CN116572546B - Conductive foam molding structure - Google Patents

Conductive foam molding structure Download PDF

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Publication number
CN116572546B
CN116572546B CN202310843238.XA CN202310843238A CN116572546B CN 116572546 B CN116572546 B CN 116572546B CN 202310843238 A CN202310843238 A CN 202310843238A CN 116572546 B CN116572546 B CN 116572546B
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CN
China
Prior art keywords
frame plate
plate
wall
retardant sponge
conductive cloth
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Active
Application number
CN202310843238.XA
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Chinese (zh)
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CN116572546A (en
Inventor
韩高斌
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Suzhou Wangshunyuan Photoelectric Technology Co ltd
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Suzhou Wangshunyuan Photoelectric Technology Co ltd
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Priority to CN202310843238.XA priority Critical patent/CN116572546B/en
Publication of CN116572546A publication Critical patent/CN116572546A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024Thermal pre-treatments
    • B29C66/0242Heating, or preheating, e.g. drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45Joining of substantially the whole surface of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/007Narrow strips, e.g. ribbons, tapes, bands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00Layered products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a conductive foam molding structure, and relates to the technical field of conductive material preparation; the device comprises a device bottom plate, flame-retardant sponge and conductive cloth, wherein the upper surface of the device bottom plate is fixedly provided with a first machine frame plate, a second machine frame plate, a third machine frame plate and a fourth machine frame plate respectively; through driving the reciprocal rotation of first dwang, first dwang makes two heating fans use the axle center of first dwang as centre of a circle reciprocal swing through adapter sleeve and two connecting plates, and the reciprocal swing of two heating fans makes fire-retardant sponge and the abundant heating of conductive cloth of the state of strutting to the convenient realization fire-retardant sponge and conductive cloth preheat the processing, and then the effectual quality that improves the conductive foam that follow-up heating is finalized the design and is formed.

Description

Conductive foam molding structure
Technical Field
The invention relates to the technical field of conductive material preparation, in particular to a conductive foam molding structure.
Background
Conductive foam: the conductive foam is formed by wrapping conductive cloth on a flame-retardant sponge, and after a series of treatments, the conductive foam has good surface conductivity and can be easily fixed on a device to be shielded by using an adhesive tape. Shielding materials having different cross-sectional shapes, mounting methods, UL ratings and shielding effectiveness may be selected.
In the process of manufacturing the conductive foam, the conductive cloth is generally required to be compounded on the surface of the foam so as to achieve the conductive effect. This requires the conductive cloth and foam material to be compounded, typically by heating both to a suitable temperature to allow for better adhesion and compounding. During processing, irregular protrusions and voids (e.g., bubbles, precipitates, etc.) may appear on the surface of the conductive foam, which directly affect the performance of the conductive foam. The heating can lead the fluidity of the material of the conductive foam to be better, is convenient for filling gaps and bulges, and finally leads the surface of the finished product to be smoother.
The Chinese patent with the application number of CN201720454480.8 discloses a conductive foam forming machine and a rubberizing device thereof, and aims to solve the problem of low rubberizing efficiency, and the technical scheme is as follows: the automatic adhesive tape feeding device comprises a workbench, wherein a bracket is arranged on the workbench, and an adhesive tape roller is rotationally connected to the bracket; the composite foam material feeding device is characterized in that a composite block is arranged on the workbench, a composite hole for allowing the adhesive tape and the conductive foam to pass through simultaneously is formed in the composite block, two long strip blocks are arranged on one side of the composite block on the workbench to form a guide chute, and a material pressing component propping against the conductive foam is arranged on the long strip blocks. The device has the advantage that improves the cotton rubberizing efficiency of electrically conductive bubble.
However, when the conductive foam is prepared, the flame-retardant sponge and the conductive cloth for preparing the conductive foam are not preheated, so that the molding effect and the quality of the conductive foam are affected; some forming devices are inconvenient to finish heating and shaping of conductive foam in the unreeling process of the flame-retardant sponge and the conductive cloth, so that the production efficiency of the conductive foam is low, and meanwhile, if the flame-retardant sponge and the conductive cloth are heated unevenly and insufficiently in the heating and shaping process, the quality of the shaped conductive foam is affected; in view of the above, the inventors propose a conductive foam molding structure for solving the above problems.
Disclosure of Invention
In order to solve the problems that the heating and shaping of the flame-retardant sponge and the conductive cloth are uneven and insufficient in heating and shaping process, and the heating and shaping of the conductive foam is finished in the unreeling process of the flame-retardant sponge and the conductive cloth; the invention aims to provide a conductive foam molding structure.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a cotton shaping structure of conductive foam, includes device bottom plate, fire-retardant sponge and conductive cloth, the upper surface of device bottom plate is fixed mounting respectively and is had first frame board, second frame board, third frame board and fourth frame board, the upper surface of device bottom plate and be located the position between second frame board and the third frame board and still fixed mounting have the preheating bin, fire-retardant sponge, conductive cloth run through the preheating bin, the inner wall fixed mounting of preheating bin has the fixed plate, one side of first frame board is equipped with the unwinding mechanism to fire-retardant sponge and conductive cloth unreel, be equipped with the guiding mechanism to fire-retardant sponge and conductive cloth guide between second frame board, preheating bin, third frame board and the fourth frame board, the surface of fixed plate is equipped with preheating mechanism, preheating mechanism is located between fire-retardant sponge and the conductive cloth; and one side of the third frame plate is provided with a heating and shaping mechanism.
