CN116554619B - Fluororubber elastomer and preparation method thereof - Google Patents

Fluororubber elastomer and preparation method thereof Download PDF

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Publication number
CN116554619B
CN116554619B CN202310754878.3A CN202310754878A CN116554619B CN 116554619 B CN116554619 B CN 116554619B CN 202310754878 A CN202310754878 A CN 202310754878A CN 116554619 B CN116554619 B CN 116554619B
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fluororubber
agent
auxiliary
rubber
elastomer
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CN116554619A (en
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甄学涛
张红
高洁
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Shanghai Xinmi Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Abstract

The invention belongs to the technical field of fluororubber, and particularly relates to a fluororubber elastomer and a preparation method thereof. The invention selects aminophenol vulcanizing agent and adds compound containing amino, imino, azo, amidine, ether, hydroxyl, carbonyl, halogen and other reactive functional groups as auxiliary crosslinking agent, the prepared fluororubber elastomer has improved hardness, tensile strength and compression set, the system of the invention can be compatible with auxiliary crosslinking agents with various structures, excellent performance improvement effect can be realized, the compression set rate of the fluororubber elastomer is obviously reduced, the auxiliary crosslinking agent is cheap and easy to obtain, and can achieve better performance improvement effect only by less addition amount, thus having extremely high industrialization value.

