Disclosure of Invention
The invention aims to provide an environment-friendly paint and a preparation process thereof, which can effectively and rapidly stir various environment-friendly paint raw materials.
The aim of the invention is achieved by the following technical scheme:
an environment-friendly paint preparation process, which comprises the following steps:
step one: respectively placing the environment-friendly paint raw materials in a stirring cylinder according to a proportion;
step two: the cover plate is buckled on the stirring barrel, and the stirring shaft I and the stirring shafts II are inserted into the stirring barrel;
step three: the stirring shaft I is driven to rotate, and the stirring shaft I drives the stirring shafts II to rotate by taking the axis of the stirring shaft I as the center;
step four: and a plurality of (II) rotation of (II) stirring shafts, (I) stirring shaft and a plurality of (II) stirring shafts stir the environmental protection paint raw materials in the churn.
The environment-friendly paint preparation device comprises a device bracket, wherein a swinging bracket is rotationally connected to the device bracket, a stirring cylinder is fixedly connected to the swinging bracket, a power mechanism I for driving the swinging bracket to rotate is fixedly connected to the device bracket, and the power mechanism I is preferably a servo motor;
the swing bracket is fixedly connected with a telescopic mechanism I, the telescopic end of the telescopic mechanism I is rotationally connected with a cover plate, the cover plate is rotationally connected with a rotating baffle plate, the rotating baffle plate is provided with a plurality of sockets, the cover plate is fixedly connected with a friction ring, the cover plate can be buckled on the stirring cylinder, the telescopic end of the telescopic mechanism I is fixedly connected with a power mechanism IV for driving the cover plate to rotate, and the power mechanism IV is preferably a servo motor;
the swing bracket is fixedly connected with a telescopic mechanism II, a telescopic mechanism III is rotationally connected to a telescopic end of the telescopic mechanism II, a telescopic mechanism IV is fixedly connected to a telescopic end of the telescopic mechanism III, a stirring shaft I is rotationally connected to a telescopic end of the telescopic mechanism IV, a power mechanism II for driving the telescopic mechanism III to rotate is fixedly connected to a telescopic end of the telescopic mechanism II, the power mechanism II is preferably a servo motor, a power mechanism III for driving the stirring shaft I to rotate is rotationally connected to a telescopic end of the telescopic mechanism IV, and the power mechanism III is preferably a servo motor;
the stirring shaft I is fixedly connected with a sealing plate I, the stirring shaft I is fixedly connected with a spiral body I, the sealing plate I is fixedly connected with an elastic sleeve I, the stirring shaft I is internally hollowed, the stirring shaft I is rotationally connected with a connecting pipeline I, the connecting pipeline I is communicated with the stirring shaft I, the stirring shaft I is provided with a plurality of connecting holes I, the connecting holes I are communicated with the stirring shaft I, and the connecting holes I are communicated with the elastic sleeve I;
the stirring shafts I are fixedly connected with rotating supports, the rotating supports are rotationally connected with a plurality of stirring shafts II, each stirring shaft II is fixedly connected with friction wheels, each stirring shaft II is fixedly connected with a sealing plate II, each stirring shaft II is fixedly connected with a spiral body II, each sealing plate II is fixedly connected with an elastic sleeve II, each hollow part of each stirring shaft II is provided with a connecting pipeline II, each stirring shaft II is rotationally connected with a connecting hole II, each stirring shaft II is provided with a connecting hole II, the connecting pipeline II is communicated with the inside of each stirring shaft II, the connecting holes II are communicated with the inside of each stirring shaft II, and the connecting holes II are communicated with the elastic sleeves II;
the elastic sleeve I and the elastic sleeves II can be respectively inserted into the sockets, the friction wheels can be contacted with the friction rings, and the elastic sleeve I and the elastic sleeve II are made of elastic materials;
the stirring cylinder is fixedly connected with a telescopic mechanism VIII, the telescopic end of the telescopic mechanism VIII is fixedly connected with a plugging bottom plate, and the plugging bottom plate can be inserted into the bottom of the stirring cylinder;
fixedly connected with telescopic machanism V on the swing support, rotation is connected with telescopic machanism VI on telescopic machanism V's the telescopic end, fixedly connected with telescopic machanism VII on telescopic machanism VI's the telescopic end, fixedly connected with pressure disk on the telescopic machanism VII, sliding connection has a plurality of spacing posts on the pressure disk, fixedly connected with compression spring between spacing post and the pressure disk, fixedly connected with row material cavity on the pressure disk, row material cavity is elastic material, a plurality of spacing posts are located row material cavity's upside, a plurality of spacing posts and row material cavity contact, fixedly connected with drive telescopic machanism VI carries out pivoted power unit V on telescopic machanism V's the telescopic end, power unit V prefers servo motor.
