CN116576923A - Steam quality detector and steam detection method - Google Patents
Steam quality detector and steam detection method Download PDFInfo
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- CN116576923A CN116576923A CN202310840226.1A CN202310840226A CN116576923A CN 116576923 A CN116576923 A CN 116576923A CN 202310840226 A CN202310840226 A CN 202310840226A CN 116576923 A CN116576923 A CN 116576923A
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- 238000001514 detection method Methods 0.000 title claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 128
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 59
- 238000007789 sealing Methods 0.000 claims description 58
- 238000005485 electric heating Methods 0.000 claims description 28
- 239000000110 cooling liquid Substances 0.000 claims description 19
- 210000000078 claw Anatomy 0.000 claims description 17
- 238000012360 testing method Methods 0.000 claims description 16
- 238000005070 sampling Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000002912 waste gas Substances 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/22—Devices for withdrawing samples in the gaseous state
- G01N1/24—Suction devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/42—Low-temperature sample treatment, e.g. cryofixation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/78—Heating arrangements specially adapted for immersion heating
- H05B3/82—Fixedly-mounted immersion heaters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/22—Devices for withdrawing samples in the gaseous state
- G01N2001/2282—Devices for withdrawing samples in the gaseous state with cooling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Health & Medical Sciences (AREA)
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- Engineering & Computer Science (AREA)
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- Molecular Biology (AREA)
- Mechanical Engineering (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention relates to the technical field of medical pharmacy, and discloses a steam quality detector and a steam detection method, wherein the steam quality detector comprises the following steps: the device comprises a shell, a controller, an electric door, a steam generating mechanism, a multi-way electromagnetic valve, a detector, a connecting valve head, a water tank, a refrigerator, a miniature pump station, a funnel stand, a steam sampler and an air compressor; the steam generating mechanism is arranged on the right side of the inner cavity of the shell and is positioned at a corresponding position on the left side of the electric door; the steam sampler is arranged at the top of the right side of the funnel stand. The steam quality detector and the steam detection method can realize rapid and multiple detection of the steam of the liquid, greatly shorten detection time, realize real-time monitoring and rapid feedback, timely find problems and take corresponding measures, improve production efficiency and product quality, optimize the treatment process of the residual liquid after the liquid detection in the device, automatically clean the liquid, reduce error sources and improve detection precision.
Description
Technical Field
The invention relates to the technical field of medical pharmacy, in particular to a steam quality detector and a steam detection method.
Background
In the pharmaceutical industry, steam detection is an important task, and is mainly used for ensuring that the steam quality of liquid in the production process meets the standard requirements so as to ensure the quality and safety of products, and the steam detection mainly comprises monitoring whether the temperature of the liquid steam is within a specified range so as to ensure that the temperature control in the production process is stable, detecting whether the pressure of the liquid steam meets the requirements so as to ensure the normal operation of equipment and the stable humidity detection of the production process, monitoring the humidity of the liquid steam, preventing the equipment corrosion or the product quality problem caused by the excessive humidity, detecting the impurity content in the liquid steam, such as dissolved oxygen, carbon dioxide and the like so as to ensure that the purity of the steam meets the requirements of the pharmaceutical industry, and analyzing the chemical components in the steam, such as moisture, organic matters, inorganic salts and the like so as to ensure that the composition of the steam meets the relevant standards of the pharmaceutical industry.
In the prior art, professional steam quality detection instruments and equipment are generally adopted in steam detection, such as a temperature sensor, a pressure sensor, a humidity sensor, a chemical analysis instrument and the like, so that the traditional steam detection method is often only capable of detecting partial data sampled into liquid steam by using a single device, the data of the whole liquid steam cannot be comprehensively and rapidly tested, certain key data cannot be timely monitored, so that the quality and the safety of a product are affected, accurate adjustment and improvement cannot be made, the traditional steam detection method needs to take a long time to process and analyze a sample, the requirements of the pharmaceutical industry on rapid feedback and real-time monitoring cannot be met, and further delay and loss of problems in the production process can be caused.
Disclosure of Invention
The present invention is directed to a steam quality detector and a steam detection method, which solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a steam quality detector and a steam detection method, comprising: the device comprises a shell, a controller, an electric door, a steam generating mechanism, a multi-way electromagnetic valve, a detector, a connecting valve head, a water tank, a refrigerator, a miniature pump station, a funnel stand, a steam sampler and an air compressor; the controller is arranged on the front side of the shell; the electric door is arranged at the front opening on the right side of the outer wall of the shell and is electrically connected with the controller; the steam generating mechanism is arranged on the right side of the inner cavity of the shell and is positioned at a corresponding position on the left side of the electric door; the multi-way electromagnetic valve is fixedly arranged at the rear side of the top end of the shell and is electrically connected with the controller; the detector is fixedly arranged behind the top end of the right side of the shell, the multi-way electromagnetic valve is connected with the detector through a pipeline, and the detector is electrically connected with the controller; the connecting valve head is arranged at the right front opening of the top end of the inner cavity of the shell, and the connecting valve head is connected with the detector through a pipeline; the water tank screw is connected to the front of the left side of the bottom end of the inner cavity of the shell; the refrigerator is arranged at the left side of the top end of the water tank, the refrigerator is connected with the water tank through a pipeline, and the refrigerator is electrically connected with the controller; the miniature pump station is arranged at the top end of the refrigerator, is respectively connected with the refrigerator and the multi-power-on valve through pipelines, and is electrically connected with the controller; the funnel stand is arranged at the position of a water inlet at the top end of the water tank; the steam sampler is arranged at the top of the right side of the funnel frame, a steam inlet in the steam sampler is connected with the multi-power-on valve through a pipeline, and a cooling liquid inlet pipe in the steam sampler is connected with the miniature pump station; the air compressor is installed at the inner chamber bottom rear side of shell, air compressor is connected through the pipeline with many solenoid valve, air compressor and controller electric connection.
Preferably, the steam generating mechanism includes: the device comprises a clamping assembly, a liquid storage assembly, a guide rail frame, a lifting seat, a sealing cover, a telescopic pipe and a second electric push rod; the clamping component is arranged in the inner cavity of the shell; the liquid storage component is arranged on the inner side of the clamping component; the guide rail frame is arranged at the rear side of the top end of the clamping assembly along the up-down direction; the lifting seat is sleeved on the outer wall of the guide rail frame; the first electric push rod is arranged on the inner side of the guide rail frame along the up-down direction, the telescopic end of the first electric push rod is fixedly connected with the bottom end of the lifting seat, and the first electric push rod is electrically connected with the controller; the sealing cover is embedded in the lifting seat, and the longitudinal section of the sealing cover is T-shaped; one end of the telescopic pipe is connected with the bottom end of the connecting valve head in a threaded manner, and the other end of the telescopic pipe penetrates through the inner side of the sealing cover; the second electric push rod is arranged at the top end of the sealing cover and is electrically connected with the controller.