Description

Fluororubber elastomer and preparation method thereof
Technical Field
The invention belongs to the technical field of fluororubber, and particularly relates to the field of IPC (industrial personal computer) classification No. C08K5/00, in particular to a fluororubber elastomer and a preparation method thereof.
Background
Fluororubber is a rubber material with excellent physical and mechanical properties, chemical corrosion resistance and ageing resistance, and has wide application in the fields of sealing products, aerospace, semiconductors, petrochemical industry and the like. The vulcanizing agents commonly used in industry are mainly peroxides, organic amines and bisphenols, wherein a crosslinking system formed by the vulcanizing agents with amino groups and bisphenol groups has higher high temperature resistance, can resist the high temperature of 320 ℃, and is more concerned in the special field. The vulcanization mechanism is mainly ion type, and in the vulcanization process, phenolic hydroxyl and amino at the ortho position on a benzene ring and a carbon-nitrogen triple bond in nitrile groups at vulcanization points of fluororubber carry out crosslinking reaction:
the prior art CN 106317598B discloses a crosslinked fluoroplastic heat-shrinkable sleeve, wherein an alkenyl-containing cyanate compound is added as a crosslinking aid, and the prepared crosslinked fluoroplastic heat-shrinkable sleeve has better high-temperature resistance and electrical property, but has no obvious improvement on mechanical properties such as compression set and the like.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a fluororubber elastomer with high hardness, high tensile strength and low compression set.
Another object of the present invention is to provide a method for producing the above-mentioned fluororubber elastomer.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
a fluororubber elastomer is prepared from the following raw materials: fluororubber raw rubber, filler, vulcanizing agent, auxiliary crosslinking agent and auxiliary agent;
the auxiliary crosslinking agent is a compound with a reactive functional group connected through a connecting group;
the linking group is selected from a substituted or unsubstituted aliphatic carbon chain, an aliphatic carbon ring, an aromatic ring, or a combination thereof;
the reactive functional group comprises two or more of substituted or unsubstituted amino, imino, azo, amidino, ether, hydroxyl, carbonyl and halogen.
Preferably, the two or more reactive functional groups are attached at ortho or meta positions of the aliphatic carbocyclic ring or aromatic ring.
Preferably, the fatty carbon chain is a C1-20 carbon chain; the aliphatic carbocycle is C3-8 carbocycle; the aromatic ring is a C6-10 aromatic ring; the aliphatic carbon chain, the aliphatic carbon ring and the aromatic ring can be substituted by one or more groups of C1-6 alkyl, C6-10 aryl, hydroxyl, carbonyl, cyano, sulfonyl, nitro and halogen.
Preferably, the reactive functional group can be substituted by one or more groups of C1-6 alkyl, C6-10 aryl, hydroxyl, carbonyl, cyano, sulfonyl, nitro and halogen.
Preferably, the co-crosslinking agent is selected from pigment Red 48:2 (CAS number: 7023-61-2), permanent violet RL (CAS number: 6358-30-1), o-aminoacetophenone (CAS number: 551-93-9), m-aminoacetophenone (CAS number: 99-03-6), ethanolamine (CAS number: 141-43-5), or 3-aminocyclohexanol (CAS number: 6850-39-1).
Preferably, the preparation raw materials comprise, by weight, 80-150 parts of fluororubber raw rubber, 15-30 parts of filler, 1-5 parts of vulcanizing agent, 0.1-2 parts of auxiliary crosslinking agent and 0.1-5 parts of auxiliary agent.
Further preferably, the preparation raw materials comprise, by weight, 100 parts of fluororubber raw rubber, 25 parts of filler, 1 part of vulcanizing agent, 0.5-2 parts of auxiliary crosslinking agent and 0.5 part of auxiliary agent.
Preferably, the vulcanizing agent is an aminophenol vulcanizing agent.
Preferably, the vulcanizing agent is 2, 2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane (CAS number 83558-87-6).
The invention can improve the hardness, strength, pressure change and other performances of the fluororubber elastomer by adding the compound containing the reactive functional groups such as amino, imino, azo, amidine, ether, hydroxyl, carbonyl or halogen and the like as the auxiliary crosslinking agent. The invention specifically selects the compound with the similar reaction group with the vulcanizing agent to enable the compound to participate in the crosslinking reaction in the system, so as to improve the crosslinking degree of the system, form a more compact structure and further improve the mechanical property of the fluororubber. The inventor discovers in the research that when the molecule of the auxiliary cross-linking agent contains nitrogen-containing groups and hydrogen is arranged on nitrogen, the cross-linking degree is higher, the mechanical property of the fluororubber is better, and amino or imino can react with cyano in the raw fluororubber to form an amidine bond, so that the auxiliary cross-linking effect is achieved. The inventor also discovers that when the ortho-position or meta-position of the nitrogen-containing group of the auxiliary cross-linking agent has an oxygen-containing group such as hydroxyl or carbonyl, the auxiliary cross-linking agent can simultaneously react with cyano groups of the vulcanized point of the fluororubber to generate an oxazole ring structure with a stable rigid structure, so that the cross-linking degree is remarkably improved, and the hardness, the strength, the pressure change and other performances of the fluororubber elastomer are further improved. In addition, the auxiliary cross-linking agent selected by the invention has a similar structure with the aminophenol vulcanizing agent, so that the compatibility of the system is good.
Preferably, the fluororubber raw rubber is FKM (vinylidene fluoride) raw rubber, FFKM (perfluoroether) raw rubber or FEPM (tetrapropylfluoride) raw rubber.
Fluororubber raw rubber is commercially available, and its purchase source may not be particularly limited.
The FFKM raw rubber is FFKM raw rubber produced by Solvay.
Preferably, the filler comprises one or more of white carbon black, calcium sulfate, barium sulfate, calcium carbonate, calcium oxide, calcium fluoride and carbon fiber.
Further preferably, the white carbon black is vapor phase white carbon black.
Fumed silica is commercially available, and the source of purchase thereof is not particularly limited.
As an example, the fumed silica is AEROSIL300 produced by Yingsheng, germany.
Preferably, the auxiliary agent comprises one or more of a plasticizer, an acid absorber, a scorch retarder, a wetting agent and a dispersing agent.
Preferably, the plasticizer is a fluorowax.
The fluorowax is commercially available, and the source of purchase thereof may not be particularly limited.
Preferably, the fluorowax is purchased from Shanghai Yiba chemical industry raw materials Co.
In another aspect, the present invention provides a method for preparing the above fluororubber elastomer, comprising the steps of:
s1: kneading fluororubber raw rubber at 100-120 ℃ for 1-3 min, adding filler, continuously banburying for 1-5 min, discharging rubber, calendaring to obtain sheets, and cooling the sheets for later use;
s2: putting the rubber sheet into a roll of an open mill, sequentially adding an auxiliary agent, an auxiliary cross-linking agent and a vulcanizing agent, uniformly mixing, carrying out thin pass for 2-5 times, discharging the rubber sheet to obtain a rubber compound, and cooling for later use;
s3: vulcanizing the mixed rubber at 120-200 ℃ for the first time to obtain a primary vulcanized product; and (3) placing the primary vulcanization product at 200-300 ℃ for secondary vulcanization to obtain the fluororubber elastomer.