The environment-friendly paint comprises the following raw materials in parts by weight: 32 to 35 parts of epoxy resin; 30 to 34 parts of modified acrylic resin; 0.8 to 1.3 parts of curing agent; 2 to 3 parts of a coupling agent; 6 to 8 parts of polyol; 18 to 22 parts of limonene; 1 to 5 parts of leveling agent; 24 to 26 parts of water; pigment 6 to 8 parts; 25 to 28 parts of polyvinyl chloride resin.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic illustration of the process for preparing an environmentally friendly paint of the present invention;
FIG. 2 is a schematic view of the structure of the environment-friendly paint and the preparation device thereof;
FIG. 3 is a schematic view of the device holder structure of the present invention;
FIG. 4 is a schematic view of the structure of the cover plate of the present invention;
FIG. 5 is a schematic view of a rotating bracket structure according to the present invention;
FIG. 6 is a schematic structural view of a stirring shaft I of the invention;
FIG. 7 is a schematic structural view of a stirring shaft I of the invention;
FIG. 8 is a schematic structural view of a stirring shaft I of the invention;
FIG. 9 is a schematic view of the structure of a stirring shaft II of the invention;
FIG. 10 is a schematic view of the structure of the discharge chamber of the present invention;
FIG. 11 is a cross-sectional view of a discharge chamber of the present invention;
fig. 12 is a schematic view of the structure of the plugging floor of the present invention.
In the figure:
a device holder 11; a swing bracket 12; a stirring cylinder 13;
a telescopic mechanism I21; a cover plate 22; the baffle 23 is rotated; friction ring 24; a socket 25;
a telescopic mechanism II 31; telescoping mechanism III 32; a telescopic mechanism IV 33;
stirring shaft I41; a closing plate I42; screw I43; a connecting pipe I44; a connection hole I45; elastic sleeve I46;
rotating the bracket 50;
stirring shaft II 61; friction wheel 62; a closing plate II 63; spiral II 64; a connecting pipe II 65; a connection hole II 66; an elastic sleeve II 67;
a telescopic mechanism v 71; a telescopic mechanism VI 72; telescoping mechanism VII 73; a platen 74; a stopper post 75; a discharge cavity 76;
a telescopic mechanism VIII 81; plugging the bottom plate 82.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, the steps and functions of an environment-friendly paint preparation process are described in detail below;
an environment-friendly paint preparation process, which comprises the following steps:
step one: respectively placing the environment-friendly paint raw materials in the stirring barrel 13 according to the proportion;
step two: the cover plate 22 is buckled on the stirring cylinder 13, and the stirring shaft I41 and the stirring shafts II 61 are inserted into the stirring cylinder 13;
step three: driving the stirring shaft I41 to rotate, and driving the stirring shafts II 61 to rotate by taking the axis of the stirring shaft I41 as the center by the stirring shaft I41;
step four: and a plurality of stirring shafts II 61 autorotate, and the stirring shaft I41 and the stirring shafts II 61 stir the environment-friendly paint raw materials in the stirring cylinder 13.