Preferably, the steam generating mechanism further includes: the device comprises a cross guide rail piece, a slot seat, a movable frame, a first connecting rod and an electric heating rod; the cross guide rail piece is arranged at the bottom of the sealing cover; the slot seat is arranged in the middle of the bottom end of the cross guide rail piece; the movable seat is inserted into the inner side of the slot seat, the telescopic end of the second electric push rod penetrates through the inner part of the sealing cover and is fixedly connected with the bottom end of the inner cavity of the movable seat, and the outer side of the movable seat extends out of the slot seat; the number of the movable frames is four, and the four movable frames are respectively arranged at the bottom of the cross guide rail piece at ninety degrees intervals along the circumferential direction; the number of the first connecting rods is four, one ends of the four first connecting rods are respectively connected to the outer wall of the movable seat in a rotating way through pin shafts at ninety degrees intervals along the circumferential direction, and the other ends of the four first connecting rods are respectively connected with the inner sides of the four movable frames in a rotating way through pin shafts; the number of the electric heating rods is four, the four electric heating rods are respectively arranged on the outer sides of the four movable frames, and the electric heating rods are electrically connected with the controller.
Preferably, the clamping assembly comprises: the device comprises a clamping assembly shell, a drainage connector, a barrel shell, a rotating disc, clamping claws, a connecting barrel, a first motor and a gear set; the clamping assembly shell is fixedly arranged in the inner cavity of the shell, and the top end of the clamping assembly shell is fixedly connected with the bottom end of the guide rail frame; the drainage connector is arranged in the inner cavity of the clamping assembly shell, and the outer side of the drainage connector is connected with a water inlet of the water tank through a pipeline; the cylinder shell is arranged at the top end opening of the clamping assembly shell, a first arc-shaped groove which is penetrated up and down is formed in the outer side of the cylinder shell along the circumferential direction, and a first through hole is formed in the middle of the cylinder shell; the rotating disc is rotationally connected to the top of the inner cavity of the shell of the cylinder body through a bearing, a second arc-shaped groove which is vertically penetrated is formed in the outer side of the rotating disc along the circumferential direction, and a second through hole is formed in the middle of the rotating disc; the four clamping claws penetrate through the first arc-shaped groove in the shell of the cylinder body and are spliced with the second arc-shaped groove in the inner side of the rotating disc respectively; the connecting cylinder body is arranged in the middle of the bottom end of the rotating disc; the first motor is arranged in the inner cavity of the clamping assembly shell and is electrically connected with the controller; one end of the gear set is connected with the bottom of the outer wall of the connecting cylinder body in a key way, and the other end of the gear set is fixedly connected with the top of the rotating shaft of the first motor.
Preferably, the clamping assembly further comprises: the device comprises a mounting top frame, a spring slot seat, a sphere inserted rod, a conical inserted rod, a magnetic joint pipe, a connecting frame, a second connecting rod, a second motor and a rotating rod; the mounting top frame is arranged at the bottom of the inner cavity of the clamping assembly shell and is positioned below the barrel shell; the number of the spring slot seats is two, and the two spring slot seats are respectively arranged at the front side and the rear side of the bottom end of the mounting top frame; the number of the ball inserted rods is two, and the two ball inserted rods are respectively inserted into the inner sides of the two spring slot seats; the conical inserting rod is inserted into the opening in the middle of the mounting top frame, and the conical surface at the bottom of the outer wall of the conical inserting rod is contacted with the spherical surface at the inner end of the spherical inserting rod; the magnetic joint pipe is arranged at the top of the conical inserted rod, and the top end of the magnetic joint pipe penetrates through the first through hole and the second through hole which are connected with the inner cavity of the cylinder body, the rotating disc and the middle part of the shell of the cylinder body; the number of the connecting frames is two, and the two connecting frames are respectively arranged at the outer sides of the bottom ends of the two sphere inserted bars; the number of the second connecting rods is two, and one ends of the two second connecting rods are respectively connected to the inner sides of the two connecting frames in a rotating way through pin shafts; the second motor is arranged in the inner cavity of the clamping assembly shell and is positioned below the mounting top frame, and the second motor is electrically connected with the controller; the rotating rod is connected below the rotating shaft of the second motor through screws, and two ends of the rotating rod are respectively connected with the other ends of the two second connecting rods through pin shafts in a rotating mode.
Preferably, the liquid storage assembly comprises: the device comprises a liquid storage cylinder, a sealing ring, a three-way pipe and a second sealing cover; the liquid storage cylinder is arranged on the inner sides of the four clamping claws along the up-down direction; the sealing ring is embedded in the middle of the bottom end of the inner cavity of the liquid storage cylinder; the three-way pipe is inserted into the inner cavity of the sealing ring, and the bottom of the three-way pipe can magnetically attract the top end of the magnetic joint pipe; the second sealing cover is arranged at the top of the three-way pipe, and the top of the second sealing cover can seal the top of the sealing ring.
