CN116557449A - High-elastic shock-absorbing structure torque limiter - Google Patents
High-elastic shock-absorbing structure torque limiter Download PDFInfo
- Publication number
- CN116557449A CN116557449A CN202310687193.1A CN202310687193A CN116557449A CN 116557449 A CN116557449 A CN 116557449A CN 202310687193 A CN202310687193 A CN 202310687193A CN 116557449 A CN116557449 A CN 116557449A
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- China
- Prior art keywords
- thimble
- face
- shaft sleeve
- groove
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009434 installation Methods 0.000 claims description 42
- 210000000078 claw Anatomy 0.000 claims description 39
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 229920001971 elastomer Polymers 0.000 claims description 14
- 239000004519 grease Substances 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 230000035939 shock Effects 0.000 claims description 7
- 230000001050 lubricating effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D47/00—Systems of clutches, or clutches and couplings, comprising devices of types grouped under at least two of the preceding guide headings
- F16D47/02—Systems of clutches, or clutches and couplings, comprising devices of types grouped under at least two of the preceding guide headings of which at least one is a coupling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/50—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
- F16D3/64—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising elastic elements arranged between substantially-radial walls of both coupling parts
- F16D3/68—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising elastic elements arranged between substantially-radial walls of both coupling parts the elements being made of rubber or similar material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D43/00—Automatic clutches
- F16D43/02—Automatic clutches actuated entirely mechanically
- F16D43/20—Automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/10—Suppression of vibrations in rotating systems by making use of members moving with the system
- F16F15/12—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
- F16F15/121—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon using springs as elastic members, e.g. metallic springs
- F16F15/124—Elastomeric springs
- F16F15/1245—Elastic elements arranged between substantially-radial walls of two parts rotatable with respect to each other, e.g. between engaging teeth
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Vibration Prevention Devices (AREA)
Abstract
The invention discloses a torque limiter with a high-elastic shock-absorbing structure, which comprises an elastic shock-absorbing assembly, a connecting screw and an overload protection assembly. The device has the advantages of simple and compact structure, reliable performance, high working rotation speed, large torque and compensation, convenient disassembly, maintenance and replacement, convenient and quick resetting, easy manufacture, product serialization and the like.
Description
Technical Field
The invention belongs to the technical field of torque limiters, and particularly relates to a torque limiter with a high-elastic shock-absorbing structure.
Background
Torque limiters are critical components of driveline overload protection and are commonly used in a variety of driveline systems. The thimble type torque limiter is widely used by virtue of the advantages of mature technology, reliable structure, high precision and the like, but the traditional thimble type torque limiter has single function, is rigidly connected with an input shaft and an output shaft, has poor vibration reduction and buffering effects, has no three-dimensional installation compensation function, and has the advantages of high processing precision requirement, high price, limited application neighborhood and the like. For this situation, a high-elastic shock-absorbing structure torque limiter is designed.
Disclosure of Invention
The invention aims to provide a torque limiter with a high-elastic shock-absorbing structure, which solves the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: a high-elastic shock-absorbing structure torque limiter, comprising
The elastic shock absorption assembly, the connecting screw and the overload protection assembly are connected together by the connecting screw;
the elastic shock absorption assembly comprises a housing connecting screw, a housing, a left claw shaft sleeve, an elastic body and a right claw flange;
the overload protection assembly comprises a left shaft sleeve, a cover plate connecting screw, a cover plate, a bearing, a groove base, a groove connecting screw, a thimble seat, a connecting screw I, a right shaft sleeve connecting screw, a thimble assembly, a thimble connecting screw, an oil filling port screw, a rubber pad and a sealing ring.
Preferably, the housing comprises an inner side surface, and the left side surface of the housing is provided with a plurality of uniformly distributed connecting holes and two threaded holes.
In any of the above schemes, preferably, a flange is arranged between two end faces of the left shaft sleeve with the claws, a plurality of flange claws are arranged on the right side of the flange, and a plurality of uniformly distributed threaded holes are formed in the flange.
