CN116574306B - Preparation method and application of solid waste powder-carbon composite material - Google Patents

Preparation method and application of solid waste powder-carbon composite material Download PDF

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Publication number
CN116574306B
CN116574306B CN202310493793.4A CN202310493793A CN116574306B CN 116574306 B CN116574306 B CN 116574306B CN 202310493793 A CN202310493793 A CN 202310493793A CN 116574306 B CN116574306 B CN 116574306B
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solid waste
waste powder
composite material
carbon composite
slag
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CN116574306A (en
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张贺新
周文
李明权
王吉雪
谭巍
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China Plastics New Material Technology Jilin Co ltd
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China Plastics New Material Technology Jilin Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K11/00Use of ingredients of unknown constitution, e.g. undefined reaction products
    • C08K11/005Waste materials, e.g. treated or untreated sewage sludge
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a preparation method and application of a solid waste powder-carbon composite material, and belongs to the technical field of polymer material fillers. The solid waste powder-carbon composite material can be widely used for enhancing the performances of reinforcing, toughening, flame retarding and the like of a high polymer material, and the technology provides an effective way for the large-scale utilization of solid waste, and the application thereof, so that the filler cost in the modification process of the high polymer can be obviously reduced, and the recycling and full utilization of resources are facilitated.

Description

Preparation method and application of solid waste powder-carbon composite material
Technical Field
The invention belongs to the technical field of polymer material fillers, and particularly relates to a preparation method and application of a solid waste powder-carbon composite material.
Background
Industrial solid waste refers to solid waste produced in industrial production activities. The solid waste is waste residue, dust and other waste discharged into environment during industrial production. Can be divided into general industrial waste (such as blast furnace slag, steel slag, red mud, nonferrous metal slag, fly ash, coal slag, sulfuric acid slag, waste gypsum, desulfurized ash, carbide slag, salt mud and the like) and industrial harmful solid waste, namely dangerous solid waste. The stockpiling of industrial solid wastes occupies land, pollutes toxic soil, water body and atmosphere, seriously affects ecological environment, and causes obvious or potential economic loss and resource waste. Therefore, the harmless and recycling treatment of the industrial solid waste is a focus of great importance in China and even countries around the world, and is one of the central contents for promoting the recycling economy in the countries, so that the development of the comprehensive utilization of the industrial solid waste has important significance.
With the improvement of national economy and the continuous development of scientific technology, polymer materials such as plastics, fibers, rubber and the like and products thereof have been vigorously developed in recent years, and the polymer materials are gradually replacing some traditional materials such as: materials such as steel, metal, cement and wood are widely applied to various fields such as industry, agriculture and military. The polymer has the characteristics of small relative density, good chemical resistance, good water resistance, good mechanical strength, electrical insulation and the like. Can be used for films, pipes, plates, various molded products, wires and cables, etc. The product has wide application in agriculture, packaging, electronics, electricity, automobiles, machinery, daily sundries and the like. The chemical components of industrial solid waste mainly comprise CaO and SiO 2 、Al 2 O 3 、MgO、MnO、Fe 2 O 3 Isooxides and small amounts of sulfides such as CaS, mnS, etc., generally CaO, siO 2 And Al 2 O 3 The content of (2) is more than 90%. Wherein CaO, siO 2 And Al 2 O 3 Is often used as a filler for filling polymer products, reducing the price of the product. Therefore, the industrial solid waste composite material can be prepared by compounding industrial solid waste and polymers, so that the problem of environmental pollution caused by industrial solid waste is solved, and the cost of the polymers can be effectively reduced.