A steam detection method comprising the steps of:
step one: the staff pours the test liquid into the liquid storage cylinder in advance, and adds the cooling liquid into the water tank in advance;
step two: after the electric door is controlled to be opened by a worker, the liquid storage barrel is placed into the inner sides of the four clamping claws, the worker controls the first motor to start, the connecting barrel is driven to drive the rotating disc to rotate under the transmission of the gear set, and then the clamping claws move inwards to clamp and fix the bottom of the outer wall of the liquid storage barrel under the action of the rotating disc rotation, so that the rapid installation of test liquid is realized;
step three: the staff controls the first electric push rod to drive the lifting seat to move downwards, so that the sealing cover is inserted into the inner cavity of the liquid storage cylinder to seal the top of the inner cavity of the liquid storage cylinder;
Step four: the staff controls the second electric push rod to drive the movable seat to move downwards at the inner side of the slot seat, and enables the movable seat to drive the first connecting rod to change from an inclined state to a horizontal state, and the first connecting rod drives the movable frame to drive the electric heating rods to move outwards, so that the gap between two adjacent electric heating rods in liquid in the liquid storage barrel is increased, the heated area of the liquid in the liquid storage barrel is increased, and the heating speed is increased;
step five: the electric heating rod heats the liquid in the liquid storage cylinder, steam generated after the liquid in the liquid storage cylinder is heated enters the multi-electromagnetic valve through the telescopic pipe and the connecting valve head, the steam in the multi-electromagnetic valve enters the detector, and the detector measures the data such as temperature, humidity, pressure and the like of the steam;
step six: when the steam sampling is carried out, the staff control controller realizes the communication between the multi-way electromagnetic valve and the steam sampler, steam in the multi-way electromagnetic valve enters the steam sampler from a pipeline at a corresponding position, the refrigerator cools the cooling liquid in the water tank, the miniature pump station pumps the cooled cooling body of the refrigerator into the steam sampler, and cools the steam in the steam sampler into liquid through a cooling pipeline in the steam sampler, so that staff can sample by a sampling pipe below the steam sampler, and cooled waste gas cooling liquid enters the water tank from a cooling liquid outlet below the steam sampler for recycling;
Step seven: the staff controls the synchronous communication of the multi-way electric valve, the air compressor, the steam sampler, the connecting valve head and the detector;
step eight: the working staff controls the second motor to drive the rotating rod to rotate, the rotating rod drives the connecting frame to move inwards under the cooperation of the second connecting rods at two sides, and then the connecting frame drives the ball inserted rod at the corresponding position to move inwards, so that the ball inserted rod drives the conical inserted rod to drive the magnetic joint pipe to move upwards, the magnetic joint pipe penetrates through the connecting cylinder body, the rotating disc and the cylinder body shell and is magnetically connected with the three-way pipe and simultaneously jacks up the three-way pipe upwards, the three-way pipe enters the bottom of the inner cavity of the liquid storage cylinder from the inner cavity of the sealing ring, the second sealing cover releases the sealing of the sealing ring, liquid in the liquid storage cylinder is discharged into the clamping assembly shell from the first through hole and the second through hole of the cylinder body shell and the inner cavity of the rotating disc under the pressure effect, and is discharged to the outside through the drainage joint to be collected, and the follow-up working staff is removed to manually dump and clean the liquid storage cylinder;
step nine: the inside high-pressure gas that produces of air compressor gets into at most to switch on the solenoid valve inside to through switching on the solenoid valve respectively to inside entering into steam sampler, detector and the liquid storage tube, the inside liquid of steam sampler is discharged to the funnel frame inside by steam sampler below sample connection under the pressure effect, and the inside liquid of detector is discharged to outside by the outside drain valve pipe of detector under the pressure effect, realizes the automatic clearance of the inside residual liquid of device, avoids influencing the experimental data of follow-up test liquid.
Compared with the prior art, the invention has the beneficial effects that:
1. through putting into the liquid storage section of thick bamboo that is equipped with test liquid to four gripper jaw inboardly, first motor drive gear train one side rotates, drives the connection barrel and drives the rolling disc rotation under the transmission of gear train, and gripper jaw moves to inboard under the effect of rolling rotation and is fixed to the centre gripping of liquid storage section of thick bamboo outer wall bottom, realizes the quick installation of test liquid.
2. The sealed lid of messenger inserts the liquid receiver inner chamber through first electric putter drive elevating seat, sealed lid seals liquid receiver inner chamber top, second electric putter drive removes the seat and makes first connecting rod drive remove the frame and drive electric heating rod outside removal, with the clearance of increase two adjacent electric heating rods in the inside liquid of liquid receiver, electric heating rod heats the inside liquid of liquid receiver, the inside steam that produces after the inside liquid heating of liquid receiver gets into at most the solenoid valve inside by flexible pipe and connecting valve head, the detector carries out the measurement of data such as temperature, humidity and pressure to this steam, when carrying out the steam sampling, the inside steam of solenoid valve enters into the steam sampler in the many, the miniature pump station pumps the cooling body after the refrigerator cooling into inside the steam sampler, the inside steam of steam sampler cools down and makes its cooling to liquid, the staff is sampled by the sampling tube of steam sampler below, in order to realize the multiple test to liquid steam.
3. Through second motor drive dwang rotation, the dwang drives the link to the inboard side under the cooperation of both sides second connecting rod, the spheroid inserted bar moves to the inboard side on the link drive corresponds the position, so that spheroid inserted bar drive toper inserted bar drive magnetic joint pipe is inhaled with the three-way pipe magnetism and is connected and upwards jack-up three-way pipe simultaneously, the three-way pipe is got into liquid storage cylinder inner chamber bottom by the sealing ring inner chamber, inside the inside high-pressure gas that produces of air compressor gets into steam sampler respectively by the multi-way solenoid valve, inside liquid of steam sampler is discharged to the hopper frame by steam sampler below sampling port under the pressure effect, inside liquid of detector is discharged to outside by detector outside drain valve pipe under the pressure effect, inside liquid of liquid storage cylinder is discharged to the centre gripping subassembly shell inside by the first through-hole and the second through-hole of below barrel shell and rolling disc under the pressure effect, in order to realize the inside quick automatic clearance of the inside residual test liquid of device, avoid influencing the test precision and realize the quick test to next test liquid simultaneously.
In summary, the invention can realize rapid and multiple detection of the steam of the liquid, greatly shorten the detection time, realize real-time monitoring and rapid feedback, discover problems in time and take corresponding measures, improve the production efficiency and the product quality, optimize the treatment process of the residual liquid after the liquid detection in the device, automatically clean the residual liquid, reduce the error source, improve the detection precision and ensure the accuracy and the reliability of the detection result.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an exploded view of the housing of fig. 1.
Fig. 3 is an exploded view of the steam generating mechanism of fig. 2.
Fig. 4 is an enlarged view at a of fig. 3.
Fig. 5 is an exploded view of the clamping mechanism of fig. 3.
Fig. 6 is an enlarged view at B of fig. 5.
Fig. 7 is a schematic structural diagram of the liquid storage assembly of fig. 3.
