CN116576793A - Control system and method for box girder formwork support construction - Google Patents
Control system and method for box girder formwork support construction Download PDFInfo
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- CN116576793A CN116576793A CN202310863822.1A CN202310863822A CN116576793A CN 116576793 A CN116576793 A CN 116576793A CN 202310863822 A CN202310863822 A CN 202310863822A CN 116576793 A CN116576793 A CN 116576793A
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/16—Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
- E01D2/04—Bridges characterised by the cross-section of their bearing spanning structure of the box-girder type
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C5/00—Measuring height; Measuring distances transverse to line of sight; Levelling between separated points; Surveyors' levels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/60—Analysis of geometric attributes
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/02—Alarms for ensuring the safety of persons
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Radar, Positioning & Navigation (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Theoretical Computer Science (AREA)
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- Remote Sensing (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention relates to a control system and a control method for box girder formwork support construction. The management and control system comprises a construction analysis unit, a construction execution unit and a safety inspection unit. The construction analysis unit acquires the topographic data of the box girder template support erection region and formulates a construction scheme based on the topographic data. The construction execution unit is used for constructing the box girder formwork support based on a construction scheme. The safety inspection unit performs safety inspection on deformation parameters of the box girder template support in the operation process of the construction execution unit. When in construction, the invention can carry out periodic inspection and random inspection on deformation parameters of the box girder template support, and timely find out dangerous deformation of the box girder template support and send out early warning, thereby realizing management and control on operation risks. The invention can also utilize constructors to sense information such as emotion, environment, climate and the like which are not fed back by data to adjust the preset threshold value and the preset error range of the deformation parameters of the box girder template bracket, so that the safety inspection is more reasonable.
Description
Technical Field
The invention relates to the technical field of building construction risk control, in particular to a management and control system and method for box girder formwork support construction, and belongs to IPC classification number G05B.
Background
In building construction, a large number of brackets are used in order to ensure that each construction process is carried out smoothly, for example, scaffolds as construction platforms, forms for temporary support as templates, and the like. Because these supports all need demolish after the construction is accomplished, when putting up the support, the partial connection structure of support adopts temporary connection mode such as ligature, spiro union for the structural stability of support is limited. Along with construction, the support can be loosened or deformed in structure due to stress change and abrasion, so that potential safety hazards are generated, and if the potential safety hazards cannot be found and eliminated in time, the support is easy to fall, collapse and other safety problems. Therefore, managing the risk that may occur during the construction of the bracket is a non-negligible important point in the construction of the building.
The invention patent application with publication number of CN106774195A discloses a construction safety production supervision and management control system, which comprises: a controller module; the safety monitoring equipment is arranged on a construction site; the monitoring equipment control circuit is in data connection with the safety monitoring equipment and is used for monitoring the safety monitoring equipment; the environment information acquisition sensor is used for acquiring environment information of a construction site and transmitting the environment information to the controller module; the ZigBee module is connected with the controller module; the input and output module is in data connection with the controller module, and the controller module issues corresponding control instructions according to the control instructions to control the safety control equipment of the construction site; and the wireless communication module realizes short message receiving and transmitting through an SMS protocol and can upload environment information acquired by a construction site in a short message mode. The ZigBee module is connected with a plurality of ZigBee network nodes in a wireless network manner, the ZigBee network nodes are connected with an environmental information acquisition sensor and a monitoring device control circuit data which are arranged on a construction site, and the ZigBee network nodes are connected with an infrared safety detection circuit and are used for detecting security information and uploading the security information to the controller module.
The invention patent application with publication number of CN115167212A discloses a foundation pit dynamic construction control system based on a monitoring platform. The system comprises an engineering visualization module, a foundation pit wireless monitoring module, a data analysis module, a theoretical analysis interaction module, a dynamic construction control module and an alarm module. The system is based on the monitoring data, and the monitoring data and a plurality of groups of theoretical calculation results are compared, so that the optimal calculation working condition is selected, and the foundation pit state change of the next stage is predicted, so that the construction safety of the next stage is ensured. And the project visualization module is used for registering project information and monitoring information, importing a foundation pit visualization model and a monitoring point number, and dynamically visualizing and displaying monitoring data of the foundation pit according to the monitoring point number through the foundation pit visualization model. And the foundation pit wireless monitoring module is used for monitoring the foundation pit, obtaining monitoring data of the foundation pit and uploading the monitoring data. The data analysis module is used for acquiring the monitoring data, preprocessing the monitoring data, obtaining a trend fitting curve of dynamic change according to the monitoring data, and carrying out foundation pit construction monitoring analysis and subsequent numerical calculation correction through the trend fitting curve. And the theoretical analysis interaction module is used for inputting the monitoring data through the trend fitting curve, comparing and analyzing the monitoring data with the theoretical calculation value, predicting the foundation pit state change in the subsequent construction stage through selecting an optimal calculation model, and predicting the monitoring data and the theoretical calculation value according to foundation pit segmentation and foundation pit partition in sequence. The dynamic construction control module is used for dividing construction stages, foundation pit sections and foundation pit partitions, carrying out construction stage control calculation and partition section parameter inversion calculation to obtain different alarm values in different stages and sections, calculating according to the theoretical analysis interaction module to obtain a predicted value, and quantitatively predicting foundation pit dynamic construction change trend of each construction stage, foundation pit section and foundation pit partition of the foundation pit through the predicted value and the alarm value. And the alarm module is used for realizing an automatic alarm function after the alarm value exceeds a set alarm value in the dynamic construction process of the foundation pit, wherein the alarm value comprises a predicted value early-warning threshold value, a monitored value predicted threshold value and an allowable deviation value.
In the prior art, risk sources are almost determined according to historical accident cases in the management and control of risks possibly occurring in the support construction process, the risk sources are monitored, and an alarm is given when the monitoring data of the risk sources exceeds a preset alarm value. The monitoring of the safety risk source in the bracket construction process in the prior art can be monitored in real time by using the monitoring device, however, the existing monitoring device is difficult to acquire information influencing construction safety such as emotion of constructors, perception of the constructors to the environment, perception of the constructors to the climate and the like through monitoring data. Therefore, when the safety inspection is performed, the safety personnel still need to feed back the emotion, environment and climate of the constructor to adjust the preset alarm value. Because of individual differences of people, different people have different perceptions on the same thing, therefore, when a new person safety officer is responsible for checking, the safety officer with rich experience is required to conduct guidance, and the differences of personal experiences lead to the fact that the evaluations of potential safety risks by different safety officers cannot be unified, so that the safety monitoring is not standard.
Furthermore, there are differences in one aspect due to understanding to those skilled in the art; on the other hand, since the applicant has studied a lot of documents and patents while making the present invention, the text is not limited to details and contents of all but it is by no means the present invention does not have these prior art features, but the present invention has all the prior art features, and the applicant remains in the background art to which the right of the related prior art is added.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a management and control system for box girder formwork support construction. Preferably, the system and the method for controlling the bridge construction are utilized to perform bridge construction, and deformation parameters of the box girder template support can be checked periodically or randomly so as to find dangerous deformation of the box girder template support in time and give out early warning, thereby realizing control over operation risks.
Preferably, the management and control system at least comprises a construction analysis unit, a construction execution unit and a safety inspection unit. The construction analysis unit acquires the topographic data of the box girder template support erection area and formulates a construction scheme based on the topographic data. The construction execution unit performs construction of the box girder formwork support based on the construction scheme. The safety inspection unit performs safety inspection on deformation parameters of the box girder template support in the operation process of the construction execution unit, and adjusts a preset threshold value and a preset error range of the deformation parameters of the box girder template support by using perception feedback information of constructors.