Preferably, a bin door is rotatably arranged on one side of the preheating bin, and a handle is fixedly arranged on one side of the bin door.
Preferably, the unreeling mechanism comprises a first rotating shaft and a second rotating shaft, one ends of the first rotating shaft and the second rotating shaft penetrate through a first frame plate and are in rotating connection with the first frame plate, sleeve rollers are fixedly mounted on the outer walls of the first rotating shaft and the second rotating shaft, flame-retardant sponge is wound and sleeved with one sleeve roller, conductive cloth is wound and sleeved with the other sleeve roller, a first gear is fixedly mounted on one end of the second rotating shaft, a transmission rod is rotatably mounted on one side of the first frame plate, a first synchronous wheel is fixedly mounted on one end of the first rotating shaft and one end of the transmission rod, a first synchronous belt is connected between the two first synchronous wheels in a transmission manner, a second gear is fixedly mounted on one end of the transmission rod, the second gear is in meshed connection with the first gear, a first motor is fixedly mounted on one side of the first frame plate, a driving output end of the first motor is fixedly connected with one end of the first rotating shaft, a first fixing block is fixedly mounted on the outer wall of the first motor, and one side of the first fixing block is fixedly connected with the first frame plate.
Preferably, the guiding mechanism comprises two first rotating shafts, one ends of the two first rotating shafts are rotationally connected with one side of a second frame plate, two first guiding rollers are fixedly installed on one side of the first rotating shafts, one outer wall of each first guiding roller is in movable contact with the outer face of the flame-retardant sponge, the other outer wall of each first guiding roller is in movable contact with the outer face of the conductive cloth, four second rotating shafts are rotationally installed on the inner wall of the preheating bin, a spreading roller is fixedly installed on the outer wall of each second rotating shaft, two outer walls of the spreading roller are in movable contact with the inner face of the flame-retardant sponge, two other outer walls of the spreading roller are in movable contact with the inner face of the conductive cloth, four third rotating shafts are rotationally installed on one side of the third frame plate, two second guiding rollers are fixedly installed on the outer wall of each third rotating shaft, two outer walls of the second guiding rollers are in movable contact with the outer face of the flame-retardant sponge, the other two outer walls of the second guiding rollers are in movable contact with the outer faces of the conductive cloth, one side of the fourth frame plate is rotationally installed on one side of the fourth frame plate, and the other side of the fourth frame plate is fixedly connected with the outer walls of the third frame plate.
Preferably, the preheating mechanism comprises a first rotating rod, the surface of the fixed plate is provided with a through groove, the first rotating rod penetrates through the through groove and is in rotary connection with the fixed plate, the outer wall of the first rotating rod is fixedly provided with a connecting sleeve, the outer wall of the connecting sleeve is fixedly provided with two connecting plates, one surface of each connecting plate, far away from the connecting sleeve, is fixedly provided with a heating fan, the other surface of each connecting plate is vertically corresponding to the flame-retardant sponge, one side of the fixed plate is fixedly provided with a connecting shaft, one end of each connecting shaft, far away from the fixed plate, is rotationally provided with a swinging plate, one end of each swinging plate is fixedly provided with a cambered surface toothed ring, one end of each first rotating rod is fixedly provided with a transmission gear, each cambered surface toothed ring is in meshed connection with the transmission gear, the inside of the preheating bin is rotationally provided with a second rotating rod, the inner wall of the preheating bin is fixedly provided with a supporting plate, one end of the second rotating rod, which is far away from the rotating disc, is rotationally connected with one side of the supporting plate, one end of the second rotating rod is fixedly provided with the rotating disc, one side of the rotating disc, which is far away from the second rotating rod, is fixedly provided with a driving rod, one side of the swinging plate is provided with a strip-shaped groove, one end of the driving rod, which is far away from the rotating disc, is movably contacted with the inner wall of the strip-shaped groove, one side of the preheating bin is fixedly provided with a second motor, the outer wall of the second motor is fixedly provided with a second fixing block, one side of the second fixing block is fixedly connected with one side of the preheating bin, the driving output end of the second motor is fixedly provided with a third rotating rod, one side of the third rotating rod, which is far away from the second motor, is fixedly provided with a bevel gear, the two bevel gears are meshed with each other.