In the figure: 1. a housing; 2. a controller; 3. an electric door; 4. a steam generating mechanism; 41. a guide rail frame; 42. a lifting seat; 43. a first electrical push rod; 44. sealing cover; 45. a telescopic tube; 46. a second electric push rod; 47. a cross guide rail member; 48. a socket seat; 49. a movable seat; 410. a moving rack; 411. a first connecting rod; 412. an electric heating rod; 5. a clamping assembly; 51. a clamping assembly housing; 52. a drain joint; 53. a cylinder housing; 54. a rotating disc; 55. clamping claws; 56. a connecting cylinder; 57. a first motor; 58. a gear set; 59. installing a top frame; 510. a spring slot seat; 511. a sphere insert rod; 512. a conical inserted link; 513. a magnetic joint tube; 514. a connecting frame; 515. a second connecting rod; 516. a second motor; 517. a rotating lever; 6. a liquid storage component; 61. a liquid storage cylinder; 62. a seal ring; 63. a three-way pipe; 64. a second sealing cover; 7. a multi-way solenoid valve; 8. a detector; 9. a connecting valve head; 10. a water tank; 11. a refrigerator; 12. a miniature pump station; 13. a hopper frame; 14. a steam sampler; 15. an air compressor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention provides a technical solution: a vapor quality detector, comprising: the device comprises a shell 1, a controller 2, an electric door 3, a steam generating mechanism 4, a multi-power-on valve 7, a detector 8, a connecting valve head 9, a water tank 10, a refrigerator 11, a miniature pump station 12, a funnel stand 13, a steam sampler 14 and an air compressor 15, wherein an access door is arranged on the front side of the shell 1; the controller 2 is arranged on the front side of the shell 1, and the controller 2 can adopt button control or internal preset logic program to perform automatic control according to the requirement; the electric door 3 is arranged at the front opening of the right side of the outer wall of the shell 1, the electric door 3 is electrically connected with the controller 2, and the electric door 3 is controlled by the controller 2 to be opened and closed; the steam generating mechanism 4 is arranged on the right side of the inner cavity of the shell 1 and is positioned at a corresponding position on the left side of the electric door 3; the multi-way electromagnetic valve 7 is fixedly arranged at the rear side of the top end of the shell 1, the multi-way electromagnetic valve 7 is electrically connected with the controller 2, and the multi-way electromagnetic valve 7 is controlled by the controller 2 to realize synchronous communication with the air compressor 15, the steam sampler 14, the connecting valve head 9 and the detector 8; the detector 8 is fixedly arranged at the rear of the top end of the right side of the shell 1, the multi-way electromagnetic valve 7 is connected with the detector 8 through a pipeline, the detector 8 is electrically connected with the controller 2, the detector 8 is controlled by the controller 2, the inside of the detector 8 adopts an electronic sensor to detect various data of steam, and a drain valve is arranged outside the detector 8 and can cool and liquefy the internal test steam and then discharge the cooled steam; the connecting valve head 9 is arranged at the opening at the right front part of the top end of the inner cavity of the shell 1, and the connecting valve head 9 is connected with the detector 8 through a pipeline; the water tank 10 is connected to the front left side of the bottom end of the inner cavity of the shell 1 by screws, a valve pipe is arranged outside the water tank 10, and cooling liquid can be injected into the water tank 10; the refrigerator 11 is arranged at the left side of the top end of the water tank 10, the refrigerator 11 is connected with the water tank 10 through a pipeline, the refrigerator 11 is electrically connected with the controller 2, the refrigerator 11 is controlled by the controller 2, and the refrigerator 11 can suck cooling liquid in the water tank 10 into the water tank and cool the cooling liquid; the miniature pump station 12 is arranged at the top end of the refrigerator 11, the miniature pump station 12 is respectively connected with the refrigerator 11 and the multi-power-on valve 7 through pipelines, the miniature pump station 12 is electrically connected with the controller 2, the miniature pump station 12 is controlled by the controller 2, and the miniature pump station 12 can discharge cooled cooling liquid into a cooling liquid inlet pipe in the steam sampler 14; the funnel stand 13 is arranged at the top water inlet position of the water tank 10; the steam sampler 14 is arranged at the top of the right side of the funnel stand 13, a steam inlet in the steam sampler 14 is connected with the multi-way electromagnetic valve 7 through a pipeline, a cooling liquid inlet pipe in the steam sampler 14 is connected with the miniature pump station 12, and a sampling pipe is arranged below the steam sampler 14; the air compressor 15 is installed at the rear side of the bottom end of the inner cavity of the shell 1, the air compressor 15 is connected with the multi-way electromagnetic valve 7 through a pipeline, the air compressor 15 is electrically connected with the controller 2, the air compressor 15 is controlled by the controller 2, and high-pressure gas can be generated in the air compressor 15 and discharged into the multi-way electromagnetic valve 7.
As a preferred embodiment, as shown in fig. 3 and 4, the steam generating mechanism 4 includes: the clamping assembly 5, the liquid storage assembly 6, the guide rail frame 41, the lifting seat 42, the sealing cover 44, the telescopic pipe 45, the second electric push rod 46, the cross guide rail piece 47, the slot seat 48, the moving seat 49, the moving frame 410, the first connecting rod 411 and the electric heating rod 412; the clamping assembly 5 is arranged in the inner cavity of the shell 1; the liquid storage component 6 is arranged on the inner side of the clamping component 5; the rail frame 41 is provided on the rear side of the tip end of the grip assembly 5 in the up-down direction; the lifting seat 42 is sleeved on the outer wall of the guide rail frame 41; the first electric push rod 43 is arranged on the inner side of the guide rail frame 41 along the up-down direction, the telescopic end of the first electric push rod 43 is fixedly connected with the bottom end of the lifting seat 42, the first electric push rod 43 is electrically connected with the controller 2, the first electric push rod 43 is controlled by the controller 2, and the first electric push rod 43 stretches and shortens by itself to drive the lifting seat 42 to move up and down on the outer wall of the guide rail frame 41; the sealing cover 44 is embedded in the lifting seat 42, and the longitudinal section of the sealing cover 44 is T-shaped; one end of the telescopic tube 45 is in threaded connection with the bottom end of the connecting valve head 9, the other end of the telescopic tube 45 penetrates through the inner side of the sealing cover 44, the telescopic tube 45 can stretch and retract, and can move up and down on the lifting seat 42 while keeping a connection state with the bottom end of the connecting valve head 9; the second electric push rod 46 is arranged at the top end of the sealing cover 44, the second electric push rod 46 is electrically connected with the controller 2, the second electric push rod 46 is controlled by the controller 2, and the second electric push rod 46 drives the movable seat 49 to move up and down through self extension and shortening; the cross guide rail piece 47 is arranged at the bottom of the sealing cover 44, the cross guide rail piece 47 is arranged in a guide rail cross shape, and limit sliding blocks are arranged at ninety degrees intervals along the circumferential direction on the outer side of the guide rail; the slot seat 48 is arranged in the middle of the bottom end of the cross guide rail piece 47; the movable seat 49 is inserted into the inner side of the slot seat 48, the telescopic end of the second electric push rod 46 penetrates through the inner side of the sealing cover 44 and is fixedly connected with the bottom end of the inner cavity of the movable seat 49, the outer side of the movable seat 49 extends out of the slot seat 48, and the movable seat 49 can move up and down on the inner side of the slot seat 48; the number of the moving frames 410 is four, the four moving frames 410 are respectively arranged at the bottom of the cross guide rail piece 47 at ninety degrees intervals along the circumferential direction, and the moving frames 410 can synchronously move inwards or outwards under the action of the bottom limit sliding blocks of the cross guide rail piece 47; the number of the first connecting rods 411 is four, one ends of the four first connecting rods 411 are respectively connected to the outer wall of the movable seat 49 in a rotating way through pin shafts at ninety degrees intervals along the circumferential direction, and the other ends of the four first connecting rods 411 are respectively connected with the inner sides of the four movable frames 410 in a rotating way through pin shafts; the number of the electric heating rods 412 is four, the four electric heating rods 412 are respectively arranged on the outer sides of the four movable frames 410, the electric heating rods 412 are electrically connected with the controller 2, the electric heating rods 412 are controlled by the controller 2, and the electric heating rods 412 can heat liquid.