In any of the above schemes, preferably, the elastic body comprises an inner side face, an outer side face and an upper side face, and a limit boss is arranged on the right side of the elastic body.
In any of the above schemes, preferably, a first flange plate is arranged on the left end face of the flange with the claw on the right side, a plurality of first flange claws are arranged on the left side of the first flange plate, and a plurality of first uniformly distributed connecting holes are formed in the first flange plate.
In any of the above schemes, preferably, the cover is located on one side of the connecting hole and is attached to the left side face of the flange plate of the left side claw-carrying shaft sleeve, the cover passes through the connecting hole through the cover connecting screw to be in threaded connection with the threaded hole, the elastic body is located on one side of the limit boss and is attached to the right side face of the flange plate of the left side claw-carrying shaft sleeve, the inner side face of the elastic body is attached to two sides of one flange claw of the left side claw-carrying shaft sleeve in a hugging manner, the outer side face is attached to the side faces of two adjacent flange claws one of the right side claw-carrying flange respectively, and the upper side face is attached to the inner side face of the cover.
Preferably in any of the above schemes, the left end face of the left shaft sleeve is provided with a bearing shoulder, the right side face of the bearing shoulder is provided with a bearing installation cylindrical surface, the right end face of the left shaft sleeve is provided with a plurality of first threaded holes, a plurality of second uniformly distributed connecting holes are formed in the cover plate, the right side face of the bearing sleeve is provided with a boss surface, the right end face of the groove base is provided with a plurality of groove installation holes, the bottom of the groove installation holes is provided with a groove connection threaded hole, the outer cylindrical surface of the groove base is provided with a lubricating grease filling opening, the left end inner side face of the groove base is provided with a bearing installation hole, the left end face outer ring is provided with a plurality of uniformly distributed component connection threaded holes, the left end face inner ring is provided with a plurality of uniformly distributed threaded holes, the step of right end face is provided with a plurality of third threaded holes, the step lower end face is provided with a plurality of thimble installation holes, the periphery of the thimble installation holes are provided with a plurality of third uniformly distributed connecting holes, the left end face inner ring of the thimble seat is provided with a bearing shoulder, the left side of the bearing shoulder is provided with a bearing installation cylindrical surface, the through cylindrical surface is provided with a groove connection threaded hole, the left end face of the thimble seat is provided with a sealing ring installation groove, the right end face of the right end face is provided with a positioning flange, the thimble assembly is provided with a plurality of positioning flange holes, the left end face of the thimble assembly is provided with a plurality of the positioning flange, and is matched with the top.
In any of the above schemes, preferably, the steel ball is in tangential fit with the conical surface of the groove, the thimble installation matching surface is matched with the thimble installation hole of the thimble seat, the thimble connection screw passes through the thimble connection hole to be in threaded connection with the thimble connection threaded hole, the groove is matched with the groove installation hole of the groove base, the groove connection screw passes through the groove installation hole to be in threaded connection with the groove connection threaded hole, the positioning boss of the right shaft sleeve is matched with the corresponding hole of the right end surface of the thimble seat, the right shaft sleeve connection screw passes through the connection hole IV to be in threaded connection with the threaded hole III, the bearing outer ring is matched with the bearing installation hole of the groove base, the bearing outer ring is matched with the bearing installation cylindrical surface of the thimble seat and the bearing installation cylindrical surface of the left shaft sleeve, the bearing outer ring passes through the connection hole II of the cover plate connection screw and the threaded hole II of the rubber pad and the groove base to be in threaded connection, and the bearing inner ring passes through the connection hole III of the thimble seat to be in threaded connection with the threaded hole I of the left shaft sleeve and is positioned by utilizing the bearing retaining shoulder.
In any of the above schemes, preferably, the sealing ring is installed in a sealing ring installation groove of the ejector pin seat, the grease injection port screw is matched with the lubricating grease injection port of the ejector pin seat, one side of the rubber pad is clung to a boss surface of the cover plate, and the other side of the rubber pad is clung to an outer ring of the bearing.
