CN116571697B - High-efficient cooling device is used in casting of recycled aluminum alloy ingot - Google Patents

High-efficient cooling device is used in casting of recycled aluminum alloy ingot Download PDF

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Publication number
CN116571697B
CN116571697B CN202310521002.4A CN202310521002A CN116571697B CN 116571697 B CN116571697 B CN 116571697B CN 202310521002 A CN202310521002 A CN 202310521002A CN 116571697 B CN116571697 B CN 116571697B
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China
Prior art keywords
cooling
cooling device
main body
water
assembly
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CN202310521002.4A
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CN116571697A (en
Inventor
卢小军
刘君
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Delta Aluminium Industry Co ltd
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Delta Aluminium Industry Co ltd
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Publication of CN116571697A publication Critical patent/CN116571697A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • B22D7/064Cooling the ingot moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D2/00Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/005Transporting flaskless moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D46/00Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The invention provides a high-efficiency cooling device for casting a regenerated aluminum alloy ingot, which relates to the technical field of regenerated aluminum alloy ingot production and comprises a cooling device main body, wherein a casting mould inlet and a casting mould outlet are arranged on the cooling device main body, a first intelligent mechanical arm and a second intelligent mechanical arm are respectively arranged on the casting mould inlet and the casting mould outlet, a temperature detection system is arranged at the casting mould outlet, a chilling system is arranged in the cooling device main body, a casting mould conveying belt penetrates through the cooling device main body, and a back cooling conveying belt is arranged in the cooling device main body. According to the invention, the mold which is not thoroughly cooled can be cooled again through the design of the first intelligent mechanical arm, the second intelligent mechanical arm, the temperature detection system and the back cooling conveyor belt, so that the subsequent processing procedure of the aluminum alloy ingot and the final product quality are ensured.

Description

High-efficient cooling device is used in casting of recycled aluminum alloy ingot
Technical Field
The invention relates to the technical field of production of regenerated aluminum alloy ingots, in particular to a high-efficiency cooling device for casting of regenerated aluminum alloy ingots.
Background
The aluminum ingot cooling is an important cooling measure in the aluminum ingot casting process, is influenced by cost and cooling effect, a common cooling medium is water, redundant heat of the aluminum ingot is dissipated in a heat conduction mode through direct spray chilling and forced direct water bath chilling casting, the casting speed, the casting temperature and the cooling strength of the aluminum ingot are taken as basic technical parameters for aluminum ingot production, the qualification rate of aluminum ingot casting is directly influenced, and the situation that the aluminum alloy ingot is sent out of a cooling device without being thoroughly cooled frequently occurs due to uncontrollable cooling strength, so that the follow-up processing procedure and the final product quality of the aluminum alloy ingot are influenced.
Disclosure of Invention
The invention provides a high-efficiency cooling device for casting a regenerated aluminum alloy ingot, which is used for solving the technical problems that the existing high-efficiency cooling device for casting the regenerated aluminum alloy ingot often has the condition that the aluminum alloy ingot is not completely cooled and is sent out of the cooling device, so that the subsequent processing procedure of the aluminum alloy ingot and the final product quality are affected.
In order to solve the technical problems, the invention discloses a high-efficiency cooling device for casting a regenerated aluminum alloy ingot, which comprises a cooling device main body, wherein a casting mould inlet and a casting mould outlet are arranged on the cooling device main body, a first intelligent mechanical arm and a second intelligent mechanical arm are respectively arranged on the casting mould inlet and the casting mould outlet, a temperature detection system is arranged at the casting mould outlet, a chilling system is arranged in the cooling device main body, a casting mould conveying belt penetrates through the cooling device main body, and a back cooling conveying belt is arranged in the cooling device main body.
Preferably, the chilling system comprises a liquid supply assembly, two symmetrically arranged spray assemblies and a water resource recovery assembly, wherein the liquid supply assembly is used for supplying cooling water to the spray assemblies, the spray assemblies are used for spraying the cooling water onto the casting mould, and the water resource recovery assembly is used for recovering used cooling water.
Preferably, two symmetrically arranged arc-shaped guide grooves are formed in the cooling device main body, a support slide rail and two symmetrically arranged auxiliary guide slide rails are fixedly connected in the arc-shaped guide grooves, and the spray assembly is installed in the arc-shaped guide grooves through the support slide rails and the auxiliary guide slide rails.
Preferably, spray the subassembly and include first stage body, the supplementary direction slider of two symmetrical arrangements of fixedly connected with on the first stage body, supplementary direction slider is used for mutually supporting with supplementary direction slide rail, be equipped with first driving piece on the supplementary direction slider, first driving piece is used for driving supplementary direction slider along supplementary direction slide rail slip, support the slide rail mounting groove has been seted up on the first stage body, support the slide rail mounting groove and be used for mutually supporting with support the slide rail, support the slide rail and include the support bar of slide rail main part and sliding connection two symmetrical arrangements in the slide rail main part, support bar sliding connection is in the support bar mounting groove, fixedly connected with first electro-magnet on the support bar, fixedly connected with second electro-magnet in the support bar mounting groove, be connected through connecting the elastic component between support bar and the support bar mounting groove.