Preferably, the security check by the security check unit includes at least a periodic check performed at a preset time interval and a random check triggered by a constructor.
Preferably, the invention carries out periodic inspection and random inspection on the construction process of the box girder template support through the safety inspection unit, so that the abnormal deformation of the box girder template support can be found in time, thereby reminding constructors to evacuate dangerous areas or eliminating potential hazards, and further improving the safety of construction.
Preferably, the information for carrying out the safety inspection comprises information such as deformation parameters of the box girder template support and the like which can be fed back through sensor data and information such as perception feedback information of constructors and the like which are not fed back by data, so that the invention can carry out the inspection on the box girder template support again through the perception feedback information of the constructors to judge whether potential safety risks exist or not under the condition that the deformation parameters of the box girder template support and the like represent the safety of the box girder template support, thereby realizing complete safety inspection.
According to a preferred embodiment, the safety inspection unit at least comprises a data processing device for risk analysis, an image monitoring device for acquiring images of the girder template support and an intelligent terminal worn by constructors. In the operation process of the construction execution unit, the data processing device acquires the image of the box girder template support by using the image monitoring device, and compares the acquired image with the image acquired in the previous time, so as to determine the deformation parameters of the box girder template support in the time interval of two image acquisitions. The data processing device performs security check by judging whether the deformation parameter exceeds the preset threshold value. And under the condition that the deformation parameters exceed a preset threshold value, the data processing device determines that the box girder template support has safety risk, and generates risk warning information sent to the intelligent terminal.
And the intelligent terminal responds to the receipt of the risk warning information to remind constructors to evacuate dangerous areas or process potential hazards, so that safety early warning of the box girder template support is realized, and the construction safety is improved.
According to a preferred embodiment, the intelligent terminal sends the perception feedback information of the constructor to the data processing device, and the data processing device responds to the receiving of the perception feedback information of the constructor to carry out safety check on the box girder template support. The data processing device comprises an image analysis module, a data storage module and a machine learning module. The image analysis module acquires an image of the box girder template support by using an image monitoring device, and determines deformation parameters of the box girder template support in a time interval between two image acquisition by comparing the acquired image with the image acquired in the previous time. The data storage module is used for storing the image collected by the image monitoring device, the analysis result of the image analysis module and the perception feedback information of constructors sent by the intelligent terminal. The machine learning module performs machine learning by utilizing the historical deformation parameters stored in the data storage module and the perception feedback information of constructors to update a learning model, and the updated learning model can set a preset threshold value and a preset error range of the deformation parameters of the box girder template support based on the perception feedback information.
Preferably, the constructor is as a person a sensor having a perception as compared to the number of sensors provided, and the constructor is able to perceive information not fed back by the data. Such as the constructor's mood, perception of the environment, perception of the climate, etc., which information is not visually tested by the sensor. For example, wind speed, humidity, emotion fluctuation of constructors, etc. at a construction site when casting a box girder have an influence on construction safety inspection of a box girder formwork support. Unpredictable safety risks can easily occur if the emotion of constructors, the environment of construction sites and the influence of weather on construction safety are not considered. For construction safety, prevention and reminding after the occurrence of safety risks are required to be paid at great cost. Therefore, it is necessary to perform security check by acquiring information such as emotion of constructors, perception of environment, perception of climate, and the like.
According to a preferred embodiment, the construction scheme comprises at least a rack erection strategy, a load bearing test strategy and a concrete pouring strategy. And the construction execution unit lays a base in the erection area according to the bracket erection strategy, and erects the box girder template bracket on the base, thereby providing support for the box girder template. And the construction execution unit carries out bearing test on the box girder template support according to the bearing test strategy so as to eliminate inelastic deformation and foundation subsidence of the box girder template support. And the construction execution unit pours the box girder template according to the concrete pouring strategy.
Preferably, the construction execution unit may include construction equipment such as a water pump, a concrete mixer, a concrete pouring machine, and construction materials such as steel bars, sand and stones, and plates. Preferably, the construction personnel can use construction equipment and construction materials for bracket erection, load bearing test and concrete pouring according to the construction scheme. Preferably, the bearing capacity of different terrains is different, and when a bridge is built, the topography under the bridge is complex, sand, marsh, hardened road surface and the like can be involved, so the erection of the box girder template bracket needs to be adapted to the different terrains under the bridge. Preferably, after the construction analysis unit obtains the topographic data of the box girder template support erection region, a support erection strategy adapting to different topography is formulated, so that the box girder template support is settled uniformly.
According to a preferred embodiment, the safety inspection unit at least comprises a data processing device for risk analysis, an image monitoring device for acquiring images of the girder template support and an intelligent terminal worn by constructors. In the operation process of the construction execution unit, the data processing device processes the images acquired by the image monitoring device at preset time intervals to acquire deformation parameters of the box girder template support and perform safety inspection according to the deformation parameters, so that the periodic inspection is realized. The constructor can send an inspection execution instruction to the data processing device through the intelligent terminal, so that the data processing device processes the image acquired by the image monitoring device, and the random inspection is realized.
Preferably, the security check by the security check unit includes a periodic check and a random check. The periodic check is set to: the data processing device acquires images acquired by the image monitoring device at preset time intervals and judges whether deformation parameters of the box girder template support exceed the preset threshold. The random check is set to: the intelligent terminal sends perception feedback information of constructors to the data processing device, the data processing device responds to the receipt of the perception feedback information of the constructors, acquires images acquired by the image monitoring device, and judges whether deformation parameters of the box girder template support exceed the preset threshold.
Preferably, the intelligent terminal worn by the constructor can receive the construction scheme formulated by the construction analysis unit and perform construction according to the construction scheme. Preferably, when the constructor determines that the safety inspection is required according to personal experience, the intelligent terminal sends an inspection execution instruction to the data processing device to trigger the inspection and supplements the inspection reason when the intelligent terminal is not busy, so that the management and control system can perform machine learning on the inspection triggering reason of the constructor, and the data types of important inspection in the learning model are increased.
According to a preferred embodiment, the construction performing unit forms the girder template support by erecting a plurality of first bars connecting the base and the girder template and a plurality of second bars connecting the first bars, thereby providing support for the girder template. Preferably, the box girder formwork support comprises at least a first rod and a second rod. Preferably, one end of the first rod is connected to the base and the other end is in contact with the box girder formwork to provide support for the box girder formwork. Adjacent first bars are connected by the second bars to enhance the connection tightness between the first bars.
Preferably, the first rods provide support for the box girder formwork, and the second rods are used for enhancing the connection tightness between the first rods, so that the stability of the box girder formwork support is enhanced, and the box girder formwork support is not easy to deform.
According to a preferred embodiment, the deformation parameters of the box girder formwork support obtained by the data processing device at least comprise the sedimentation distance of the box girder formwork support. Preferably, the box girder formwork support is provided with a plurality of detection points.
The data processing device acquires the image of the box girder template bracket by using the image monitoring device, and acquires the sedimentation distance of the detection point by comparing the position of the detection point in the acquired image and the acquired image.