Preferably, the heating setting mechanism comprises two third rotating shafts, one ends of the two third rotating shafts are rotationally connected with one side of a third frame plate, the outer walls of the two third rotating shafts are fixedly provided with heating rollers, one of the outer walls of the heating rollers is movably contacted with the outside of the flame-retardant sponge, the other outer wall of the heating roller is movably contacted with the outside of the conductive cloth, the other one of the two third rotating shafts is fixedly provided with a third gear, the two third gears are meshed and connected, one end of a third rotating rod close to a second motor and one end of one third rotating shaft are fixedly provided with second synchronous wheels, and a second synchronous belt is connected between the two second synchronous wheels in a transmission mode.
Compared with the prior art, the invention has the beneficial effects that:
1. the first guide roller, the second guide roller and the third guide roller are arranged to guide the flame-retardant sponge and the conductive cloth in the unreeling process, and the unreeling roller is used for unreeling the flame-retardant sponge and the conductive cloth, so that the flame-retardant sponge and the conductive cloth are conveniently guided, and the flame-retardant sponge and the conductive cloth are conveniently unfolded, further, the follow-up process of winding and unwinding is facilitated, the heating and shaping of the flame-retardant sponge and the conductive cloth are conveniently completed, and meanwhile, the follow-up process of preheating is facilitated, and the flame-retardant sponge and the conductive cloth are fully heated;
2. the first rotating shaft and the second rotating shaft are driven to synchronously and reversely rotate, the first rotating shaft and the second rotating shaft synchronously and reversely rotate the two sleeve rollers, the synchronous and reversely rotate the two sleeve rollers to enable the coiled flame-retardant sponge and the coiled conductive cloth to be in an unreeled state, and the winding and unreeling of the flame-retardant sponge and the conductive cloth are completed by matching with the action of external winding equipment;
3. the first rotating rod is driven to rotate in a reciprocating manner, the first rotating rod enables the two heating fans to swing in a reciprocating manner by taking the axle center of the first rotating rod as the circle center through the connecting sleeve and the two connecting plates, and the reciprocating swing of the two heating fans enables the flame-retardant sponge and the conductive cloth in the open state to be heated sufficiently, so that the preheating treatment of the flame-retardant sponge and the conductive cloth is realized conveniently, and the quality of conductive foam formed by subsequent heating and shaping is further improved effectively;
4. through driving two third axis of rotation synchronous reverse rotations, two third axis of rotation make two heating rollers synchronous reverse rotations, and two heating rollers's synchronous reverse rotations heats fire-retardant sponge and conductive cloth of unreeling the in-process to make fire-retardant sponge and conductive cloth laminating, accomplish fire-retardant sponge and conductive cloth's heat setting, form conductive foam, thereby the convenient fire-retardant sponge of unreeling the in-process and conductive cloth's heat setting of having realized, and then effectually improved the cotton efficiency of production conductive foam.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of another overall structure of the present invention;
FIG. 3 is a schematic view of the cross-sectional structure of the preheating bin of the present invention;
FIG. 4 is a schematic diagram of the connection of the flame retardant sponge, the conductive cloth, the unreeling mechanism, the guiding mechanism, the preheating mechanism and the heating and shaping mechanism;
FIG. 5 is an enlarged schematic view of portion A of FIG. 4 in accordance with the present invention;
FIG. 6 is an enlarged schematic view of portion B of FIG. 4 in accordance with the present invention;
FIG. 7 is a schematic diagram showing the connection of the preheating mechanism and the heating and shaping mechanism according to the present invention;
fig. 8 is an enlarged schematic view of the portion C in fig. 7 according to the present invention.
In the figure: 1. a device base plate; 11. a first frame plate; 12. a second frame plate; 13. a third frame plate; 14. a fourth frame plate; 15. preheating a bin; 16. a bin gate; 17. a handle; 18. a fixing plate; 2. a flame retardant sponge; 3. a conductive cloth; 4. an unreeling mechanism; 41. a first rotation shaft; 42. a second rotation shaft; 43. sleeving rollers; 44. a first gear; 45. a transmission rod; 46. a first synchronizing wheel; 47. a first synchronization belt; 48. a second gear; 49. a first motor; 491. a first fixed block; 5. a guide mechanism; 51. a first rotating shaft; 52. a first guide roller; 53. a second rotating shaft; 54. a spreader roll; 55. a third rotating shaft; 56. a second guide roller; 57. a fourth rotating shaft; 58. a third guide roller; 6. a preheating mechanism; 61. a first rotating lever; 62. a through groove; 63. connecting sleeves; 64. a connecting plate; 65. a heating fan; 66. a connecting shaft; 67. a swinging plate; 68. a cambered surface toothed ring; 69. a transmission gear; 7. a second rotating lever; 71. a support plate; 72. a rotating disc; 73. a driving rod; 74. a bar-shaped groove; 75. a third rotating lever; 76. bevel gears; 77. a second motor; 78. a second fixed block; 8. a heating shaping mechanism; 81. a third rotation shaft; 82. a heating roller; 83. a third gear; 84. a second synchronizing wheel; 85. and a second synchronous belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-8, the invention provides a conductive foam forming structure, which comprises a device bottom plate 1, a flame-retardant sponge 2 and a conductive cloth 3, wherein a first frame plate 11, a second frame plate 12, a third frame plate 13 and a fourth frame plate 14 are respectively and fixedly arranged on the upper surface of the device bottom plate 1, a preheating bin 15 is fixedly arranged on the upper surface of the device bottom plate 1 and positioned between the second frame plate 12 and the third frame plate 13, the flame-retardant sponge 2 and the conductive cloth 3 penetrate through the preheating bin 15, a fixing plate 18 is fixedly arranged on the inner wall of the preheating bin 15, an unreeling mechanism 4 for unreeling the flame-retardant sponge 2 and the conductive cloth 3 is arranged on one side of the first frame plate 11, a guiding mechanism 5 for guiding the flame-retardant sponge 2 and the conductive cloth 3 is arranged among the second frame plate 12, the preheating bin 15, the third frame plate 13 and the fourth frame plate 14, a preheating mechanism 6 is arranged on the surface of the fixing plate 18, and the preheating mechanism 6 is positioned between the flame-retardant sponge 2 and the conductive cloth 3; one side of the third frame plate 13 is provided with a heating and shaping mechanism 8.