Preferably, the first platform body is fixedly connected with two symmetrically arranged extension length adjusting motors, the output ends of the extension length adjusting motors are rotationally connected with distance adjusting screws, the rotation directions of the distance adjusting screws on two sides of the extension length adjusting motors are opposite, the distance adjusting screws are in threaded connection with distance adjusting nuts, the two distance adjusting nuts are respectively hinged with a first adjusting connecting rod and a second adjusting connecting rod, the middle parts of the first adjusting connecting rod and the middle parts of the second adjusting connecting rods are hinged with each other, one ends of the first adjusting connecting rod and the second adjusting connecting rod, which are far away from the distance adjusting screws, are hinged with the second platform body, the second platform body is rotationally connected with a position adjusting screw, the position adjusting screw is provided with a second driving piece, the second driving piece is used for driving the position adjusting screw to rotate, the position adjusting screw is hinged with a position adjusting nut, one side of the position adjusting nut is slidably connected with a nut guide groove, the other side of the position adjusting nut is slidably connected with a spray head, and the spray head is communicated with a liquid supply assembly through a liquid supply hose.
Preferably, the liquid supply assembly comprises a water supply tank, the water supply tank is fixedly connected in the cooling device main body, refrigerating assemblies are arranged on two sides of the water supply tank and fixedly connected to the inner wall of the cooling device main body, one end of each refrigerating assembly is communicated with the water supply tank, and the other end of each refrigerating assembly is communicated with a spray header of the spraying assembly through a liquid supply hose.
Preferably, the refrigeration assembly comprises a refrigeration assembly shell, the refrigeration assembly shell is fixedly connected to the inner wall of the main body of the cooling device, a refrigeration cavity is formed in the refrigeration assembly shell, a refrigerator is arranged in the refrigeration cavity, one end of the refrigeration cavity is connected with a pumping pipe, one end of the pumping pipe, far away from the refrigeration cavity, is located in the water supply tank, a first pump body and a one-way valve are arranged in the pumping pipe, a pump outlet pipe is arranged at the other end of the refrigeration cavity, an electric flashboard is arranged in the pump outlet pipe, and the pump outlet pipe is communicated with a spray header of the spray assembly through a liquid supply hose.
Preferably, the water resource recovery assembly comprises a water resource recovery pipe, the water resource recovery pipe is arranged at the bottom of the water supply tank, a second pump body and a one-way valve are arranged in the water resource recovery pipe, an isolation net is arranged in the cooling device main body, a water resource recovery cavity is arranged below the isolation net, the bottom surface of the water resource recovery cavity is an inclined plane which is arranged in two symmetrical ways, one end of the water resource recovery pipe, which is far away from the water supply tank, is positioned in the water resource recovery cavity, a slag discharging piston is arranged at the bottom of the water resource recovery cavity, the inner wall of the water resource recovery cavity is rotationally connected with an electric slag discharging screw which is arranged in two symmetrical ways, a slag discharging nut plate is rotationally connected on the electric slag discharging screw, a wedge-shaped slag discharging plate is vertically connected in the slag discharging nut plate in a sliding way, and the wedge-shaped slag discharging nut plate is connected with the slag discharging nut plate through an abutting elastic piece.
Preferably, the cooling maintenance assembly comprises two symmetrically arranged air suction plates fixedly connected to the side wall of the cooling device main body, a plurality of air suction holes are formed in the air suction plates, vent pipes are arranged at the output ends of the air suction plates, one-way valves are arranged in the vent pipes, a condensing cavity is arranged in the refrigeration assembly shell, one end of each vent pipe, far away from the air suction plates, is communicated with the condensing cavity, the condensing cavity is communicated with the refrigerating cavity through a liquid supplementing pipe, and a third pump body and one-way valves are arranged in the liquid supplementing pipe.