According to a preferred embodiment, the data processing device analyzes the sedimentation type of the girder template support based on the sedimentation distances of several detection points to determine whether the girder template support has a safety risk. Under the condition that the safety risk exists in the box girder template support, the data processing device generates risk warning information and sends the risk warning information to the intelligent terminal worn by constructors.
Preferably, the intelligent terminal worn by the constructor can remind the constructor of evacuating the dangerous area or treating the potential danger according to the risk warning information, so that the safety early warning of the box girder template support is realized in the bearing test process or the pouring process, and the construction safety is improved.
According to a preferred embodiment, the construction execution unit increases the load on the box girder formwork support step by step in a step loading manner so as to perform the load test. Preferably, under the condition that the construction execution unit performs the bearing test, the data processing device can acquire images of the box girder template support before and after loading of each level of load by using the image monitoring device, and compare the images of the box girder template support before and after loading of each level of load, so as to acquire deformation parameters of the box girder template support caused by each level of load.
Preferably, the non-elastic deformation and foundation subsidence of the box girder template support can be eliminated by carrying out bearing test on the box girder template support, so that elastic deformation data of the box girder template support under the action of load is obtained, a reasonable construction pre-lifting value is determined, and the box girder can be subjected to elevation and appearance conforming to design after the box girder template support is unloaded.
According to a preferred embodiment, the construction analysis unit classifies the terrain types into a first type of terrain and a second type of terrain according to different bearing capacities, wherein the bearing capacity of the first type of terrain is larger than that of the second type of terrain. When the box girder formwork support is erected, the density of the first rods used for supporting the box girder formwork in the second type of terrains is higher than that of the first rods in the first type of terrains.
Preferably, when setting up the case beam template support, to the first type topography that hardened road surface or soil structure compactness make bearing capacity stronger, be difficult for taking place to subside because of the pressurized, can use less first pole support case beam template under the circumstances of guaranteeing case beam template support supporting ability to reduce the material cost of setting up case beam template support. Preferably, when erecting the box girder formwork support, for the second type of terrains with weaker bearing capacity and easy settlement due to compression caused by loose soil such as sandy soil and swamps, a high-density first rod can be used to disperse the pressure of a single first rod acting on the ground, so that the settlement of the first rod when the first rod is subjected to pressure is reduced.
According to a preferred embodiment, a third rod connected with the first rod in an inclined manner is further arranged between the first rods of the construction execution unit, so as to eliminate the shearing stress generated in the axial direction of the first rod when the first rod is extruded by the template.
Preferably, the inclined third rod can eliminate the shearing stress generated by the first rod in the axial direction of the first rod when the template is pressed, so that the stability of the box girder template bracket is enhanced, and the box girder template bracket is not easy to deform.
The invention also provides a control method for the construction of the box girder formwork support. The control method at least comprises the following steps: obtaining the terrain type of the erection area of the box girder template bracket; paving a base in the erection area according to the terrain type, and erecting the box girder template bracket on the base so as to provide support for the box girder template; carrying out bearing test on the box girder template support; and pouring the box girder template. Preferably, in the bearing test and the pouring process, the deformation parameters of the box girder template support are safely checked, and the preset threshold value and the preset error range of the deformation parameters of the box girder template support are adjusted by using the perception feedback information of constructors.
Preferably, the information for carrying out the safety inspection comprises information such as deformation parameters of the box girder template support and the like which can be fed back through sensor data and information such as perception feedback information of constructors and the like which are not fed back by data, so that the invention can carry out the inspection on the box girder template support again through the perception feedback information of the constructors to judge whether potential safety risks exist or not under the condition that the deformation parameters of the box girder template support and the like represent the safety of the box girder template support, thereby realizing complete safety inspection. Preferably, the deformation parameters of the box girder template support are checked periodically or randomly so as to find out the dangerous deformation of the box girder template support in time and send out early warning, thereby realizing management and control of the operation risk. Preferably, the random check may be a check triggered when the constructor decides from personal experience that a security check is required.
Drawings
FIG. 1 is a simplified schematic illustration of a control system of a preferred embodiment provided by the present invention;
FIG. 2 is a simplified schematic illustration of a box girder formwork support of a preferred embodiment provided by the present invention;
FIG. 3 is a simplified schematic illustration of a detection point on a box girder formwork support according to a preferred embodiment of the present invention;
FIG. 4 is a simplified schematic diagram of a security check unit of a preferred embodiment provided by the present invention;
fig. 5 is a simplified block diagram of a data processing apparatus according to a preferred embodiment of the present invention.
List of reference numerals
100: a construction analysis unit; 200: a construction execution unit; 300: a security check unit; 310: a data processing device; 311: an image analysis module; 312: a data storage module; 313: a machine learning module; 320: an image monitoring device; 330: an intelligent terminal; 400: a box girder template bracket; 410: a first lever; 420: a second lever; 430: a third lever; 440: a base; 450: a detection point; 451: a first detection point; 452: a second detection point; 453: a third detection point; 454: a fourth detection point; 455: a fifth detection point; 500: and (5) a box girder template.
Detailed Description
The following is a detailed description with reference to fig. 1 to 5.
Example 1
The embodiment provides a management and control system for box girder formwork support construction. Preferably, the system and the method for controlling the bridge construction provided by the embodiment can be used for periodically checking or randomly checking the deformation parameters of the box girder template support 400 so as to find out the dangerous deformation of the box girder template support 400 in time and send out early warning, thereby realizing the control of the operation risk.
Referring to fig. 1 and 2, the management and control system preferably includes at least a construction analysis unit 100, a construction execution unit 200, and a safety inspection unit 300. Preferably, when constructing the bridge, the topography under the bridge is complex, and sand, swamps, hardened road surfaces and the like may be involved, and the erection of the box girder template support 400 needs to be adapted to the different topography under the bridge due to the different bearing capacities of the different topography. Preferably, after the construction analysis unit 100 acquires the topographic data of the erection area of the box girder template support 400, a support erection strategy adapted to different topography is formulated so that the box girder template support 400 is settled uniformly.
The construction analysis unit 100 acquires the topographic data of the area where the box girder template support 400 is erected and formulates a construction plan based on the topographic data. The construction execution unit 200 performs construction of the box girder formwork support 400 based on the construction scheme. The safety inspection unit 300 performs safety inspection on the working process of the construction execution unit 200 based on the construction scheme. Preferably, the security check by the security check unit 300 includes at least a periodic check performed at preset time intervals and a random check triggered by a constructor.
Preferably, the present invention performs periodic inspection and random inspection on the construction process of the box girder template support 400 through the safety inspection unit 300, and can timely find abnormal deformation of the box girder template support 400, thereby reminding constructors to evacuate dangerous areas or eliminating potential hazards, so as to increase the safety of construction.
Preferably, the construction analysis unit 100 may include construction simulation equipment. Preferably, engineering designers can utilize construction simulation equipment to simulate construction after obtaining data such as topographic data and the like of a construction site and bridge construction requirements, so as to further formulate a feasible construction scheme.
Preferably, the construction scheme may include a bracket erection strategy, a load test strategy, and a concrete placement strategy. The construction performing unit 200 lays the base 440 at the erection region according to the bracket erection strategy, and erects the girder template bracket 400 on the base 440, thereby providing support for the girder template 500. The construction execution unit 200 performs a load test on the girder template support 400 according to a load test strategy to eliminate inelastic deformation and foundation subsidence of the girder template support 400. The construction execution unit 200 pours the box girder template 500 according to a concrete pouring strategy.
