CN116575170A - Air current weft insertion beating-up mechanism for weaving thick fabric - Google Patents

Air current weft insertion beating-up mechanism for weaving thick fabric Download PDF

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Publication number
CN116575170A
CN116575170A CN202310851134.3A CN202310851134A CN116575170A CN 116575170 A CN116575170 A CN 116575170A CN 202310851134 A CN202310851134 A CN 202310851134A CN 116575170 A CN116575170 A CN 116575170A
Authority
CN
China
Prior art keywords
beating
air
weft insertion
reed
concave
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310851134.3A
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Chinese (zh)
Inventor
王勇
王文鼎
王雯钰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Youcheng Cnc Technology Co ltd
Original Assignee
Jiangsu Youcheng Cnc Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Youcheng Cnc Technology Co ltd filed Critical Jiangsu Youcheng Cnc Technology Co ltd
Priority to CN202310851134.3A priority Critical patent/CN116575170A/en
Publication of CN116575170A publication Critical patent/CN116575170A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3006Construction of the nozzles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3026Air supply systems
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/60Construction or operation of slay
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The utility model provides an air current weft insertion beating-up mechanism for weaving thick fabric, includes beating-up reed seat foot, but beating-up reed seat foot passes through beating-up axle and frame swivelling joint, beating-up reed seat foot on be provided with beating-up reed seat, beating-up reed seat rear side be provided with plane beating-up reed, beating-up reed seat front side be provided with the fixing base, be provided with a plurality of concave type air slot pieces on the fixing base side by side, be provided with the C type recess that is used for the woof to fly on the concave type air slot piece, still be provided with gas weft insertion relay nozzle between plane beating-up reed and concave type air slot piece. Under the condition that the speed of the existing air jet loom is unchanged, the invention adopts the common plane beating-up reed with lower cost, solves the difficult problem that hollow fabrics with the thickness of more than 4mm cannot be woven on the air jet loom by using the air jet special-shaped reed, meets the requirement of weaving thick fabrics, reduces the use cost of air jet weaving, and is stable and reliable.

