed in a simple atmosphere with 6000ppm concentration of CO and 1L/min smoke amount, and the catalytic performance after the test is good.
Example 4
(1) Powder mixing treatment: 6g of nickel powder with the granularity of 8 mu m, 1g of silicon powder with the granularity of 8 mu m, 0.07g of cerium powder and 0.5g of alcohol are ball-milled and mixed for 16 hours in a ball-milling tank, and the powder is dried for 1 hour at 80 ℃ in a vacuum drying oven after being mixed;
(2) Granulating: adding 0.2g of polyvinyl butyral ester into 0.5g of alcohol, mixing, adding the previous mixed powder, sieving and granulating by using a 60-mesh screen, and drying the obtained powder in a vacuum drying oven at 60 ℃ for 3 hours;
(3) Tabletting: tabletting the granulated powder by adopting a uniaxial compression molding method to prepare a sample, wherein the adopted pressure is 1MPa, and the pressure maintaining time is 40s;
(4) Sintering: heating the sample to be sintered in a vacuum furnace with vacuum degree not lower than 1×10 - 3 Pa, heating rate is 10 ℃/min, heat preservation is performed for 30min when heating to 150 ℃, heat preservation is performed for 3h when heating to 600 ℃, and heat preservation is performed for 4h when heating to 1000 ℃;
(5) Post-treatment: mixing the sintered sample with distilled water, placing the mixture in an ultrasonic cleaner for cleaning for 1h, and vacuum drying to finish the preparation of the CO catalyst;
(6) The specific application is as follows: the catalyst is placed in a simple atmosphere with 6000ppm concentration of CO and 1L/min smoke, and the catalyst has good catalytic performance after testing, can realize complete CO conversion at about 280 ℃ and has long-time water-sulfur resistance.

Claims (3)

1. The invention discloses a non-noble metal catalyst for CO oxidation catalysis and application thereof, which are characterized in that the non-noble metal catalyst is prepared from nickel powder, silicon powder and cerium powder, wherein the granularity of the added powder is 3-15 mu m.
2. The non-noble metal catalyst for CO oxidation catalysis and application thereof according to claim 1, wherein the mass ratio of the nickel powder to the silicon powder is 4:1-8:1, the optimal selection is 6:1, the mass ratio of the doped cerium powder is 0.5% -1%, and a series of rare earth element doped porous Ni-Si intermetallic compounds including Ni can be obtained after sintering reaction 3 Si、Ni 2 Si、Ni 16 Si 7 、Ni 31 Si 12 Etc.
3. The non-noble metal catalyst for CO oxidation catalysis and application thereof according to claim 1, wherein the catalyst can realize complete CO conversion at about 280 ℃ when reacting in a simple environment; at 10% concentration H 2 O and SO at 500ppm concentration 2 The water-sulfur resistance of the catalyst is enhanced with the increase of the service time, the efficiency of catalyzing the oxidation of CO is restored to the original level with the time, and the catalyst can be used for a long time in the presence of H 2 O and SO 2 Is used in the environment of (a).
CN202310530525.5A 2023-05-11 2023-05-11 Non-noble metal catalyst for CO oxidation catalysis and application thereof Pending CN116586070A (en)

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