Preferably, the cooling system further comprises a cooling conveyor belt control system, wherein the cooling conveyor belt control system is used for regulating and controlling the action of the cooling conveyor belt according to the actual working state of the efficient cooling device, and the cooling conveyor belt control system comprises:
the density sensor is arranged in the cooling device main body and is used for detecting the density of cooling water mist in the cooling device main body;
the speed sensor is arranged on the casting mould conveyor belt and used for detecting the speed of the casting mould conveyor belt in a detection period;
the flow sensor is arranged at the outlet end of the chilling system and is used for detecting the mass flow of cooling water at the outlet end of the chilling system;
the first temperature sensor is arranged in the cooling device main body and is used for detecting the temperature in the cooling device main body in a detection period;
the second temperature sensor is arranged at the outlet end of the chilling system and is used for detecting the temperature of cooling water at the outlet end of the chilling system;
the controller is connected with the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor, the second temperature sensor and the back cooling conveying belt in a charged mode, and the controller is used for calculating the average regulation and control conveying speed of the back cooling conveying belt based on detection values of the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor and the second temperature sensor and controlling the work of the back cooling conveying belt through calculated values:
calculating the average regulation conveying speed of the back-cooling conveying belt:
wherein,for regulating the average conveying speed of the back-cooled conveying belt, < > for>For the actual cooling effective contact area of the mould,acceleration of gravity, ++>For the water mist density of the cooling water, i.e. the detection value of the density sensor, +.>For cooling the dynamic viscosity between the water mist +.>For the detection value of the speed sensor, +.>E is natural logarithm based on e, e is natural number, < >>For a preset cooling rate of the cooling device in +.>,/>For the amount of the mould to be cooled, the unit is +.>,/>For the specific heat capacity of the mould->For the detection value of the temperature detection system, +.>For the reference temperature after cooling of the mould in place, < >>As the detection value of the flow sensor,for the specific heat capacity of the cooling water>For the detection value of the first temperature sensor, < >>Is the detection value of the second temperature sensor,for the detection error coefficient of the density sensor, +.>For the detection error coefficient of the speed sensor, +.>For the detection error coefficient of the flow sensor, +.>Heald for a first temperature sensor and a second temperature sensorAnd detecting error coefficients.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the mold which is not thoroughly cooled can be cooled again through the design of the first intelligent mechanical arm, the second intelligent mechanical arm, the temperature detection system and the back cooling conveyor belt, so that the subsequent processing procedure of the aluminum alloy ingot and the final product quality are ensured;
2. the invention divides the water storage and refrigeration functions into two cavities, namely the refrigeration component shell and the refrigeration cavity, which are respectively executed, when in actual use, the quantity of cold water is needed for refrigeration, and the quantity of the refrigeration is less for each time, so that the refrigeration speed is accelerated, and the cooling instantaneity of the cooling device is ensured.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view showing the internal structure of the cooling device according to the present invention;
FIG. 3 is a schematic side cross-sectional view of a cooling device according to the present invention;
FIG. 4 is a schematic view of a spray assembly of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 6 is a schematic view of a liquid supply assembly according to the present invention.
In the figure: 1. a cooling device body; 100. a mold inlet; 101. a mold outlet; 102. the first intelligent mechanical arm; 103. the second intelligent mechanical arm; 104. a mold conveyor belt; 105. a back cooling conveyor belt; 106. casting mould; 107. an arc-shaped guide groove; 1070. supporting the slide rail; 1071. an auxiliary guide slide rail; 1072. a slide rail main body; 1073. a support bar; 1074. a support bar installation groove; 1075. a first electromagnet; 1076. a second electromagnet; 1077. connecting an elastic piece; 2. a spray assembly; 200. a liquid supply assembly; 2000. a first stage body; 2001. an auxiliary guide slide block; 2002. a support rail mounting groove; 2003. an extension length adjusting motor; 2004. a distance adjusting screw; 2005. a distance adjusting nut; 2006. a first adjustment link; 2007. a second adjustment link; 2008. a second stage body; 2009. a position adjusting screw; 201. a water resource recovery assembly; 2010. a water supply tank; 2011. a refrigeration assembly housing; 2012. a refrigerating chamber; 2013. a pumping pipe; 2014. a first pump body; 2015. a pump outlet pipe; 2016. an electric flashboard; 2017. a water resource recovery pipe; 2018. a second pump body; 2019. an isolation net; 202. a position adjustment nut; 2020. a nut guide slot; 2021. a spray header; 2022. a liquid supply hose; 203. a water resource recovery chamber; 2030. a slag discharging piston; 2031. an electric slag discharging screw rod; 2032. a slag discharging nut plate; 2033. a wedge-shaped slag discharging plate; 2034. abutting the elastic piece; 204. an air extraction plate; 2040. a vent pipe; 2041. a condensing chamber; 2042. a fluid supplementing pipe; 2043. and a third pump body.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the invention solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between the embodiments may be combined with each other, but it is necessary to base that a person skilled in the art can implement the combination of technical solutions, when the combination of technical solutions contradicts or cannot be implemented, should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present invention.
The invention provides the following examples
Example 1
The embodiment of the invention provides a high-efficiency cooling device for casting a regenerated aluminum alloy ingot, which is shown in fig. 1-6, and comprises a cooling device main body 1, wherein a casting mould inlet 100 and a casting mould outlet 101 are arranged on the cooling device main body 1, a first intelligent mechanical arm 102 and a second intelligent mechanical arm 103 are respectively arranged on the casting mould inlet 100 and the casting mould outlet 101, a temperature detection system is arranged at the casting mould outlet 101, a chilling system is arranged in the cooling device main body 1, a casting mould conveying belt 104 penetrates through the cooling device main body 1, and a back cooling conveying belt 105 is arranged in the cooling device main body 1.
The working principle and the beneficial effects of the technical scheme are as follows: in operation, the mold conveyor 104 carrying the mold 106 conveys the mold 106 into the cooling device body 1, wherein the conveying direction of the mold conveyor 104 is from left to right as shown by an arrow in fig. 1, the chilled system in the cooling device body 1 cools the mold 106 during the conveying of the mold 106 from the mold inlet 100 to the mold outlet 101 by the mold conveyor 104, the temperature detection system detects the actual temperature of the mold 106 when the mold 106 is conveyed to the mold outlet 101, the mold conveyor 104 continues to convey the mold 106 if the actual temperature of the mold 106 is within a preset temperature range, the second intelligent robot 103 conveys the mold 106 onto the back-cooling conveyor 105, conveys the mold 106 again to the mold inlet 100 by the back-cooling conveyor 105 as shown by the arrow in fig. 1, and conveys the mold 106 again to the mold conveyor 104 by the first intelligent robot 102, and conveys the mold 106 again from the cooling device body 1 by the back-cooling conveyor 104 again;
the invention can re-cool the casting mould 106 which is not thoroughly cooled through the design of the first intelligent mechanical arm 102, the second intelligent mechanical arm 103, the temperature detection system and the back cooling conveyor belt 105, thereby ensuring the subsequent processing procedures of the aluminum alloy ingot and the final product quality.