Description

Air current weft insertion beating-up mechanism for weaving thick fabric
Technical Field
The invention relates to the technical field of air jet looms, in particular to an air flow weft insertion beating-up mechanism for weaving thick fabrics.
Technical Field
At present, when weaving double-layer flannelette, thick weaving threads or two layers of cloth and other such super-thick fabrics in the textile field, a rapier loom or a shuttle loom is often adopted, but the working efficiency is lower, when high-count high-density fabrics and large-batch fabrics are required to be woven, the rapier loom obviously cannot meet the requirement, while the shuttle loom can also weave thick fabrics, but the working efficiency is too low to meet the requirement of the current rapid and efficient working condition at all, the air jet loom has become the main stream of the current weaving machine because of the advantages of high speed, high weft insertion rate, few wearing parts and the like, but the common air jet loom must adopt the special reed weft insertion and beating-up with special reed grooves, and the weft insertion and beating-up of each time must be in the reed grooves of the special reed, the upper and lower widths of the reed grooves determine the thickness of the weavable fabrics, and the widths of the reed grooves are limited, so the air jet loom adopting the common special reed can only be used for weaving thin and high-count high-density fabrics, and the double-layer hollow fabrics with the thickness exceeding the widths of the air grooves cannot be produced, and therefore the air jet loom has the significance that the air jet loom adopts the super-weft insertion mechanism to beat-up the thick fabrics.
Chinese patent publication No. CN204803501U discloses a weft insertion mechanism suitable for super thick fabrics, and it includes reed and supplementary jet assembly, wherein the reed comprises a plurality of cramp of fixing between on last reed roof beam, lower reed roof beam is fixed on the sley, supplementary jet assembly is fixed to be set up on the sley, have bellied first reed lip and second reed lip on the cramp body, first reed lip with form a C type reed groove between the second reed lip, through widening the width of C type reed groove bottom for weft can fully be at the reed inslot operation when beating, and be difficult for appearing beating the condition of cloth, and then cause inferior cloth, after the reed groove widens simultaneously, make jet loom also be applicable to weaving super thick fabrics, variety adaptability is better.
However, the above-mentioned patent technology adopts a special-shaped air-jet reed mode to perform weft insertion and beating-up, and solves the problem of air-jet weft insertion and weaving thick fabrics by widening the upper and lower widths of the C-shaped reed grooves, however, the width widening of the C-shaped grooves is limited, and the width widening of the C-shaped grooves is too wide to enable the air-jet weft insertion to be performed, and is unstable, so that the thickness of the fabrics is limited, and especially, the fabrics with the thickness exceeding 4mm can not be normally produced when weaving.
Disclosure of Invention
The invention aims to solve the problem that the existing jet weft insertion loom cannot weave thick fabrics, especially hollow fabrics with the thickness of more than 4mm, and simultaneously realize wide fabric weaving, thereby achieving the purposes of reducing manufacturing and production cost and reducing air consumption.
The utility model provides an air current weft insertion beating-up mechanism for weaving thick fabric, includes concave weft insertion air slot piece, plane beat-up reed, air current weft insertion relay nozzle, fixing base, beat-up sley foot, beat-up shaft, its characterized in that: the device is characterized in that a beating-up reed seat is fixedly arranged on a beating-up reed seat foot, a plane beating-up reed is fixedly arranged on the rear side of the beating-up reed seat, a fixing seat is fixedly arranged on the front side of the beating-up reed seat, a plurality of concave weft insertion air slot pieces are fixedly arranged on the fixing seat in parallel, C-shaped grooves used for flying weft yarns are arranged on the concave weft insertion air slot pieces, through grooves are formed by the C-shaped grooves on the concave weft insertion air slot pieces which are orderly arranged, the C-shaped grooves are arranged face to face with the plane beating-up reed and are fixed at intervals, a plurality of air flow weft insertion relay nozzles are arranged between the plane beating-up reed and the concave weft insertion air slot pieces at equal intervals, the air flow weft insertion relay nozzles vertically penetrate through the fixing seat and can be lifted and rotated, the fixed screw is fixedly connected with the fixing seat after being regulated, the air flow weft insertion relay nozzles are provided with jet holes, the height of the jet holes are located between a first slot lip and a second slot lip, the air flow jet direction of the jet holes is an included angle alpha, all the air flow jet direction of the jet air flow can be connected with a frame through the beating-up reed seat along the beating-up shaft.
The invention further comprises an air bag, an air passage electromagnetic valve, an electric box and a relay nozzle air pipe, wherein the lower end of the air flow weft insertion relay nozzle is connected with an air outlet of the air passage electromagnetic valve through the relay nozzle air pipe, a plurality of air passage electromagnetic valves are equidistantly arranged and fixed on the air bag, an air inlet of each air passage electromagnetic valve is communicated with the air bag, high-pressure air with constant pressure is stored in the air bag, the air passage electromagnetic valve is connected with the electric box, the opening and closing sequence and time of the air bag are controlled by the electric box, and the air bag is fixedly connected with the rack.
Further, the concave weft insertion air slot sheet is provided with a first raised slot lip and a second raised slot lip, and a C-shaped groove is formed between the first slot lip and the second slot lip.
As optimization, the fixing seat is in adjustable and fixed connection with the beating-up sley through a sliding groove, and the concave weft insertion air groove sheet, the air flow weft insertion relay nozzle, the beating-up sley feet, the air circuit electromagnetic valve and the relay nozzle air pipe are arranged according to actual needs.