The invention has the technical effects and advantages that: the high-elastic vibration absorption structure torque limiter can buffer and attenuate impact and vibration in the transmission process through the high-elastic rubber elastic body in the elastic vibration absorption assembly, smoothly transmit power, simultaneously provide three-dimensional installation compensation through the overload protection assembly, enable the ejector pin to be disconnected and cut off a power source when the transmission is overloaded, play a role in protecting the overload of the torque, and have the advantages of being simple and compact in structure, reliable in performance, high in working speed, large in torque, large in compensation, convenient to assemble, maintain and replace, convenient and fast to reset, easy to manufacture, and product serialization.
Drawings
FIG. 1 is a general component diagram of the present invention;
FIG. 2 is a general assembly schematic of the present invention;
FIG. 3 is an exploded view of the elastomeric shock absorbing assembly of the present invention;
FIG. 4 is a schematic diagram of the housing structure of the present invention;
FIG. 5 is a schematic view of the left side belt pawl sleeve of the present invention;
FIG. 6 is a schematic view of an elastomer of the present invention;
FIG. 7 is a schematic view of a right side claw flange of the present invention;
FIG. 8 is an exploded view of the overload protection assembly of the present invention;
FIG. 9 is a schematic view of a right sleeve according to the present invention;
FIG. 10 is a schematic view of a cover plate of the present invention;
FIG. 11 is a schematic view of a groove base of the present invention;
FIG. 12 is a schematic view of a hub according to the present invention;
FIG. 13 is a schematic view of a right sleeve according to the present invention;
FIG. 14 is a schematic view of a spike assembly of the present invention.
In the figure: 1. an elastic vibration damping assembly; 1-1, a cover shell connecting screw; 1-2, a housing; 1-2-1, connecting holes; 1-2-2, the inner side of the housing; 1-3, a shaft sleeve with a claw on the left side; 1-3-1, a flange plate; 1-3-2, flange claws; 1-3-3, threaded holes; 1-4, an elastomer; 1-4-1, inner side; 1-4-2, limit boss; 1-4-3, outer side; 1-5, a flange with claws on the right side; 1-5-1, a first flange plate; 1-5-2, a first flange claw; 1-5-3, a first connecting hole; 2. a connecting screw; 3. an overload protection assembly; 3-1, left shaft sleeve; 3-1-1, bearing shoulder; 3-1-2, a first threaded hole; 3-1-3, bearing mounting cylindrical surfaces; 3-2, connecting the cover plate with a screw; 3-3, cover plate; 3-3-1, connecting hole II; 3-3-2, boss surface; 3-4, a bearing; 3-5, a groove base; 3-5-1, threaded hole II; 3-5-2, bearing mounting holes; 3-5-3, connecting the assembly with the threaded hole; 3-5-4, connecting the grooves with the threaded holes; 3-5-5, injecting grease; 3-5-6, groove mounting holes; 3-6, grooves; 3-7, connecting screws with grooves; 3-8, a needle holder; 3-8-1, threaded hole III; 3-8-2, and a connecting hole III; 3-8-3, thimble mounting hole; 3-8-4, the thimble is connected with the threaded hole; 3-8-5, bearing mounting cylindrical surfaces; 3-8-6, bearing shoulder; 3-8-7, a seal ring mounting groove; 3-9, connecting screw I; 3-10, right shaft sleeve; 3-10-1, positioning boss; 3-10-2, shaft sleeve flange; 3-10-3, and a connecting hole IV; 3-11, right shaft sleeve connecting screws; 3-12, a thimble assembly; 3-12-1, steel ball; 3-12-2, thimble installation mating surface; 3-12-3, thimble connecting hole; 3-12-4, pin rolls; 3-13, the thimble is connected with a screw; 3-14, injecting a screw at the fat port; 3-15, rubber pad; 3-16, sealing ring.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings. The description of these embodiments is provided to assist understanding of the present invention, but is not intended to limit the present invention. In addition, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature.