Example 2
On the basis of embodiment 1, the chilling system comprises a liquid supply assembly 200, two symmetrically arranged spray assemblies 2 and a water resource recovery assembly 201, wherein the liquid supply assembly 200 is used for supplying cooling water to the spray assemblies 2, the spray assemblies 2 are used for spraying the cooling water onto the casting mould 106, and the water resource recovery assembly 201 is used for recovering used cooling water.
The working principle and the beneficial effects of the technical scheme are as follows: in use, the liquid supply assembly 200 provides cooling water for the spraying assembly 2, the spraying assembly 2 sprays the cooling water onto the casting mould 106, and the water resource recycling assembly 201 recycles the used cooling water, so that the recycling of water resources is realized.
Example 3
On the basis of embodiment 2, two symmetrically arranged arc-shaped guide grooves 107 are formed in the cooling device main body 1, a support slide rail 1070 and two symmetrically arranged auxiliary guide slide rails 1071 are fixedly connected in the arc-shaped guide grooves 107, and the liquid supply assembly 200 is installed in the arc-shaped guide grooves 107 through the support slide rail 1070 and the auxiliary guide slide rails 1071;
the liquid supply assembly 200 comprises a first platform body 2000, two symmetrically arranged auxiliary guide sliding blocks 2001 are fixedly connected to the first platform body 2000, the auxiliary guide sliding blocks 2001 are used for being matched with auxiliary guide sliding rails 1071, a support sliding rail mounting groove 2002 is formed in the first platform body 2000, the support sliding rail mounting groove 2002 is used for being matched with a support sliding rail 1070, the support sliding rail 1070 comprises a sliding rail main body 1072 and two symmetrically arranged supporting bars 1073 which are slidably connected in the sliding rail main body 1072, the supporting bars 1073 are slidably connected in supporting bar mounting grooves 1074, first electromagnets 1075 are fixedly connected to the supporting bars 1073, second electromagnets 1076 are fixedly connected in the supporting bar mounting grooves 1074, and the supporting bars 1073 are connected with the supporting bar mounting grooves 1074 through connecting elastic pieces 1077;
the first platform body 2000 is fixedly connected with two symmetrically arranged extension length adjusting motors 2003, the output ends of the extension length adjusting motors 2003 are rotationally connected with distance adjusting screws 2004, the distance adjusting screws 2004 on two sides of the extension length adjusting motors 2003 are rotationally opposite, distance adjusting nuts 2005 are in threaded connection with the distance adjusting screws 2004, the two distance adjusting nuts 2005 are respectively connected with a first adjusting connecting rod 2006 and a second adjusting connecting rod 2007 in a hinged manner, the middle parts of the first adjusting connecting rod 2006 and the second adjusting connecting rod 2007 are connected with each other in a hinged manner, one ends of the first adjusting connecting rod 2006 and the second adjusting connecting rod 2007, which are far away from the distance adjusting screws 2004, are hinged to the second platform body 2008, a position adjusting screw 2009 is rotationally connected to the second platform body 2008, a second driving piece is arranged on the position adjusting screw 2009 and is used for driving the position adjusting screw 2009 to rotate, a position adjusting nut 202 is hinged to the position adjusting screw 2009, one side of the position adjusting nut 202 is connected with a nut guide groove 2020 in a sliding manner, the other side of the position adjusting nut 202 is connected with a head 2021 in a sliding manner, and the head 2021 is communicated with the liquid supply assembly 200 through a liquid supply hose 2022.
The working principle and the beneficial effects of the technical scheme are as follows: when the cooling device works, the first driving piece drives the auxiliary guide sliding block 2001 to slide along the auxiliary guide sliding rail 1071, so that the first platform body 2000 is driven to slide along the auxiliary guide sliding rail 1071 as a whole, the effect of randomly changing the position of the spraying assembly 2 in the circumferential direction of the cooling device main body 1 is achieved, the spraying of the spraying assembly 2 achieves the optimal cooling effect, when the spraying assembly 2 needs to be positioned at a certain position, the first electromagnet 1075 and the second electromagnet 1076 are powered off, and the two support bars 1073 move towards the direction close to the inner wall of the support sliding rail mounting groove 2002, so that the spraying assembly 2 is positioned under the action of friction force;
during spraying, the liquid supply assembly 200 supplies cold water to the spray header 2021 through the liquid supply hose 2022, and then the spray header 2021 adjusts the position of the spray header 2021, so that the cold water is sprayed on the casting mould 106 to the greatest extent, and therefore the casting mould 106 is cooled rapidly, when the position of the spray header 2021 is adjusted, besides the whole first platform body 2000 slides along the auxiliary guide slide rail 1071, the position adjusting screw 2009 can be driven to rotate through the second driving piece, so that the position adjusting nut 202 is driven to move, and the position adjusting nut 202 moves to adjust the left-right movement of the spray header 2021;
when the cooling spray intensity needs to be adjusted, the extended length adjusting motor 2003 drives the distance adjusting screw 2004 to rotate, the distance adjusting screw 2004 rotates to drive the corresponding distance adjusting nut 2005 to move, and the distance adjusting nut 2005 moves to drive the first adjusting connecting rod 2006 and the second adjusting connecting rod 2007 to move, so that the second platform 2008 moves towards the direction approaching or separating from the casting mould 106, and the effect of adjusting the spray intensity is achieved.