As a preferred solution, as shown in fig. 5 and 6, the clamping assembly 5 further includes: the clamping assembly housing 51, the drain connector 52, the barrel housing 53, the rotating disc 54, the clamping claw 55, the connecting barrel 56, the first motor 57, the gear set 58, the mounting top frame 59, the spring socket 510, the ball plunger 511, the conical plunger 512, the magnetic connector tube 513, the connecting frame 514, the second connecting rod 515, the second motor 516, and the rotating rod 517; the clamping assembly shell 51 is fixedly arranged in the inner cavity of the shell 1, and the top end of the clamping assembly shell 51 is fixedly connected with the bottom end of the guide rail frame 41; the drainage joint 52 is arranged in the inner cavity of the clamping assembly shell 51, and the outer side of the drainage joint 52 is connected with the water inlet of the water tank 10 through a pipeline; the cylinder shell 53 is arranged at the top end opening of the clamping assembly shell 51, a first arc-shaped groove which penetrates up and down is formed in the outer side of the cylinder shell 53 along the circumferential direction, and a first through hole is formed in the middle of the cylinder shell 53; the rotating disc 54 is rotationally connected to the top of the inner cavity of the cylinder shell 53 through a bearing, a second arc-shaped groove which is vertically communicated is formed in the outer side of the rotating disc 54 along the circumferential direction, and a second through hole is formed in the middle of the rotating disc 54; the number of the clamping claws 55 is four, and the four clamping claws 55 respectively penetrate through a first arc-shaped groove in the barrel shell 53 and are spliced with a second arc-shaped groove in the inner side of the rotating disc 54; the connecting cylinder 56 is arranged in the middle of the bottom end of the rotating disc 54; the first motor 57 is installed in the inner cavity of the clamping assembly shell 51, the first motor 57 is electrically connected with the controller 2, and the controller 2 controls one side gear of the driving gear set 58 to rotate clockwise or anticlockwise; one end of the gear set 58 is connected to the bottom of the outer wall of the connecting cylinder 56 in a key way, the other end of the gear set 58 is fixedly connected to the top of the rotating shaft of the first motor 57, and the gear set 58 adopts a gear and gear ring meshing structure to play a role in transmission between the first motor 57 and the connecting cylinder 56; the mounting top frame 59 is mounted at the bottom of the inner cavity of the clamping assembly housing 51 and is positioned below the barrel housing 53; the number of the spring slot seats 510 is two, the two spring slot seats 510 are respectively arranged at the front side and the rear side of the bottom end of the mounting top frame 59, springs are arranged in the spring slot seats 510 and can move inwards at the ball inserted rod 511, and meanwhile, the springs arranged in the spring slot seats 510 are extruded; the number of the ball inserted rods 511 is two, the two ball inserted rods 511 are respectively inserted into the inner sides of the two spring slot seats 510, the inner ends of the ball inserted rods 511 are of spherical structures, and the ball inserted rods 511 can move inside and outside the inner sides of the spring slot seats 510; the conical inserting rod 512 is inserted into the middle opening of the mounting top frame 59, the conical surface at the bottom of the outer wall of the conical inserting rod 512 is contacted with the spherical surface at the inner end of the spherical inserting rod 511, and the bottom end of the conical inserting rod 512 is conical; the magnetic joint pipe 513 is arranged at the top of the conical inserted rod 512, the top end of the magnetic joint pipe 513 penetrates through the inner cavity of the cylinder 56 and the first through hole and the second through hole in the middle of the rotating disc 54 and the cylinder shell 53, and the hollow structure below the magnetic joint pipe 513 can guide internal liquid to be discharged from below to outside; the number of the connecting frames 514 is two, and the two connecting frames 514 are respectively arranged at the outer sides of the bottom ends of the two sphere inserting rods 511; the number of the second connecting rods 515 is two, and one ends of the two second connecting rods 515 are respectively connected to the inner sides of the two connecting frames 514 in a rotating way through pin shafts; the second motor 516 is arranged in the inner cavity of the clamping assembly shell 51 and is positioned below the mounting top frame 59, the second motor 516 is electrically connected with the controller 2, and the controller 2 controls the rotating rod 517 to rotate clockwise or anticlockwise; the rotating rod 517 is connected below the rotating shaft of the second motor 516 by screws, and two ends of the rotating rod 517 are respectively connected with the other ends of the two second connecting rods 515 in a rotating way through pin shafts.
Preferably, as shown in fig. 7, the liquid storage assembly 6 further includes: a liquid storage barrel 61, a sealing ring 62, a three-way pipe 63 and a second sealing cover 64; the liquid reservoir 61 is provided inside the four holding claws 55 in the up-down direction; the sealing ring 62 is embedded in the middle of the bottom end of the inner cavity of the liquid storage barrel 61; the three-way pipe 63 is inserted into the inner cavity of the sealing ring 62, the bottom of the three-way pipe 63 can magnetically attract the top end of the magnetic joint pipe 513, and the three-way pipe 63 and the magnetic joint pipe 513 can be mutually connected to realize a passage after magnetically attracting; the second sealing cover 64 is disposed at the top of the tee 63, and the top of the second sealing cover 64 can seal the top of the sealing ring 62, so that the second sealing cover 64 maintains the top sealing state of the sealing ring 62 under the action of gravity of the tee 63 and the internal liquid pressure of the liquid storage barrel 61.