The invention provides a high-elastic shock-absorbing structure torque limiter as shown in fig. 1-2, which comprises an elastic shock-absorbing assembly 1, a connecting screw 2 and an overload protection assembly 3; the elastic shock absorption assembly comprises a housing connecting screw 1-1, a housing 1-2, a left claw shaft sleeve 1-3, an elastic body 1-4 and a right claw flange 1-5; the overload protection assembly comprises a left shaft sleeve 3-1, a cover plate connecting screw 3-2, a cover plate 3-3, a bearing 3-4, a groove base 3-5, a groove 3-6, a groove connecting screw 3-7, a thimble seat 3-8, a connecting screw 3-9, a right shaft sleeve 3-10, a right shaft sleeve connecting screw 3-11, a thimble assembly 3-12, a thimble connecting screw 3-13, an oil filling port screw 3-14, a rubber pad 3-15 and a sealing ring 3-16, and the elastic vibration absorption assembly 1 and the overload protection assembly 3 are connected and assembled into a complete mechanism through the connecting screw 2.
Referring to fig. 3-7, a housing 1-2 includes an inner side surface 1-2-2, and a plurality of uniformly distributed connecting holes 1-2-1 and two threaded holes 1-2-2 are formed on the left side surface of the housing 1-2; the middle of two end surfaces of the shaft sleeve 1-3 with the claw on the left side is provided with a flange plate 1-3-1, the right side of the flange plate 1-3-1 is provided with a plurality of uniformly distributed flange claws 1-3-2, and the flange plate 1-3-1 is provided with a plurality of uniformly distributed threaded holes 1-3-3; one side of the housing 1-2 provided with a connecting hole 1-2-2 is attached to the left side surface of the flange plate 1-3-1 of the left claw shaft sleeve 1-3, and the housing connecting screw 1-1 penetrates through the connecting hole 1-2-1 to be matched with the threaded hole 1-2-2 for threaded connection;
the elastic body 1-4 comprises an inner side surface 1-4-1, an outer side surface 1-4-3 and an upper side surface 1-4-4, and a limit boss 1-4-2 is arranged on the right side; the left end face of the flange 1-5 with the claw on the right side is provided with a flange plate 1-5-1, the left side of the flange plate 1-5-1 is provided with a plurality of uniformly distributed flange claws 1-5-2, and the flange plate 1-5-1 is provided with a plurality of uniformly distributed connecting holes 1-5-3; one side of the elastic body 1-4 provided with a limit boss 1-4-2 is attached to the right side face of the flange plate 1-3-1 of the left claw-carrying shaft sleeve 1-3, the inner side face 1-4-1 of the elastic body 1-4 is attached to the two sides of one flange claw 1-3-2 of the left claw-carrying shaft sleeve 1-3 in a clasping manner, the outer side face 1-4-2 is attached to the side faces of two adjacent flange claws 1-5-2 of the right claw-carrying flange 1-5 respectively, and the upper side face 1-4-4 is attached to the inner side face 1-2-2 of the housing 1-2 in a tightly-attached manner, so that the complete elastic vibration absorption assembly 1 is formed.