Preferably, the construction performing unit 200 may include construction equipment such as a water pump, a concrete mixer, a concrete pouring machine, and construction materials such as steel bars, gravel, and plates. Preferably, construction personnel can use construction equipment and construction materials to perform bracket erection, load bearing testing and concrete pouring according to a construction scheme.
Referring to fig. 2, the girder template holder 400 preferably includes at least a first bar 410 and a second bar 420. Preferably, one end of the first rod 410 is connected to the base 440 and the other end is in contact with the girder template 500, thereby providing support for the girder template 500. Adjacent first rods 410 are connected by second rods 420 to enhance the tightness of the connection between the first rods 410. Preferably, a third rod 430 is further provided between the first rods 410 to be connected with the first rods 410 in an inclined manner, so as to eliminate a shearing stress generated in the axial direction of the first rods 410 by the girder templates 500 pressing the first rods 410. Preferably, the first bars 410 provide support for the girder erection plates 500, the second bars 420 enhance the connection tightness between the first bars 410, and the third bars 430 can eliminate the shearing stress generated in the axial direction of the first bars 410 by the girder erection plates 500 pressing the first bars 410, thereby enhancing the stability of the girder erection plates 400, so that the girder erection plates 400 are not easily deformed. Preferably, the deformation of the box girder formwork support 400 may include sedimentation of the box girder formwork support 400.
Referring to fig. 3, the box girder formwork support 400 is preferably provided with several detection points 450. Preferably, on the same section of the box girder template 500, there are provided 5 five detection points 450, respectively: a first detection point 451 provided at the center of the bottom plate of the box girder template 500, a second detection point 452, a third detection point 453 provided at the edge of the bottom plate, and a fourth detection point 454 and a fifth detection point 455 provided at the edge of the side plate. Referring to fig. 3, it is preferable that the second detection point 452 and the fourth detection point 454 are disposed at one side of the first detection point 451, and the third detection point 453 and the fifth detection point 455 are disposed at the other side of the first detection point 451. Preferably, in the case of checking the deformation parameters of the girder template holder 400, the safety check unit 300 may determine the deformation parameters of the girder template holder 400 by acquiring the settling distances of the respective detection points 450.
Preferably, the terrain types at least comprise a first type of terrain and a second type of terrain with different bearing capacities, wherein the bearing capacity of the first type of terrain is larger than that of the second type of terrain. The density of the first bars 410 used for supporting the box girder formwork support 400 in the second type of terrain is higher than the density of the first bars 410 in the first type of terrain.
Preferably, when erecting the girder template support 400, for the first type of terrains with strong bearing capacity and difficult settlement caused by compression due to the compactness of the hardened pavement or soil structure, constructors can use fewer first rods 410 to support the girder template under the condition of ensuring the supporting capacity of the girder template support 400, so that the material cost for erecting the girder template support 400 is reduced. Preferably, when erecting the girder template support 400, for the second type of terrains where the soil looseness of sandy soil, swamps and the like results in weak bearing capacity and easy settlement due to compression, the constructor may use the high-density first rods 410 to disperse the pressure of the single first rod 410 acting on the ground, thereby reducing the settlement of the first rods 410 when receiving the pressure.
Preferably, when the construction execution unit 200 erects the box girder formwork support 400 in the first type of terrain, the box girder bottom die and the side die adopt high-strength bamboo plywood, and the thickness of the board is 20mm. Preferably, the first bars 410 supporting the side plates are laterally spaced by 0.9m; the lateral spacing of the first bars 410 in the floor position is 1.5m; other positions first rod 410 is laterally spaced 1.5m apart; the up-down spacing of the second bars 420 is 1.5m.
Preferably, when the construction execution unit 200 erects the box girder formwork support 400 in the second type of terrain, the box girder bottom die and the side die adopt high-strength bamboo plywood, and the thickness of the board is 15mm. Preferably, the first bars 410 supporting the side plates are laterally spaced by 0.6m; the first bars 410 of the support base plate are laterally spaced 1.2m apart; the transverse distance between the upright posts of the brackets at other positions is 1.2m; the second pole 420 steps up and down by 1.2m.
Preferably, the first, second and third bars 410, 420 and 430 are combined using bars of different lengths of 0.5m to 3.0m, and it is ensured that the coupling joints of adjacent bars are staggered by a distance of not less than 0.5m.
Preferably, the construction execution unit 200 increases the load on the box girder formwork support 400 step by step in a step loading manner to perform the load bearing test. Preferably, in the case where the construction execution unit 200 performs a load test, the data processing apparatus 310 is able to acquire deformation parameters generated by the box girder formwork support 400 for each stage of load using the image monitoring apparatus 320.
Preferably, the non-elastic deformation and foundation subsidence of the box girder template support 400 can be eliminated by carrying out the bearing test on the box girder template support 400, so that the elastic deformation data of the box girder template support 400 under the action of load is obtained, a reasonable construction pre-lifting value is determined, and the box girder can be subjected to elevation and appearance conforming to the design after the box girder template support 400 is unloaded.
Referring to fig. 4, the security inspection unit 300 preferably includes at least a data processing device 310 for performing risk analysis, an image monitoring device 320 for acquiring an image of the girder template support 400, and an intelligent terminal 330 worn by a constructor. During the operation of the construction execution unit 200, the data processing device 310 processes the images acquired by the image monitoring device 320 at preset time intervals to obtain deformation parameters of the box girder formwork support 400 and perform security inspection according to the deformation parameters, thereby realizing periodic inspection. The constructor can transmit an inspection execution instruction to the data processing apparatus 310 through the intelligent terminal 330 so that the data processing apparatus 310 processes the image collected by the image monitoring apparatus 320, thereby implementing a random inspection.
Preferably, the intelligent terminal 330 worn by the constructor may receive the construction scheme formulated by the construction analysis unit 100 and perform the construction according to the construction scheme. Preferably, when the constructor determines that the safety inspection is required according to personal experience, the intelligent terminal 330 sends an inspection execution instruction to the data processing device 310 to trigger the inspection and supplements the inspection reason when not busy, so that the management and control system can perform machine learning on the inspection triggering reason of the constructor, thereby increasing the data types of important inspection in the learning model.
Preferably, the data processing device 310 is capable of acquiring images of the box girder formwork support 400 using the image monitoring device 320 and processing the images to acquire the sedimentation distances of several detection points 450.
Preferably, the data processing device 310 is capable of acquiring images of the box girder formwork support 400 using the image monitoring device 320. The data processing device 310 can acquire the sedimentation distance of the detection point 450 by comparing the position of the detection point in the image acquired this time with the position in the image acquired the previous time.
Preferably, the safety inspection unit 300 inspects the settlement of the girder template bracket 400. Preferably, the security check performed by the security check unit 300 further includes: the data processing device 310 analyzes the settlement type of the girder template support 400 according to the settlement distance of the detection point 450 and determines whether the girder template support 400 has a safety risk according to the settlement type. Preferably, in the event that it is determined that the girder template bracket 400 has a safety risk, the data processing device 310 generates a risk warning message and transmits the risk warning message to the intelligent terminal 330 worn by the constructor.
Preferably, several detection points 450 may be arranged on the same cross section of the box girder template 500. During the inspection, the data processing device 310 may analyze the settlement type of the box girder template support 400 by acquiring the settlement distances of the plurality of detection points 450 on the same cross section of the box girder template 500, thereby determining whether the box girder template support 400 has a safety risk.