The working principle is as follows:
the staff pours the test liquid into the liquid storage barrel 61 in advance, and controls the controller 2 to start the electric door 3, the electric door 3 is opened, the staff puts the liquid storage barrel 61 into the inner sides of the four clamping claws 55 at the same time, the staff controls the controller 2 to start the first motor 57, the first motor 57 drives one side of the gear set 58 to rotate, the connecting barrel 56 is driven by the transmission of the gear set 58 to drive the rotating disc 54 to rotate, and then the clamping claws 55 move inwards to clamp and fix the bottom of the outer wall of the liquid storage barrel 61 under the action of the rotating force of the rotating disc 54, so that the quick installation of the test liquid is realized; the staff control controller 2 sequentially starts the first electric push rod 43, the second electric push rod 46 and the electric heating rod 412, the first electric push rod 43 shortens and drives the lifting seat 42 to move downwards, the sealing cover 44 and the lower electric heating rod 412 are inserted into the cavity of the liquid storage barrel 61, the sealing cover 44 seals the top of the cavity of the liquid storage barrel 61, the second electric push rod 46 extends and drives the movable seat 49 to move downwards at the inner side of the slot seat 48, the movable seat 49 drives the first connecting rod 411 to be in a horizontal state from the inclination, the first connecting rod 411 drives the movable frame 410 to drive the electric heating rod 412 to move outwards, the gap between two adjacent electric heating rods 412 in the liquid inside the liquid storage barrel 61 is enlarged, the electric heating rod 412 heats the liquid inside the liquid storage barrel 61, the steam generated after the liquid inside the liquid storage barrel 61 is heated enters the multi-power-supply electromagnetic valve 7 through the telescopic pipe 45 and the connecting valve head 9, the staff control controller 2 realizes the communication of the multi-way electromagnetic valve 7 and the detector 8, so that the steam inside the multi-way electromagnetic valve 7 enters the detector 8, and the detector 8 measures the temperature, humidity, pressure and other data, when the steam is sampled, the staff control controller 2 realizes the communication of the multi-way electromagnetic valve 7 and the steam sampler 14, and controls the controller 2 to start the refrigerator 11 and the micro pump station 12, so that the steam inside the multi-way electromagnetic valve 7 enters the steam sampler 14 through a pipeline at a corresponding position, the refrigerator 11 cools the prestored cooling liquid inside the water tank 10, the micro pump station 12 pumps the cooled cooling body of the refrigerator 11 into the steam sampler 14, and cools the steam inside the steam sampler 14 into liquid through a cooling pipeline inside the steam sampler 14, so that the staff samples through a sampling pipe below the steam sampler 14, the cooled waste gas cooling liquid enters the water tank 10 from a cooling liquid outlet below the steam sampler 14 for cyclic utilization; after the sampling is completed, the staff controls the controller 2 to realize synchronous communication of the multi-way electromagnetic valve 7 with the air compressor 15, the steam sampler 14, the connecting valve head 9 and the detector 8, and controls the controller 2 to start the second motor 516 and the air compressor 15, the second motor 516 drives the rotating rod 517 to rotate, the rotating rod 517 drives the connecting frame 514 to move inwards under the cooperation of the second connecting rods 515 on two sides, the connecting frame 514 drives the ball inserted rod 511 to move inwards at the corresponding position, so that the ball inserted rod 511 drives the conical inserted rod 512 to drive the magnetic joint pipe 513 to move upwards, the magnetic joint pipe 513 passes through the connecting cylinder 56, the rotating disc 54 and the cylinder shell 53 and is in magnetic attraction connection with the three-way pipe 63 to jack up the three-way pipe 63, the three-way pipe 63 enters the bottom of the inner cavity of the liquid storage cylinder 61 from the inner cavity of the sealing ring 62, the second sealing cover 64 releases the sealing of the sealing ring 62, high-pressure gas generated in the air compressor 15 enters the multi-way electromagnetic valve 7 and enters the steam sampler 14, the detector 8 and the liquid storage barrel 61 through the multi-way electromagnetic valve 7 respectively, liquid in the steam sampler 14 is discharged to the inside of the funnel stand 13 through a sampling port below the steam sampler 14 under the pressure effect, liquid in the detector 8 is discharged to the outside through a drain valve pipe outside the detector 8 under the pressure effect, liquid in the liquid storage barrel 61 is discharged to the inside of the clamping assembly shell 51 through a first through hole and a second through hole of the lower barrel shell 53 and the rotating disc 54 and the inner cavity of the connecting barrel 56 under the pressure effect, and is discharged to the outside through the drain joint 52 for collecting and processing.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A vapor quality detector, comprising:
a housing (1);
a controller (2) mounted on the front side of the housing (1);
the electric door (3) is arranged at the front opening on the right side of the outer wall of the shell (1), and the electric door (3) is electrically connected with the controller (2);
the steam generation mechanism (4) is arranged on the right side of the inner cavity of the shell (1) and is positioned at a corresponding position on the left side of the electric door (3);
the multi-way electromagnetic valve (7) is fixedly arranged at the rear side of the top end of the shell (1), and the multi-way electromagnetic valve (7) is electrically connected with the controller (2);
the detector (8) is fixedly arranged behind the top end of the right side of the shell (1), the multi-way electromagnetic valve (7) is connected with the detector (8) through a pipeline, and the detector (8) is electrically connected with the controller (2);
The connecting valve head (9) is arranged at the right front opening of the top end of the inner cavity of the shell (1), and the connecting valve head (9) is connected with the detector (8) through a pipeline;
the water tank (10) is connected to the front of the left side of the bottom end of the inner cavity of the shell (1) through screws;
the refrigerator (11) is arranged at the left side of the top end of the water tank (10), the refrigerator (11) is connected with the water tank (10) through a pipeline, and the refrigerator (11) is electrically connected with the controller (2);
the miniature pump station (12) is arranged at the top end of the refrigerator (11), the miniature pump station (12) is respectively connected with the refrigerator (11) and the multi-power-on valve (7) through pipelines, and the miniature pump station (12) is electrically connected with the controller (2);
the funnel stand (13) is arranged at the water inlet position at the top end of the water tank (10);
the steam sampler (14) is arranged at the top of the right side of the funnel stand (13), a steam inlet in the steam sampler (14) is connected with the multi-power-on valve (7) through a pipeline, and a cooling liquid inlet pipe in the steam sampler (14) is connected with the miniature pump station (12);
the air compressor (15) is arranged at the rear side of the bottom end of the inner cavity of the shell (1), the air compressor (15) is connected with the multi-power-on valve (7) through a pipeline, and the air compressor (15) is electrically connected with the controller (2).