Referring to fig. 8-14, a bearing shoulder 3-1-1 is arranged on the left end face of a left shaft sleeve 3-1, a bearing mounting cylindrical surface 3-1-3 is arranged on the right side face of the bearing shoulder 3-1-1, and a plurality of uniformly distributed threaded holes I3-1-2 are formed on the right end face of the left shaft sleeve 3-1; the cover plate 3-3 is provided with a plurality of uniformly distributed connecting holes II 3-3-1, the right side surface is provided with a convex table surface 3-3-2, and the cover plate 3-1 is in clearance fit with the left shaft sleeve 3-1 and can rotate relatively; the right end face of the groove base 3-5 is provided with a plurality of uniformly distributed groove mounting holes 3-5-5, the bottom of the groove mounting holes 3-5-6 is provided with groove connecting threaded holes 3-5-4, the groove 3-6 is matched with the groove mounting holes 3-5-6 of the groove base 3-5, and the groove connecting screws 3-7 penetrate through the groove mounting holes 3-5-6 to be matched with the groove connecting threaded holes 3-5-4 for threaded connection; the outer cylindrical surface of the groove base 3-5 is provided with a grease injection port 3-5-5, and a screw 3-14 of the grease injection port is matched with the grease injection port 3-5-5 of the ejector seat 3-8; the inner side surface of the left end of the groove base 3-5 is provided with a bearing mounting hole 3-5-2, the outer ring of the left end surface is provided with a plurality of uniformly distributed component connecting threaded holes 3-5-3, and the inner ring of the left end surface is provided with a plurality of uniformly distributed threaded holes two 3-5-1; the inner ring of the left end surface of the top needle seat 3-8 is provided with a bearing retaining shoulder 3-8-6, the left side of the bearing retaining shoulder 3-8-6 is provided with a bearing installation cylindrical surface 3-8-5, the end surface of the bearing installation cylindrical surface 3-8-5 is provided with a through connecting hole three 3-8-2, the inner cylindrical surface of the left end surface of the top needle seat 3-8 is provided with a sealing ring installation groove 3-8-7, and a sealing ring 3-16 is installed in the sealing ring installation groove 3-8-7 of the top needle seat 3-8; the outer ring of the bearing 3-4 is matched with the bearing mounting hole 3-5-2 of the groove base 3-5, and the inner ring of the bearing 3-4 is matched with the bearing mounting cylindrical surface 3-8-5 of the top needle seat 3-8 and the bearing mounting cylindrical surface 3-1-3 of the left shaft sleeve 3-1; the outer ring of the bearing 3-4 passes through a connecting hole II 3-3-1 of the cover plate 3-3 and a rubber pad 3-15 to be in threaded connection with a threaded hole II 3-5-1 of the groove base 3-5 through a cover plate connecting screw 3-2 for positioning, one side of the rubber pad 3-15 is clung to the boss surface 3-3-2 of the cover plate 3-3, and the other side is clung to the outer ring of the bearing 3-4; the inner ring of the bearing 3-4 passes through a connecting hole III 3-8-2 of the top needle seat 3-8 through a connecting screw I3-9 to be in threaded fit connection with a threaded hole I3-1-2 of the left shaft sleeve 3-1 and is positioned by utilizing a bearing shoulder 3-1-1;
the step of the right end surface of the thimble seat 3-8 is provided with a plurality of threaded holes three 3-8-1, the lower end surface of the step is provided with a plurality of thimble installation holes 3-8-3 which are uniformly distributed, and a plurality of thimble connection threaded holes 3-8-4 are arranged around the thimble installation holes 3-8-3; the middle of the thimble assembly 3-12 is provided with a pin shaft 3-12-4, the end part of the pin shaft 3-12-4 is provided with a steel ball 3-12-1, the left side of the thimble is provided with a thimble installation matching surface 3-12-2, and the right side of the thimble installation matching surface 3-12-2 is provided with a thimble connecting hole 3-12-3; the steel ball 3-12-1 of the thimble assembly 3-12 and the pin shaft 3-12-4 are regarded as a whole, and the steel ball 3-12-1 is in tangent fit with the conical surface of the groove 3-6; the thimble installation matching surface 3-12-2 is matched with the thimble installation hole 3-8-3 of the thimble seat 3-8, and is matched with the thimble connection threaded hole 3-8-4 through the thimble connection screw 3-13 penetrating through the thimble connection hole 3-12-3 for threaded connection; the right end face of the right shaft sleeve 3-10 is provided with a positioning boss 3-10-1, the right side of the positioning boss 3-10-1 is provided with a shaft sleeve flange 3-10-2, and the shaft sleeve flange 3-10-2 is provided with a plurality of connecting holes four 3-10-3; the positioning boss 3-10-1 of the right shaft sleeve 3-10 is matched with a corresponding hole on the right end face of the top needle seat 3-8, and the right shaft sleeve connecting screw 3-11 penetrates through the connecting hole four 3-10-3 to be matched with the threaded hole three 3-8-1 for threaded connection.