As shown in fig. 2 to 12, in order to facilitate the implementation of an environment-friendly paint preparation process, an environment-friendly paint preparation apparatus is designed, and the structure and function of the environment-friendly paint preparation apparatus are described in detail as follows;
the environment-friendly paint preparation device comprises a device bracket 11, wherein a swinging bracket 12 is rotationally connected to the device bracket 11, a stirring cylinder 13 is fixedly connected to the swinging bracket 12, a power mechanism I for driving the swinging bracket 12 to rotate is fixedly connected to the device bracket 11, and the power mechanism I is preferably a servo motor;
the swing bracket 12 is fixedly connected with a telescopic mechanism I21, the telescopic end of the telescopic mechanism I21 is rotationally connected with a cover plate 22, the cover plate 22 is rotationally connected with a rotating baffle plate 23, the rotating baffle plate 23 is provided with a plurality of sockets 25, the cover plate 22 is fixedly connected with a friction ring 24, the cover plate 22 can be buckled on the stirring cylinder 13, the telescopic end of the telescopic mechanism I21 is fixedly connected with a power mechanism IV for driving the cover plate 22 to rotate, and the power mechanism IV is preferably a servo motor;
the swing bracket 12 is fixedly connected with a telescopic mechanism II 31, a telescopic end of the telescopic mechanism II 31 is rotationally connected with a telescopic mechanism III 32, a telescopic end of the telescopic mechanism III 32 is fixedly connected with a telescopic mechanism IV 33, a telescopic end of the telescopic mechanism IV 33 is rotationally connected with a stirring shaft I41, a telescopic end of the telescopic mechanism II 31 is fixedly connected with a power mechanism II for driving the telescopic mechanism III 32 to rotate, the power mechanism II is preferably a servo motor, a telescopic end of the telescopic mechanism IV 33 is rotationally connected with a power mechanism III for driving the stirring shaft I41 to rotate, and the power mechanism III is preferably a servo motor;
the stirring shaft I41 is fixedly connected with a sealing plate I42, the stirring shaft I41 is fixedly connected with a spiral body I43, the sealing plate I42 is fixedly connected with an elastic sleeve I46, the stirring shaft I41 is internally hollowed, the stirring shaft I41 is rotationally connected with a connecting pipeline I44, the connecting pipeline I44 is communicated with the stirring shaft I41, the stirring shaft I41 is provided with a plurality of connecting holes I45, the connecting holes I45 are communicated with the stirring shaft I41, and the connecting holes I45 are communicated with the elastic sleeve I46;
the stirring shafts I41 are fixedly connected with a rotating support 50, the rotating support 50 is rotationally connected with a plurality of stirring shafts II 61, each stirring shaft II 61 is fixedly connected with a friction wheel 62, each stirring shaft II 61 is fixedly connected with a sealing plate II 63, each stirring shaft II 61 is fixedly connected with a spiral body II 64, each sealing plate II 63 is fixedly connected with an elastic sleeve II 67, each stirring shaft II 61 is hollowed, each stirring shaft II 61 is rotationally connected with a connecting pipeline II 65, each stirring shaft II 61 is provided with a connecting hole II 66, the connecting pipeline II 65 is communicated with the inside of the stirring shaft II 61, the connecting holes II 66 are communicated with the inside of the stirring shaft II 61, and the connecting holes II 66 are communicated with the elastic sleeves II 67;
the elastic sleeve I46 and the elastic sleeves II 67 can be inserted into the sockets 25 respectively, the friction wheels 62 can be contacted with the friction rings 24, and the elastic sleeve I46 and the elastic sleeve II 67 are made of elastic materials;