2. A steam quality detector as defined in claim 1, wherein: the steam generation mechanism (4) comprises:
the clamping assembly (5) is arranged in the inner cavity of the shell (1);
the liquid storage assembly (6) is arranged on the inner side of the clamping assembly (5);
a rail frame (41) which is provided on the rear side of the tip end of the clamping unit (5) in the vertical direction;
the lifting seat (42) is sleeved on the outer wall of the guide rail frame (41);
the first electric push rod (43) is arranged on the inner side of the guide rail frame (41) along the up-down direction, the telescopic end of the first electric push rod (43) is fixedly connected with the bottom end of the lifting seat (42), and the first electric push rod (43) is electrically connected with the controller (2);
the sealing cover (44) is embedded in the lifting seat (42), and the longitudinal section of the sealing cover (44) is T-shaped;
one end of the telescopic tube (45) is in threaded connection with the bottom end of the connecting valve head (9), and the other end of the telescopic tube (45) penetrates through the inner side of the sealing cover (44);
the second electric push rod (46) is arranged at the top end of the sealing cover (44), and the second electric push rod (46) is electrically connected with the controller (2).
3. A steam quality detector as claimed in claim 2, wherein: the steam generating mechanism (4) further comprises:
a cross guide rail member (47) provided at the bottom of the seal cover (44);
the slot seat (48) is arranged in the middle of the bottom end of the cross guide rail piece (47);
the movable seat (49) is inserted into the inner side of the slot seat (48), the telescopic end of the second electric push rod (46) penetrates through the inside of the sealing cover (44) and is fixedly connected with the bottom end of the inner cavity of the movable seat (49), and the outer side of the movable seat (49) extends out of the slot seat (48);
the number of the movable frames (410) is four, and the four movable frames (410) are respectively arranged at the bottom of the cross guide rail piece (47) at ninety degrees intervals along the circumferential direction;
the four first connecting rods (411) are arranged, one ends of the four first connecting rods (411) are respectively connected to the outer wall of the movable seat (49) in a rotating manner through pin shafts at ninety degrees intervals along the circumferential direction, and the other ends of the four first connecting rods (411) are respectively connected to the inner sides of the four movable frames (410) in a rotating manner through pin shafts;
The number of the electric heating rods (412) is four, the four electric heating rods (412) are respectively arranged on the outer sides of the four movable frames (410), and the electric heating rods (412) are electrically connected with the controller (2).
4. A steam quality detector according to claim 3, wherein: the clamping assembly (5) comprises:
the clamping assembly shell (51) is fixedly arranged in the inner cavity of the shell (1), and the top end of the clamping assembly shell (51) is fixedly connected with the bottom end of the guide rail frame (41);
the drainage connector (52) is arranged in the inner cavity of the clamping assembly shell (51), and the outer side of the drainage connector (52) is connected with the water inlet of the water tank (10) through a pipeline;
the cylinder shell (53) is arranged at the top end opening of the clamping assembly shell (51), a first arc-shaped groove which is vertically penetrated is formed in the outer side of the cylinder shell (53) along the circumferential direction, and a first through hole is formed in the middle of the cylinder shell (53);
the rotating disc (54) is rotationally connected to the top of the inner cavity of the cylinder shell (53) through a bearing, a second arc-shaped groove which is vertically penetrated is formed in the outer side of the rotating disc (54) along the circumferential direction, and a second through hole is formed in the middle of the rotating disc (54);
The clamping claws (55) are four in number, and the four clamping claws (55) penetrate through the first arc-shaped grooves in the cylinder shell (53) respectively and are spliced with the second arc-shaped grooves in the rotating disc (54);
the connecting cylinder body (56) is arranged in the middle of the bottom end of the rotating disc (54);
the first motor (57) is arranged in the inner cavity of the clamping assembly shell (51), and the first motor (57) is electrically connected with the controller (2);
one end of the gear set (58) is connected to the bottom of the outer wall of the connecting cylinder body (56) in a key way, and the other end of the gear set (58) is fixedly connected to the top of the rotating shaft of the first motor (57).
5. The vapor quality detector of claim 4, wherein: the clamping assembly (5) further comprises:
the mounting top frame (59) is mounted at the bottom of the inner cavity of the clamping assembly shell (51) and is positioned below the cylinder shell (53);
the number of the spring slot seats (510) is two, and the two spring slot seats (510) are respectively arranged at the front side and the rear side of the bottom end of the mounting top frame (59);
the number of the ball inserting rods (511) is two, and the two ball inserting rods (511) are respectively inserted into the inner sides of the two spring slot seats (510);
The conical inserting rod (512) is inserted into the middle opening of the mounting top frame (59), and the conical surface at the bottom of the outer wall of the conical inserting rod (512) is contacted with the spherical surface at the inner end of the spherical inserting rod (511);
the magnetic joint pipe (513) is arranged at the top of the conical inserted rod (512), and the top end of the magnetic joint pipe (513) penetrates through a first through hole and a second through hole which are connected with the inner cavity of the cylinder (56), the rotating disc (54) and the middle part of the cylinder shell (53);
the number of the connecting frames (514) is two, and the two connecting frames (514) are respectively arranged at the outer sides of the bottom ends of the two sphere inserted bars (511);
the two second connecting rods (515) are arranged, and one ends of the two second connecting rods (515) are respectively connected to the inner sides of the two connecting frames (514) in a rotating mode through pin shafts;
the second motor (516) is arranged in the inner cavity of the clamping assembly shell (51) and is positioned below the mounting top frame (59), and the second motor (516) is electrically connected with the controller (2);
the rotating rod (517) is connected below the rotating shaft of the second motor (516) through screws, and two ends of the rotating rod (517) are respectively connected with the other ends of the two second connecting rods (515) through pin shafts in a rotating mode.