Working principle: when in use, please refer to the relative positions shown in fig. 2, 3 and 8 for convenience in description, the left side is the driving end, and the right side is the driven end;
before normal use, screwing and removing the screw 3-14 of the grease injection port, injecting lubricating grease from the grease injection port 3-5-6, and after filling, re-matching the screw 3-14 of the grease injection port to seal the grease injection port 3-5-6; when power is input from the driving end, the power is transmitted to the elastic body 1-4 through the left shaft sleeve 1-3 with the claw; taking a group as an example, one inner side surface 1-4-1 of the elastic body 1-4 is extruded by the flange claw 1-3-2, the corresponding outer side surface 1-4-3 is extruded by the flange claw 1-5-2 matched with the flange claw 1-4-3, and the elastic body 1-4, the flange plate 1-3-1 and the flange plate 1-5-1 have larger space distances under the limit of the limit boss 1-4-2 of the elastic body 1-4, so that the elastic body 1-4 can be compressed without limitation in the extrusion process, impact and vibration in the buffer transmission process are absorbed, power is stably transmitted to the driven end, and the housing 1-2 is limited to be thrown out when the elastic body 1-4 rotates at a high speed, so that the structure has the advantages of vibration reduction, buffer, high running rotating speed and the like. On the other hand, when the transmission system has larger installation deviation, the elastic body 1-4 can be compressed, so that the axial deflection angle, the end face distance and the like of the left claw-carrying shaft sleeve 1-3 and the right claw-carrying flange 1-5 can be adjusted, three-dimensional free compensation is realized, and the compensation amount is larger.
Under the connection of the connecting screw 2, the flange 1-5 with the claw on the right side and the groove base 3-5 can be regarded as a whole, when power is transmitted to the groove base 3-5 of the overload protection component 3, the groove base 3-5 is electrified to rotate together with the groove 3-6 matched with the groove base 3-5, the groove 3-6 extrudes the steel ball 3-12-1 of the thimble component 3-12, and then the steel ball 3-12-1 pushes the pin shaft 3-12-4 to axially slide until the reaction force in the thimble component 3-12 is equal to the thrust of the steel ball 1, the pin shaft 3-12-4 stops sliding, and further the pin shaft 3-12-4 drives the thimble component 3-12 to synchronously rotate along with the groove base 3-5, and further drives the thimble seat 3-8 and the right shaft sleeve 3-10 to synchronously rotate; in the rotation process, the torque load torque is increased, the acting force of the groove 3-6 for extruding the steel ball 3-12-1 is increased, the steel ball 3-12-1 further pushes the pin shaft 3-12-4 to slide, the internal reaction force of the thimble assembly 3-12 is increased to reach new balance, when the load torque is increased, the internal reaction force of the thimble assembly 3-12 is increased to a set value, the thimble assembly 3-12 is disengaged, the steel ball 3-12-1 and the pin shaft 3-12-4 are separated from contact with the groove 3-6 under the pushing of the groove 3-6, and at the moment, the overload protection assembly idles and participates in the torque to approach zero; under the support of the bearing 3-4, the groove base 3-5 idles without resistance, the rotation of the top needle seat is stopped under the action of load, and then the overload protection function is completed. After the fault is removed, the pin shaft 3-12-4 is pushed to drive the steel ball 3-12-1 to be matched with the groove 3-6 again in a clinging manner to realize resetting, and the structure is convenient to reset.
After the product serialization, when the operating mode changes, when the elastic vibration reduction assembly 1 or the overload protection assembly 3 with different performance requirements needs to be replaced, only the connecting screw 2 needs to be disassembled to match the assemblies with the same interface size, and the different series of assemblies can be replaced.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (9)
1. A high-elastic shock-absorbing structure torque limiter, characterized in that: comprising
The device comprises an elastic shock absorption assembly (1), a connecting screw (2) and an overload protection assembly (3), wherein the connecting screw (2) connects the elastic shock absorption assembly (1) and the overload protection assembly (3) together;
the elastic shock absorption assembly (1) comprises a housing connecting screw (1-1), a housing (1-2), a left side claw shaft sleeve (1-3), an elastic body (1-4) and a right side claw flange (1-5);
the overload protection assembly (3) comprises a left shaft sleeve (3-1), a cover plate connecting screw (3-2), a cover plate (3-3), a bearing (3-4), a groove base (3-5), a groove (3-6), a groove connecting screw (3-7), a thimble seat (3-8), a first connecting screw (3-9), a right shaft sleeve (3-10), a right shaft sleeve connecting screw (3-11), a thimble assembly (3-12), a thimble connecting screw (3-13), an oil injection port screw (3-14), a rubber gasket (3-15) and a sealing ring (3-16).