when the environment-friendly paint stirring device is used, various raw materials of environment-friendly paint are placed in the stirring cylinder 13, the telescopic mechanism I21 is started, the telescopic mechanism I21 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism I21 drives the cover plate 22 to move, the power mechanism IV is started, the output shaft of the power mechanism IV starts to rotate, and the output shaft of the power mechanism IV drives the cover plate 22 to move, so that the cover plate 22 is buckled on the stirring cylinder 13;
the telescopic mechanism II 31, the telescopic mechanism III 32 and the telescopic mechanism IV 33 are started, the telescopic mechanism II 31, the telescopic mechanism III 32 and the telescopic mechanism IV 33 can be hydraulic cylinders or electric push rods, telescopic ends of the telescopic mechanism II 31, the telescopic mechanism III 32 and the telescopic mechanism IV 33 drive the stirring shafts I41 to move, the stirring shafts I41 drive the rotating support 50 to move, the rotating support 50 drives the stirring shafts II 61 to move, the power mechanism II is started, an output shaft of the power mechanism II starts to rotate, an output shaft of the power mechanism II drives the telescopic mechanism III 32 to move, the telescopic mechanism III 32 drives the stirring shafts I41 to move, the stirring shafts I41 drive the rotating support 50 to move, the rotating support 50 drives the stirring shafts II 61 to move, and positions of the stirring shafts II 61 and the stirring shafts I41 are adjusted, so that the elastic sleeve I46 and the elastic sleeve II 67 are respectively inserted into the sockets 25;
as shown in fig. 5 and 6, the elastic sleeve i 46 is wrapped on the outer side of the spiral body i 43, the elastic sleeve ii 67 is wrapped on the outer side of the spiral body ii 64, an air pump is connected to the connecting pipeline i 44 and the connecting pipeline ii 65 in advance, the air pump pumps the elastic sleeve i 46 through the connecting pipeline i 44, so that the air pressure in the elastic sleeve i 46 is reduced, the elastic sleeve i 46 is wrapped on the spiral body i 43, the air pump pumps the elastic sleeve ii 67 through the connecting pipeline ii 65, so that the elastic sleeve ii 67 is wrapped on the spiral body ii 64, the elastic sleeve i 46 is changed into the shape of the spiral body i 43, and the elastic sleeve ii 67 is changed into the shape of the spiral body ii 64;
starting a power mechanism III, starting an output shaft of the power mechanism III to rotate, driving a stirring shaft I41 to rotate by the output shaft of the power mechanism III, driving a rotating bracket 50 to rotate by the stirring shaft I41, driving a plurality of stirring shafts II 61 to rotate by taking the axis of the stirring shaft I41 as the center by the rotating bracket 50, simultaneously enabling a plurality of friction wheels 62 to contact with a friction ring 24, driving the friction wheels 62 to rotate by the friction ring 24, driving a plurality of stirring shafts II 61 to rotate by the friction ring 24, driving a plurality of spirals I43 to rotate by the stirring shaft I41, driving an elastic sleeve I46 to rotate by the spirals I43, driving a plurality of spirals II 64 to rotate by the plurality of stirring shafts II 61, driving an elastic sleeve II 67 to rotate by the spirals II 64, and driving the spirals I43 and the spirals II 64 to rotate reversely, thereby generating downward pushing component force when one rotates, and generating upward component force when the other rotates, and further stirring the environment-friendly paint raw materials in the stirring drum 13 up and down, so that the environment-friendly paint raw materials are fully stirred;
further, because the spiral body I43 and the spiral body II 64 are special in appearance, after stirring is completed, certain environment-friendly paint always remains on the spiral body I43 and the spiral body II 64, and removal is inconvenient, so that after stirring is completed, the air pump inflates the elastic sleeve I46 through the connecting pipeline I44, so that the air pressure inside the elastic sleeve I46 rises, the elastic sleeve I46 recovers the cylindrical shape, the air pump inflates the elastic sleeve II 67 through the connecting pipeline II 65, so that the elastic sleeve II 67 recovers the cylindrical shape, the telescopic mechanism IV 33 is started, the elastic sleeve I46 and the elastic sleeves II 67 are preferably made of rubber materials, the elastic sleeve I46 and the elastic sleeves II 67 move upwards, and the socket 25 scrapes residues on the side edges of the elastic sleeve I46 and the elastic sleeves II 67, so that the environment-friendly paint on the elastic sleeve I46 and the elastic sleeves II 67 is reduced;