The special-shaped reed groove for weft insertion is separated from the beating-up special-shaped reed to the opposite side, normal weft insertion is realized by replacing the reed groove of the original special-shaped reed with a specially arranged concave weft insertion air groove piece, and meanwhile, the original special-shaped reed is beaten up by a plane normal reed, so that the problem that the thickness of a fabric is limited by the upper width and the lower width of the special-shaped reed groove when the special-shaped reed is beaten up by the air jet loom before is solved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the air jet weft insertion state of the present invention;
FIG. 3 is a schematic view showing the structure of the beating-up state of the present invention;
FIG. 4 is a schematic structural view of a fixing base of the present invention;
fig. 5 is a schematic side view of fig. 4.
In the figure: 1. the air duct type weft insertion machine comprises a concave weft insertion air duct piece 1-1, a first duct lip 1-2, a second duct lip 1-3, a C-shaped groove 2, an air flow weft insertion relay nozzle 2-1, a spray hole 3, a fixed seat 4, a plane weft beating reed 5, a beating-up sley 6, a beating-up sley foot 7, a beating-up shaft 8, a relay nozzle air pipe 9, an air solenoid valve 10, an air bag 11, an electric box 12, weft yarns 13-1, upper warp yarns 13-2, lower warp yarns 14, a cloth supporting plate 15, beating-up points 16, a through groove 17, a frame 18 and a main nozzle.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
referring to fig. 1, 2 and 4, 5, an air flow weft insertion beating-up mechanism for weaving thick fabrics comprises a beating-up reed seat 6, wherein the beating-up reed seat 6 is fixedly provided with a beating-up reed seat 5, the rear side of the beating-up reed seat 5 is fixedly provided with a plane beating-up reed 4, the front side of the beating-up reed seat 5 is fixedly provided with a fixing seat 3, a plurality of concave weft insertion air groove plates 1 are fixedly arranged on the fixing seat 3 in parallel, C-shaped grooves 1-3 for weft yarn flying are arranged on the concave weft insertion air groove plates 1, C-shaped grooves 1-3 on the concave weft insertion air groove plates 1 in regular arrangement form a through groove 16, the C-shaped grooves 1-3 are arranged face to face with the plane beating-up reed 4 and have fixed intervals, a plurality of air current weft insertion relay nozzles 2 are also equidistantly arranged between the plane beating-up reed 4 and the concave weft insertion air slot sheet 1, the air current weft insertion relay nozzles 2 vertically penetrate through the fixed seat 3 and can be lifted and rotated and adjusted in height, the adjusted air current weft insertion relay nozzles are fixedly connected with the fixed seat 3 through stop screws, the upper ends of the air current weft insertion relay nozzles 2 are provided with jet holes 2-1, the height of the jet holes 2-1 is positioned between the first slot lip 1-1 and the second slot lip 1-2, the air current jet direction of the jet holes 2-1 forms an included angle alpha with the weft yarn flying direction, the jet holes 2-1 of all the air current weft insertion relay nozzles 2 jet along the same direction of the through slot 16, the concave weft insertion air slot sheet 1 is provided with a first raised slot lip 1-1 and a second slot lip 1-2, a C-shaped groove 1-3 is formed between the first slot lip 1-1 and the second slot lip 1-2, auxiliary air flows which are sequentially sprayed out from the air weft insertion relay nozzles 2 on each group of fixed seats 3 and are successively connected with one another are converged into a strong air flow beam which is densely and continuously formed, and the supported and floated weft yarns are continuously accelerated and advanced along the through grooves 16 formed by the C-shaped grooves 1-3, so that the weft yarns smoothly fly between the upper warp yarns 13-1 and the lower warp yarns 13-2, the front ends of the weft yarns fly out of the shed to finish air jet air flow weft insertion, and the beating-up reed seat legs 6 are fixed on the beating-up shaft 7 and are rotatably connected with the frame 17 through the beating-up shaft 7.
Referring to fig. 2 and 3, the lower end of the air flow weft insertion relay nozzle 2 is connected with the air outlet of an air circuit electromagnetic valve 9 through a relay nozzle air pipe 8, a plurality of air circuit electromagnetic valves 9 are equidistantly arranged and fixed on an air bag 10, the air inlet of each air circuit electromagnetic valve 9 is communicated with the air bag 10, high-pressure air with constant pressure is stored in the air bag 10, the air circuit electromagnetic valves 9 are connected with an electric box 11, the opening and closing sequence and time of the air bag are controlled by the electric box 11, and the air bag 10 is fixedly connected with a rack 17.
In specific implementation, referring to fig. 2 and 3, when the beat-up reed seat 6 is located at the position shown in fig. 2, the through slot 16 formed by the concave air slot sheet 1 enters the weft slot 16 formed by the upper warp 13-1 and the lower warp 13-2, meanwhile, the weft yarn 12 ejected by the main nozzle 18 is pushed to fly forward along the through slot 16 by the airflow sequentially ejected by the air flow weft insertion relay nozzle 2 in the through slot 16 until the weft yarn head flies out of the weaving port to finish relay air jet weft insertion, during the process that the beat-up reed seat 6 rotates anticlockwise to the position shown in fig. 3, the concave air slot sheet 1 exits the weft slot, the upper warp 13-1 moves downwards and the lower warp 13-2 upwards to be closed, meanwhile, the weft yarn 12 slides upwards under the clamping of the upper warp 13-1 and the lower warp 13-2, the plane beat-up reed 4 continuously beats the weft yarn 12 to the left at the position of the interweaving point 15 of the upper warp 13-1 and the lower warp 13-2 at the right front end of the cloth supporting plate 14, the scissors is continuously beaten up to finish the state of the weft yarn 6 at the outlet 18, and then the position of the beat-up reed seat 6 is cut off, and the warp yarn is continuously moved from the position of the lower warp 13-2 to finish the state of the position shown in fig. 3. And weft insertion is carried out again, and the structure weaving is completed in a circulating and reciprocating mode.
While the invention has been described with respect to one preferred embodiment, the scope of the invention is not limited thereto, and any person skilled in the art will be able to practice the invention; equivalent substitutions or modifications are made according to the technical plan of the present invention and its modified idea, which should be included under the protection of the present invention.