2. A high-elastic shock-absorbing structure torque limiter as claimed in claim 1 wherein: the shell (1-2) comprises an inner side face (1-2-2), and a plurality of uniformly distributed connecting holes (1-2-1) and two threaded holes (1-2-2) are formed in the left side face of the shell (1-2).
3. A high-elastic shock-absorbing structure torque limiter according to claim 2, wherein: the left side is equipped with flange (1-3-1) in the middle of the two end faces of claw axle sleeve (1-3), flange (1-3-1) right side is equipped with a plurality of flange claws (1-3-2), be equipped with a plurality of equipartition screw holes (1-3-3) on flange (1-3-1).
4. A high-elastic shock-absorbing structure torque limiter according to claim 3, wherein: the elastic body (1-4) comprises an inner side face (1-4-1), an outer side face (1-4-3) and an upper side face (1-4-4), and a limit boss (1-4-2) is arranged on the right side of the elastic body (1-4).
5. A high-elastic shock-absorbing structure torque limiter as defined in claim 4, wherein: the flange plate I (1-5-1) is arranged on the left end face of the flange plate I (1-5), a plurality of flange claw I (1-5-2) are arranged on the left side of the flange plate I (1-5-1), and a plurality of uniformly distributed connecting holes I (1-5-3) are formed in the flange plate I (1-5-1).
6. A high-elastic shock-absorbing structure torque limiter as defined in claim 5, wherein: the novel connecting device is characterized in that the housing (1-2) is located on one side of the connecting hole (1-2-2) and is attached to the left side face of the flange plate (1-3-1) of the left side claw shaft sleeve (1-3), the housing connecting screw (1-1) penetrates through the connecting hole (1-2-1) to be matched with the threaded hole (1-2-2) for threaded connection, the elastic body (1-4) is located on one side of the limiting boss (1-4-2) and is attached to the right side face of the flange plate (1-3-1) of the left side claw shaft sleeve (1-3), the inner side face (1-4-1) of the elastic body (1-4) is attached to the two sides of one flange claw (1-3-2) of the left side claw shaft sleeve (1-3), the outer side face (1-4-2) is attached to the side face of the two adjacent flange claws (1-5-2) of the right side claw flange (1-5) respectively, and the upper side face (1-4-4) is attached to the inner side face (1-2) of the left side claw shaft sleeve (1-2).