Preferably, under the condition that the safety risk exists in the girder box template support 400, the data processing device 310 generates risk warning information and sends the risk warning information to the intelligent terminal 330 worn by the constructor, so that the constructor is reminded of evacuating a dangerous area or handling potential risks, and therefore safety early warning of the girder box template support 400 is achieved in the bearing test process or in the pouring process, and the safety of construction is improved.
Preferably, the data processing device 310 may be a smart processing device, such as a computer, as well as an intelligent processing device, such as a logic gate array, controller and arithmetic logic unit, digital signal processor, microcomputer, programmable logic controller, field programmable gate array, programmable logic array, microprocessor, or any other device or combination of devices that is configured to respond to and execute instructions in a defined manner to achieve a desired result.
Preferably, the image monitoring device 320 may be a total station, level, camera, or the like capable of capturing images of the beam template support 400. Preferably, the photographing angle of the box girder formwork support 400 by the image monitoring apparatus 320 may be fixed. Preferably, the data processing device 310 acquires the image of the box girder template support 400 by using the image monitoring device 320, and determines deformation parameters of the box girder template support 400 in the time interval between two image acquisitions by comparing the image acquired this time with the image acquired the previous time.
Preferably, the smart terminal 330 may be a smart device such as a smart phone, tablet, or any other device or combination of devices configured to enable the entry, display, and transmission of specific data. Preferably, the intelligent terminal 330 may be configured to receive risk warning information sent by the data processing device 310. Preferably, in the case where the security inspection unit 300 inspects the girder template support 400 at preset time intervals, the constructor can transmit an inspection execution instruction to the data processing device 310 through the intelligent terminal 330, so that the security inspection unit 300 performs random inspection of the girder template support 400. Preferably, a constructor or a safety officer can trigger a random inspection of the box girder template support 400 by the safety inspection unit 300 through his own experience during construction to evaluate whether the box girder template support 400 has a safety risk.
Preferably, the box girder formwork support 400 is required to be subjected to bearing test before formal pouring after erection is completed. Preferably, the box girder template bracket 400 is erected and the box girder template 500 is laid, and then a water bag is used for carrying test. Preferably, the load test load applied by the water bag to the girder template holder 400 should be greater than 1.12 times the sum of the constant load of the concrete structure born by the foundation of the girder template holder 400 and the weight of the girder template 500 when the load test is performed. Preferably, the duration of the load test is based on the measured settling stability. Preferably, the bearing test is carried out by adopting a water bag, and the height of water injected each time is 55%, 72% and 400% of the height of the water bag respectively. Preferably, the water bags are arranged along the width direction of the bridge in the second type of terrains; in the first type of terrains, the water bags are laid along the length direction of the bridge.
Preferably, the box girder template bracket 400 carries out the test in 3 stages, the load applied in sequence is 60%, 80% and 400% of the load value of the load carried in the unit, the loading mode is water adding and supplementing of the water pump, the water source can be used for adding water in a site water well, and the water tank can be used for storing water in advance for preventing insufficient water. Preferably, after each stage of loading is completed, the next stage of loading should be stopped first, and the sedimentation distance of the box girder template support 400 should be checked once every 12h, and when the average value of the sedimentation distances of the box girder template support 400 within 12h is less than 2mm, the next stage of loading may be performed. Preferably, after all loading is completed, if the accumulated sedimentation distance of the box girder template support 400 is not more than 1mm in 72 continuous hours, the sedimentation is considered stable, and the load test is judged to be qualified, and at this time, unloading can be performed.
Preferably, during the inspection process, the security inspection unit 300 may acquire an image of the box girder template bracket 400 using the image monitoring device 320, and the security inspection unit 300 may process the image using the data processing device 310 to identify the position of each inspection point 450 in the image. Preferably, parameters such as an image acquisition angle, a position, and the like of the image monitoring apparatus 320 are not changed, so that the security inspection unit 300 can acquire a settlement distance of each detection point 450 by recognizing a change in the position of each detection point 450 in the image acquired by the image monitoring apparatus 320.
Preferably, during the load test, the safety inspection unit 300 may acquire images including the positions of the detection points 450 by using the image monitoring device 320 before and after each stage of load is added, and further analyze the images by the data processing device 310 to acquire the sedimentation distance of each stage of load generated by the box girder template bracket 400.
Preferably, when the load is completely loaded, the safety inspection unit 300 may acquire the position of each detection point 450 every 3 hours for 72 hours, thereby acquiring the change data of the load settling distance of each detection point 450 within 72 hours after the complete load is completely loaded. Preferably, after the load is completely loaded, the data processing device 310 processes the sedimentation distance of each detection point 450 obtained by the image monitoring device 320, and if the average value of the sedimentation distances of each detection point 450 is less than 1.5mm or the average value of the sedimentation distances measured by each detection point 450 three times continuously is less than 6mm, the data processing device 310 can determine that the load test of the girder template bracket 400 is qualified, and can unload the girder template bracket 400.
Preferably, when the data processing device 310 determines that the bearing test of the girder template bracket 400 is failed, the data processing device 310 may generate a prompt instruction to send to the intelligent terminal 330 worn by the constructor. Preferably, the prompt instruction generated by the data processing device 310 may include the position of the detection point 450 with the excessive settlement distance on the box girder template bracket 400 and the settlement distance of the detection point in the bearing test process, so that the constructor can determine the unqualified area through the prompt received by the intelligent terminal 330, thereby performing reinforcement treatment on the area with the excessive settlement distance.
Preferably, the data processing device 310 generates an unloading instruction and sends the unloading instruction to the intelligent terminal 330 worn by the constructor after determining that the load test of the box girder template bracket 400 is qualified based on the image acquired by the image monitoring device 320, so as to remind the constructor to unload the load of the box girder template bracket 400.
Preferably, after the loading is completed for 72 hours, if the load test of the girder support 300 is qualified, the constructor unloads the load, and the safety inspection unit 300 can acquire the positions of the detection points 450 by using the image monitoring device 320 before and after unloading, thereby acquiring the sedimentation distance of the girder template support 400 before and after unloading.
Preferably, during the load test, the inspection frequency of each inspection point 450 by the security inspection unit 300 may be changed according to the actual situation, for example, the security inspection unit 300 may be set to inspect the sedimentation distance of each inspection point 450 once at intervals of 1 hour, 2 hours, and 4 hours … ….
Preferably, after unloading is completed, the data processing device 310 may further acquire the displacement of each detection point 450 through the image monitoring device 320, so as to acquire the elastic deformation and the inelastic deformation of the box girder template bracket 400 before and after the load test.
Preferably, deformation of the girder template frame 400 during pouring of the girder can be effectively controlled in the load test process, and the data processing device 310 processes the sedimentation distance of the detection point 450 acquired by the image monitoring device 320 during the load test, so as to adjust the girder template frame 400. For example, when the data processing apparatus 310 finds that the sinking of the girder template holder 400 is more remarkable, a prompt instruction may be generated so that a constructor reinforces the foundation.
Preferably, the data storage module 312 of the data processing device 310 may store the sedimentation distance of the girder template support 400 as historical data during the load test.
Preferably, after the bearing test is finished, the constructor can perform formal pouring of the box girder. Preferably, the safety inspection unit 300 inspects the settlement of the box girder formwork support 400 when pouring the box girder. Preferably, in the case of inspecting the girder template holder 400, the data processing device 310 can acquire images of the girder template holder 400 at preset time intervals using the image monitoring device 320. The data processing device 310 is capable of processing the image to obtain the sedimentation distances of several detection points 450.