Through adopting above-mentioned technical scheme, through setting up unwinding mechanism 4, the outside wind-up roll of cooperation, unwinding mechanism 4 are convenient for realize the unwinding in the time of fire-retardant sponge 2 and conductive cloth 3, through setting up guiding mechanism 5, and guiding mechanism 5 is convenient for realize the guide of fire-retardant sponge 2 and conductive cloth 3 of unwinding process, simultaneously, realizes the laminating and the separation of fire-retardant sponge 2 and conductive cloth 3.
A bin door 16 is rotatably arranged on one side of the preheating bin 15, and a handle 17 is fixedly arranged on one side of the bin door 16.
Through adopting above-mentioned technical scheme, open bin gate 16 through pulling handle 17, the staff of being convenient for lays fire-retardant sponge 2 and conductive cloth 3.
The unreeling mechanism 4 comprises a first rotating shaft 41 and a second rotating shaft 42, one ends of the first rotating shaft 41 and the second rotating shaft 42 penetrate through the first frame plate 11 and are in rotating connection with the first frame plate 11, sleeve rollers 43 are fixedly arranged on the outer walls of the first rotating shaft 41 and the second rotating shaft 42, the flame-retardant sponge 2 is wound and sleeved with one sleeve roller 43, the conductive cloth 3 is wound and sleeved with the other sleeve roller 43, a first gear 44 is fixedly arranged at one end of the second rotating shaft 42, a transmission rod 45 is rotatably arranged at one side of the first frame plate 11, a first synchronous wheel 46 is fixedly arranged at one end of the first rotating shaft 41 and one end of the transmission rod 45, a first synchronous belt 47 is in transmission connection between the two first synchronous wheels 46, a second gear 48 is fixedly arranged at one end of the transmission rod 45, and the second gear 48 is in meshed connection with the first gear 44.
Through adopting above-mentioned technical scheme, when the fire-retardant sponge 2 of roll-shape is cup jointed at the outer wall of one cover roller 43, after the outer wall of another cover roller 43 is cup jointed to roll-shape conductive cloth 3, through driving first rotation axis 41 rotation, first rotation axis 41 makes the synchronous syntropy rotation of transfer line 45 through two first synchronizing wheels 46 and first synchronous area 47, transfer line 45 makes the synchronous reverse rotation of second rotation axis 42 through second gear 48 and first gear 44, the synchronous reverse rotation of first rotation axis 41 and second rotation axis 42 makes two cover rollers 43, the synchronous reverse rotation of two cover rollers 43 makes fire-retardant sponge 2 of roll-shape and roll-shape conductive cloth 3 be unreeled.
A first motor 49 is fixedly arranged on one side of the first frame plate 11, a driving output end of the first motor 49 is fixedly connected with one end of the first rotating shaft 41, a first fixing block 491 is fixedly arranged on the outer wall of the first motor 49, and one side of the first fixing block 491 is fixedly connected with one side of the first frame plate 11.
By adopting the above technical scheme, the driving shaft of the first motor 49 rotates the first rotating shaft 41 by turning on the first motor 49.
The guiding mechanism 5 comprises two first rotating shafts 51, one ends of the two first rotating shafts 51 are rotationally connected with one side of the second frame plate 12, the outer wall of each first rotating shaft 51 is fixedly provided with a first guiding roller 52, the outer wall of one first guiding roller 52 is movably contacted with the outer surface of the flame-retardant sponge 2, the outer wall of the other first guiding roller 52 is movably contacted with the outer surface of the conductive cloth 3, four second rotating shafts 53 are rotationally arranged on the inner wall of the preheating bin 15, a spreading roller 54 is fixedly arranged on the outer wall of each second rotating shaft 53, the outer wall of each spreading roller 54 is movably contacted with the inner surface of the flame-retardant sponge 2, the outer wall of each spreading roller 54 is movably contacted with the inner surface of the conductive cloth 3, one side of each third frame plate 13 is rotationally provided with four third rotating shafts 55, the outer wall of each third rotating shaft 55 is fixedly arranged with a second guiding roller 56, the outer wall of each second guiding roller 56 is movably contacted with the outer surface of the flame-retardant sponge 2, one side of each fourth frame plate 14 is rotationally provided with two fourth rotating shafts 57, and one of the outer walls 58 of the third guiding rollers 58 is fixedly contacted with the outer surfaces of the other third guiding rollers 58.