Example 4
On the basis of embodiment 2, the liquid supply assembly 200 includes a water supply tank 2010, the water supply tank 2010 is fixedly connected in the cooling device main body 1, refrigeration assemblies are arranged on two sides of the water supply tank 2010, the refrigeration assemblies are fixedly connected on the inner wall of the cooling device main body 1, and one end of each refrigeration assembly is communicated with the water supply tank 2010. The other end of the refrigeration component is communicated with a spray header 2021 of the spray component 2 through a liquid supply hose 2022;
the refrigeration subassembly includes refrigeration subassembly casing 2011, refrigeration subassembly casing 2011 fixed connection is at cooling device main part 1 inner wall, be equipped with refrigeration chamber 2012 in the refrigeration subassembly casing 2011, be equipped with the refrigerator in the refrigeration chamber 2012, refrigeration chamber 2012 one end is connected with pump-in pipe 2013, pump-in pipe 2013 keeps away from the one end of refrigeration chamber 2012 and is located the supply tank 2010, be equipped with first pump body 2014 and check valve in the pump-in pipe 2013, the refrigeration chamber 2012 other end is equipped with pump-out pipe 2015, be equipped with electric flashboard 2016 in the pump-out pipe 2015, pump-out pipe 2015 communicates with each other with spray head 2021 of spray subassembly 2 through supply hose 2022.
The technical scheme has the working principle and beneficial effects that: when liquid is supplied, the first pump body 2014 starts to pump water in the refrigeration component shell 2011 into the refrigeration cavity 2012 through the pumping pipe 2013, the water solution entering the refrigeration cavity 2012 is cooled under the action of the refrigerator, then enters the pumping pipe 2015, enters the spray header 2021 after passing through the pumping pipe 2015 and the liquid supply hose 2022, is sprayed onto the casting mould 106 after being pressurized and atomized through the spray header 2021, and cools the casting mould 106, the on-off of the pumping pipe 2015 can be controlled through the up-down sliding of the electric flashboard 2016, water storage and refrigeration can be placed in one cavity in the conventional design, so that no matter how many cold water refrigerators are needed, the water in the whole cavity is required to be refrigerated, the final refrigeration effect feedback is that the conditions of all the water in the whole cavity are reacted, the refrigerator and other resources are greatly consumed, meanwhile, the refrigeration time is prolonged, the water storage and refrigeration functions are divided into two cavities, namely the refrigeration component shell 2011 and the refrigeration cavity 2012 are respectively executed, when in actual use, the quantity of cold water is needed to be cooled, the whole quantity of each time is small, the quantity of cold water is needed to be cooled, the whole quantity is very much, the quantity of cold water is needed, the whole quantity is cooled, the quantity is needed, the quantity of the refrigerating is cooled, in real time, the cooling device is fast, and the cooling speed is guaranteed, and the cooling performance is guaranteed.
Example 5
On the basis of embodiment 4, the water resource recovery assembly 201 includes a water resource recovery pipe 2017, the water resource recovery pipe 2017 is disposed at the bottom of the water supply tank 2010, a second pump body 2018 and a one-way valve are disposed in the water resource recovery pipe 2017, an isolation net 2019 is disposed in the cooling device main body 1, the water resource recovery cavity 203 is disposed below the isolation net 2019, the bottom surface of the water resource recovery cavity 203 is an inclined surface which is symmetrically disposed, one end of the water resource recovery pipe 2017, which is far away from the water supply tank 2010, is located in the water resource recovery cavity 203, a slag discharging piston 2030 is disposed at the bottom of the water resource recovery cavity 203, an electric slag discharging screw 2031 which is symmetrically disposed is rotatably connected with the inner wall of the water resource recovery cavity 203, a slag discharging nut plate 2032 is rotatably connected with the electric slag discharging screw 2031, a wedge slag discharging plate 2033 is slidably connected with the slag discharging nut plate 2032 up and down in the nut plate 2032 through an abutting elastic piece 2034.