Claims (4)

1. An airflow weft insertion beating-up mechanism for weaving thick fabrics comprises a concave weft insertion air slot sheet (1), a plane beating-up reed (4), an airflow weft insertion relay nozzle (2), a fixed seat (3), a beating-up sley (5), beating-up sley feet (6) and a beating-up shaft (7), and is characterized in that: the utility model is characterized in that a beating-up reed seat (5) is fixedly arranged on a beating-up reed seat foot (6), a plane beating-up reed (4) is fixedly arranged at the rear side of the beating-up reed seat (5), a fixed seat (3) is fixedly arranged at the front side of the beating-up reed seat (5), a plurality of concave weft insertion air slot sheets (1) are fixedly arranged on the fixed seat (3) side by side, C-shaped grooves (1-3) for weft yarn flying are arranged on the concave weft insertion air slot sheets (1), C-shaped grooves (1-3) on the concave weft insertion air slot sheets (1) in order form a through slot (16), the C-shaped grooves (1-3) are arranged face to face with the plane beating-up reed (4) at intervals, a plurality of air flow weft insertion force nozzles (2) are also arranged between the plane beating-up reed (4) and the concave weft insertion air slot sheets (1) at equal intervals, the air flow weft insertion force nozzles (2) penetrate through the fixed seat (3) up and down and can be used for height adjustment, the C-shaped grooves (1-3) on the concave weft insertion air slot sheets (1) form a through slot (16), the air flow insertion force nozzles are connected with the fixed seat (1-2) in a certain direction and the air flow direction (1-1) at the air flow insertion direction (1-2) at the same time, the air flow jet hole jet nozzles are arranged at the same time, all jet orifices (2-1) of the air current weft insertion relay nozzles (2) are sprayed along the same direction of the through groove (16), and the beating-up sley feet (6) are fixed on the beating-up shaft (7) and are rotatably connected with the frame (17) through the beating-up shaft (7).
2. An air flow weft insertion beat-up mechanism for weaving thick fabrics as defined in claim 1 wherein: the air flow weft insertion relay nozzle comprises a frame (17), and is characterized by further comprising an air bag (10), an air passage electromagnetic valve (9), an electric box (11) and a relay nozzle air pipe (8), wherein the lower end of the air flow weft insertion relay nozzle (2) is connected with the air outlet of the air passage electromagnetic valve (9) through the relay nozzle air pipe (8), the air passage electromagnetic valves (9) are equidistantly arranged and fixed on the air bag (10), the air inlet of the air passage electromagnetic valve (9) is communicated with the air bag (10), high-pressure air with constant pressure is stored in the air bag (10), the air passage electromagnetic valve (9) is connected with the electric box (11), and the opening and closing sequence and time of the air bag (10) are controlled by the electric box (11).
3. An air flow weft insertion beat-up mechanism for weaving thick fabrics as defined in claim 1 wherein: the concave weft insertion air groove piece (1) is provided with a first groove lip (1-1) and a second groove lip (1-2) which are protruded, and a C-shaped groove (1-3) is formed between the first groove lip (1-1) and the second groove lip (1-2).
4. An air flow weft insertion beat-up mechanism for weaving thick fabrics as defined in claim 1 wherein: the fixed seat (3) is in adjustable and fixed connection with the beating-up sley (5) through a sliding groove, and the concave weft insertion air groove sheet (1), the air flow weft insertion relay nozzles (2), the beating-up sley feet (6), the air circuit solenoid valves (9) and the relay nozzle air pipes (8) are arranged according to actual needs.
CN202310851134.3A 2023-07-12 2023-07-12 Air current weft insertion beating-up mechanism for weaving thick fabric Pending CN116575170A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310851134.3A CN116575170A (en) 2023-07-12 2023-07-12 Air current weft insertion beating-up mechanism for weaving thick fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310851134.3A CN116575170A (en) 2023-07-12 2023-07-12 Air current weft insertion beating-up mechanism for weaving thick fabric