Preferably, the data processing apparatus 310 analyzes the settlement type of the girder template support 400 based on the settlement distances of the several detection points 450 to determine whether the girder template support 400 has a safety risk.
Preferably, the image monitoring device 320 may collect images including the positions of the detection points 450 at preset time intervals and transmit the images to the data processing device 310 when casting the box girder. Preferably, the data processing device 310 is capable of calculating the displacement of the detection point 450 through the image acquired by the image monitoring device 320. Preferably, the preset time interval may be set to two hours.
Preferably, the data processing device 310 may analyze the changes in displacement of each detection point 450 to perform risk assessment and pre-warning on the box girder template support 400. Preferably, the data processing device 310 may determine the type of sedimentation of the box girder template support 400 based on a sequence of changes in displacement of each detection point 450.
Preferably, the data processing device 310 may take the displacement of the detection point 450 in the vertical direction as the sedimentation distance of the detection point 450.
Preferably, the data processing device 310 may consider the following factors when analyzing the sedimentation type of the box girder formwork support 400: total deformation of the box girder formwork support 400 under load, elastic compression of the box girder formwork support 400 under load, and inelastic compression of the box girder formwork support 400 under load.
Preferably, the sedimentation analysis of the box girder formwork support 400 by the data processing apparatus 310 may comprise an analysis of the sedimentation distance of the individual detection points 450. Preferably, the sedimentation distance of the detection point 450 may be compared with the sedimentation distance at the time of the load test stored in the data processing device 310 when the box girder is poured at the data processing device 310 to determine that the sedimentation type of the detection point 450 belongs to normal sedimentation or abnormal sedimentation.
Preferably, in case that the settlement type of each inspection point 450 belongs to normal settlement, the data processing apparatus 310 may further perform settlement analysis on the girder template frame 400 based on the settlement distance of each inspection point 450 on the same section of the girder template 500.
Example 2
This embodiment is a further improvement of embodiment 1, and the repeated contents are not repeated.
The present embodiment provides a safety inspection unit 300 for securing construction of a girder template bracket 400. Preferably, the safety inspection unit 300 may inspect deformation parameters of the girder template support 400 during construction and generate risk warning information for reminding constructors of evacuating a dangerous area or handling a potential danger according to the inspection result.
Referring to fig. 4, the security check unit 300 may preferably include a data processing device 310, an image monitoring device 320, and an intelligent terminal 330. The image monitoring device 320 may acquire images of the box girder template bracket 400 in real time. The data processing device 310 may determine deformation parameters of the girder template holder 400 based on the image acquired by the image monitoring device 320 and perform risk assessment on the girder template holder 400 according to the deformation parameters of the girder template holder 400.
Referring to fig. 5, the data processing apparatus 310 may preferably include an image analysis module 311 and a data storage module 312. The image analysis module 311 can analyze the image collected by the image monitoring device 320 to determine the sedimentation type of the box girder template bracket 400; the data storage module 312 may store the images collected by the image monitoring apparatus 320 and the analysis results of the image analysis module 311 to generate a running log.
Preferably, when the risk assessment result of the image analysis module 311 on the girder template bracket 400 is that there is a risk, the image analysis module 311 generates risk warning information and sends the risk warning information to the intelligent terminal 330 worn by the safety officer and/or other constructors, so as to realize early warning of the safety risk of the girder template bracket 400. Preferably, the security officer may be the person responsible for the security check among the constructors.
Preferably, a security officer or constructor may trigger the risk assessment of the box girder template holder 400 by the data processing device 310 through the worn intelligent terminal 330.
Preferably, during the pouring process, the safety inspection unit 300 provided in this embodiment obtains the displacement of the box girder formwork support 400 through the image monitoring device 320, and analyzes the displacement of the box girder formwork support 400 through the image analysis module 311, so as to evaluate whether the box girder formwork support 400 has a safety risk. Preferably, when the image analysis module 311 of the data processing device 310 evaluates that the girder template bracket 400 has a safety risk, the image analysis module 311 sends a risk warning message to the intelligent terminal 330 worn by the constructor, so as to remind the constructor to evacuate the dangerous area or process the potential danger.
Referring to fig. 3, it is preferable that several inspection points 450 are provided on the same cross section of the box girder template 500. The image analysis module 311 of the data processing apparatus 310 analyzes the image including each detection point 450 acquired by the image monitoring apparatus 320, thereby obtaining the sedimentation distance of each detection point 450. Preferably, one inspection point 450 is disposed at the center of the floor of the box girder template 500, and the remaining inspection points 450 are symmetrically distributed about the center line of the floor at the inspection cross section. Preferably, a mark may be provided at the position where the first lever 410 is connected to the detection point 450 by means of reddening or a mark easily recognized in image recognition to highlight the detection point 450 from the girder template holder 400. Preferably, the image analysis module 311 is capable of calculating the displacement of the mark through the image acquired by the image monitoring device 320 to obtain the sedimentation distance of the detection point 450 corresponding to the mark.
Preferably, the data processing device 310 may determine the type of settlement of the girder template support 400 based on the settlement distance of each detection point 450. Preferably, the data processing device 310 may perform risk assessment and pre-warning on the box girder template support 400 according to the settlement type of the box girder template support 400.
Preferably, the determination of the sedimentation type by the data processing device 310 may include determining the sedimentation type of a single detection point 450 and determining the sedimentation type of the box girder template holder 400 based on the sedimentation distance of the detection points 450 on the same cross section of the box girder template 500.
Preferably, the data processing device 310 can analyze the sedimentation distance of each detection point 450 through the image analysis module 311 so as to perform risk assessment and early warning on the box girder template bracket 400. Preferably, the image analysis module 311 may determine the settlement type of the girder template bracket 400 based on the settlement distance of each detection point 450.
Preferably, the sedimentation analysis of the box girder formwork support 400 by the data processing apparatus 310 may include an analysis of the sedimentation distance of the single detection point 450 by the image analysis module 311. Preferably, the image analysis module 311 may compare the sedimentation distance of the detection point 450 with the sedimentation distance of the bearing test stored in the data storage module 312 when pouring the box girder, so as to determine that the sedimentation type of the detection point 450 belongs to normal sedimentation or abnormal sedimentation.
Preferably, when the sedimentation distance of the detection point 450 exceeds the first threshold, the image analysis module 311 determines that the sedimentation type of the detection point 450 belongs to abnormal sedimentation, and generates a risk warning message to be sent to the intelligent terminal 330 worn by the constructor, so as to remind the constructor to evacuate the dangerous area or process the potential danger. Preferably, the first threshold may be set to 1/500 the height of the detection point 450, 1.5 times the three consecutive measurements, and a first threshold given by the data processing device 310 for machine learning using historical sedimentation data.
Preferably, when the sedimentation distance of the detection point 450 is smaller than the first threshold value, the image analysis module 311 determines that the sedimentation type of the detection point 450 belongs to normal sedimentation.
Preferably, in the case that the settlement type of the detection points 450 belongs to normal settlement, the data processing apparatus 310 may further analyze the settlement of the girder template frame 400 based on the settlement distance of each detection point 450.