The working principle and the beneficial effects of the technical scheme are as follows: the water sprayed on the casting mould 106 finally flows into the water resource recovery cavity 203 along the casting mould 106 and the casting mould conveying belt 104 or the cooling conveying belt 105, the water resource in the water resource recovery cavity 203 can be pumped into the water supply tank 2010 again through the second pump 2018, so that the recovery of the water resource is realized, the water channel is not blocked by impurities contained in a recovered water source, the wedge-shaped slag discharging plate 2033 is designed to regularly perform slag discharging treatment on the water resource recovery cavity 203, the slag discharging piston 2030 is removed during slag discharging, then the electric slag discharging screw 2031 rotates to drive the slag discharging nut plate 2032 to move along the electric slag discharging screw 2031 to a position close to a corresponding outlet of the slag discharging piston 2030, and the wedge-shaped slag discharging plate 2033 is always abutted with the bottom of the water resource recovery cavity 203 due to the action of the abutting elastic piece 2034, so that the impurities at the bottom of the water resource recovery cavity 203 are scraped out of the water resource recovery cavity 203 by the wedge-shaped slag discharging plate 2033.
Example 6
On the basis of embodiment 4, the cooling maintenance assembly further comprises a cooling maintenance assembly, the cooling maintenance assembly comprises two symmetrically arranged air extraction plates 204, the air extraction plates 204 are fixedly connected to the side wall of the cooling device main body 1, a plurality of air extraction holes are formed in the air extraction plates 204, vent pipes 2040 are arranged at the output ends of the air extraction plates 204, one-way valves are arranged in the vent pipes 2040, a condensation cavity 2041 is arranged in the refrigeration assembly housing 2011, one end, away from the air extraction plates 204, of the vent pipes 2040 is communicated with the condensation cavity 2041, the condensation cavity 2041 is communicated with the refrigeration cavity 2012 through a liquid supplementing pipe 2042, and a third pump body 2043 and one-way valves are arranged in the liquid supplementing pipe 2042.
The working principle and the beneficial effects of the technical scheme are as follows: in the actual cooling process, as the temperature of the casting mold 106 is very high, most of water is gasified to form water vapor when the cooling water contacts the casting mold 106, the water vapor is accumulated as an immeasurable variable, the temperature stability in the cooling device can be greatly influenced, and the final quality of castings in the casting mold 106 is further influenced, so that the water vapor in the cooling device needs to be managed, and the temperature controllability in the cooling device is ensured to the greatest extent;
specifically, in the cooling process, the air extraction intensity of the air extraction plate 204 is adjusted, so that water vapor in the cooling device is pumped into the breather pipe 2040 under the action of the air extraction plate 204, then is pumped into the condensation cavity 2041 through the breather pipe 2040 to be condensed into water, when the condensed water is accumulated to a certain degree, the third pump body 2043 works, the condensed water in the condensation cavity 2041 is pumped into the refrigeration cavity 2012 through the liquid supplementing pipe 2042 to be cooled again, and then is put into the next cooling cycle, the design of the air extraction plate 204 not only further realizes the recovery of water resources, but also ensures the controllability of the internal temperature of the cooling device to the greatest extent, and ensures the quality of a final product.
Example 7
On the basis of embodiment 1, the cooling system further comprises a cooling belt control system, wherein the cooling belt control system is used for regulating and controlling the action of the cooling belt 105 according to the actual working state of the efficient cooling device, and comprises:
a density sensor provided in the cooling device main body 1 for detecting the density of the cooling water mist in the cooling device main body 1;
a speed sensor disposed on the mold conveyor 104 for detecting a speed of the mold conveyor 104 during a detection period;
the flow sensor is arranged at the outlet end of the chilling system and is used for detecting the mass flow of cooling water at the outlet end of the chilling system;
a first temperature sensor provided in the cooling device body 1 for detecting a temperature in the cooling device body 1 during a detection period;
the second temperature sensor is arranged at the outlet end of the chilling system and is used for detecting the temperature of cooling water at the outlet end of the chilling system;
the controller is electrically connected with the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor, the second temperature sensor and the back cooling conveyor belt 105, and the controller is used for calculating the average regulation and control conveying speed of the back cooling conveyor belt 105 based on detection values of the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor and the second temperature sensor, and controlling the back cooling conveyor belt 105 to work through calculated values:
calculating the average regulated conveying speed of the back-cooling conveyor belt 105:
wherein,for regulating the average conveying speed of the back-cooling conveyor belt 105, < > for>For the actual cooling effective contact area of the casting mould 106, < >>Is heavyForce acceleration->For the water mist density of the cooling water, i.e. the detection value of the density sensor, +.>For cooling the dynamic viscosity between the water mist +.>For the detection value of the speed sensor, +.>E is natural logarithm based on e, e is natural number, < >>For a preset cooling rate of the cooling device, +.>For the amount of the mould to be cooled, +.>For the specific heat capacity of the casting mould 106>For the detection value of the temperature detection system, +.>Reference temperature after cooling of the mold 106 into place, < >>For the detection value of the flow sensor, +.>For the specific heat capacity of the cooling water>For the detection value of the first temperature sensor, < >>At a second temperatureDetection value of sensor, < >>For the detection error coefficient of the density sensor, +.>For the detection error coefficient of the speed sensor, +.>For the detection error coefficient of the flow sensor, +.>Is the integrated detection error coefficient of the first temperature sensor and the second temperature sensor.