Publications (1)

Publication Number Publication Date
CN116575170A true CN116575170A (en) 2023-08-11

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1251627A (en) * 1997-04-09 2000-04-26 特克斯蒂尔马有限公司 Weaving loom with pneumatic weft thread insertion
CN101283133A (en) * 2005-10-05 2008-10-08 泰克斯蒂尔玛股份公司 Weaving machine comprising pneumatic weft insertion
CN101445990A (en) * 2008-12-22 2009-06-03 江苏万工科技集团有限公司 Control device for flying tension and flying time of weft of air jet loom and control method thereof
CN101463525A (en) * 2008-11-28 2009-06-24 江苏万工科技集团有限公司 Measuring apparatus for weft yarn leading-end motion state of air-jet loom inserting weft
CN103696100A (en) * 2013-12-05 2014-04-02 建滔(清远)玻璃纤维有限公司 Pressure reducing throttle mechanism for air jet loom
CN103806202A (en) * 2014-02-21 2014-05-21 青岛天一集团红旗纺织机械有限公司 All-around air-jet loom confuser wefting insertion device
CN105063864A (en) * 2015-09-22 2015-11-18 吴江万工机电设备有限公司 Control system for jet stream of auxiliary nozzles
CN204803501U (en) * 2015-03-12 2015-11-25 青岛同春机电科技有限公司 Weft insertion mechanism suitable for super thick fabric
CN105220319A (en) * 2015-10-12 2016-01-06 吴江万工机电设备有限公司 A kind of have the pilot jet air supply system that air-flow secondary accelerates function
CN105420895A (en) * 2015-12-30 2016-03-23 吴江万工机电设备有限公司 Measurement device for core airflow in reed groove
JP2016056471A (en) * 2014-09-09 2016-04-21 株式会社豊田自動織機 Weft processing method in air jet loom
CN116288880A (en) * 2023-04-19 2023-06-23 常州市锦铄源纺织机械有限公司 Air jet loom for weaving velvet equidistant fabric and use method thereof

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1251627A (en) * 1997-04-09 2000-04-26 特克斯蒂尔马有限公司 Weaving loom with pneumatic weft thread insertion
CN101283133A (en) * 2005-10-05 2008-10-08 泰克斯蒂尔玛股份公司 Weaving machine comprising pneumatic weft insertion
CN101463525A (en) * 2008-11-28 2009-06-24 江苏万工科技集团有限公司 Measuring apparatus for weft yarn leading-end motion state of air-jet loom inserting weft
CN101445990A (en) * 2008-12-22 2009-06-03 江苏万工科技集团有限公司 Control device for flying tension and flying time of weft of air jet loom and control method thereof
CN103696100A (en) * 2013-12-05 2014-04-02 建滔(清远)玻璃纤维有限公司 Pressure reducing throttle mechanism for air jet loom
CN103806202A (en) * 2014-02-21 2014-05-21 青岛天一集团红旗纺织机械有限公司 All-around air-jet loom confuser wefting insertion device
JP2016056471A (en) * 2014-09-09 2016-04-21 株式会社豊田自動織機 Weft processing method in air jet loom
CN204803501U (en) * 2015-03-12 2015-11-25 青岛同春机电科技有限公司 Weft insertion mechanism suitable for super thick fabric
CN105063864A (en) * 2015-09-22 2015-11-18 吴江万工机电设备有限公司 Control system for jet stream of auxiliary nozzles
CN105220319A (en) * 2015-10-12 2016-01-06 吴江万工机电设备有限公司 A kind of have the pilot jet air supply system that air-flow secondary accelerates function
CN105420895A (en) * 2015-12-30 2016-03-23 吴江万工机电设备有限公司 Measurement device for core airflow in reed groove
CN116288880A (en) * 2023-04-19 2023-06-23 常州市锦铄源纺织机械有限公司 Air jet loom for weaving velvet equidistant fabric and use method thereof

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Application publication date: 20230811