Disclosure of Invention
The invention aims to provide a preparation method and application of a solid waste powder-carbon composite material, and solves the problem that solid industrial waste is difficult to effectively utilize in the prior art.
The aim of the invention can be achieved by the following technical scheme:
the preparation method of the solid waste powder-carbon composite material comprises the following steps:
the first step: drying the solid waste;
and a second step of: adding the solid waste into a grinder for grinding to the required fineness to form solid waste powder, and then spraying a bonding mixture;
and a third step of: adding a carbon material after mixing the bonding mixture and the solid waste powder, so that the solid waste powder and the carbon material are uniformly mixed;
the bonding mixture is a mixture of inorganic acid or alkali and organic compound, and the inorganic acid comprises hydrochloric acid and phosphoric acid;
the alkali comprises sodium hydroxide and ammonia water;
the organic compound comprises one or a mixture of more of silane coupling agent, stearic acid amide, palmitic acid amide, oleic acid amide and quaternary ammonium salt.
As a further scheme of the invention, the solid waste powder comprises slag, fly ash, blast furnace slag, steel slag, red mud, nonferrous metal slag, sulfuric acid slag, waste gypsum, desulfurized ash, carbide slag and salt mud.
As a further scheme of the invention, the solid waste is molybdenum slag, and the drying temperature is 60-200 ℃.
As a further scheme of the invention, the solid waste powder is 200-5000 meshes.
As a further aspect of the present invention, the carbon material includes one or a mixture of several of carbon black, graphite, carbon nanotubes, graphene, and graphene oxide.
As a further scheme of the invention, the weight ratio of the bonding mixture to the solid waste powder is 0.1-10: 100.
as a further scheme of the invention, the weight ratio of the inorganic acid or alkali to the organic compound is 0-100: 100 to 1.
The invention also discloses a solid waste powder-carbon composite material, which is prepared by the preparation method of the solid waste powder-carbon composite material.
The invention also discloses application of the solid waste powder-carbon composite material in rubber material modification technology.
The invention has the beneficial effects that:
after the surface of the solid waste powder in the solid waste powder-carbon composite material disclosed by the invention is wrapped by the carbon material, aggregation among the solid waste powder can be obviously improved, and the dispersibility and interface compatibility of the solid waste powder in a high polymer material, particularly a rubber material, are improved. The solid waste powder-carbon composite material can be widely used for enhancing the performances of high polymer materials, such as reinforcement, toughening, flame retardance and the like, and the technology provides an effective way for the large-scale utilization of solid waste for the preparation and the application thereof.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
After the slag is dried at 60 ℃, 1kg of slag (black mountain molybdenum slag of Jilin province) is put into a grinder, the grinding is carried out after sealing, 25g of bonding mixture (10 g of 37% hydrochloric acid and 15 g of silane coupling agent-aminopropyl triethoxysilane) is sprayed into mineral powder in the grinder through a nozzle in the grinding process after the slag reaches 800 meshes, 10 g of carbon black is added into a system after grinding for 5 minutes, and the molybdenum mineral powder-carbon composite powder is obtained after mixing for 10 minutes in the grinder.