Through adopting above-mentioned technical scheme, through setting up two first guide roller 52, four second guide roller 56 and two third guide roller 58, after fire-retardant sponge 2 and conductive cloth 3 pass through from between two first guide roller 52, four second guide roller 56 and two third guide roller 58, two first guide roller 52, four second guide roller 56 and two third guide roller 58 guide fire-retardant sponge 2 and conductive cloth 3, through setting up four struts roller 54 in preheating the inside of storehouse 15, four struts roller 54 struts fire-retardant sponge 2 and conductive cloth 3 of unreeling in-process to be convenient for follow-up carry out preheating treatment to fire-retardant sponge 2 and conductive cloth 3.
The preheating mechanism 6 comprises a first rotating rod 61, a through groove 62 is formed in the surface of the fixed plate 18, the first rotating rod 61 penetrates through the through groove 62 and is in rotating connection with the fixed plate 18, a connecting sleeve 63 is fixedly arranged on the outer wall of the first rotating rod 61, two connecting plates 64 are fixedly arranged on the outer wall of the connecting sleeve 63, a heating fan 65 is fixedly arranged on one surface, far away from the connecting sleeve 63, of each of the two connecting plates 64, one heating fan 65 corresponds to the flame-retardant sponge 2 vertically, and the other heating fan 65 corresponds to the conductive cloth 3 vertically.
Through adopting above-mentioned technical scheme, through driving first dwang 61 reciprocal rotation, first dwang 61 makes two heating fans 65 take the axle center of first dwang 61 as the reciprocal swing of centre of a circle through adapter sleeve 63 and two connecting plates 64, and the reciprocal swing of two heating fans 65 makes the abundant heating of fire-retardant sponge 2 and the conductive cloth 3 of the state of strutting to realize fire-retardant sponge 2 and conductive cloth 3's preheating treatment.
One side of fixed plate 18 fixed mounting has connecting axle 66, the one end that fixed plate 18 was kept away from to connecting axle 66 rotates and installs swinging plate 67, swinging plate 67's one end fixed mounting has cambered surface ring gear 68, first rotating rod 61's one end fixed mounting has drive gear 69, cambered surface ring gear 68 and drive gear 69 meshing are connected, preheat the inside rotation of storehouse 15 and be equipped with second dwang 7, second dwang 7's one end fixed mounting has rolling disc 72, rolling disc 72 is kept away from second dwang 7's one side fixed mounting has actuating lever 73, bar groove 74 has been seted up to one side of swinging plate 67, actuating lever 73 is kept away from rolling disc 72's one end and bar groove 74's inner wall movable contact.
By adopting the above technical scheme, by driving the second rotating rod 7 to rotate, the second rotating rod 7 rotates the driving rod 73 by the rotating disc 72 by taking the axle center of the rotating disc 72 as the circle center, the driving rod 73 makes the swinging plate 67 swing reciprocally by taking the axle center of the connecting shaft 66 as the circle center by the bar-shaped groove 74, the swinging plate 67 drives the transmission gear 69 to rotate reciprocally by the cambered surface toothed ring 68, and the transmission gear 69 makes the first rotating rod 61 rotate reciprocally by the transmission gear 69.
A second motor 77 is fixedly arranged on one side of the preheating bin 15, a third rotating rod 75 is fixedly arranged at the driving output end of the second motor 77, the third rotating rod 75 is rotationally connected with one side of the preheating bin 15, bevel gears 76 are fixedly arranged at one end, far away from the second motor 77, of the third rotating rod 75 and the outer wall of the second rotating rod 7, and the two bevel gears 76 are meshed with each other.
By adopting the above technical scheme, by turning on the second motor 77, the driving shaft of the second motor 77 rotates the third rotating lever 75, and the third rotating lever 75 rotates the second rotating lever 7 through the two bevel gears 76.
The inner wall of the preheating bin 15 is fixedly provided with a supporting plate 71, one end of a second rotating rod 7, which is far away from the rotating disc 72, is rotationally connected with one side of the supporting plate 71, the outer wall of the second motor 77 is fixedly provided with a second fixing block 78, and one side of the second fixing block 78 is fixedly connected with one side of the preheating bin 15.
Through adopting above-mentioned technical scheme, through setting up backup pad 71, backup pad 71 supports second dwang 7, through setting up second fixed block 78, second fixed block 78 supports fixedly to second motor 77.