Referring to fig. 3, preferably, when the settling distances of the five detection points 450 are identical or the settling distances of the five detection points 450 are different but within a second threshold, the image analysis module 311 may determine that the settling type of the girder template bracket 400 belongs to normal settling. Preferably, when the sedimentation distance difference of the five detection points 450 exceeds the second threshold, the image analysis module 311 may determine that the sedimentation type of the box girder formwork support 400 belongs to abnormal sedimentation.
Preferably, when the data processing apparatus 310 determines that the settlement type belongs to abnormal settlement, a risk warning message is generated and sent to the intelligent terminal 330 worn by the constructor, so as to remind the constructor to evacuate the dangerous area or to process the potential danger.
Referring to fig. 5, the data processing apparatus 310 may preferably further include a machine learning module 313. Preferably, the image analysis module 311 is communicatively coupled to the data storage module 312 and the machine learning module 313, respectively, and the data storage module 312 and the machine learning module 313 are communicatively coupled.
Preferably, the machine learning module 313 may perform machine learning using the historical sedimentation data stored in the data storage module 312 to set the first and second thresholds. Preferably, the settlement inspection of the girder template holder 400 by the safety inspection unit 300 may be inspected at preset time intervals. For example, in the process of pouring the box girder, the image monitoring device 320 collects images of each detection point 450 every two hours, and the image analysis module 311 of the data processing device 310 analyzes the sedimentation type of the box girder template bracket 400 to determine whether to trigger early warning.
Preferably, in case of performing a settlement inspection on the girder template holder 400 using the security inspection unit 300, the image monitoring device 320 may form a video stream of images including the detection points 450 acquired in real time and transmit the video stream to the data processing device 310. Preferably, the image analysis module 311 of the data processing apparatus 310 may acquire the data of the displacement of each detection point 450 over time by tracking the position of each detection point 450 in the video stream.
Preferably, the data processing device 310 may determine the type of settlement of the box girder template support 400 based on the time delay of the displacement between the at least two detection points 450. Preferably, the time delay of the displacement between the detection points 450 may be the difference in the time taken for the detection points 450 to reach a unit displacement.
Preferably, the data processing device 310 may determine the settlement type of the girder-as-box formwork support 400 according to the difference in the time taken for the first detection point 451, the fourth detection point 454, and the fifth detection point 455 to reach a unit displacement.
Preferably, when the difference in the time taken for the first detection point 451, the fourth detection point 454, and the fifth detection point 455 to reach a unit displacement is within a preset error range, the analysis module 111 may determine that the settlement type of the girder-template holder 400 belongs to an overall uniform settlement. Preferably, the unit displacement may be 1 to 2mm. Preferably, the unit displacement may be 1mm. Preferably, the preset error range may be set to 1s to 30min. Preferably, the preset error range may be set to 2min.
Preferably, when the difference between the time taken for the fourth detection point 454 and the fifth detection point 455 to reach the unit displacement is within the preset error range, the time taken for the fourth detection point 454 and the fifth detection point 455 to reach the unit displacement is longer than the time taken for the first detection point 451 to reach the unit displacement and exceeds the preset error range, which indicates that the settling velocity of the first detection point 451 exceeds the settling velocity of the fourth detection point 454 and the fifth detection point 455, meaning that the settling velocity of the center of the girder-template bracket 400 is faster than the settling velocity of the edge of the girder-template bracket 400, the center portion of the girder-template bracket 400 may collapse. For example, the time for the fourth detection point 454 and the fifth detection point 455 to reach a unit displacement is 10min and 11min, respectively, and the time for the first detection point 451 to reach a unit displacement is 6min, indicating that the settling rate of the center of the girder template frame 400 is faster than the settling rate of the edges of the girder template frame 400, and that collapse of the girder template frame 400 may occur. Preferably, when the time taken for the fourth detection point 454, the first detection point 451, and the fifth detection point 455 to reach the unit displacement increases or decreases sequentially and the difference in the time taken for the detection point 450 to reach the unit displacement exceeds the error range, it indicates that the girder-in-box formwork support 400 is inclined and the inclination may cause the bridge to collapse. For example, when the time taken for the fourth detection point 454, the first detection point 451, and the fifth detection point 455 to reach the unit displacement is sequentially 10min, 11min, and 12.5min, the difference between the time taken for the fourth detection point 454 and the time taken for the fifth detection point 455 to reach the unit displacement exceeds 2min of the preset error range, which indicates that the bridge collapse may be caused by the inclination of the girder-template bracket 400.
Preferably, the image analysis module 311 of the data processing apparatus 310 may determine the settlement type of the girder-template bracket 400 according to the difference in time taken for the first detection point 451, the fourth detection point 454, and the fifth detection point 455 to reach a unit displacement. When the image analysis module 311 determines that the bridge collapse may be caused by the girder support 400, the image analysis module 311 generates a prompt instruction and sends the prompt instruction to the intelligent terminal 330 worn by the constructor, so that the constructor strengthens the foundation corresponding to the detection point 450 with the faster sedimentation rate by increasing the number of the first rods 410 and strengthening the connection between the first rods 410, thereby slowing down the sedimentation rate of the detection point 450.
Preferably, on the basis of the timing inspection, the constructor may also send an inspection execution instruction to the data processing device 310 through the intelligent terminal 330, so that the data processing device 310 acquires images of the respective inspection points 450 by using the image monitoring device 320 to determine the settlement type of the girder-box formwork support 400.
Preferably, the construction person as a person is also a sensor with perception compared to several sensors provided. The constructor is aware of the existence, so that information which is not fed back by the data can be perceived. Such as the constructor's mood, perception of the environment, perception of the climate, etc., which information is not visually tested by the sensor. For example, wind speed, humidity, emotion fluctuation of constructors, etc. of a construction site when casting the box girder have an influence on the construction safety inspection of the box girder formwork support 400.
However, the prior art has less hints for environmental risk because weather is changing, however, unpredictable safety risks can easily occur regardless of the environment of the construction site and the weather effect. For construction safety, prevention and reminding after the occurrence of safety risks are required to be paid at great cost. Therefore, it is necessary to give the constructor an appropriate advance notice.
Accordingly, the constructor triggers the check through the intelligent terminal 330 and supplements his/her own wanted content when not busy for editing the learning model in the machine learning module 313, and can generate more safety reminding information as well as test information.
Preferably, during the casting of the box girder, the constructor may mark the moment of interest or abnormality through the intelligent terminal 330. For example, the constructor may trigger a check and supplement his own perception information later when he feels pleasant, uncomfortable, does not feel happy, hears abnormal sounds, senses the topography of both sides of the girder template support 400. The perception information is described by constructors in natural language, and can be voice description, text description, picture description and the like. The perceived information in the pouring process of the box girder belongs to blind areas of the editors of the learning model in the machine learning module 313 and also belongs to blind areas of the current sensor, but the data are not normally represented by the box girder template bracket 400 and are absolutely safe, so that the perceived feedback of constructors with inspection experience (such as senior safety officers) is particularly important.
For example, when the box girder formwork support 400 is erected above a river, although an anhydrous construction area can be opened up by a cofferdam construction method, a dead water period construction method, and the like, a part of the river cannot be intercepted because the river has functions of irrigation, water supply, and the like, so that water flows exist in the river during the construction process, but the water flows do not influence the progress of the construction currently. This is a potential torrential flood risk, but is often not fed back in the running log generated by the data storage module 312 of the data processing device 310, creating a security risk dead zone. Therefore, the construction environment is necessary to be perceived, the safety condition of the construction environment is required to be updated in time, and constructors can certainly give timely perception feedback.