further, in the stirring process, the power mechanism I can be started, the output shaft of the power mechanism I starts to rotate, the output shaft of the power mechanism I drives the swing bracket 12 to swing, the swing bracket 12 drives the stirring cylinder 13 to swing, and the stirring effect is improved;
the stirring cylinder 13 is fixedly connected with a telescopic mechanism VIII 81, the telescopic end of the telescopic mechanism VIII 81 is fixedly connected with a plugging bottom plate 82, and the plugging bottom plate 82 can be inserted into the bottom of the stirring cylinder 13;
further, after the stirring is completed, the telescopic mechanism VIII 81 is started, the telescopic mechanism VIII 81 can be a hydraulic cylinder or an electric push rod, and the telescopic end of the telescopic mechanism VIII 81 drives the plugging bottom plate 82 to move downwards, so that the plugging bottom plate 82 and the stirring cylinder 13 are separated, and the environment-friendly paint in the stirring cylinder 13 can be discharged;
in order to discharge all the environment-friendly paint in the stirring cylinder 13, the lower end of the stirring cylinder 13 is arranged in a cone shape, so that the discharge is inconvenient, a telescopic mechanism V71 is fixedly connected to the swing bracket 12, a telescopic mechanism VI 72 is rotationally connected to the telescopic end of the telescopic mechanism V71, a telescopic mechanism VII 73 is fixedly connected to the telescopic end of the telescopic mechanism VI 72, a pressure plate 74 is fixedly connected to the telescopic end of the telescopic mechanism VII 73, a plurality of limit columns 75 are slidingly connected to the pressure plate 74, a compression spring is fixedly connected between the limit columns 75 and the pressure plate 74, a discharge cavity 76 is fixedly connected to the pressure plate 74, the discharge cavity 76 is made of elastic materials, the limit columns 75 are positioned on the upper side of the discharge cavity 76, the limit columns 75 are in contact with the discharge cavity 76, a power mechanism V for driving the telescopic mechanism VI 72 to rotate is fixedly connected to the telescopic end of the telescopic mechanism V71, and the power mechanism V is preferably a servo motor;
after stirring is completed, the telescopic mechanism I21 and the power mechanism IV are started, the cover plate 22 is taken down from the stirring cylinder 13, the telescopic mechanism V71, the telescopic mechanism VI 72, the telescopic mechanism VII 73 and the power mechanism V are started, the pressure plate 74 moves to the upper side of the stirring cylinder 13, the telescopic mechanism V71, the telescopic mechanism VI 72 and the telescopic mechanism VII 73 can be hydraulic cylinders or electric push rods, the telescopic end of the telescopic mechanism VII 73 pushes the pressure plate 74 to move downwards, the discharging cavity 76 is made of rubber materials, the discharging cavity 76 extrudes environment-friendly paint in the stirring cylinder 13, the environment-friendly paint in the stirring cylinder 13 is discharged, the discharging cavity 76 is extruded to deform when the discharging cavity 76 moves to the conical part at the lower end of the stirring cylinder 13, and the environment-friendly paint in the stirring cylinder 13 is completely discharged under the limit of the limiting posts 75.
The environment-friendly paint comprises the following raw materials in parts by weight: 32 to 35 parts of epoxy resin; 30 to 34 parts of modified acrylic resin; 0.8 to 1.3 parts of curing agent; 2 to 3 parts of a coupling agent; 6 to 8 parts of polyol; 18 to 22 parts of limonene; 1 to 5 parts of leveling agent; 24 to 26 parts of water; pigment 6 to 8 parts; 25 to 28 parts of polyvinyl chloride resin.