The heating and shaping mechanism 8 comprises two third rotating shafts 81, one ends of the two third rotating shafts 81 are rotatably connected with one side of the third frame plate 13, the outer walls of the two third rotating shafts 81 are fixedly provided with heating rollers 82, the outer wall of one heating roller 82 is movably contacted with the outer surface of the flame-retardant sponge 2, the outer wall of the other heating roller 82 is movably contacted with the outer surface of the conductive cloth 3, one ends of the two third rotating shafts 81 are fixedly provided with third gears 83, the two third gears 83 are in meshed connection, one end of a third rotating rod 75, which is close to the second motor 77, and one end of the third rotating shaft 81 are fixedly provided with second synchronous wheels 84, and a second synchronous belt 85 is connected between the two second synchronous wheels 84 in a transmission manner.
Through adopting above-mentioned technical scheme, when third dwang 75 rotates, third dwang 75 makes a third axis of rotation 81 rotate through two second synchronizing wheels 84 and second hold-in range 85, a third axis of rotation 81 makes another third axis of rotation 81 synchronous reverse rotation through two third gears 83, two third axes of rotation 81 make two heating rollers 82 synchronous reverse rotation, the synchronous reverse rotation of two heating rollers 82 heats fire-retardant sponge 2 and conductive cloth 3 in unreeling the in-process, and make fire-retardant sponge 2 and conductive cloth 3 laminating, accomplish the heating design of fire-retardant sponge 2 and conductive cloth 3, form conductive foam.
Working principle: when the fire-retardant sponge 2 and the conductive cloth 3 need to be heated and shaped, a worker firstly sleeves the rolled fire-retardant sponge 2 on the outer wall of one sleeve roller 43 above, then sleeves the rolled conductive cloth 3 on the outer wall of one sleeve roller 43 below, then pulls the end parts of the fire-retardant sponge 2 and the conductive cloth 3 respectively, so that the fire-retardant sponge 2 and the conductive cloth 3 sequentially pass through the two first guide rollers 52, the four stretching rollers 54, the four second guide rollers 56 and the two third guide rollers 58 and are wound with the external winding rollers, the four stretching rollers 54 stretch the unreeled fire-retardant sponge 2 and the conductive cloth 3, thereby conveniently realizing the guiding of the fire-retardant sponge 2 and the conductive cloth 3 and the stretching of the fire-retardant sponge 2 and the conductive cloth 3, further facilitating the completion of the heating and shaping of the fire-retardant sponge 2 and the conductive cloth 3 in the subsequent unreeled winding process, and simultaneously facilitating the subsequent full heating of the fire-retardant sponge 2 and the conductive cloth 3 in the preheating process;
subsequently, the worker simultaneously starts the first motor 49, the second motor 77 and the two heating fans 65, and makes the two heating rollers 82 work, the driving shaft of the first motor 49 rotates the first rotating shaft 41, the first rotating shaft 41 synchronously rotates the transmission rod 45 in the same direction through the two first synchronous wheels 46 and the first synchronous belt 47, the transmission rod 45 synchronously rotates the second rotating shaft 42 in the opposite direction through the second gear 48 and the first gear 44, the first rotating shaft 41 and the second rotating shaft 42 synchronously rotate in the opposite direction, the first rotating shaft 41 and the second rotating shaft 42 synchronously rotate the two sleeve rollers 43 in the opposite direction, the synchronous reverse rotation of the two sleeve rollers 43 makes the rolled flame-retardant sponge 2 and the rolled conductive cloth 3 in an unreeling state, and the reeling and unreeling of the flame-retardant sponge 2 and the conductive cloth 3 are completed by matching with the action of external reeling equipment;
meanwhile, the driving shaft of the second motor 77 rotates the third rotating rod 75, the third rotating rod 75 rotates the second rotating rod 7 through the two bevel gears 76, the second rotating rod 7 rotates the driving rod 73 by taking the axle center of the rotating disc 72 as the circle center through the rotating disc 72, the driving rod 73 enables the swinging plate 67 to swing back and forth by taking the axle center of the connecting shaft 66 as the circle center through the strip-shaped groove 74, the swinging plate 67 drives the transmission gear 69 to rotate back and forth through the cambered toothed ring 68, the transmission gear 69 enables the first rotating rod 61 to swing back and forth, the first rotating rod 61 enables the two heating fans 65 to swing back and forth by taking the axle center of the first rotating rod 61 as the circle center through the connecting sleeve 63 and the two connecting plates 64, and the back and forth swinging of the two heating fans 65 enables the flame-retardant sponge 2 and the conductive cloth 3 in the opened state to be heated sufficiently, so that the pre-heating treatment of the flame-retardant sponge 2 and the conductive cloth 3 is conveniently realized, and the quality of conductive foam formed by subsequent heating shaping is effectively improved;