6. A steam quality monitor as set forth in claim 5 wherein: the liquid storage assembly (6) comprises:
a liquid storage cylinder (61) which is arranged on the inner sides of the four clamping claws (55) along the up-down direction;
the sealing ring (62) is embedded in the middle of the bottom end of the inner cavity of the liquid storage cylinder (61);
the three-way pipe (63) is inserted into the inner cavity of the sealing ring (62), and the bottom of the three-way pipe (63) can magnetically attract the top end of the magnetic joint pipe (513);
the second sealing cover (64) is arranged at the top of the three-way pipe (63), and the top end of the second sealing cover (64) can seal the top of the sealing ring (62).
7. A steam detection method applied to the steam quality detector as claimed in claim 6, wherein: the method comprises the following steps:
step one: the staff pours the test liquid into the liquid storage cylinder (61) in advance, and adds the cooling liquid into the water tank (10) in advance;
step two: after the electric door (3) is controlled to be opened by a worker, the liquid storage barrel (61) is placed into the inner sides of the four clamping claws (55), the worker controls the first motor (57) to start, the connecting barrel (56) is driven to drive the rotating disc (54) to rotate under the transmission of the gear set (58), and then the clamping claws (55) move inwards to clamp and fix the bottom of the outer wall of the liquid storage barrel (61) under the action of the rotating force of the rotating disc (54), so that the quick installation of test liquid is realized;
Step three: the staff controls the first electric push rod (43) to drive the lifting seat (42) to move downwards, so that the sealing cover (44) is inserted into the inner cavity of the liquid storage barrel (61) to seal the top of the inner cavity of the liquid storage barrel (61);
step four: the staff controls the second electric push rod (46) to drive the movable seat (49) to move downwards at the inner side of the slot seat (48), and enables the movable seat (49) to drive the first connecting rod (411) to change from an inclined state to a horizontal state, and the first connecting rod (411) drives the movable frame (410) to drive the electric heating rods (412) to move outwards, so that the gap between two adjacent electric heating rods (412) in liquid in the liquid storage barrel (61) is increased, the heated area of the liquid in the liquid storage barrel (61) is increased, and the heating speed is increased;
step five: the electric heating rod (412) heats the liquid in the liquid storage barrel (61), steam generated after the liquid in the liquid storage barrel (61) is heated enters the multi-electromagnetic valve (7) through the telescopic pipe (45) and the connecting valve head (9), the steam in the multi-electromagnetic valve (7) enters the detector (8), and the detector (8) measures temperature, humidity and pressure data of the steam;
step six: when the steam sampling is carried out, the staff control controller (2) realizes the communication between the multi-way electromagnetic valve (7) and the steam sampler (14), steam in the multi-way electromagnetic valve (7) enters the steam sampler (14) from a pipeline at a corresponding position, the refrigerator (11) cools the cooling liquid in the water tank (10), the miniature pump station (12) pumps the cooled cooling body of the refrigerator (11) into the steam sampler (14), and cools the steam in the steam sampler (14) into liquid through a cooling pipeline in the steam sampler (14), so that the staff can sample the steam through a sampling pipe below the steam sampler (14), and cooled waste gas cooling liquid enters the water tank (10) from a cooling liquid outlet below the steam sampler (14) for recycling;
Step seven: the staff controls the synchronous communication of the multi-way electric valve (7) with the air compressor (15), the steam sampler (14), the connecting valve head (9) and the detector (8);
step eight: the staff controls the second motor (516) to drive the rotating rod (517) to rotate, the rotating rod (517) drives the connecting frame (514) to move inwards under the cooperation of the second connecting rods (515) at two sides, and then the connecting frame (514) drives the ball inserted rod (511) at the corresponding position to move inwards, so that the ball inserted rod (511) drives the conical inserted rod (512) to drive the magnetic joint pipe (513) to move upwards, the magnetic joint pipe (513) passes through the connecting cylinder (56), the rotating disc (54) and the cylinder shell (53) and is magnetically connected with the tee joint pipe (63) and simultaneously jacks up the tee joint pipe (63), the tee joint pipe (63) enters the bottom of the inner cavity of the liquid storage cylinder (61) from the inner cavity of the sealing ring (62), the second sealing cover (64) is closed off, liquid in the liquid storage cylinder (61) is discharged into the clamping assembly shell (51) from the first through hole and the second through hole of the lower cylinder shell (53) and the inner cavity of the connecting cylinder (56) under the pressure effect, and is discharged to the outside from the water discharge joint (52), and then the staff is removed for subsequent cleaning and the cleaning;
Step nine: the high-pressure gas generated in the air compressor (15) enters the multi-way electromagnetic valve (7) and enters the steam sampler (14), the detector (8) and the liquid storage barrel (61) respectively through the multi-way electromagnetic valve (7), liquid in the steam sampler (14) is discharged to the inside of the funnel stand (13) through a sampling port below the steam sampler (14) under the action of pressure, liquid in the detector (8) is discharged to the outside through a drain valve pipe outside the detector (8) under the action of pressure, so that automatic cleaning of residual liquid in the device is realized, and experimental data affecting subsequent test liquid is avoided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310840226.1A CN116576923B (en) | 2023-07-11 | 2023-07-11 | Steam quality detector and steam detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310840226.1A CN116576923B (en) | 2023-07-11 | 2023-07-11 | Steam quality detector and steam detection method |
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| CN116576923B CN116576923B (en) | 2023-09-05 |
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| CN202310840226.1A Active CN116576923B (en) | 2023-07-11 | 2023-07-11 | Steam quality detector and steam detection method |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4854725A (en) * | 1988-06-10 | 1989-08-08 | Texaco Inc. | Multi-sensor steam quality monitoring means and method |
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2023
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| US4854725A (en) * | 1988-06-10 | 1989-08-08 | Texaco Inc. | Multi-sensor steam quality monitoring means and method |
| CN105067385A (en) * | 2015-07-15 | 2015-11-18 | 杨秀锋 | Steam sampling machine |
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| CN209727595U (en) * | 2019-01-16 | 2019-12-03 | 上海朗锐管道工程有限公司 | A kind of cooling sampler of the steam of automatic detection pure steam index |
| CN116324373A (en) * | 2020-05-27 | 2023-06-23 | 通用电气精准医疗有限责任公司 | Method and system for medical gas quality monitor |
| CN115435973A (en) * | 2022-09-09 | 2022-12-06 | 安徽晋煤中能化工股份有限公司 | Waste heat boiler steam quality on-line continuous monitoring device and boiler fault troubleshooting method |
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