The prepared molybdenum ore powder-carbon composite powder is blended with ethylene propylene diene monomer, and the specific formula comprises 100 parts of ethylene propylene diene monomer (EPDM 3092 PM), 5 parts of zinc oxide, 1.5 parts of EN-65, 1 part of rubber protection wax, 2 parts of stearic acid, 80 parts of carbon black, 60 parts of paraffin oil, 1.25 parts of sulfur, 0.5 part of accelerator, 1 part of cross-linking auxiliary agent and 60 parts of molybdenum ore powder-carbon composite powder. The properties are detailed in Table 1;
comparative example 1
100 parts of ethylene propylene diene monomer (EPDM 3092 PM), 5 parts of zinc oxide, EN-651.5 parts, 1 part of rubber protective wax, 2 parts of stearic acid, 110 parts of carbon black, 30 parts of talcum powder, 60 parts of paraffin oil, 1.25 parts of sulfur, 0.5 part of accelerator and 1 part of crosslinking auxiliary agent.
The properties are detailed in Table 1;
table 1:
as can be seen from Table 1, the addition of the molybdenum ore powder-carbon composite powder replaces part of expensive carbon black and talcum powder, and the mechanical properties are improved.
Example 2
After the slag is dried at 200 ℃, 1kg of slag (black mountain molybdenum slag of Jilin province) is put into a grinder, the grinding is carried out after sealing, 25g of bonding mixture (10 g of 37% hydrochloric acid and 10 g of stearic acid amide) is sprayed into mineral powder in the grinder through a nozzle in the grinding process after the slag reaches 200 meshes, 10 g of carbon black is added into a system after grinding for 5 minutes, and the molybdenum mineral powder-carbon composite powder is obtained after mixing for 10 minutes in the grinder.
The prepared molybdenum ore powder-carbon composite powder is blended with chlorinated polyethylene, wherein the specific formula comprises 100 parts of chlorinated polyethylene, 1 part of fatty acid zinc ester, 20 parts of carbon black, 25 parts of trioctyl trimellitate, 2 parts of fatty acid amide, 2 parts of di-tert-thiazole derivative and 50 parts of molybdenum ore powder-carbon composite powder. The properties are detailed in Table 2;
comparative example 2
100 parts of chlorinated polyethylene, 1 part of fatty acid zinc ester, 20 parts of carbon black, 25 parts of trioctyl trimellitate, 2 parts of fatty acid amide, 2 parts of di-tert-thiazole derivative and 50 parts of kieselguhr are blended. The properties are detailed in Table 2;
table 2:
example 3
After the slag is dried at 120 ℃, 1kg of slag (black mountain molybdenum slag of Jilin province) is put into a grinder, the grinding is carried out after sealing, after the slag reaches 5000 meshes, 25g of bonding mixture (10 g of 37% hydrochloric acid and 15 g of silane coupling agent-aminopropyl triethoxysilane) is sprayed into mineral powder in the grinder through a nozzle in the grinding process, after grinding for 5 minutes, 10 g of carbon black is added into the system, and the mixture is mixed in the grinder for 10 minutes to obtain molybdenum mineral powder-carbon composite powder.
The prepared molybdenum ore powder-carbon composite powder is blended with chloroprene rubber, and the specific formula comprises 100 parts of chloroprene rubber, 10 parts of polyvinyl chloride, 3 parts of an activator HPCA-50, 6 parts of an anti-aging agent, 35 parts of carbon black, 6 parts of zinc powder, 15 parts of a plasticizer, 5 parts of zinc oxide, 1.5 parts of 3-methyl-2-thiazole thioketone and 60 parts of molybdenum ore powder-carbon composite powder. The properties are detailed in Table 3;
comparative example 3
100 parts of neoprene, 10 parts of polyvinyl chloride, 3 parts of an activator HPCA-50, 6 parts of an anti-aging agent, 60 parts of carbon black, 6 parts of zinc powder, 15 parts of a plasticizer, 5 parts of zinc oxide, 1.5 parts of 3-methyl-2-thiazole thioketone and 35 parts of diatomite are blended. The properties are detailed in Table 3;
table 3:
performance of Example 3 Comparative example 3
Shore hardness, shore A 66 66
Tensile strength, mpa 15.7 14.2
Elongation at break, percent 320 280
Right angle tear KN/M 48 47
IRM903 oil volume change resistance, 135 ℃ 70 h% 28 31
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.