meanwhile, the third rotating rod 75 enables one third rotating shaft 81 to rotate through two second synchronous wheels 84 and a second synchronous belt 85, one third rotating shaft 81 enables the other third rotating shaft 81 to synchronously and reversely rotate through two third gears 83, two third rotating shafts 81 enable two heating rollers 82 to synchronously and reversely rotate, the synchronous and reversely rotating of the two heating rollers 82 heats the flame-retardant sponge 2 and the conductive cloth 3 in the unreeling process, the flame-retardant sponge 2 and the conductive cloth 3 are attached, the heating shaping of the flame-retardant sponge 2 and the conductive cloth 3 is completed, and conductive foam is formed, so that the heating shaping of the flame-retardant sponge 2 and the conductive cloth 3 in the unreeling process is conveniently realized, and the efficiency of producing the conductive foam is effectively improved.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (4)

1. The utility model provides a cotton shaping structure of electrically conductive bubble, includes device bottom plate (1), fire-retardant sponge (2) and electrically conductive cloth (3), its characterized in that: the device comprises a device bottom plate (1), wherein a first frame plate (11), a second frame plate (12), a third frame plate (13) and a fourth frame plate (14) are fixedly arranged on the upper surface of the device bottom plate (1), a preheating bin (15) is fixedly arranged at the position between the second frame plate (12) and the third frame plate (13), a flame-retardant sponge (2) and a conductive cloth (3) penetrate through the preheating bin (15), a fixing plate (18) is fixedly arranged on the inner wall of the preheating bin (15), an unreeling mechanism (4) for unreeling the flame-retardant sponge (2) and the conductive cloth (3) is arranged on one side of the first frame plate (11), a guide mechanism (5) for guiding the flame-retardant sponge (2) and the conductive cloth (3) is arranged between the second frame plate (12), the preheating bin (15), the third frame plate (13) and the fourth frame plate (14), and a preheating mechanism (6) is arranged on the surface of the fixing plate (18), and the preheating mechanism (6) is positioned between the flame-retardant sponge (2) and the conductive cloth (3). One side of the third frame plate (13) is provided with a heating and shaping mechanism (8);
the guide mechanism (5) comprises two first rotating shafts (51), one ends of the two first rotating shafts (51) are rotatably connected with one side of a second frame plate (12), the outer walls of the two first rotating shafts (51) are fixedly provided with first guide rollers (52), one of the outer walls of the first guide rollers (52) is movably contacted with the outer surface of the flame-retardant sponge (2), the other outer wall of the first guide roller (52) is movably contacted with the outer surface of the conductive cloth (3), the inner wall of the preheating bin (15) is rotatably provided with four second rotating shafts (53), the outer walls of the second rotating shafts (53) are fixedly provided with opening rollers (54), the outer walls of the two opening rollers (54) are movably contacted with the inner surface of the flame-retardant sponge (2), one side of the third frame plate (13) is rotatably provided with four third rotating shafts (55), the outer walls of the third rotating shafts (55) are fixedly provided with the second guide rollers (56), the two outer walls of the second rotating shafts (56) are movably contacted with the second guide rollers (56), the two outer surfaces of the second frame plate (56) are movably contacted with the outer surfaces of the fourth frame plate (2), the outer walls of the two fourth rotating shafts (57) are fixedly provided with third guide rollers (58), wherein the outer wall of one third guide roller (58) is movably contacted with the outer surface of the flame-retardant sponge (2), and the outer wall of the other third guide roller (58) is movably contacted with the outer surface of the conductive cloth (3);
the preheating mechanism (6) comprises a first rotating rod (61), a through groove (62) is formed in the surface of the fixed plate (18), the first rotating rod (61) penetrates through the through groove (62) and is in rotating connection with the fixed plate (18), a connecting sleeve (63) is fixedly arranged on the outer wall of the first rotating rod (61), two connecting plates (64) are fixedly arranged on the outer wall of the connecting sleeve (63), a heating fan (65) is fixedly arranged on one surface, far away from the connecting sleeve (63), of each connecting plate (64), one heating fan (65) corresponds to the flame-retardant sponge (2) vertically, and the other heating fan (65) corresponds to the conductive cloth (3) vertically;
one side of fixed plate (18) fixed mounting has connecting axle (66), one end that fixed plate (18) was kept away from to connecting axle (66) rotates installs swinging plate (67), one end fixed mounting of swinging plate (67) has cambered surface ring gear (68), one end fixed mounting of first dwang (61) has drive gear (69), cambered surface ring gear (68) and drive gear (69) meshing are connected, the inside rotation of preheating storehouse (15) is equipped with second dwang (7), one end fixed mounting of second dwang (7) has rolling disc (72), one side that second dwang (7) was kept away from to rolling disc (72) is fixed mounting has actuating lever (73), bar groove (74) have been seted up to one side of swinging plate (67), one end that rolling disc (72) were kept away from and bar groove (74) inner wall movable contact;