Preferably, the temperature of the adhesive discharge in the step S1 is 150-170 ℃;
preferably, the pressure of primary vulcanization in the step S3 is 10-20 mpa, and the vulcanization time is 5-15 min.
Preferably, the secondary vulcanization time in the step S3 is 12-24 hours.
Further preferably, the specific steps of the preparation method include:
s1: placing fluororubber raw rubber into a banburying chamber for kneading for 2min after the temperature of the banburying machine is stable at 100-120 ℃, opening an upper top bolt to add filler into the banburying chamber, putting down the upper top bolt for continuous banburying for 2min, discharging rubber, rolling out sheets on an open mill at 150-170 ℃, and standing for more than 12h for cooling for later use;
s2: regulating the roll gap to 0.5mm in an open mill, putting the cooled rubber sheet into the open mill and wrapping the rubber sheet with the rubber sheet, sequentially adding an auxiliary agent, an auxiliary crosslinking agent and a vulcanizing agent, uniformly mixing, regulating the roll gap to 0.2mm, carrying out thin ventilation for 3-5 times, regulating the roll gap of the open mill to 1.0mm, discharging the rubber sheet to obtain rubber compound, and standing for more than 12 hours for cooling;
s3: placing the rubber compound into a flat vulcanizing machine, and vulcanizing once at the temperature of 150-200 ℃ and the pressure of 10-20 MPa for 5-15 min to obtain a once vulcanized product; and (3) putting the primary vulcanized product into a blast drying oven at 200-300 ℃ for secondary vulcanization, wherein the time is controlled to be 12-24 hours, and obtaining the fluororubber elastomer.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention selects a plurality of auxiliary crosslinking agents with different structures, has excellent auxiliary crosslinking effect, obviously reduces the compression set of the fluororubber elastomer, and has wider application range and longer service life;
2. the addition of the auxiliary crosslinking agent can also improve the hardness and tensile strength of the fluororubber elastomer, and effectively improve the mechanical properties of the fluororubber elastomer;
3. the invention selects the vulcanizing agent containing amino and phenol groups, and the prepared fluororubber elastomer has higher high temperature resistance and can resist the high temperature of 320 ℃;
4. the auxiliary crosslinking agent selected by the invention is low in cost and easy to obtain, and can achieve better performance improvement effect only by less addition amount, thereby having extremely high industrialization value;
5. based on the findings of the present invention, a skilled person can select different auxiliary crosslinking agents according to the needs of the actual application scenario, so as to obtain the required performance.
Detailed Description
Example 1
The embodiment provides a fluororubber elastomer, which is prepared from the following raw materials in parts by weight: 100 parts of FFKM raw rubber, 25 parts of fumed silica, 1 part of vulcanizing agent, 0.5 part of auxiliary crosslinking agent and 0.5 part of fluorine wax; the vulcanizing agent is 2, 2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, and the auxiliary crosslinking agent is pigment red 48:2.
The embodiment also provides a preparation method of the fluororubber elastomer, which comprises the following specific steps:
s1: placing fluororubber raw rubber into a banburying chamber for kneading for 2min after the temperature of the banburying machine is stable, opening an upper top bolt to add filler into the banburying chamber, putting down the upper top bolt for continuous banburying for 2min, discharging rubber, rolling out sheets on an open mill at 150 ℃, and standing for 12h for cooling for standby;
s2: adjusting the roll gap to 0.5mm in an open mill, putting the cooled rubber sheet into the open mill and wrapping the rubber sheet with the rubber sheet, sequentially adding fluorine wax, auxiliary crosslinking agent and vulcanizing agent, uniformly mixing, adjusting the roll gap to 0.2mm, thinning the rubber sheet for 3 times, adjusting the roll gap of the open mill to 1.0mm, discharging the rubber sheet to obtain rubber compound, and standing for 12 hours for cooling;
s3: placing the rubber compound into a flat vulcanizing machine, and vulcanizing for 10min at 180 ℃ under 15MPa to obtain a primary vulcanized product; and (3) putting the primary vulcanized product into a blast drying oven at 250 ℃ for secondary vulcanization, and controlling the time to be 24 hours to obtain the fluororubber elastomer.
Example 2
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the auxiliary cross-linking agent is permanent violet RL.
Example 3
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the auxiliary cross-linking agent is o-amino acetophenone.
Example 4
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the auxiliary cross-linking agent is m-amino acetophenone.
Example 5
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the auxiliary cross-linking agent is ethanolamine.
Example 6
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the auxiliary cross-linking agent is 3-aminocyclohexanol.
Example 7
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the addition amount of the auxiliary crosslinking agent is 1.0 weight parts.
Example 8
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the addition amount of the auxiliary crosslinking agent is 1.5 parts by weight.
Example 9
This example provides a fluororubber elastomer and a method for producing the same, and the embodiment is the same as example 1, except that: the addition amount of the auxiliary crosslinking agent is 2.0 parts by weight.
Comparative example 1
This comparative example provides a fluororubber elastomer and a method for producing the same, the embodiment being the same as example 1, except that: no auxiliary cross-linking agent is added.
Comparative example 2
This comparative example provides a fluororubber elastomer and a method for producing the same, the embodiment being the same as example 1, except that: the auxiliary cross-linking agent is tryptanthrin (CAS number: 13220-57-0).
Comparative example 3
This comparative example provides a fluororubber elastomer and a method for producing the same, the embodiment being different from comparative example 1 in that: the addition amount of the vulcanizing agent was 1.5 parts by weight.
Performance testing
Hardness, tensile strength, compression set test: examples 1 to 9 and comparative examples 1 to 3 were tested for hardness, tensile strength, compression set, according to GB/T531.1-2008 (hardness), GB/T528-2009 (tensile strength), GB T7759.1-2015 (compression set), respectively, and the results are shown in Table 1.
TABLE 1
According to test data, in the system of the invention, the auxiliary crosslinking agents containing amino, imino, azo, amidine, ether, hydroxyl, carbonyl, halogen and other reactive groups can play roles in promoting crosslinking to different degrees so as to improve the performance of the fluororubber elastomer; moreover, the test results also prove that the auxiliary crosslinking agent required by the system has higher compatibility to the connecting groups, can realize the effect of auxiliary crosslinking no matter carbon chain connection, aliphatic ring connection or aromatic ring connection, has different structures of the connecting groups and different relative positions of the reactive functional groups, has different effects of improving the performance of the fluororubber elastomer, and has the most obvious improvement of the hardness, tensile strength and compression set of the fluororubber elastomer when the reactive functional groups are nitrogen-containing groups, especially amino groups and ortho-oxygen-containing groups.