Claims (7)

1. The preparation method of the solid waste powder-carbon composite material is characterized by comprising the following steps:
the first step: drying the solid waste;
and a second step of: adding the solid waste into a grinder for grinding to the required fineness to form solid waste powder, and then spraying a bonding mixture;
and a third step of: adding a carbon material after mixing the bonding mixture and the solid waste powder, so that the solid waste powder and the carbon material are uniformly mixed;
the bonding mixture is a mixture of inorganic acid or alkali and organic compound, and the inorganic acid comprises hydrochloric acid and phosphoric acid;
the alkali comprises sodium hydroxide and ammonia water;
the organic compound comprises one or a mixture of more of silane coupling agent, stearic acid amide, palmitic acid amide, oleic acid amide and quaternary ammonium salt;
the solid waste powder comprises slag, fly ash, blast furnace slag, steel slag, red mud, nonferrous metal slag, sulfuric acid slag, waste gypsum, desulfurized ash, carbide slag and salt mud;
the carbon material comprises one or a mixture of a plurality of carbon black, graphite, carbon nano tubes, graphene and graphene oxide.
2. The method for preparing the solid waste powder-carbon composite material according to claim 1, wherein the solid waste is molybdenum slag and the drying temperature is 60-200 ℃.
3. The method for preparing the solid waste powder-carbon composite material according to claim 1, wherein the solid waste powder is 200-5000 meshes.
4. The method for preparing the solid waste powder-carbon composite material according to claim 1, wherein the weight ratio of the bonding mixture to the solid waste powder is 0.1-10: 100.
5. the method for preparing the solid waste powder-carbon composite material according to claim 1, wherein the weight ratio of the inorganic acid or alkali to the organic compound is 0-100: 100-1.
6. A solid waste powder-carbon composite material, characterized in that the composite material is produced by a method for producing a solid waste powder-carbon composite material according to any one of claims 1 to 5.
7. The use of a solid waste powder-carbon composite material according to claim 6 in rubber material modification technology.
CN202310493793.4A 2023-05-05 2023-05-05 Preparation method and application of solid waste powder-carbon composite material Active CN116574306B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0901843A2 (en) * 2009-01-19 2010-11-16 Recex Ltda carbon steel slag and pig iron scrap recovery process
CN103319762A (en) * 2013-06-24 2013-09-25 清华大学 Method for preparing high filling polyvinyl chloride or polyolefin composite material by employing industrial solid wastes
CN106543488A (en) * 2016-11-09 2017-03-29 中国神华能源股份有限公司 A kind of residue of aluminum-extracted pulverized fuel ash/rubber composite and preparation method thereof
CN107501611A (en) * 2017-09-19 2017-12-22 安徽工业大学 A kind of slag red mud compounded rubber filler with the fire-retardant synergisticing performance of reinforcement
CN110643074A (en) * 2019-11-04 2020-01-03 安徽工业大学 Reinforcing, flame-retardant and wear-resistant all-industrial solid waste type composite rubber filler and preparation method thereof
AU2020100373A4 (en) * 2019-04-25 2020-04-16 Taiyuan University Of Technology Method for preparing ssz-13 molecular sieve by using fly ash
CN116041820A (en) * 2022-12-13 2023-05-02 中塑新材料技术(吉林)有限公司 Preparation method and application of modified slag composite material

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0901843A2 (en) * 2009-01-19 2010-11-16 Recex Ltda carbon steel slag and pig iron scrap recovery process
CN103319762A (en) * 2013-06-24 2013-09-25 清华大学 Method for preparing high filling polyvinyl chloride or polyolefin composite material by employing industrial solid wastes
CN106543488A (en) * 2016-11-09 2017-03-29 中国神华能源股份有限公司 A kind of residue of aluminum-extracted pulverized fuel ash/rubber composite and preparation method thereof
CN107501611A (en) * 2017-09-19 2017-12-22 安徽工业大学 A kind of slag red mud compounded rubber filler with the fire-retardant synergisticing performance of reinforcement
AU2020100373A4 (en) * 2019-04-25 2020-04-16 Taiyuan University Of Technology Method for preparing ssz-13 molecular sieve by using fly ash
CN110643074A (en) * 2019-11-04 2020-01-03 安徽工业大学 Reinforcing, flame-retardant and wear-resistant all-industrial solid waste type composite rubber filler and preparation method thereof
CN116041820A (en) * 2022-12-13 2023-05-02 中塑新材料技术(吉林)有限公司 Preparation method and application of modified slag composite material

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