The working principle and the beneficial effects of the technical scheme are as follows: the design of the back cooling conveyor belt control system can precisely control the conveying speed of the back cooling conveyor belt 105 according to the actual operation and working condition of the cooling device, thereby ensuring that the back cooling conveyor belt 105 cannot excessively cool the casting mould 106 due to too low speed, prolonging the cooling efficiency while influencing the casting quality, and simultaneously preventing the delivery quality of aluminum alloy ingots from being influenced due to the fact that the secondary cooling is caused or the expected cooling effect cannot be achieved due to too high speed, and taking the relevant physical quantity of cooling water into consideration in the calculation process、/>、/>) Physical quantity of mould to be cooled (+)>、/>) The related physical quantity of the casting mould conveyor belt is considered, and the actual physical quantity factors in all aspects are comprehensively considered and detected, so that the calculation result is more accurateThe method is more beneficial to accurately improving the delivery quality of the aluminum alloy ingot.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (9)

1. The utility model provides a high-efficient cooling device is used in casting of recycled aluminum alloy ingot which characterized in that: the cooling device comprises a cooling device main body (1), wherein a casting mould inlet (100) and a casting mould outlet (101) are formed in the cooling device main body (1), a first intelligent mechanical arm (102) and a second intelligent mechanical arm (103) are respectively arranged on the casting mould inlet (100) and the casting mould outlet (101), a temperature detection system is arranged at the casting mould outlet (101), a chilling system is arranged in the cooling device main body (1), a casting mould conveying belt (104) penetrates through the cooling device main body (1), and a back cooling conveying belt (105) is arranged in the cooling device main body (1);
the cooling system further comprises a cooling conveyor belt control system, wherein the cooling conveyor belt control system is used for regulating and controlling the action of the cooling conveyor belt (105) according to the actual working state of the efficient cooling device, and the cooling conveyor belt control system comprises:
the density sensor is arranged in the cooling device main body (1) and is used for detecting the density of cooling water mist in the cooling device main body (1);
a speed sensor disposed on the mold conveyor (104) for detecting a speed of the mold conveyor (104) during a detection period;
the flow sensor is arranged at the outlet end of the chilling system and is used for detecting the mass flow of cooling water at the outlet end of the chilling system;
a first temperature sensor provided in the cooling device main body (1) for detecting the temperature in the cooling device main body (1) during a detection period;
the second temperature sensor is arranged at the outlet end of the chilling system and is used for detecting the temperature of cooling water at the outlet end of the chilling system;
the controller is electrically connected with the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor, the second temperature sensor and the back cooling conveyor belt (105), and is used for calculating the average regulation and control conveying speed of the back cooling conveyor belt (105) based on detection values of the temperature detection system, the density sensor, the speed sensor, the flow sensor, the first temperature sensor and the second temperature sensor, and controlling the back cooling conveyor belt (105) to work through the calculated values:
calculating an average regulated conveying speed of the back-cooling conveying belt (105):
wherein,for regulating the average conveying speed of the back-cooling conveyor belt (105)>For the actual cooling effective contact area of the casting mould (106)>Acceleration of gravity, ++>For the water mist density of the cooling water, i.e. the detection value of the density sensor, +.>For cooling the dynamic viscosity between the water mist +.>For the detection value of the speed sensor, +.>E is natural logarithm based on e, e is natural number, < >>For a preset cooling rate of the cooling device, +.>For the amount of the mould to be cooled, +.>For the specific heat capacity of the mould (106)>For the detection value of the temperature detection system, +.>For the reference temperature after cooling of the mould (106) in place,/->As the detection value of the flow sensor,for the specific heat capacity of the cooling water>For the detection value of the first temperature sensor, < >>Is the detection value of the second temperature sensor,for the detection error coefficient of the density sensor, +.>For the detection error coefficient of the speed sensor, +.>For the detection error coefficient of the flow sensor, +.>Is the integrated detection error coefficient of the first temperature sensor and the second temperature sensor.
2. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 1, wherein: the chilling system comprises a liquid supply assembly (200), two symmetrically arranged spraying assemblies (2) and a water resource recovery assembly (201), wherein the liquid supply assembly (200) is used for supplying cooling water to the spraying assemblies (2), the spraying assemblies (2) are used for spraying the cooling water onto the casting mould (106), and the water resource recovery assembly (201) is used for recovering used cooling water.
3. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 2, wherein: two symmetrically arranged arc-shaped guide grooves (107) are formed in the cooling device main body (1), a support slide rail (1070) and two symmetrically arranged auxiliary guide slide rails (1071) are fixedly connected in the arc-shaped guide grooves (107), and the spray assembly (2) is installed in the arc-shaped guide grooves (107) through the support slide rail (1070) and the auxiliary guide slide rails (1071).
4. A high-efficiency cooling device for casting a secondary aluminum alloy ingot according to claim 3, wherein: spray subassembly (2) including first stage body (2000), fixedly connected with two symmetrical arrangement's supplementary direction slider (2001) on first stage body (2000), supplementary direction slider (2001) are used for mutually supporting with supplementary direction slide rail (1071), be equipped with first driving piece on supplementary direction slider (2001), first driving piece is used for driving supplementary direction slider (2001) along supplementary direction slide rail (1071) slip, support slide rail mounting groove (2002) have been seted up on first stage body (2000), support slide rail mounting groove (2002) are used for mutually supporting with support slide rail (1070), support slide rail (1070) include slide rail main part (1072) and two symmetrical arrangement's support bar (1073) of sliding connection in slide rail main part (1072), support bar (1073) sliding connection is in support bar mounting groove (1074), fixedly connected with first electro-magnet (1075) on support bar (1073), support bar mounting groove (1074) fixedly connected with second electro-magnet (1076), be connected through connecting elastic component (1077) between support bar (1073) and support bar mounting groove (4).
5. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 4, wherein: the device comprises a first platform body (2000), two symmetrically arranged extension length adjusting motors (2003) are fixedly connected to the first platform body (2000), distance adjusting screws (2004) are rotatably connected to the output ends of the extension length adjusting motors (2003), distance adjusting screws (2004) on two sides of the extension length adjusting motors (2003) are reversely rotated, distance adjusting nuts (2005) are connected to the distance adjusting screws (2004) in a threaded mode, a first adjusting connecting rod (2006) and a second adjusting connecting rod (2007) are hinged to the two distance adjusting nuts (2005) respectively, the middle portions of the first adjusting connecting rod (2006) and the second adjusting connecting rod (2007) are hinged to each other, one ends, far away from the distance adjusting screws (2004), of the first adjusting connecting rod (2006) and the second adjusting connecting rod (2007) are hinged to the second platform body (2008), position adjusting screws (2009) are rotatably connected to the second platform body (2008), second driving pieces are arranged on the position adjusting screws (2009), position adjusting nuts (202) are hinged to the position adjusting nuts (2009), one sides of the position adjusting nuts (202) are slidably connected to the guide groove (202202), and the other sides of the position adjusting nuts (202) are slidably connected to a spray head (200) through a spray head assembly (200).
6. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 2, wherein:
the liquid supply assembly (200) comprises a water supply tank (2010), the water supply tank (2010) is fixedly connected in the cooling device main body (1), refrigerating assemblies are arranged on two sides of the water supply tank (2010) and are fixedly connected to the inner wall of the cooling device main body (1), one end of each refrigerating assembly is communicated with the water supply tank (2010), and the other end of each refrigerating assembly is communicated with a spray header (2021) of the spraying assembly (2) through a liquid supply hose (2022).
7. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 6, wherein: the refrigeration assembly comprises a refrigeration assembly shell (2011), the refrigeration assembly shell (2011) is fixedly connected to the inner wall of the cooling device main body (1), a refrigeration cavity (2012) is arranged in the refrigeration assembly shell (2011), a refrigerator is arranged in the refrigeration cavity (2012), one end of the refrigeration cavity (2012) is connected with a pumping pipe (2013), one end, far away from the refrigeration cavity (2012), of the pumping pipe (2013) is located in a water supply tank (2010), a first pump body (2014) and a one-way valve are arranged in the pumping pipe (2013), a pump outlet pipe (2015) is arranged at the other end of the refrigeration cavity (2012), an electric flashboard (2016) is arranged in the pump outlet pipe (2015), and the pump outlet pipe (2015) is communicated with a spray header (2021) of the spray assembly (2) through a liquid supply hose (2022).
8. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 6, wherein: the water resource recovery assembly (201) comprises a water resource recovery pipe (2017), the water resource recovery pipe (2017) is arranged at the bottom of a water supply tank (2010), a second pump body (2018) and a one-way valve are arranged in the water resource recovery pipe (2017), an isolation net (2019) is arranged in a cooling device main body (1), a water resource recovery cavity (203) is arranged below the isolation net (2019), the bottom surface of the water resource recovery cavity (203) is an inclined surface which is arranged in a two-symmetrical mode, one end, far away from the water supply tank (2010), of the water resource recovery pipe (2017) is located in the water resource recovery cavity (203), a slag discharge piston (2030) is arranged at the bottom of the water resource recovery cavity (203), electric slag discharge screws (2031) which are arranged in two-symmetrical mode are rotatably connected to the inner walls of the water resource recovery cavity (203), wedge-shaped slag discharge plates (2033) are connected to the slag discharge screw (2032) in a vertically sliding mode, and the wedge-shaped slag discharge plates (2033) are connected with the slag discharge screw (2032) through abutting elastic pieces (2034).
9. The efficient cooling device for casting a reclaimed aluminum alloy ingot as claimed in claim 7, wherein: the cooling maintenance assembly comprises a cooling maintenance assembly, the cooling maintenance assembly comprises two symmetrically arranged air extraction plates (204), the air extraction plates (204) are fixedly connected to the side wall of a cooling device main body (1), a plurality of air extraction holes are formed in the air extraction plates (204), vent pipes (2040) are arranged at the output ends of the air extraction plates (204), one-way valves are arranged in the vent pipes (2040), a condensation cavity (2041) is arranged in a refrigeration assembly shell (2011), one end, far away from the air extraction plates (204), of each vent pipe (2040) is communicated with the condensation cavity (2041), the condensation cavity (2041) is communicated with a refrigeration cavity (2012) through a liquid supplementing pipe (2042), and a third pump body (2043) and one-way valves are arranged in the liquid supplementing pipe (2042).
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