Claims (5)

1. The fluororubber elastomer is characterized by comprising, by weight, 80-150 parts of fluororubber raw rubber, 15-30 parts of filler, 1-5 parts of vulcanizing agent, 0.1-2 parts of auxiliary crosslinking agent and 0.1-5 parts of auxiliary agent;
the auxiliary cross-linking agent is selected from pigment red 48:2, permanent violet RL, o-aminoacetophenone, m-aminoacetophenone or 3-aminocyclohexanol;
the vulcanizing agent is an aminophenol vulcanizing agent.
2. The fluoroelastomer of claim 1 wherein said fluororubber green is FKM green, FFKM green or FEPM green.
3. The fluororubber elastomer according to claim 1, wherein the filler comprises one or more of white carbon black, calcium sulfate, barium sulfate, calcium carbonate, calcium oxide, calcium fluoride, carbon fiber.
4. The fluororubber elastomer according to claim 1, wherein the auxiliary agent comprises one or more of a plasticizer, an acid absorber, a scorch retarder, a wetting agent, and a dispersing agent.
5. A method for producing the fluororubber elastomer according to any one of claims 1 to 4, comprising the steps of:
s1: kneading fluororubber raw rubber at 100-120 ℃ for 1-3 min, adding filler, continuously banburying for 1-5 min, discharging rubber, calendaring to obtain sheets, and cooling the sheets for later use;
s2: putting the rubber sheet into a roll of an open mill, sequentially adding an auxiliary agent, an auxiliary cross-linking agent and a vulcanizing agent, uniformly mixing, carrying out thin pass for 2-5 times, discharging the rubber sheet to obtain a rubber compound, and cooling for later use;
s3: vulcanizing the mixed rubber at 120-200 ℃ for the first time to obtain a primary vulcanized product; and (3) placing the primary vulcanization product at 200-300 ℃ for secondary vulcanization to obtain the fluororubber elastomer.
CN202310754878.3A 2023-06-26 2023-06-26 Fluororubber elastomer and preparation method thereof Active CN116554619B (en)

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