a second motor (77) is fixedly arranged on one side of the preheating bin (15), a third rotating rod (75) is fixedly arranged at the driving output end of the second motor (77), the third rotating rod (75) is rotationally connected with one side of the preheating bin (15), bevel gears (76) are fixedly arranged at one end, far away from the second motor (77), of the third rotating rod (75) and the outer wall of the second rotating rod (7), and the two bevel gears (76) are meshed with each other;
the heating and shaping mechanism (8) comprises two third rotating shafts (81), one ends of the two third rotating shafts (81) are rotatably connected with one side of a third frame plate (13), the outer walls of the two third rotating shafts (81) are fixedly provided with heating rollers (82), one outer wall of the heating roller (82) is movably contacted with the outer surface of the flame-retardant sponge (2), the outer wall of the other heating roller (82) is movably contacted with the outer surface of the conductive cloth (3), one ends of the two third rotating shafts (81) are fixedly provided with third gears (83), the two third gears (83) are in meshed connection, one end of a third rotating rod (75) close to a second motor (77) and one end of one third rotating shaft (81) are fixedly provided with second synchronous wheels (84), and a second synchronous belt (85) is connected between the two second synchronous wheels (84) in a transmission manner;
unreeling mechanism (4) is including first axis of rotation (41) and second axis of rotation (42), the one end of first axis of rotation (41), second axis of rotation (42) runs through first frame board (11) and rotates with first frame board (11) to be connected, the equal fixed mounting of outer wall of first axis of rotation (41) and second axis of rotation (42) has cover roller (43), fire-retardant sponge (2) and one of them cover roller (43) are convoluteed and are cup jointed, electrically conductive cloth (3) and another cover roller (43) are convoluteed and are cup jointed, first gear (44) are installed to the one end fixed mounting of second axis of rotation (42), one side rotation of first frame board (11) is installed transfer line (45), the one end of first axis of rotation (41) and the one end of transfer line (45) are all fixed mounting have first synchronizing wheel (46), and the transmission is connected with first hold-in time (47) between two first synchronizing wheel (46), the one end fixed mounting of transfer line (45) has second gear (48), second gear (44) and first gear (48) are connected.
2. A conductive foam molding structure as claimed in claim 1, wherein a door (16) is rotatably installed at one side of the preheating bin (15), and a handle (17) is fixedly installed at one side of the door (16).
3. A conductive foam molding structure as claimed in claim 1, wherein a first motor (49) is fixedly arranged on one side of the first frame plate (11), a driving output end of the first motor (49) is fixedly connected with one end of the first rotating shaft (41), a first fixing block (491) is fixedly arranged on the outer wall of the first motor (49), and one side of the first fixing block (491) is fixedly connected with one side of the first frame plate (11).
4. The conductive foam molding structure according to claim 1, wherein the support plate (71) is fixedly mounted on the inner wall of the preheating bin (15), one end of the second rotating rod (7) far away from the rotating disc (72) is rotatably connected with one side of the support plate (71), the second fixing block (78) is fixedly mounted on the outer wall of the second motor (77), and one side of the second fixing block (78) is fixedly connected with one side of the preheating bin (15).
CN202310843238.XA 2023-07-11 2023-07-11 Conductive foam molding structure Active CN116572546B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310843238.XA CN116572546B (en) 2023-07-11 2023-07-11 Conductive foam molding structure

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Application Number Priority Date Filing Date Title
CN202310843238.XA CN116572546B (en) 2023-07-11 2023-07-11 Conductive foam molding structure

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CN116572546B true CN116572546B (en) 2024-01-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211222421U (en) * 2019-11-15 2020-08-11 钜冠协创(深圳)科技有限公司 Cotton make-up machine of electrically conductive bubble
CN211917988U (en) * 2019-10-16 2020-11-13 湖州长园特发科技有限公司 Safe and energy-saving foam laminating machine
CN115613247A (en) * 2022-10-17 2023-01-17 江苏凯瑞家纺科技有限公司 Antibacterial moisture-absorbing heating composite fabric and preparation device thereof
CN218640510U (en) * 2022-05-12 2023-03-17 苏州贝克诺斯电子科技股份有限公司 High-precision automatic laminating conductive foam equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211917988U (en) * 2019-10-16 2020-11-13 湖州长园特发科技有限公司 Safe and energy-saving foam laminating machine
CN211222421U (en) * 2019-11-15 2020-08-11 钜冠协创(深圳)科技有限公司 Cotton make-up machine of electrically conductive bubble
CN218640510U (en) * 2022-05-12 2023-03-17 苏州贝克诺斯电子科技股份有限公司 High-precision automatic laminating conductive foam equipment
CN115613247A (en) * 2022-10-17 2023-01-17 江苏凯瑞家纺科技有限公司 Antibacterial moisture-absorbing heating composite fabric and preparation device thereof

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Denomination of invention: A conductive foam forming structure

Granted publication date: 20240130

Pledgee: Bank of China Limited Suzhou Xiangcheng sub branch

Pledgor: Suzhou Wangshunyuan Photoelectric Technology Co.,Ltd.

Registration number: Y2024980011715