7. The high-elastic shock-absorbing structure torque limiter of claim 6, wherein: the left end face of the left shaft sleeve (3-1) is provided with a bearing retaining shoulder (3-1-1), the right side face of the bearing retaining shoulder (3-1-1) is provided with a bearing installation cylindrical surface (3-1-3), the right end face of the left shaft sleeve (3-1) is provided with a plurality of first threaded holes (3-1-2), the cover plate (3-3) is provided with a plurality of second uniformly distributed connecting holes (3-3-1), the right side face is provided with a boss surface (3-3-2), the right end face of the groove base (3-5) is provided with a plurality of groove installation holes (3-5-5), the bottom of the groove installation holes (3-5-6) is provided with a groove connection threaded hole (3-5-4), the inner side face of the left end face of the groove base (3-5) is provided with a bearing installation hole (3-5-2), the left end face is provided with a plurality of first uniformly distributed connecting hole (3-5-3) of component connecting threaded holes, the left end face is provided with a plurality of second threaded holes (3-5-3), the right end face of the left end face is provided with a plurality of first step (3-5-8), the bottom of the groove base (3-8) is provided with a plurality of step steps (3-8), a plurality of thimble connecting threaded holes (3-8-4) are formed around the thimble mounting hole (3-8-3), a bearing retaining shoulder (3-8-6) is arranged on the inner ring of the left end face of the thimble seat (3-8), a bearing mounting cylindrical surface (3-8-5) is arranged on the left side of the bearing retaining shoulder (3-8-6), a through connecting hole three (3-8-2) is formed on the end face of the bearing mounting cylindrical surface (3-8-5), a sealing ring mounting groove (3-8-7) is formed on the cylindrical surface on the inner side of the left end face of the thimble seat (3-8), a positioning boss (3-10-1) is arranged on the right end face of the right shaft sleeve (3-10), a shaft sleeve flange (3-10-2) is arranged on the right side of the positioning boss (3-10-1), a plurality of connecting hole four (3-10-3) are arranged on the shaft sleeve flange (3-10-2), a pin shaft (3-12-4) is arranged in the middle of the thimble assembly (3-12), a steel ball (3-12-7) is arranged at the end of the pin shaft (3-12), a thimble assembly (3-12) is arranged on the left side of the thimble assembly (3-12), the right side of the thimble installation matching surface (3-12-2) is provided with a thimble connecting hole (3-12-3).
8. A high-elastic shock-absorbing structure torque limiter as defined in claim 7, wherein: the steel ball (3-12-1) is matched with the conical surface of the groove (3-6), the thimble installation matching surface (3-12-2) is matched with the thimble installation hole (3-8-3) of the thimble seat (3-8), the thimble installation screw (3-13) penetrates through the thimble connection hole (3-12-3) to be matched with the thimble connection threaded hole (3-8-4) for threaded connection, the groove (3-6) is matched with the groove installation hole (3-5-6) of the groove base (3-5), the groove connection screw (3-7) penetrates through the groove installation hole (3-5-6) to be matched with the groove connection threaded hole (3-5-4) for threaded connection, the positioning boss (3-10-1) of the right shaft sleeve (3-10) is matched with the right end face corresponding hole of the thimble seat (3-8), the right shaft sleeve connection screw (3-11) penetrates through the connection hole four (3-10-3) to be matched with the threaded hole three (3-8-1) for threaded connection, the bearing (3-4) is matched with the outer ring (3-5) of the groove base (3-5), the inner ring of the bearing (3-4) is matched with a bearing installation cylindrical surface (3-8-5) of the ejector pin seat (3-8) and a bearing installation cylindrical surface (3-1-3) of the left shaft sleeve (3-1), the outer ring of the bearing (3-4) penetrates through a connecting hole II (3-3-1) of the cover plate (3-3) through a cover plate connecting screw (3-2) and is matched with a threaded hole II (3-5-1) of the groove base (3-5) in a threaded manner for positioning, and the inner ring of the bearing (3-4) penetrates through a connecting hole III (3-8-2) of the ejector pin seat (3-8) through a connecting screw I (3-9) to be in threaded fit with a threaded hole III (3-1-2) of the left shaft sleeve (3-1) and is positioned by utilizing a bearing retaining shoulder (3-1-1).
9. A high-elastic shock-absorbing structure torque limiter as defined in claim 8, wherein: the sealing ring (3-16) is arranged in a sealing ring mounting groove (3-8-7) of the ejector pin seat (3-8), the grease injection port screw (3-14) is matched with a lubricating grease injection port (3-5-5) of the ejector pin seat (3-8), one side of the rubber pad (3-15) is tightly attached to a boss surface (3-3-2) of the cover plate (3-3), and the other side of the rubber pad is tightly attached to an outer ring of the bearing (3-4).
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CN118008970A (en) * | 2024-04-10 | 2024-05-10 | 江苏微特利电机股份有限公司 | Permanent magnet synchronous motor transmission mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN118008970A (en) * | 2024-04-10 | 2024-05-10 | 江苏微特利电机股份有限公司 | Permanent magnet synchronous motor transmission mechanism |
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