In the above scenario, the constructor can trigger the inspection through the intelligent terminal 330 after seeing the water flow change, and perform the perceived feedback of "water flow fast", "the water flow muddy" on the inspection trigger through the voice.
After the inspection log after the trigger inspection and the perception feedback information of the constructor are acquired, the data can be reviewed again by a person, and even the box girder template support 400 is inspected to judge whether the potential safety risk exists. Meanwhile, the perception feedback information of the constructor is also edited into the learning model in the machine learning module 313. Preferably, a bayesian network is introduced into the learning model to determine the causal relationship between the perceptual feedback information and the safety of the box girder template support 400, thereby increasing the variety of data that are focused on in the learning model. Preferably, the learning model updated by machine learning using the perception feedback information of the constructor can set the threshold value and the preset error range based on the perception feedback information, so that the constructor can realize real safety inspection using the safety inspection unit 300.
Example 3
The embodiment provides a control method for box girder formwork support construction. The control method at least comprises the following steps: obtaining the terrain type of the erection area of the box girder template bracket 400; paving a base 440 at the erection region according to the terrain type, and erecting a box girder template bracket 400 on the base 440, thereby providing support for the box girder template 500; carrying out a load test on the box girder formwork support 400 to eliminate inelastic deformation and foundation subsidence of the box girder formwork support 400; the box girder template 500 is poured. Preferably, the box girder formwork support 400 is periodically checked and randomly checked at preset time intervals during the load test and the casting process.
Preferably, the deformation parameters of the box girder template support 400 are checked periodically or randomly so as to find out the dangerous deformation of the box girder template support 400 in time and send out early warning, thereby realizing the management and control of the operation risk. Preferably, the random check may be a check triggered when the constructor decides from personal experience that a security check is required.
It should be noted that the above-described embodiments are exemplary, and that a person skilled in the art, in light of the present disclosure, may devise various solutions that fall within the scope of the present disclosure and fall within the scope of the present disclosure. It should be understood by those skilled in the art that the present description and drawings are illustrative and not limiting to the claims. The scope of the invention is defined by the claims and their equivalents. Throughout this document, "preferably," the feature so directed is merely an alternative, and should not be construed as necessarily provided, so that the applicant reserves the right to forego or delete the relevant preferred feature at any time. The description of the invention includes various inventive concepts such as "preferably", "according to a preferred embodiment" or "optionally" each indicating that the corresponding paragraph discloses a separate concept, the applicant reserves the right to issue a divisional application according to each inventive concept.
Claims (10)
1. The control system for the box girder formwork support construction is characterized by comprising a construction analysis unit (100), a construction execution unit (200) and a safety check unit (300);
the construction analysis unit (100) acquires terrain data of an erection area of the box girder template support (400) and formulates a construction scheme based on the terrain data;
the construction execution unit (200) performs construction of the box girder formwork support (400) based on the construction scheme;
the safety inspection unit (300) performs safety inspection on deformation parameters of the box girder template support (400) in the operation process of the construction execution unit (200), and the safety inspection unit (300) adjusts a preset threshold value and a preset error range of the deformation parameters of the box girder template support (400) by using perception feedback information of constructors.
2. The control system according to claim 1, wherein the safety inspection unit (300) comprises a data processing device (310) for risk analysis, an image monitoring device (320) for acquiring images of the girder template support (400) and a smart terminal (330) worn by a constructor;
In the operation process of the construction execution unit (200), the data processing device (310) acquires an image of the box girder template support (400) by using the image monitoring device (320), and compares the acquired image with the image acquired in the previous time, so as to determine deformation parameters of the box girder template support (400) in the time interval of two image acquisitions;
the data processing device (310) performs security check by judging whether the deformation parameter exceeds the preset threshold value, the data processing device (310) determines that the box girder template support (400) has security risk under the condition that the deformation parameter exceeds the preset threshold value, and the data processing device (310) generates risk warning information sent to the intelligent terminal (330).
3. The management and control system according to claim 2, wherein the security check by the security check unit (300) comprises a periodic check and a random check;
the periodic check is set to: the data processing device (310) acquires images acquired by the image monitoring device (320) at preset time intervals and judges whether deformation parameters of the box girder template support (400) exceed the preset threshold value;
The random check is set to: the intelligent terminal (330) sends perception feedback information of constructors to the data processing device (310), the data processing device (310) responds to the receipt of the perception feedback information of the constructors, acquires images acquired by the image monitoring device (320) and judges whether deformation parameters of the box girder template support (400) exceed the preset threshold value.
4. A management and control system according to claim 3, characterized in that the data processing means (310) are provided with an image analysis module (311);
the image analysis module (311) acquires an image of the box girder template support (400) by using the image monitoring device (320), and compares the acquired image with a previously acquired image, so as to determine deformation parameters of the box girder template support (400) in a time interval between two image acquisitions.
5. The management and control system according to claim 4, characterized in that the data processing device (310) is further provided with a data storage module (312);
the data storage module (312) is used for storing the image collected by the image monitoring device (320), the analysis result of the image analysis module (311) and the perception feedback information of constructors sent by the intelligent terminal (330).
6. The management and control system according to claim 5, wherein the data processing device (310) is further provided with a machine learning module (313);
the machine learning module (313) performs machine learning by utilizing the historical deformation parameters stored in the data storage module (312) and the perception feedback information of constructors to update a learning model, and the updated learning model sets a preset threshold value and a preset error range of the deformation parameters of the box girder template support (400) based on the perception feedback information of the constructors.
7. The control system according to claim 2, wherein the deformation parameters of the box girder formwork support (400) acquired by the data processing device (310) comprise a sedimentation distance of the box girder formwork support (400), wherein the box girder formwork support (400) is provided with a plurality of detection points (450);
the data processing device (310) acquires an image of the box girder template bracket (400) by using the image monitoring device (320), and acquires a settlement distance of the detection point (450) by comparing the position of the detection point (450) in the image acquired at this time with the position of the detection point in the image acquired at the previous time.
8. The system according to claim 7, wherein the data processing device (310) analyzes the sedimentation type of the girder template support (400) based on the sedimentation distances of several detection points (450) to determine whether the girder template support (400) has a safety risk;
in the case that the box girder template support (400) is determined to have safety risk, the data processing device (310) generates risk warning information and sends the risk warning information to the intelligent terminal (330) worn by a constructor.
9. The control system according to claim 2, wherein the construction execution unit (200) increases the load on the box girder formwork support (400) step by step in a step loading manner to perform a load test;
and under the condition that the construction execution unit (200) performs the bearing test, the data processing device (310) acquires images of the box girder template support (400) before and after loading each stage of load by using the image monitoring device (320), and compares the images of the box girder template support (400) before and after loading each stage of load, so as to acquire deformation parameters of the box girder template support (400) caused by each stage of load.
10. The control method for the box girder formwork support construction is characterized by comprising the following steps of:
obtaining the terrain type of an erection area of the box girder template bracket (400);
paving a base (440) in the erection area according to the terrain type, and erecting the box girder template bracket (400) on the base (440) so as to provide support for a box girder template (500);
carrying out bearing test on the box girder template bracket (400);
pouring the box girder template (500);
and in the bearing test and pouring process, carrying out safety inspection on deformation parameters of the box girder template support (400), and adjusting a preset threshold value and a preset error range of the deformation parameters of the box girder template support (400) by using perception feedback information of constructors.
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